The present document incorporates by reference the entire contents of Japanese priority document, 2005-332514 filed in Japan on Nov. 17, 2005 and 2006-157380 filed in Japan on Jun. 6, 2006.
1. Field of the Invention
The present invention relates to an image forming apparatus.
2. Description of the Related Art
In an electrophotographic image forming apparatus, a latent image writing device such as a laser writing device is widely used. The latent image writing device scans a laser beam onto a uniformly-charged latent image carrying member such as a photoreceptor to write a latent image. Such an image forming apparatus has a problem in that the latent image writing device may interfere with maintenance work on peripheral devices, such as the latent image carrying member and a developing device arranged around the latent image carrying member, depending on their layout.
In an image forming apparatus disclosed in Japanese Patent No. 2849978, a latent image writing device is supported by an open-close cover that can be opened and closed with respect to a fixed cover, and separated widely from the latent image carrying member when the open-close cover is opened. That is, when the open-close cover is opened, the latent image writing device is retracted from a position facing to the latent image carrying member. Thus, the latent image carrying member and the peripheral devices are exposed outside, so that maintenance work for the same is performed efficiently.
In the conventional image forming apparatus, however, an error occurs in relative positions between the latent image writing device supported by the open-close cover and the latent image carrying member supported by the fixed cover because the open-close cover vibrates against the fixed cover. The error decreases the accuracy of a writing position in the latent image writing device. In addition, even though the latent image writing device does not move with an opening or closing movement of the open-close cover and moves singularly or together with any other member, the same problem happens due to a vibration from the latent image writing device.
It is an object of the present invention to at least partially solve the problems in the conventional technology.
According to an aspect of the present invention, an image forming apparatus includes a latent image carrying member that carries a latent image on a surface thereof, a latent image writing unit that moves between an operating position for writing a latent image on the surface of the latent image carrying member and a standby position, a developing unit that develops the latent image carried on the surface of the latent image carrying member, a reference position member that is located at a reference position for positioning the latent image writing unit, a positioning member that determines a position of the latent image writing unit at the operating position, and a biasing member that biases the reference position member so that the reference position member contacts the positioning member.
The above and other objects, features, advantages and technical and industrial significance of this invention will be better understood by reading the following detailed description of presently preferred embodiments of the invention, when considered in connection with the accompanying drawings.
Exemplary embodiments of the present invention are explained in detail below with reference to the accompanying drawings. In the following, an electrophotographic printer (hereinafter “printer”) is described as an image forming apparatus according to an embodiment of the present invention.
The charging device 4K uniformly charges a surface of the photosensitive drum 2K that is rotated clockwise by a driving unit (not shown). The uniformly-charged surface of the photosensitive drum 2K is exposed to a laser beam L for scanning, and carries a K latent image. The K latent image is developed into a K toner image by the developing device 5K using K toner (not shown), and intermediately transferred onto an intermediate transfer belt 16. The drum cleaning device 3K cleans residual K toner deposited on the surface of the photosensitive drum 2K after the intermediate transfer. The charge neutralizing device neutralizes residual electric charge on the surface of the photosensitive drum 2K cleaned by the drum cleaning device 3K. After the charge neutralization, the surface of the photosensitive drum 2K is initialized and prepared for the following image forming process. As with the process unit 1K, the other process units 1Y, 1M and 1C form Y, M and C toner images on photosensitive drums 2Y, 2M and 2C, respectively, and the Y, M and C toner images are intermediately transferred onto the intermediate transfer belt 16.
The developing device 5K includes an oblong hopper section 6K that keeps the K toner therein and a developing section 7K. The hopper section 6K includes an agitator 8K that is driven to rotate by a driving unit (not shown), and an agitating paddle 9K that is located vertically downward from the agitator 8K and driven to rotate by a driving unit (not shown), a toner supplying roller 10K that is located vertically downward from the agitating paddle 9K and driven to rotate by a driving unit (not shown). The K toner in the hopper section 6K is agitated by rotations of the agitator 8K and the agitating paddle 9K, and moves towards the toner supplying roller 10K by its own weight. The toner supplying roller 10K includes a metal core and a roller section which coats the surface of the metal core and is formed of resin foam. The toner supplying roller 10K rotates while adhering the K toner in the hopper section 6K to the surface of the roller section therein.
