The present invention relates to an image forming apparatus that forms an image on a sheet.
Conventionally, an image forming apparatus capable of switching a loop roller and a plurality of intermediate conveyance rollers between a pressure contact state and a separation state is proposed in Japanese Patent Laid-Open No. 2013-148740. In a conveyance path where the plurality of intermediate conveyance rollers are provided, a guide plate capable of retracting from a normal position to a retracting position is provided. By retracting the guide plate to the retracting position, a frictional resistance applied to the sheet passing through a bent conveyance path can be reduced.
When a sheet passes through a bent conveyance path, the conveyance resistance increases due to the stiffness of the sheet. In addition, in the case where a conveyance roller pair is provided along the bent conveyance path, the conveyance load on the conveyance roller pair increases due to the conveyance resistance of the sheet, and there is a possibility that a jam occurs.
According to an aspect of the present invention, an image forming apparatus includes an image forming portion configured to form an image on a sheet, a first conveyance path through which the sheet is conveyed toward the image forming portion, a second conveyance path through which the sheet on a first surface of which an image has been formed by the image forming portion is conveyed again toward the first conveyance path so as to form an image on a second surface opposite to the first surface by the image forming portion, a curved conveyance path that is curved and configured to be continuous with the second conveyance path and merge with the first conveyance path, a first roller pair that is included in a plurality of conveyance roller pairs arranged along the second conveyance path, positioned most downstream among the plurality of conveyance roller pairs in a sheet conveyance direction, and configured to convey the sheet, a second roller pair disposed along the curved conveyance path and adjacent to the first roller pair in the sheet conveyance direction and configured to convey the sheet, an inner guide, and an outer guide opposing the inner guide, constituting at least part of the curved conveyance path between the first roller pair and the second roller pair together with the inner guide, and provided on an outer side in a curving direction of the curved conveyance path. A nip line of the first roller pair and a nip line of the second roller pair intersect with each other. The outer guide is movable between a first position and a second position that is farther away from the inner guide than the first position.
Further features of the present invention will become apparent from the following description of exemplary embodiments with reference to the attached drawings.
First, a first embodiment of the present invention will be described. A printer 100 serving as an image forming apparatus according to a first embodiment is a laser beam printer of an electrophotographic system. As illustrated in
When a command for image formation is output to the printer 100, an image formation process by the image forming unit 1C is started on the basis of image information input from an external computer or the like connected to the printer 100. The image forming unit 1C includes four exposing units 13Y, 13M, 13C, and 13K, and four process cartridges 10Y, 10M, 10C, and 10K that respectively form images of four colors of yellow, magenta, cyan, and black. Letters Y, M, C, and K respectively correspond to yellow, magenta, cyan, and black. In addition, the image forming unit 1C includes an intermediate transfer belt 31 stretched over a driving roller 33, a tension roller 34, and a secondary transfer inner roller 32 and capable of rotating in an arrow B direction.
To be noted, the four process cartridges 10Y, 10M, 10C, and 10K have the same configuration except for the color of images formed thereby. Therefore, only an image formation process of the process cartridge 10Y will be described, and description of the process cartridges 10M, 10C, and 10K will be omitted.
The exposing unit 13Y radiates laser light toward a photosensitive drum 11Y of the process cartridge 10Y on the basis of the input image information. At this time, the photosensitive drum 11Y is charged by a charger 12Y in advance, and an electrostatic latent image is formed on the photosensitive drum 11Y by irradiating the photosensitive drum 11Y with laser light. Then, the electrostatic latent image is developed by a developing unit 14Y, and thus a yellow (Y) toner image is formed on the photosensitive drum 11Y. Toner remaining on the photosensitive drum 11Y after the toner image is transferred onto the intermediate transfer belt 31 is collected by a cleaner 15Y.
