Patent Application
20090154975
This application is based on Japanese Patent Application No. 2007-320324 filed on Dec. 12, 2007 in Japanese Patent Office, the entire content of which is hereby incorporated by reference
The present invention relates to an image forming apparatus that forms an image on a medium according to image data.
In an image forming apparatus such as a photocopier, facsimile, printer, and multi-functional peripheral provided with functions of a plurality of these devices, a latent image is written onto the image carrier (such as a photoreceptor) by the LD (Laser Diode) and others in conformity to the image data. This is developed by toner, and the toner image having been obtained is transferred onto a medium directly or through an intermediate transfer body, whereby an image is formed. The medium is mounted on a sheet feed tray inside or outside the image forming apparatus. This medium is conveyed and supplied for the image formation. The front end of the medium is detected by a front end detecting sensor or the like, and the image forming position on the medium is adjusted in conformity to the timing of the detection.
Incidentally, when the medium is conveyed, position shift may occur to the medium in the direction perpendicular to the direction of conveyance. If image formation is performed under this condition, an image of poor positioning accuracy will be produced. To avoid this, the end position in the main scanning direction of the medium being conveyed is detected by an uneven-distribution sensor or the like to find out the amount of misalignment. The position for image formation is corrected in conformity to this misalignment of paper.
In this case, the main scanning direction of the medium means a direction on the medium, which is equivalent to the main scanning direction of forming a latent image of an image, at the moment of transferring the image to the medium.
To implement this method, the amount of misalignment of paper must be detected before starting image Formation. However, the tandem color image forming apparatus or the like requires a longer time for image formation than the black-and-white image forming apparatus. With this time taken into account, the end position of paper in the ma n scanning direction must be detected somewhat far upstream of the image forming section. Further, in the black-and-white image forming apparatus as well, the end position of paper is detected at some distance upstream of the image forming section, with consideration given to the time required for image formation. However, as detection is performed at a greater distance from the image forming section, there will be a greater possibility of misalignment caused by subsequent conveyance. This reduces the position accuracy of the image formation.
To solve this problem, proposals have been made to install a device for moving paper in the main scanning direction, and to move the paper in response to the amount of misalignment of paper in the main scanning direction, whereby the image forming position is adjusted (Japanese Unexamined Patent Application Publication No. 2002-338088, Japanese Unexamined Patent Application Publication No. 01-192649, Japanese Unexamined Patent Application Publication No. 04-277150, Japanese Unexamined Patent Application Publication No. 2003-263090, and Japanese Unexamined Patent Application Publication No. 64-8159). A reference plate called a lateral registration plate is generally used in the image forming apparatus disclosed in the Japanese Unexamined Patent Application Publication No. 2002-338088, Japanese Unexamined Patent Application Publication No. 01-192649, Japanese Unexamined Patent Application Publication No. 04-277150, and Japanese Unexamined Patent Application Publication No. 2003-263090. This reference plate is moved in the lateral direction, whereby the paper position is adjusted. In the image forming apparatus disclosed in the Japanese Unexamined Patent Application Publication No. 64-8159, paper is moved in the lateral direction by the lateral movement of the roller which nips paper, whereby the paper position is adjusted.
However, the following problem is found in the image forming apparatus disclosed in the Japanese Unexamined Patent Application Publication No. 2002-338088, Japanese Unexamined Patent Application Publication No. 01-192649, Japanese Unexamined Patent Application Publication No. 04-277150, and Japanese Unexamined Patent Application Publication No. 2003-263090. Namely, when the reference plate is moved in the lateral direction, the plate must be returned to the standard position for each page in order to avoid interference with the succeeding paper subsequent to position adjustment. This arrangement fails to meet the requirement of high-speed paper conveyance, and if paper is conveyed in response to the movement of the reference plate, productivity will be reduced.
In the meantime, in the image forming apparatus disclosed in the Japanese Unexamined Patent Application Publication No. 64-8159, paper position is adjusted by the lateral movement of the roller. This invention meets the requirement for high-speed paper conveyance, without having to return the roller. However, there is a limit to the roller moving range. Beyond this range, paper position adjustment is accompanied by difficulties. This makes it necessary to control the roller position so that the limit of roller movement will not be reached.