The developing section 7K in the developing device 5K includes a developing roller 11K that rotates while contacting the photosensitive drum 2K and the toner supplying roller 10K, and a thinning blade 12K whose tip contacts a surface of the developing roller 11K. The K toner deposited on the surface of the roller section in the toner supplying roller 10K is supplied to the surface of the developing roller 11K at a position where the developing roller 11K and the toner supplying roller 10K contact each other. When the supplied K toner passes through a position where the developing roller 11K contacts the tip of the thinning blade 12K, a thickness of the K toner layer is regulated by a rotation of the developing roller 11K. Then, the K toner is adhered to a K electrostatic latent image on the surface of the photosensitive drum 2K in a developing area where the developing roller 11K and the photosensitive drum 2K contact each other, and then the K electrostatic latent image is developed to a K toner image.
As with the process unit 1K described above with reference to
An optical writing unit 70 is located vertically upward from the process units 1Y, 1M, 1C and 1K as shown in
A transfer member 15, on which the intermediate transfer belt 16 is extended in a loop, rotates the intermediate transfer belt 16 counterclockwise. The transfer member 15 is located vertically downward from the process units 1Y, 1M, 1C and 1K. The transfer member 15 includes the intermediate transfer belt 16, a drive roller 17, a driven roller 18, four primary transfer rollers 19Y, 19M, 19C and 19K, a secondary transfer roller 20, a belt cleaning device 21, a cleaning backup roller 22.
The intermediate transfer belt 16 is spanned around the drive roller 17, the driven roller 18, the cleaning backup roller 22, and the primary transfer rollers 19Y, 19M, 19C and 19K. The intermediate transfer belt 16 rotates counterclockwise due to a rotation force of the drive roller 17 driven to rotate counterclockwise by a driving unit (not shown).
The primary transfer rollers 19Y, 19M, 19C and 19K hold the intermediate transfer belt 16 with the photosensitive drums 2Y, 2M, 2C and 2K. Four primary transfer nip portions for Y, M, C and K colors are formed between the photosensitive drums 2Y, 2M, 2C and 2K and a surface of the intermediate transfer belt 16, respectively.
A transfer bias supply (not shown) applies primary transfer biases to the primary transfer rollers 19Y, 19M, 19C and 19K. Thus, transfer electric fields are formed between the electrostatic latent images on the photosensitive drums 2Y, 2M, 2C and 2K and the primary transfer rollers 19Y, 19M, 19C and 19K, respectively. A transfer charger or a transfer brush can be employed instead of the primary transfer rollers 19Y, 19M, 19C and 19K.
When the Y toner image formed on the photosensitive drum 2Y in the process unit 1Y comes to the primary transfer nip portion for Y color with a rotation of the photosensitive drum 2Y, the Y toner image is primarily transferred from the photosensitive drum 2Y onto the intermediate transfer belt 16 by the transfer electric field and a nip pressure. When the intermediate transfer belt 16, on which the Y toner image has been primarily transferred, moves and passes through the primary transfer nip portions for M, C and K colors, the M, C and K toner images on the photosensitive drums 2M, 2C and 2K are primarily transferred onto the intermediate transfer belt 16 and sequentially overlapped on the Y toner image. Thus, a four-color toner image is formed on the intermediate transfer belt 16.
The secondary transfer roller 20 in the transfer member 15 is located outside the loop of the intermediate transfer belt 16, and holds the intermediate transfer belt 16 with the driven roller 18 located inside the loop of the intermediate transfer belt 16. A secondary transfer nip portion is formed between the secondary transfer roller 20 and the driven roller 18. The transfer bias supply (not shown) applies a secondary transfer bias to the secondary transfer roller 20. Accordingly, a secondary-transfer electric field is formed between the secondary transfer roller 20 and the earthed driven roller 18.
A paper feeding cassette 30 that contains a bundle of recording sheets P is located vertically downward from the transfer member 15, and slide removably attached to the printer. The paper feeding cassette 30 includes a paper feeding roller 30a that contacts on top of the bundle of the recording sheets P, and rotates the paper feeding roller 30a counterclockwise at a predetermined timing to feed the recording sheet P towards a paper feeding path 31.