Similarly, magenta (M), cyan (C), and black (K) toner images are respectively formed on photosensitive drums of the process cartridges 10M, 10C, and 10K. The toner images of respective colors formed on the respective photosensitive drums are transferred onto the intermediate transfer belt 31 by primary transfer rollers 35Y, 35M, 35C, and 35K, and are conveyed to the secondary transfer inner roller 32 by rotation of the intermediate transfer belt 31. To be noted, the image formation process of each color is performed at such a timing that the toner image formed thereby is superimposed on an upstream toner image that has been already transferred onto the intermediate transfer belt 31 through primary transfer.
In parallel with the image formation process described above, a sheet P is fed from the cassette feed portion 1B or the manual feed portion 64. The cassette feed portion 1B includes a plurality of cassettes 61, 62, and 63, that is, three cassettes are provided in the present embodiment. The sheet P is fed from the cassettes 61, 62, and 63 respectively by pickup rollers 61a, 62a, and 63a. In addition, the manual feed portion 64 includes a manual feed tray 104 that is pivotably supported, and the sheet P supported on the manual feed tray 104 is fed by a pickup roller 64a.
The sheet P fed by the pickup roller 61a, 62a, 63a, or 64a is conveyed to a registration roller pair 110 by conveyance roller pairs 70 to 75 and a pre-registration roller pair 78. The pre-registration roller pair 78 conveys the sheet P toward a nip portion of the registration roller pair 110 that is not driving. As a result of this, the leading end of the sheet P can be caused to follow the nip portion, and thus the skew of the sheet P can be corrected.
Then, the sheet P is conveyed by the registration roller pair 110 at a predetermined timing, and a predetermined pressurizing force and an electrostatic bias are applied to the first surface of the sheet P in a transfer nip 1E formed by the secondary transfer inner roller 32 and a secondary transfer outer roller 41. As a result of this, the full-color toner image on the intermediate transfer belt 31 is transferred onto the first surface of the sheet P. Residual toner remaining on the intermediate transfer belt 31 is collected by a cleaner 36.
The sheet P on which the toner image has been transferred is conveyed to a fixing unit 5 by an air suction belt 42, and a predetermined pressurizing force and heat are applied thereto to melt and fix the toner image. The sheet P having passed through the fixing unit 5 is, by a fixing conveyance roller pair 52, conveyed to a discharge conveyance path 82 in the case of directly discharging the sheet P onto a discharge tray 66, and conveyed to an inversion guidance path 83 in the case of forming images on both surfaces of the sheet P.
At a branching portion between the discharge conveyance path 82 and the inversion guidance path 83, a guide member 81 is pivotably provided. The guide member 81 is provided for switching the path in accordance with a discharge job for discharging the sheet P onto the discharge tray 66, a reverse discharge job for reversing and discharging the sheet P, and a duplex conveyance job for conveying the sheet P to the image forming unit 1C again. Further, as a result of the switching of the path by the guide member 81, the sheet P is guided to the discharge conveyance path 82 or the inversion guidance path 83 in accordance with the set job.
For example, in the case of the discharge job, the guide member 81 pivots downward to a discharge position for discharging a sheet. As a result of this, the sheet P conveyed by the fixing conveyance roller pair 52 is conveyed to the discharge conveyance path 82 along an upper surface of the guide member 81, and is discharged onto the discharge tray 66 by the discharge roller pair 77.
In addition, in the case of the duplex conveyance job, the guide member 81 pivots upward to a pull-in position for guiding the sheet to the inversion guidance path 83. As a result of this, the sheet P conveyed by the fixing conveyance roller pair 52 is guided to the inversion guidance path 83 along a lower surface of the guide member 81, and pulled into a switchback path 84 by a first reverse conveyance roller pair 79. Then, by a switchback operation of reversing the rotation direction of a second reverse conveyance roller pair 86, the leading end and the trailing end and the front surface and the back surface of the sheet P are swapped, and then the sheet P is conveyed to the duplex conveyance path 88. Then, the sheet P conveyed to the duplex conveyance path 88 is conveyed to the transfer nip 1E serving as an image forming portion via a U-turn conveyance path 94 and a straight conveyance path 76.