One of the proposals refers to the method, wherein a movable limit detector is installed, and the page-by-page control is provided in such a way as to move the roller by the amount of paper misalignment from a predetermined position. When the movable limit has been reached, the operation is suspended and the roller is returned to the standard position. Another proposal refers to the method wherein, subsequent to correction of the misalignment of paper for each page, the roller is returned to the standard position between sheets of paper.
However, any of these methods is accompanies by the problem of reducing the productivity. Moreover, very complicated high-speed operation must be performed in order to minimize the reduction in productivity in the method of returning the roller to the standard position for each page.
To be more specific, of the image forming apparatuses of the embodiments of the present invention, the image forming apparatus of the first embodiment for forming an image on a medium according to image data includes:
a moving roller capable of axial movement in the main scanning direction for the purpose of ensuring that the aforementioned medium during conveyance is moved in the main scanning direction to perform position adjustment in preparation for the aforementioned image formation;
a medium end position detecting section for detecting the end position of the aforementioned medium in the main scanning direction; and
a control section for calculating the amount of misalignment of the medium in the main scanning direction from the end position detected by the medium end position detecting section;
wherein the control section obtains the correction amount of the image forming position according to the amount of misalignment of the medium having been calculated, and provides control in such a way that the medium coming later than the aforementioned medium by a predetermined number of pages is moved by the aforementioned moving roller by the difference between the correction amount of the image forming position and the amount of misalignment of the medium coming later by a predetermined number of pages, and the image forming position is corrected according to the correction amount.
The image forming apparatus of the second embodiment for forming an image on a medium according to image data includes:
a moving roller capable of axial movement in the main scanning direction for the purpose of ensuring that the aforementioned medium during conveyance is moved in the main scanning direction to perform position adjustment in preparation for the aforementioned image formation;
a medium end position detecting section for detecting the end position of the aforementioned medium in the main scanning direction; and
a control section for calculating the amount of misalignment of the medium in the main scanning direction from the end position detected by the medium end position detecting section;
wherein the control section obtains the correction amount of the image forming position according to the amount of misalignment of the medium having been calculated, and information on the moving position of the roller, and provides control in such a way that the medium coming later than the aforementioned medium by a predetermined number of pages is moved by the aforementioned moving roller by the difference between the correction amount of the image forming position and the amount of misalignment of the medium coming later by a predetermined number of pages, and the image forming position is corrected according to the correction amount.
The image forming apparatus of the third embodiment for forming an image on a medium according to image data includes:
a moving roller capable of axial movement in the main scanning direction for the purpose of ensuring that the aforementioned medium during conveyance is moved in the main scanning direction to perform position adjustment in preparation for the aforementioned image formation;
a medium end position detecting section for detecting the end position of the aforementioned medium in the main scanning direction; and
a control section for calculating the amount of misalignment of the medium in the main scanning direction from the end position detected by the medium end position detecting section;
wherein the control section corrects the image forming position on the medium according to the amount of misalignment of the medium having been calculated, and moves the medium by using the aforementioned moving roller by the difference between correction amount of the image forming position and the amount of misalignment of the medium.
The image forming apparatus of the fourth embodiment for forming an image on a medium according to image data includes:
a moving roller capable of axial movement in the main scanning direction for the purpose of ensuring that the aforementioned medium during conveyance is moved in the main scanning direction to perform position adjustment in preparation for the aforementioned image formation;
a medium end position detecting section for detecting the end position of the aforementioned medium in the main scanning direction; and
a control section for calculating the amount of misalignment of the medium in the main scanning direction from the end position detected by the medium end position detecting section;
wherein the control section corrects the image forming position on the medium according to the amount of misalignment of the medium having been calculated and the information on the moving position of the roller, and moves the medium by using the aforementioned moving roller by the difference between the correction amount of the image forming position and the amount of misalignment of the medium.
The following further describes another embodiment based on the aforementioned embodiment:
The image forming apparatus of the fifth embodiment is the same as any one of the aforementioned first through fourth embodiments, further characterized in that the aforementioned moving roller is a registration roller for correcting skew of the medium being conveyed.