Paired paper stop rollers 32 are arranged near the end of the paper feeding path 31. Upon holding the recording sheet P from the paper feeding cassette 30, the paired paper stop rollers 32 stop rotating. The paired paper stop rollers 32 start rotating at timing capable of synchronizing the recording sheet P with the four-color toner image on the intermediate transfer belt 16 to feed the recording sheet P to the secondary transfer nip portion.
The four-color toner image on the intermediate transfer belt 16, which is closely contacted on the recording sheet P at the secondary transfer nip portion, is secondarily transferred onto the recording sheet P by the secondary transfer electric field and a nip pressure. The four-color toner image is combined with a white color of the recording sheet P, resulting in a full-color toner image. After passing through the secondary transfer nip portion, the recording sheet P with the full-color toner image formed thereon is separated from the secondary transfer roller 20 and the intermediate transfer belt 16 by the curvature. The recording sheet P is fed into a fixing device 34 via a post-transfer conveying path 33.
Residual toner that has not been transferred onto the recording sheet P remains on the intermediate transfer belt 16 having passed through the secondary transfer nip portion. The belt cleaning device 21 that contacts a front surface of the intermediate transfer belt 16 removes the residual toner from the intermediate transfer belt 16. The cleaning backup roller 22 backs up the belt cleaning device 21, and cleans up inside the loop of the intermediate transfer belt 16.
The fixing device 34 includes a fixing roller 34a including a heat generating source such as a halogen lamp (not shown), and a pressure roller 34b. The pressure roller 34b rotates and contacts the fixing roller 34a at a predetermined pressure, thereby forming a fixing nip portion with the fixing roller 34a. The recording sheet P fed into the fixing device 34 is held at the fixing nip portion, so that the fixing roller 34a is closely contacted on a surface of the recording sheet P that carries a non-fixed toner image. The toner in the toner image is softened by the heat and pressure, and a full-color toner image is fixed on the recording sheet P.
The recording sheet P discharged from the fixing device 34 passes through a post-fix conveying path 35, and comes to a fork between a paper discharging path 36 and a pre-reversal conveying path 41. A switching claw 42 that is driven to rotate around a rotating shaft 42a is arranged on the one side of the post-fix conveying path 35. An end of the post-fix conveying path 35 is closed or opened due to a rotation of the switching claw 42. When the recording sheet P is discharged from the fixing device 34, the switching claw 42 stops rotating at a position indicated by the solid line, and the end of the post-fix conveying path 35 is opened. The recording sheet P is conveyed from the post-fix conveying path 35 to the paper discharging path 36, and held between paired paper discharging rollers 37.
When the single-sided printing mode is set up by an input on an operating section such as a numeric keypad (not shown) or a control signal transmitted from a personal computer (not shown), the recording sheet P is discharged from the printer. Then, the recording sheet P is stacked on a stack section located on a top surface of a top cover 50.
When the duplex printing mode is set up, a tip of the recording sheet P is held by the paired paper discharging rollers 37, and the recording sheet P is conveyed through the paper discharging path 36. When a rear-end of the recording sheet P passes through the post-fix conveying path 35, the switching claw 42 rotates and moves to a position indicated by the dashed line, and the end of the post-fix conveying path 35 is closed. At the same time, the paired paper discharging rollers 37 start rotating in the reverse direction. The recording sheet P is conveyed into the pre-reversal conveying path 41 from the rear-end side.
The reverse member 40 includes an outside cover 45 and an oscillating member 46. More specifically, the outside cover 45 is rotatably supported by the rotating shaft 40a in the printer. The outside cover 45 including the oscillating member 46 is opened from or closed to the printer by rotating around the rotating shaft 40a. When the outside cover 45 including the oscillating member 46 is opened as indicated by the dotted line, the paper feeding path 31, the secondary transfer nip portion, the post-transfer conveying path 33, the fixing nip portion, the post-fix conveying path 35, and the paper discharging path 36 those formed between the reverse member 40 and the main body of the printer are divided into two parts and exposed outside. Therefore, if the recording sheet P is jammed in the paper feeding path 31, the secondary transfer nip portion, the post-transfer conveying path 33, the fixing nip portion, the post-fix conveying path 35, or the paper discharging path 36, the jammed recording sheet P is easily removed.