To be noted, a plurality of conveyance roller pairs 90 to 93 that convey the sheet P are provided along the duplex conveyance path 88. In addition, the image formation process on the back surface serving as a second surface after this is substantially the same as the image formation process on the front surface serving as a first surface that has been already described, and therefore description thereof will be omitted.
In addition, also in the case of the reverse discharge job, the guide member 81 pivots upward to the pull-in position. As a result of this, the sheet P is conveyed to the inversion guidance path 83 by the fixing conveyance roller pair 52, and pulled into the switchback path 84 by the first reverse conveyance roller pair 79. Then, the leading end and trailing end of the sheet P are swapped by the switchback operation of reversing the rotation direction of the first reverse conveyance roller pair 79, and then the sheet P is conveyed to the reverse conveyance path 89. Then, the sheet P is conveyed to the discharge roller pair 77, and is discharged onto the discharge tray 66 by the discharge roller pair 77.
Next, a peripheral configuration of the U-turn conveyance path 94 will be described with reference to
The straight conveyance path 76 and the duplex conveyance path 88 are provided to each linearly extend in an approximately horizontal direction and be approximately parallel to each other. The U-turn conveyance path 94 is formed in an approximately U shape, and switches the advancing direction of the sheet P to an opposite direction, that is, from a rightward direction to a leftward direction in
As illustrated in
The outer guide 95 opposes the inner guide 120, and constitutes part of the U-turn conveyance path 94 between the conveyance roller pair 93 and the vertical path roller pair 74 together with the inner guide 120. In addition, the outer guide 95 is provided on the outer side in a curving direction of the U-turn conveyance path 94, and is configured to be pivotable between a closed position illustrated in
The outer guide 95 is urged toward the closed position by a compression spring 96 serving as an urging portion, and is positioned at the closed position by, for example, abutting an unillustrated stopper. To be noted, a spring of a different kind such as a plate spring, an elastic member such as rubber or sponge, a magnet that generates an urging force such as attraction force and repulsive force, or the like may be used instead of the compression spring 96. The pivot shaft 97 is disposed downstream of the outer guide 95 in the sheet conveyance direction CD, and an upstream end 95a of the outer guide 95 in the sheet conveyance direction CD is moved by pivoting the outer guide 95 between the closed position and the open position.
More specifically, in the case where the position of the upstream end 95a when the outer guide 95 is at the closed position is referred to as a third position and the position of the upstream end 95a when the outer guide 95 is at the open position is referred to as a fourth position, the fourth position is farther away from the inner guide 120 than the third position.
Next, the operation of the outer guide 95 when the sheet P passes through the U-turn conveyance path 94 will be described with reference to
As illustrated in
Therefore, in the present embodiment, the outer guide 95 constituting part of the U-turn conveyance path 94 is configured to be pivotable. When the trailing end P2 of the sheet P passes through the conveyance roller pair 93, a force to restore the sheet P curved along the U-turn conveyance path 94 to the original posture, that is, a linear posture is generated by the stiffness of the sheet P. Therefore, as illustrated in
As a result of this, the curved posture of the sheet P is relieved, and the force to restore the posture of the sheet P is reduced. Therefore, the conveyance load on the vertical path roller pair 74 is reduced, and occurrence of a jam caused by stepping out of the vertical path conveyance motor M12 or the like can be reduced. In addition, since the conveyance load on the vertical path roller pair 74 can be reduced without reducing the curvature of the U-turn conveyance path 94, the printer 100 can be miniaturized. As illustrated in
To be noted, examples of types of sheets whose conveyance load on the vertical path roller pair 74 increases in the U-turn conveyance path 94 include cardboards such as New Pigeon (350 gsm), I BEST W (360 gsm), and New DV (400 gsm). In addition, for also a sheet having a small size in a sheet conveyance direction CD such as sheets of B5 (182 mm) and A5 (148 mm) sizes, the force to restore the posture of the sheet increases due to the curved shape, and the conveyance load on the vertical path roller pair 74 increases.