The image forming apparatus of the sixth embodiment is the same as the aforementioned fifth embodiment, further characterized in that the moving roller includes a loop roller arranged upstream of the aforementioned registration roller.
The image forming apparatus of the seventh embodiment is the same as any one of the aforementioned first through sixth embodiments, further characterized in that the aforementioned medium end position detecting section is arranged in the vicinity of the moving roller.
The image forming apparatus of the eighth embodiment is the same as any one of the aforementioned first through seventh embodiments, further characterized in that the aforementioned medium end position detecting section is arranged downstream of the aforementioned moving roller.
The image forming apparatus of the ninth embodiment is the same as any one of the aforementioned first through eighth embodiments, further characterized in that the control section returns the moving roller to the standard position after completion of the job.
The image forming apparatus of the tenth embodiment is the same as any one of the aforementioned first through ninth embodiments, further characterized in that the aforementioned image forming apparatus is a tandem type color image forming apparatus.
The representative examples of effects of the invention will be described as follows.
The image forming apparatus of the present invention for forming an image on a medium according to image data includes
a moving roller capable of axial movement in the main scanning direction for the purpose of ensuring that the aforementioned medium during conveyance is moved in the main scanning direction to perform position adjustment in preparation for the aforementioned image formation;
a medium end position detecting section for detecting the end position of the aforementioned medium in the main scanning direction; and
a control section for calculating the amount of misalignment of the medium in the main scanning direction from the end position detected by the medium end position detecting section;
wherein the control section obtains the correction amount of the image forming position on the aforementioned medium according to the amount of misalignment of the medium having been calculated, or the amount of misalignment of the medium and the information on moving position of the roller, and provides control in such a way that the aforementioned medium or the medium coming later than the aforementioned medium by a predetermined number of pages is moved by the aforementioned moving roller by the difference between the correction amount of the image forming position and the amount of misalignment of the target medium, and the image forming position is corrected according to the correction amount. This arrangement ensures high-quality positioning of a medium and image while keeping the productivity unaffected. The moving range limit of the movable roller can be reduced under the control based on the detected medium end position alone. By making a concurrent use of the information on the moving position of the roller (Integrated value of the amounts of previous movements), force is applied to converge the deviation of the integrated value on “0”. This makes it possible to provide control in such a way that the integrated value for the moving amount of the roller (roller position) will become close to the standard position.
When correcting the image forming position using the aforementioned amount of medium misalignment and the moving position of the roller, the corrected position can be obtained from the following formula (1).
Image forming position correction amount=medium misalignment×Kp−roller position×Ki (1)
Since the aforementioned image forming position correction amount can be fed back to the detected medium misalignment value on a closed-loop basis, the numeral around “1” is appropriate as the coefficient Kp of the proportional part in the aforementioned formula (1), and “1” is preferably used.
The greater the integrated part Ki, the greater the tendency toward the average deviation of the correction amount reaching “0”. On the whole, there is an increase in the range of fluctuation of the correction amount. The range of fluctuation is the minimum when coefficient Ki=0, and a deviation will occur. If the value is “1” or more, divergence will occur. Thus, coefficient Ki is set within the range of 0≦Ki<7. With consideration given to these points, Ki is adequately determined according to the conditions of use within the aforementioned range of values.