When the outside cover 45 is opened, the oscillating member 46 is rotatably supported by the outside cover 45, and is capable of rotating around an oscillating shaft (not shown). When the oscillating member 46 is opened from the outside cover 45 by rotating around the oscillating shaft, the pre-reversal conveying path 41 and the reverse conveying path 44 are divided into two parts and exposed outside. Therefore, if the recording sheet P is jammed in the pre-reversal conveying path 41 or the reverse conveying path 44, the jammed recording sheet P is easily removed.
The top cover 50 is rotatably supported by a shaft member 51. The top cover 50 is opened by rotating counterclockwise around the shaft member 51 as indicated by an arrow, and an upper opening of the printer is exposed outside widely.
Recently, the image forming apparatus is expected to include internal members or devices capable of being attached and removed easily without sacrificing the possibilities such as downsizing, weight saving, and the high operation performance. FIGS. 3 to 5 depict methods of removing the internal members or devices from the printer. In
In the printer, for example, the process units 1Y, 1M, 1C and 1K are replaced with new ones when the developing device runs out the toner, and therefore relatively often attached and removed. When the top cover is opened as shown in
Thus, the process units 1Y, 1M, 1C and 1K are advantageously arranged abreast. Therefore, the intermediate transfer belt 16 is spanned landscape around the photosensitive drums 2Y, 2M, 2C and 2K. The process units 1Y, 1M, 1C and 1K are to be arranged either vertically upward from the intermediate transfer belt 16 as shown in
Therefore, in the printer according to the embodiment, the process units 1Y, 1M, 1C and 1K are arranged abreast and above the intermediate transfer belt 16 as shown in
Even though the process units 1Y, 1M, 1C and 1K are arranged abreast either vertically upward or vertically downward from the intermediate transfer belt 16, when any one of the process units 1Y, 1M, 1C and 1K is replaced, the optical writing unit 70 or the intermediate transfer belt 16 is to be moved away from the process units 1Y, 1M, 1C and 1K. For example, when the process units 1Y, 1M, 1C and 1K are arranged above the intermediate transfer belt 16, the optical writing unit 70 is to be arranged above the process units 1Y, 1M, 1C and 1K as shown in
From the aspect of the downsizing and space-saving of the printer, the process units 1Y, 1M, 1C and 1K are arranged above the intermediate transfer belt 16, and the optical writing unit 70 is arranged above the process units 1Y, 1M, 1C and 1K. Therefore, when any one of the process units 1Y, 1M, 1C and 1K is replaced, the optical writing unit 70 is to be moved away from the process units 1Y, 1M, 1C and 1K. In the printer according to the embodiment of the present invention, the optical writing unit 70 is slidably supported by a frame of the printer, and can be removed by sliding vertically, when the top cover is opened. Alternatively, an end of the optical writing unit 70 is rotatably supported by the frame of the printer, and rotates away from the process units 1Y, 1M, 1C and 1K or rotates to locate over the process units 1Y, 1M, 1C and 1K. Otherwise, the optical writing unit 70 is held on the bottom of the open-close top cover 50, and moves away from the process units 1Y, 1M, 1C and 1K or moves to locate over the process units 1Y, 1M, 1C and 1K according to an opening or closing movement of the top cover 50.
However, even though the optical writing unit 70 is arranged anywhere as described above, an error relating to relative positions occurs between the optical writing unit 70 and the photosensitive drums 2Y, 2M, 2C and 2K due to a vibration of the slidable or rotatable optical writing unit 70 or a vibration of the top cover 50. Therefore, the writing position accuracy in the optical writing unit 70 decreases because of the error in relative positions between the optical writing unit 70 and the photosensitive drums 2Y, 2M, 2C and 2K. Additionally, a blur, void, and vignetting of the image are caused by the decrease of the writing position accuracy. In addition, when the printer includes a plurality of process units, a color drift of the image is also caused by the decrease of the writing position accuracy.
Next, a characteristic configuration of the printer is described.
