This application is based on and claims the benefit of priority from Japanese Patent Application No. 2023-127510 filed on Aug. 4, 2023, the contents of which are hereby incorporated by reference.
The present disclosure relates to an image forming apparatus.
A conventional image forming apparatus includes an image carrier, a developing unit, and a housing. The image carrier is subjected to formation of an electrostatic latent image on its surface. The developing unit feeds developer onto the surface of the image carrier, and develops the electrostatic latent image to form a toner image. The housing houses the image carrier and the developing unit therein.
The developing unit includes a toner carrier, a development container, and a circuit board. The toner carrier, placed opposite to the image carrier, carries toner to be fed to the surface of the image carrier. The development container rotatably supports both end portions of a rotating shaft of the toner carrier, and also contains the toner and the toner carrier therein. The circuit board is placed at axial one end portion of the development container.
The developing unit is fitted within the housing, by which the circuit board is connected to a connecting terminal on the housing side.
With the prior art adopted, in a case where the developer consists of nonmagnetic one-component toner, the development container is pivoted on a container support portion serving as a fulcrum so that the toner carrier is reciprocatively moved in a contacting/separating direction relative to the image carrier. In this case, there has been a possibility that the circuit board may be pivoted in conjunction with the development container, resulting in a noncontact state between the circuit board and the connecting terminal.
In view of the above-described problems, an object of the present disclosure is to provide an image forming apparatus capable of maintaining a stable contact between the circuit board and the connecting terminal.
An image forming apparatus according to one aspect of the present disclosure includes an image carrier, a developing unit, and a housing. The image carrier has an electrostatic latent image formed on its surface. The developing unit feeds nonmagnetic one-component developer to the surface of the image carrier and develops the electrostatic latent image to form a toner image. The housing contains the image carrier and the developing unit. The developing unit includes a toner carrier, a development container, a circuit board, and a board retaining portion. The toner carrier is placed opposite the image carrier, and carries the developer to be fed to the surface of the image carrier. The development container rotatably supports both end portions of a rotating shaft of the toner carrier, and contains the developer and the toner carrier. The circuit board is placed in adjacency to axial one side of the development container. The board retaining portion retains the circuit board. The housing includes one pair of retaining frames, and a terminal holder. The retaining frames retain the development container and the image carrier from both sides of an axial direction. The terminal holder is placed above the retaining frames, and is vertically opposed to the circuit board at one end portion of the axial direction of the development container. The terminal holder includes a connecting terminal, and an elastic member. The connecting terminal is set in contact with the circuit board. The elastic member presses the connecting terminal toward the circuit board. The development container includes a protrusive support portion which protrudes from axial both end portions and which is pivotably supported by the retaining frames. The development container is pivoted on the protrusive support portion serving as a fulcrum, and the toner carrier is reciprocatively movable in such a direction as to come into contact with or separate farther from the image carrier. The board retaining portion is pivotably supported on a fulcrum given by a retention support portion coaxial with the protrusive support portion, and is independent of the reciprocative movement of the development container.
Still further objects of the disclosure as well as concrete advantages obtained by the disclosure will become more apparent from embodiments thereof described hereinbelow.
Hereinafter, an embodiment of the present disclosure will be described with reference to the accompanying drawings.
The image forming apparatus 100 includes photosensitive drums (image carriers) la to 1d, developing units 3a to 3d, and a housing 300. The housing 300 constitutes a shell of the image forming apparatus 100, internally accommodating the photosensitive drums (image carriers) la to 1d, and the developing units 3a to 3d.
In a main body of the image forming apparatus 100 (color printer in this case), four image forming parts Pa, Pb, Pc, Pd are disposed in this order starting from an upstream side (left side in
The image forming parts Pa to Pd include photosensitive drums (image carriers) la to 1d, charging units 2a to 2d, an exposure unit 5, developing units 3a to 3d, and cleaning units 7a to 7d, respectively. The photosensitive drums (image carriers) 1a to 1d for carrying visible images (toner images) of individual colors, respectively, are disposed in the image forming parts Pa to Pd, respectively, while an intermediate transfer belt (transfer-destination member) 8 is provided in adjacency to the image forming parts Pa to Pd.