In the case where the medium is located on the upstream side of the moving roller and an image is not yet formed on the image carrier when the correction amount has been obtained by detecting the end position in the main scanning direction, the image forming position can be corrected and the movement by the moving roller can be achieved, for the aforementioned medium for which the correction amount for the image forming position has been obtained by detecting the end position in the main scanning direction. However, in the case where image formation on the medium whose end position has been detected has already been started on the image carrier when the aforementioned correction amount is obtained, the image forming position cannot be corrected. Thus, the aforementioned correction of the image forming position and movement by the moving roller are performed for another medium after the medium by a predetermined number of pages. It should be noted, however, that the present invention is not restricted to the number of pages by which the target medium comes after the medium. Correction of the image forming position and movement by the moving roller are preferably performed at the earliest possible conveniences. Among the media for which image formation has not yet started, it is preferred to select a page of medium closest to that of medium for which the correction amount of the image forming position has been obtained. Calculation of the correction amount, correction of the image forming position and movement of medium by the moving roller are performed for each page
The following describes the image forming apparatus as an embodiment of the present invention with reference to
The image forming apparatus 1 includes a sheet feed tray 2 for storing the medium P, and a conveyance path 3 for conveying the medium fed from the sheet feed tray 2. As shown in
Immediately downstream of the registration roller 5, uneven-distribution detection sensors 7 are arranged in the main scanning direction to detect the end position in the main scanning direction of the conveyed medium P. The uneven-distribution detection sensor 7 corresponds to the medium end position detecting section of the present invention. The uneven-distribution sensor 7 can be made up of a light emitting element composed of a light emitting diode array, and a light receiving element composed of a line CCD arranged with the conveyance path 3 sandwiched in-between. The uneven-distribution sensor 7 detects the end of the medium P passing through them. The end position can be calculated from the time of light received by the light receiving element at the time of end detection, and the standard position at the center of the conveyance path 3. Since the medium P is normally conveyed according to this center standard, the end standard position is assumed for each size, and the difference in the distance between the end position of the detected medium and the end standard position is calculated as the amount of misalignment of the medium.
An image forming section 10 capable of forming images in yellow, magenta, cyan and black colors is installed on the downstream side of the uneven-distribution detection sensor 7. This image forming section includes a writing section 10A capable of writing for each color, photoreceptors 10Y, 10M, 10C and 10K as image carriers, an endless belt-shaped intermediate transfer body 11, and a fixing device 12. A charging device, exposure device as the writing section, developing device and cleaning section (not illustrated) for each color are installed around each of the photoreceptors 10Y, 10M, 10C and 10K.
In the image forming section 10, a latent image is formed by the writing section according to the image data on a predetermined writing position (image forming position) of the photoreceptors 10Y, 10M, 10C and 10K charged by the charging section. The latent image is developed by the developing device and is transferred onto the intermediate transfer body 11. This toner image is transferred onto the medium P conveyed along the conveyance path 3 and is fixed by the fixing device 12, whereby the processing of image formation terminates. The image-formed medium P is ejected to an ejection tray or the like.
The control section 20 provides overall control of the image forming apparatus, and is provided with the main CPU 21 to perform various forms of computation. The main CPU 21 is connected with the storage section 22 for temporary storage of the data on the standard end position of the media of different sizes and other data. The main CPU 21 permits data to be read and written whenever required. The storage section 22 is made up of a flash memory, RAM and others.
Further, in the control section 20, the main CPU 21 is connected with a swaying control section 23, which is connected with a registration roller 5 to receive swaying control. The swaying control section 23 can be composed of a CPU and the program for running the CPU.
The main CPU 21 controls axial movement (swaying) of the registration roller 5, and integrates the moving amount of the roller. The integrated value is temporarily stored as information on roller moving position in the aforementioned storage section 22. This information is recalled when the image forming position is corrected.
In the control section 20, the main CPU 21 is connected with the image forming section 10, whereby image formation is controlled. At the same time, the writing section 10A constituting part of the image forming section 10 can be controlled by the main CPU 21 through the writing correction section 24. In response to the correction of the image forming position by the main CPU 21, the writing correction section 24 sets the writing startup timing for the writing section 10A. The setting of the writing timing allows the image forming position to be adjusted in the main scanning direction. The writing correction section 24 can be composed of a CPU and a program for running the same, for example.
Further, the control section 20 is connected with the uneven-distribution sensor 7 through the sensor output processing section 25. The output from the uneven-distribution sensor 7 is sent to the sensor output processing section 25, and is subjected to waveform processing. After that, the end position data is outputted to the main CPU 21 The main CPU 21 reads, from the storage section 22, the standard end position of the recording medium P being conveyed, and calculates the amount of medium misalignment from the distance between the standard end position and the aforementioned end position data having been detected. The amount of medium misalignment is temporarily stored in the storage section 22, and is recalled when the image position misalignment of the succeeding medium P is corrected. The sensor output processing section 25 can be composed of a CPU and a program for running the same, for example.