In addition, the cover frame 52 that is integrated with the top cover 50 can be applicable.
The holes 52a on both the front and back plates of the cover frame 52 are considerably larger than a diameter of the first reference position member 71a or the second reference position member in the optical writing unit 70. The optical writing unit 70 is movably held by the cover frame 52, and can move freely within a clearance between the hole 52a and the first reference position member 71a or the second reference position member.
A shaft hole 52c is formed on the left end of both the front and back plates of the cover frame 52. Inside the printer, a front side plate 80 is arranged in an upright posture near the front face of the printer, and includes a shaft hole 80a on the top left corner. A back side plate (not shown) is also arranged in an upright posture near the rear face of the printer, facing to the front side plate 80 with a predetermined space from the front side plate 80, and also includes a shaft hole on the top left corner. The left end of the cover frame 52 is inserted between the front side plate 80 and the back side plate. The shaft member 51 (see
The optical writing unit 70 supported by the cover frame 52 can move between a standby position not-facing to any of the process units 1Y, 1M, 1C and 1K and an operating position facing to the process units 1Y, 1M, 1C and 1K according to an opening or closing movement of the top cover 50.
The front and back plates of the cover frame 52 respectively include a hook (not shown) on the right end. When the top cover 50 is closed, the hooks are engaged with an expandable pin (not shown) on the front side plate 80 and the back side plate, respectively. Therefore, the right end of the cover frame 52 cannot move when the top cover 50 is closed. The movement of the left end of the cover frame 52 is controlled by the shaft member 51 (see
As shown in
As shown in
The first reference position member 71a moves in an arc around the shaft member 51 as shown in
A bias direction of the first bias coil spring 54 is set so that a direction of the bias component force is to be along the direction indicated by arrow X. The direction indicated by arrow X is the second direction from the left side to the right side. An opposite direction to the direction indicated by arrow X, namely, a direction from the right side to the left side is also the second direction that is perpendicular to the scanning direction of the optical writing unit 70. Therefore, the bias direction of the first bias coil spring 54 can be set so that the direction of the bias component force is to be opposite to the direction indicated by arrow X. Therefore, the first reference position member 71a can be positioned in the direction X by contacting on the contact surface extending in the direction Z with the bias force of the first bias coil spring 54. However, the first reference position member 71a is preferably positioned in the direction X by setting the direction of the bias component force to be along the direction indicated by arrow X as shown in
The first bias coil spring 54 (not shown in
The first bias coil spring 54 biases the first reference position member 71a being at the operating position when the top cover 50 is closed (see
As shown in
The second bias coil spring fixed to the back plate (not shown) of the cover frame 52 biases the second reference position member 71b at the operating position as shown in
In the printer configured as described above, the optical writing unit 70 moves between the operating position and the standby position due to a rotation of the top cover 50 when necessary. Therefore, the optical writing unit 70 can move away from the process units 1Y, 1M, 1C and 1K including the photosensitive drums 2Y, 2M, 2C and 2K and peripheral members. Thus, when the process units 1Y, 1M, 1C and 1K are exposed outside, the process units 1Y, 1M, 1C and 1K can be maintained efficiently.
The reference position members 71a and 71b of the optical writing unit 70 at the operating position are contacted on the positioning sections 80b and 90b by the bias force of the bias coil springs, so that the optical writing unit 70 is positioned relating to the photosensitive drums 2Y, 2M, 2C and 2K. Therefore, even though the cover frame 52 holding the movable optical writing unit 70 moves with a certain vibration, the optical writing unit 70 can be positioned relating to the photosensitive drums 2Y, 2M, 2C and 2K. Thus, the writing position accuracy of the optical writing unit 70 is prevented from decreasing.
The first reference position member 71a is arranged at an end (the front end) of the optical writing unit 70 in the latent image writing direction (in the anteroposterior direction), and the second reference position member 71b is arranged at the other end (the rear end) of the optical writing unit 70. When both the first and second reference position members 71a and 71b contact the second direction control surface S2, the optical writing unit 70 is positioned in the direction indicated by arrow X, which is perpendicular to the latent image writing direction at both the ends of the optical writing unit 70 and equal to the moving direction of the optical writing unit 70 at the operating position on the surface of the photosensitive drum 2. Therefore, the latent image writing direction on the surface of the photosensitive drum 2 is accurately positioned perpendicular to the moving direction of the optical writing unit 70. Thus, it is possible to prevent the latent image writing direction (the direction perpendicular to the moving direction) on the surface of the photosensitive drum 2 from skewing. In other words, it is possible to prevent the images from skewing on the recording sheet P.