Primary transfer rollers (transfer members) 6a to 6d are placed in opposition to the photosensitive drums (image carriers) 1a to 1d, respectively. By the primary transfer rollers 6a to 6d, individual-color visible images (toner images) formed on the photosensitive drums (image carriers) 1a to 1d with a specified transfer voltage applied thereto are transferred onto the intermediate transfer belt (transfer-destination member) 8. As a result of this, the toner images formed on the photosensitive drums 1a to 1d are primarily transferred, and superimposed one on another, successively onto the intermediate transfer belt 8 that is moving while keeping in contact with the photosensitive drums 1a to 1d.
Thereafter, the toner image primarily transferred onto the intermediate transfer belt 8 is secondarily transferred onto a transfer sheet P as an example of a recording medium by a secondary transfer roller 9. Further, the transfer sheet P to which the toner image has been secondarily transferred is subjected to fixation of the toner image in a fixing unit 13 and thereafter discharged from the main body of the image forming apparatus 100. In execution of the image forming process with the photosensitive drums 1a to 1d, the photosensitive drums 1a to 1d are each rotated counterclockwise in
The transfer sheet P, to which the toner image is to be secondarily transferred, is contained in a sheet cassette 16 placed in lower part of the main body of the image forming apparatus 100. The transfer sheet P is conveyed via a feed roller 12a and a registration roller pair 12b to a nip portion between the secondary transfer roller 9 and a driving roller 11 of the intermediate transfer belt 8. The intermediate transfer belt 8 is mostly given by a seamless belt with use of a sheet of dielectric resin. Also, a blade-like belt cleaner 19 for eliminating toner or the like remaining on the surface of the intermediate transfer belt 8 is placed downstream of the secondary transfer roller 9.
Next, the image forming parts Pa to Pd will be described. Provided around and above the photosensitive drums (image carriers) 1a to 1d that are set up rotatable are charging units 2a to 2d for electrically charging the photosensitive drums 1a to 1d, respectively, an exposure unit 5 for exposing the photosensitive drums 1a to 1d to light of image information, developing units 3a to 3d for forming toner images on the photosensitive drums 1a to 1d, respectively, and cleaning units 7a to 7d for eliminating developer (toner) or the like remaining on the photosensitive drums 1a to 1d, respectively.
The exposure unit 5 exposes to light the photosensitive drums (image carriers) 1a to 1d that have been electrically charged by the charging units 2a to 2d to form electrostatic latent images, respectively.
The developing units 3a to 3d are placed in opposition to the photosensitive drums (image carriers) 1a to 1d, respectively, and include developing rollers (toner carriers) 21a to 21d, feed rollers 22a to 22d, and development containers 4a to 4d, respectively. The developing units 3a to 3d apply a specified development voltage to the developing rollers 21a to 21d, respectively, so that nonmagnetic one-component toner (developer) is deposited on the electrostatic latent images formed on the photosensitive drums 1a to 1d, respectively, to form a toner image. The developing rollers 21a to 21d are placed in opposition to the photosensitive drums (image carriers) 1a to 1d, respectively.
The development containers 4a to 4d have individual-color nonmagnetic one-component toner of yellow, cyan, magenta and black, respectively, contained therein. Placed inside the development containers 4a to 4d are developing rollers (toner carriers) 21a to 21d, feed rollers 22a to 22d, and stirring paddles (not shown), respectively. The stirring paddles stir the toner in the development containers 4a to 4d, respectively.
The feed rollers 22a to 22d are placed in opposition to the developing rollers 21a to 21d, respectively. The feed rollers 22a to 22d hold, on their outer circumferential surfaces, the toner contained in the development containers 4a to 4d, respectively. Also, the feed rollers 22a to 22d feed the developer held on the outer circumferential surfaces to the developing rollers 21a to 21d, respectively. In order to move the toner from the feed rollers 22a to 22d to the developing rollers 21a to 21d, respectively, a specified feed voltage (DC voltage) is applied to the feed rollers 22a to 22d.