Referring to
In response to the image data as a group, the job is started to perform a series of image formation. Then the media P are conveyed one after another from the sheet feed tray 2 through the conveyance path 3. During the process of conveyance, the control section 20 outputs an image formation reference signal, as shown in
During the process of image formation, the medium P passes through the loop roller 4, and hits the registration roller 5 in the state of suspension. The medium P is further fed by the loop roller 4, whereby the skew of the medium P is corrected by means of bend of the medium P. After that, the registration roller 5 is rotated to send the medium P downstream. The paper end position of this medium Is detected by the uneven-distribution sensor 7 located immediately downstream of the registration roller 5. In this case, the detection output is subjected to waveform processing by the sensor output processing section 25 and the detection output time is obtained. Thus, the end position of the medium P is obtained (Step s1), and the position data is sent to the main CPU 21.
The main CPU 21 calculates the amount of medium misalignment from the standard end position of the medium, which has been read from the storage section 22, and the aforementioned medium end position having been detected The main CPU 21 calculates the paper position correction amount, i.e., the moving amount of the roller from the difference between the image forming position correction amount and the amount of medium misalignment (Step s2). The image forming position correction amount is supplied, as a feedback value, from the amount of medium misalignment detected on the medium two pages before. This feedback value is stored in the storage section 22, and is recalled at the time of position adjustment of the target medium P. Accordingly, on the first and second pages immediately after job startup, the aforementioned processing is carried out, with the image forming position correction amount assumed as “0”.
According to the moving amount of the roller having been obtained from the aforementioned processing, the swaying motor 6 is controlled by the swaying control section 23, and the registration roller 5 is moved in the axial direction (Step s3). The medium is fed the same distance as that of the moving amount of the roller in the main scanning direction by this roller movement and is fed to the image forming section 10. Further, the image forming position correction amount calculated by the aforementioned procedure is stored in the storage section 22 as the feedback value for medium two pages after (Step s4). In this embodiment, only the registration roller 5 is movable in the axial direction. However, the loop roller 4 can be moved in the axial direction by being synchronized with the registration roller 5. In the image forming section, the image forming position has been corrected according to the feedback value, as described above, and the image has been written onto the intermediate transfer body 11. As shown in
The following Table 1 and
As a result of this procedure, at the time of image formation, the registration roller position continues to move in the range of about ±mm around the vicinity of −1 mm from the standard position.
In the aforementioned embodiment, when the correction amount of the image forming position is calculated, only the amount of medium misalignment is used. In the present invention, the correction amount of the image forming position can also be calculated based on the amount of medium misalignment and the information on the moving position of the roller. This method will be described with reference to the flow chart of
In this embodiment, when the paper end position has been detected by the aforementioned uneven-distribution sensor 7, the amount of medium misalignment is calculated in the same manner as above. Further, the main CPU 21 calculates the paper position correction amount, i.e., the moving amount of the roller from the difference between the image forming position correction amount and the amount of medium misalignment. The image forming position correction amount is supplied as a feedback value from the amount of medium misalignment detected on the medium two pages before and the information on the moving position of the roller of two pages before. This feedback value is stored in the storage section 22, and is recalled at the time of position adjustment of the target medium P. Thus, in this embodiment as well, on the first and second pages at the time of job startup, the aforementioned processing is carried out with the image forming position correction amount assumed as “0”.
The aforementioned image forming position correction amount (feedback value) is determined by the amount of medium misalignment on the current page and the roller position. In this case, calculation is made using the aforementioned formula (1) The coefficient Kp is set at about 1, preferably at just 1, and the coefficient Ki is set within the range of 0≦Ki<1.
The swaying motor 6 is controlled by the swaying control section 23 according to the moving amount of the roller having been obtained by the aforementioned processing, and the registration roller 5 is moved in the axial direction (Step s12). Further, the image forming position correction amount having been calculated is stored in the storage section 22 as the feedback value for the medium two pages after (Step s13). In the image forming section 10, the image forming position is corrected according to the feedback value called from the storage section 22 at the time of image formation, and the image is written. The image is transferred onto the medium whose position in the main scanning direction has been adjusted. The aforementioned procedure is repeated for each page until the job terminates.
The following Table 2 and
As a result of this procedure, at the time of image formation, the registration roller position continues to move in the range of about ±1 mm around the vicinity of the standard position.