The direction indicated by arrow X is equal to the direction in which the photosensitive drums 2Y, 2M, 2C and 2K are aligned. Therefore, it is also possible to prevent the latent image writing direction on the photosensitive drums 2Y, 2M, 2C and 2K from skewing. It is also possible to prevent the relative position displacement of the Y, M, C and K toner images, namely, the displacement of overlapping the Y, M, C and K toner images (color drift).
In addition, when both the first and second reference position members 71a and 71b contact the third direction control surface S3, the optical writing unit 70 is positioned in the moving direction. Therefore, it is possible to prevent a skew between the first reference position member 71a and the second reference position member 71b.
The first positioning section 80b in the front side plate 80 can be configured as shown in
However, with this configuration, when the optical writing unit 70 moves from the operating position to the standby position, the optical writing unit 70 is to be moved vertically (in the direction indicated by arrow Z) by a length of the slit, and cannot move in an arc on the movement path. Therefore, the printer cannot allow the optical writing unit 70 held by the top cover 50 to move between the operating position and the standby position according to the opening or closing movement of the top cover 50. Thus, the optical writing unit 70 is to be separated from the top cover 50, and to be removed or attached without relation to the opening or closing movement of the top cover 50. In addition, if the first reference position member 71a contacts firmly on both the side walls of the slit, the first reference position member 71a cannot move by sliding vertically in the slit. Therefore, it is necessary to provide a clearance at approximately 0.05 millimeter to 0.5 millimeter between the first reference position member 71a and each side wall of the slit. Thus, the first reference position member 71a and therefore the optical writing unit 70 are vibrated in the direction X by approximately 0.05 millimeter to 0.5 millimeter, and the writing position accuracy decreases.
Thus, the printer according to the embodiment of the present invention is configured as shown in
The first positioning section 80b can be arranged on the front side plate 80. In this case, the third direction control surface S3 in the first positioning section 80b is inclined to the second direction control surface S2 in the direction Z. Therefore, the first reference position member 71a can rotate according to the opening or closing movement of the top cover 50. However, as the top cover 50 is repeatedly opened and closed, the first reference position member 71a is getting worn away by rubbing against the third direction control surface S3. Thus, the positioning accuracy of the first reference position member 71a in the direction Z is also getting decreased.
Thus, the printer according to the embodiment of the present invention is configured as shown in
As described above, in the printer according to the embodiment of the present invention, the writing position of the optical writing unit 70 is determined in the all directions X, Y, and Z perpendicular to one another. Thus, the high writing position accuracy can be obtained.
In addition, a coil spring can be used as the third biasing member instead of the plate spring 92. The plate spring 92 as the third biasing member can be fixed to the cover frame 52 of the top cover 50. However, the reaction force against the bias force of the plate spring 92 in the direction Y acts on the cover frame 52 direct. Therefore, the top cover 50 is forced by the reaction force from the main body of the printer. As a result, the top cover 50 is displaced or twisted against the main body of the printer. Meanwhile, when the plate spring 92 is fixed to the back side plate 90, the reaction force against the bias force of the plate spring 92 in the direction Y does not act on the cover frame 52 direct.
The process unit bias springs 55Y, 55M, 55C and 55K, and 56Y, 56M, 56C and 56K as latent image supporting member biasing members can be arranged in the printer. However, in such a case, the process unit bias springs 55Y, 55M, 55C and 55K, and 56Y, 56M, 56C and 56K interfere in attaching and removing the process units 1Y, 1M, 1C and 1K. Therefore, in this case, the process unit bias springs 55Y, 55M, 55C and 55K, and 56Y, 56M, 56C and 56K are to be attached removably. When any one of the process units 1Y, 1M, 1C and 1K is removed and attached, the process unit bias springs 55 and 56 corresponding to the process unit are also to be removed and attached. In the printer according to the embodiment of the present invention, the process unit bias springs 55Y, 55M, 55C and 55K, and 56Y, 56M, 56C and 56K are respectively fixed to the process units 1Y, 1M, 1C and 1K. Therefore, the process unit bias springs 55Y, 55M, 55C and 55K, and 56Y, 56M, 56C and 56K do not interfere in attaching and removing the process units 1Y, 1M, 1C and 1K. Thus, the cumbersome operation as described above can be omitted.