Next, a second embodiment of the present invention will be described. The second embodiment is configured such that the vertical path roller pair 74 and the pre-registration roller pair 78 are driven by a single vertical path conveyance motor M2. Therefore, elements substantially the same as in the first embodiment will be denoted by the same reference signs in the drawings, or illustration thereof will be omitted.
As illustrated in
The vertical path roller pair 74 and the pre-registration roller pair 78 are driven by the vertical path conveyance motor M2 that is a single drive source. In such a configuration in which two roller pairs are driven by the single vertical path conveyance motor M2, the load is greater than in a configuration in which one roller pair such as the vertical path roller pair 74 of the first embodiment is driven by the single vertical path conveyance motor M2. Therefore, there is a higher possibility for the vertical path conveyance motor M2 to step out.
However, also in the present embodiment, the outer guide 95 is pivotable between the closed position and the open position about the pivot shaft 97 similarly to the first embodiment. Therefore, when the trailing end P2 of the sheet P passes through the conveyance roller pair 93, a force to restore the sheet P curved along the U-turn conveyance path 94 to the original posture, that is, a linear posture is generated by the stiffness of the sheet P. In this case, as illustrated in
As a result of this, the curved posture of the sheet P is relieved, and the force to restore the posture of the sheet P is reduced. Therefore, the conveyance load on the vertical path roller pair 74 and the pre-registration roller pair 78 is reduced, and occurrence of a jam caused by stepping out of the vertical path conveyance motor M2 or the like can be reduced.
Next, a third embodiment of the present invention will be described. The third embodiment is configured by adding a driving mechanism 300 for driving the outer guide 95 to the first embodiment. Therefore, elements substantially the same as in the first embodiment will be denoted by the same reference signs in the drawings, or illustration thereof will be omitted.
As illustrated in
The outer guide 95 is configured to be always in contact with the outer peripheral surface 98b of the eccentric cam 98 by the force of the tension spring 99. Therefore, the outer guide 95 pivots between the closed position and the open position about the pivot shaft 97 in accordance with the contact position with the eccentric cam 98.
The CPU 402 is connected to an operation portion 405, and the user can instruct change of various settings of the printer, execution of a print job, and the like via the operation portion 405. In addition, the CPU 402 is connected to the duplex conveyance motor M1, the vertical path conveyance motor M2, and the cam driving motor M3 respectively via drivers 406, 407, and 408. The duplex conveyance motor M1 drives the conveyance roller pairs 90 to 93. The vertical path conveyance motor M2 drives the vertical path roller pair 74. The cam driving motor M3 drives the eccentric cam 98.
In addition, a signal from the duplex merge sensor 40 serving as a detection portion is input to the CPU 402 via an AD conversion portion 409. The duplex merge sensor 40 can detect the presence or absence of the sheet P at a predetermined detection position in the U-turn conveyance path 94, and thus can detect the position of the sheet P.
Next, the operation of the outer guide 95 will be described with reference to a flowchart of
In the case where the input job is a duplex conveyance job, that is, in the case where the result of step S10 is Yes, the CPU 402 controls the guide member 81, the first reverse conveyance roller pair 79, and the second reverse conveyance roller pair 86 illustrated in
Next, in step S13, the CPU 402 determines, on the basis of the detection result of the duplex merge sensor 40, whether or not the leading end P1 of the sheet P has reached the vertical path roller pair 74. In the case where it has been determined that the leading end Pb has reached the vertical path roller pair 74, that is, in the case where the result of step S13 is Yes, the CPU 402 drives the eccentric cam 98 to pivot the outer guide 95 from the closed position to the open position in step S14 as illustrated in
To be noted, the timing at which the outer guide 95 pivots from the closed position to the open position is a timing after the leading end P1 of the sheet P has reached the vertical path roller pair 74 and before the trailing end P2 of the sheet P passes the outer guide 95. Preferably, the timing at which the outer guide 95 pivots from the closed position to the open position is a timing after the leading end P1 of the sheet P has reached the vertical path roller pair 74 and immediately before the trailing end P2 of the sheet P passes through the nip of the conveyance roller pair 93.