The aforementioned embodiments assume that the correction amount of the image forming position obtained by the amount of medium misalignment is applied to another medium after the medium by a predetermined number of pages. In the present invention, however, the correction amount of the image forming position obtained by the amount of medium misalignment can be applied to the medium itself, whereby the image forming position is corrected. Such an example can be preferably applied to a black-and-white image forming apparatus. It should be noted, however, that the present invention is not restricted to the case wherein such an embodiment is applied to the black-and-white image forming apparatus alone.
To be more specific, in this example, when the image forming position correction amount is obtained from the amount of medium misalignment, the value obtained by 0.9 times the amount of medium misalignment is determined as the image forming position correction amount, and the moving amount of the registration roller is calculated from the difference between the aforementioned amount of medium misalignment and the correction amount, as shown in Table 3. This medium is moved the aforementioned moving amount of the roller, and the image forming position is corrected based on the aforementioned correction amount, whereby an image is formed on this medium.
As shown in this example, the position adjustment between the medium and image can be achieved by the position adjustment of medium in the main scanning direction and the correction of the image forming position. The moving amount of the registration roller can be reduced, as compared to the case wherein the position is adjusted only by the movement of the registration roller.
In the present invention, the correction amount of the image forming position obtained from the amount of medium misalignment and the information on the moving position of the roller can be applied to the medium itself, whereby the image forming position is corrected. Such an example can also be preferably applied to the black-and-white image forming apparatus.
To be more specific, in this example, the image forming position correction amount is calculated from the amount of medium misalignment and the information on the moving position of the roller according to the aforementioned formula (1), as shown in Table 4. In this case, coefficient Kp is set at 1 and coefficient Ki is set at 0.1, similarly to the case of the aforementioned embodiments. Further, the moving amount of the roller is calculated from the difference between the aforementioned amount of medium misalignment and the correction amount. This medium is moved the aforementioned moving amount of the roller and the image forming position is corrected based on the aforementioned correction amount, whereby an image is formed on this medium. In this example, the position between the medium and image can be adjusted by the position adjustment of the medium in the main scanning direction and correction of the image forming position, whereby the roller position can be converged to the standard position.
The aforementioned moving roller contained in the present invention can be provided to ensure movement of the medium in the main scanning direction. The registration roller for correcting the skew of the medium conveyed is preferably used as the moving roller. The moving roller can include a loop roller that bends the medium suspended by the registration roller and promotes straightening the medium. The medium is moved by two or more moving rollers located at different positions in the direction of conveyance, whereby high-precision movement of the medium without a skew in the main scanning direction is ensured.
An uneven-distribution sensor of conventional use can be employed as the medium end position detecting section for detecting the end position of the medium in the main scanning direction. For example, a transmission type or reflection type photosensor can be utilized. This photosensor is the array type device arranged in the main scanning direction, for example. The end position of the medium can be detected by scanning in the main scanning direction. It is only required that the medium end position detecting section should be capable of detecting the end position of the medium in the main scanning direction, without the present invention being restricted to the aforementioned structure.
There is no particular restriction to the installation position of the aforementioned medium end position detecting section in the present invention. However, the medium end position detecting section is preferably installed in the vicinity of the aforementioned moving roller. It is preferably installed downstream of the aforementioned moving roller so that it is located as close as possible to the image forming section.
The control section can be mainly composed of a CPU and a program for running the same. The control section can also incorporate a ROM for storing programs and a RAM for temporary storage of the data including the correction amount for the image forming position obtained from the amount of medium misalignment or this amount of misalignment and the moving position of the roller, and information on the moving position of the roller.
The present invention is preferably applied to the tandem type color image forming apparatus that requires relatively a longer time for image formation. Without being restricted thereto, the present invention can be applied to a black-and-white image forming apparatus in the similar manner. In addition to the aforementioned advantages, the present invention provides the advantage that the medium end detection position can be determined at a furthest possible downstream position, whereby image forming position is adjusted. This added advantage can be found not only in the tandem type color image forming apparatus, but also in the black-and-white image forming apparatus.
| Number | Date | Country | Kind |
|---|---|---|---|
| JP2007-320324 | Dec 2007 | JP | national |