The front side plate 80 includes first positioning sections 80bY, 80bM, 80bC and 80bK that determine positions of the optical writing units 70Y, 70M, 70C and 70K, respectively.
In the printer described above, the mono-component development method is employed such that the printer develops a latent image with a mono-component developer including toners mainly and without including a magnetic carrier. The present invention is applicable to an image forming apparatus that develops a latent image by a two-component development method using a two-component developer including a toner and a magnetic carrier.
In addition, the printer according to the present invention is not limited to the optical writing unit 70 that can be moved according to the opening and closing movement of the top cover 50, and includes, for example, an optical writing unit that rotates singularly and moves away from a position facing to the process units 1Y, 1M, 1C and 1K. The present invention is also applicable to the image forming apparatus in which the optical writing unit 70 does not rotate but moves by sliding.
In the printer according to the embodiment, the first and second positioning sections 80b and 90b respectively include a first direction control surface that controls the movement of the reference position members 71a and 71b in the first direction that is perpendicular to the moving direction of the optical writing unit 70 as the latent image writing device, and the reference position members 71a and 71b are contacted on the first direction control surface by the bias force of the bias coil spring as the biasing member. Thus, the optical writing unit 70 can be positioned in the first direction.
The first and second positioning sections 80b and 90b further include the second direction control surface S2 that controls the movement of the reference position members 71a and 71b in the second direction (in the direction X: the first direction) perpendicular to the latent image writing direction (direction Y) of the optical writing unit 70, and the reference position members 71a and 71b are contacted on the second direction control surface S2 by the bias force of the bias coil spring. Thus, the optical writing unit 70 can be positioned in the second direction.
The first and second positioning sections 80b and 90b further include the third direction control surface S3 that controls the movement of the reference position members 71a and 71b in the third direction (in the direction Z) that is the moving direction of the optical writing unit 70 in addition to the second direction control surface S2, and the reference position members 71a and 71b are contacted on both the second and third direction control surfaces S2 and S3 by the bias force of the bias coil spring. Thus, the optical writing unit 70 can be positioned in the second and third directions.
The cover frame 52 serves as a supporting member of the optical writing unit 70. The optical writing unit 70 is movably supported by the cover frame 52, and the cover frame 52 moves together with the optical writing unit 70. The bias coil spring, for example, the first bias coil spring 54 is supported by the cover frame 52, so that the reference position members 71a and 71b that are biased by the first bias coil spring 54 can move with the optical writing unit 70 integrally.
The cover frame 52 includes a supporting member operation controlling member that controls the cover frame 52 to be opened or closed at the operating position. Therefore, the cover frame 52 prevents from vibrating due to the reaction force of the bias coil spring at the operating position, so that it is possible to prevent the writing position accuracy of the optical writing unit 70 from decreasing due to the vibration.
The printer includes the photosensitive drums 2Y, 2M, 2C and 2K. The direction in which the photosensitive drums 2Y, 2M, 2C and 2K are aligned in the printer is equal to the second direction. Therefore, the optical writing unit 70 can be positioned in the direction in which the photosensitive drums 2Y, 2M, 2C and 2K are aligned.