Next, in step S15, the CPU 402 determines, on the basis of the detection result of the duplex merge sensor 40, whether or not the trailing end P2 of the sheet P has passed the outer guide 95. In the case where it has been determined that the trailing end P2 has passed the outer guide 95, that is, in the case where the result of step S15 is Yes, the CPU 402 drives the eccentric cam 98 to return the outer guide 95 from the open position to the closed position as illustrated in
As described above, by pivoting the outer guide 95 from the closed position to the open position by using the driving mechanism 300, the curved posture of the sheet P passing through the U-turn conveyance path 94 is relieved, and the force to restore the sheet P to the original posture is reduced. Therefore, the conveyance load on the vertical path roller pair 74 is reduced, and a jam caused by the stepping out of the vertical path conveyance motor M2 or the like can be reduced. In addition, by pivoting the outer guide 95 by the driving mechanism 300, the outer guide 95 can be driven at an arbitrary timing regardless of the stiffness of sheets of various types and the urging force of the spring urging the outer guide 95, and thus the mechanical reliability can be improved.
To be noted, although the outer guide 95 is configured to pivot from the closed position to the open position after the leading end P1 of the sheet P has reached the vertical path roller pair 74 in the present embodiment, the configuration is not limited to this. For example, the outer guide 95 may be configured to pivot from the closed position to the open position after the leading end P1 of the sheet P has passed the outer guide 95 and before the leading end P1 reaches the vertical path roller pair 74.
To be noted, although the outer guide 95 is configured to be pivotable about the pivot shaft 97 in each embodiment described above, the configuration is not limited to this. For example, the outer guide 95 may be configured to be slidable from the closed position to the open position. That is, the outer guide 95 may move in any way as long as the curved posture of the sheet P conveyed in the U-turn conveyance path 94 is relieved.
In addition, although the printer 100 of the electrophotographic system has been described in each embodiment described above, the present invention is not limited to this. For example, the present invention is also applicable to an image forming apparatus of an ink jet system that forms an image on a sheet by ejecting an ink liquid from a nozzle.
In addition, the embodiments described above may be appropriately combined.
Embodiment(s) of the present invention can also be realized by a computer of a system or apparatus that reads out and executes computer executable instructions (e.g., one or more programs) recorded on a storage medium (which may also be referred to more fully as a ‘non-transitory computer-readable storage medium’) to perform the functions of one or more of the above-described embodiment(s) and/or that includes one or more circuits (e.g., application specific integrated circuit (ASIC)) for performing the functions of one or more of the above-described embodiment(s), and by a method performed by the computer of the system or apparatus by, for example, reading out and executing the computer executable instructions from the storage medium to perform the functions of one or more of the above-described embodiment(s) and/or controlling the one or more circuits to perform the functions of one or more of the above-described embodiment(s). The computer may comprise one or more processors (e.g., central processing unit (CPU), micro processing unit (MPU)) and may include a network of separate computers or separate processors to read out and execute the computer executable instructions. The computer executable instructions may be provided to the computer, for example, from a network or the storage medium. The storage medium may include, for example, one or more of a hard disk, a random-access memory (RAM), a read only memory (ROM), a storage of distributed computing systems, an optical disk (such as a compact disc (CD), digital versatile disc (DVD), or Blu-ray Disc (BD)™), a flash memory device, a memory card, and the like.
While the present invention has been described with reference to exemplary embodiments, it is to be understood that the invention is not limited to the disclosed exemplary embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all such modifications and equivalent structures and functions.
This application claims the benefit of Japanese Patent Application No. 2021-134084, filed Aug. 19, 2021, which is hereby incorporated by reference herein in its entirety.
Number | Date | Country | Kind |
---|---|---|---|
2021-134084 | Aug 2021 | JP | national |