The optical writing unit 70 includes the first reference position member 71a located in the front end in the optical scanning direction (direction Y) and the second reference position member 71b located in the rear end as reference position members. The optical writing unit 70 further includes the first positioning section 80b located on the front side plate 80 that contacts the first reference position member 71a, and the second positioning section 90b located on the back side plate 90 that contacts the second reference position member 71b as positioning sections. The optical writing unit 70 further includes the first bias coil spring 54 as the first biasing member that biases the first reference position member 71a so that the first reference position member 71a contacts the first positioning section 80b, and the second bias coil spring as the second biasing member that biases the second reference position member 71b so that the second reference position member 71b contacts the second positioning section 90b. As described above, the latent image writing direction on the surface of the photosensitive drums 2Y, 2M, 2C and 2K is accurately determined to be perpendicular to the moving direction on the surface of the photosensitive drums 2Y, 2M, 2C and 2K to prevent a skew in the latent image writing direction on the surface of the photosensitive drums 2Y, 2M, 2C and 2K. Thus, the image can be prevented from skewing on the recording sheet P. It is also possible to prevent a skew in the latent image writing direction on the surface of the photosensitive drums 2Y, 2M, 2C and 2K. Therefore, it is possible to prevent a relative position displacement and an overlapping displacement of respective color toner images (color drift).
The printer includes the third positioning section (a portion of the front side plate 80) including the fourth direction control surface S4 that controls the movement of the first reference position member 71a in the fourth direction (direction Y) that is the optical scanning direction, and the plate spring 92 as the third biasing member that biases the optical writing unit 70 to make the first reference position member 71a contact the fourth direction control surface S4 in the printer. In this configuration, the optical writing unit 70 can be positioned in the direction Y.
The printer includes the front and back side plates 80 and 90 as supporting members inside it. The front and back side plates 80 and 90 are slidably engaged with the front drum shaft 2aY and the back drum shaft as positioning sections for the photosensitive drums 2Y, 2M, 2C and 2K. Therefore, the front drum shaft 2aY and the back drum shaft can move by sliding from the operating position of the photosensitive drums 2Y, 2M, 2C and 2K to the operating position of the optical writing unit 70, and are rotatably supported at the operating position of the photosensitive drums 2Y, 2M, 2C and 2K. The front and back side plates 80 and 90 can release the engagement with the front drum shaft 2aY and the back drum shaft that are moved by sliding at a predetermined distance from the operating position of the photosensitive drums 2Y, 2M, 2C and 2K to the operating position of the optical writing unit 70. The process unit bias springs 55Y, 55M, 55C and 55K, and 56Y, 56M, 56C and 56K as latent image carrying member biasing members contact each of the photosensitive drums 2Y, 2M, 2C and 2K supported by the front and back side plates 80 and 90 on the bottom of the slits as latent image carrying member positioning sections that bias the photosensitive drums 2Y, 2M, 2C and 2K towards the operating position. The photosensitive drums 2Y, 2M, 2C and 2K can be attached and removed easily by sliding, and positioned in the direction Z that is the attaching and removing direction.
The process unit bias springs 55Y, 55M, 55C and 55K, and 56Y, 56M, 56C and 56K are held by the cover frame 52 as a holding member. Therefore, when any one of the process units 1Y, 1M, 1C and 1K is attached or removed, it is not necessary to attach or remove the process unit bias springs 55 and 56 corresponding to the process unit 1. Thus, maintenance of the process units 1Y, 1M, 1C and 1K can be improved.
As set forth hereinabove, according to an embodiment of the present invention, a latent image writing device is moved from an operating position to a standby position, when necessary, so that the latent image writing device is separated from a latent image carrying member and peripheral devices. With this separation, the latent image carrying member and the peripheral devices are exposed outside. Thus, maintenance of the latent image carrying member and the peripheral devices can be improved.
Moreover, a reference position member in the latent image writing device at the operating position is contacted on a positioning section in an image forming apparatus by a bias force of a biasing member, so that the latent image writing device is positioned with respect to the latent image carrying member in the image forming apparatus. Consequently, even if the movable latent image writing device moves with a certain vibration against the image forming apparatus, the latent image writing device is positioned at the operating position with respect to the latent image carrying member in the image forming apparatus. Thus, it is possible to prevent decrease in the writing position accuracy of the latent image writing device.
Although the invention has been described with respect to a specific embodiment for a complete and clear disclosure, the appended claims are not to be thus limited but are to be construed as embodying all modifications and alternative constructions that may occur to one skilled in the art that fairly fall within the basic teaching herein set forth.
Number | Date | Country | Kind |
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2005-332514 | Nov 2005 | JP | national |
2006-157380 | Jun 2006 | JP | national |