Upon input of image data from a higher-order device such as a personal computer, first, the surfaces of the photosensitive drums 1a to 1d are electrically charged uniformly by the charging units 2a to 2d, respectively. Next, light emission corresponding to the image data is executed by the exposure unit 5, so that electrostatic latent images corresponding to the image data are formed on the photosensitive drums 1a to 1d, respectively. The developing units 3a to 3d have been filled with specified quantities of developer including individual-color toner of yellow, cyan, magenta and black, respectively. The toner in the developer is fed by the developing units 3a to 3d onto the photosensitive drums 1a to 1d, respectively, so as to be electrostatically deposited thereon. As a result of this, toner images corresponding to the electrostatic latent images formed by the exposure from the exposure unit 5 are formed. In this embodiment, the developer is a nonmagnetic one-component developer.
Then, by the primary transfer rollers 6a to 6d, electric fields are imparted at a specified transfer voltage to between the primary transfer rollers 6a to 6d and the photosensitive drums 1a to 1d, respectively, so that the toner images of yellow, cyan, magenta and black on the photosensitive drums 1a to 1d are primarily transferred onto the intermediate transfer belt 8. These four-color images are formed with specified positional relationships which are previously determined for specified full-color image formation. Thereafter, in preparation for subsequent formation of new electrostatic latent images, toner or the like remaining on the surfaces of the photosensitive drums 1a to 1d after the primary transfer is eliminated by the cleaning units 7a to 7d.
The intermediate transfer belt 8 is stretched over on an upstream-side driven roller 10 and a downstream-side driving roller 11. When the intermediate transfer belt 8 has started to turn clockwise along with rotation of the driving roller 11 driven by a drive motor (not shown), the transfer sheet P is conveyed at a specified timing from the registration roller pair 12b to a nip portion (secondary transfer nip portion) between the driving roller 11 and the secondary transfer roller 9 provided in adjacency to the driving roller 11, so that the full-color image on the intermediate transfer belt 8 is secondarily transferred onto the transfer sheet P. The transfer sheet P to which the toner image has been secondarily transferred is conveyed to the fixing unit 13.
The transfer sheet P conveyed to the fixing unit 13 is heated and pressurized by a fixing roller pair 13a so that the toner image is fixed on the surface of the transfer sheet P, with a specified full-color image formed. The transfer sheet P with the full-color image formed thereon is assorted in conveyance direction by a branching part 14 that branches into a plurality of directions, and the transfer sheet P is discharged, as it is (or after fed to a double-sided conveyance path 18 and subjected to double-sided image formation), to a discharge tray 17 by a discharge roller pair 15.
In the image forming apparatus 100, pulling out a front cover 301, which is placed at a front of the housing 300, causes the drum unit 200 to be exposed. In this state, a user is allowed to take out the developing units 3a to 3d supported by the drum unit 200.
The drum unit 200 includes the photosensitive drums (image carriers) 1a to 1d, the developing units 3a to 3d, the charging units 2a to 2d, the exposure unit 5, retaining frames 64a, 64b, the cleaning units 7a to 7d, and a terminal holder 70.
When the developing units 3a to 3d have become empty of contained developer, the developing units 3a to 3d can be replaced with other developing units 3a to 3d filled with the developer. Also, the developing units 3a to 3d are removed, as needed, for maintenance of interior of the image forming apparatus 100. In this embodiment, the developing units 3a to 3d are fittably-and-removably supported on the housing 300.
The retaining frames 64a, 64b are part of the housing 300, and the drum unit 200 is fixed to the housing 300 via the retaining frames 64a, 64b. That is, the housing 300 includes the retaining frames 64a, 64b.
The retaining frames 64a, 64b are metallic plate-shaped members extending in a front/rear direction, and provided in one pair with the photosensitive drums (image carriers) 1a to 1d and the developing units 3a to 3d both interposed in a left/right direction between the retaining frames 64a, 64b. In this case, the photosensitive drums 1a to 1d and the developing units 3a to 3d are arrayed alternately in the front/rear direction.
The terminal holder 70 is movable vertically, i.e. in an up/down direction, via a driving unit (not shown). When the front cover 301 is pulled out forward, the terminal holder 70 is moved upward so as to become farther from the drum unit 200. Conversely, when the front cover 301 is pushed in rearward so as to be fitted to the housing 300, the terminal holder 70 is moved downward so as to become closer to the drum unit 200.
The guide portions 65 are placed on inner surfaces of the retaining frames 64a, 64b, respectively, opposed to each other in the left/right direction. The guide portions 65 are placed at four places in each of the retaining frames 64a, 64b so as to be arrayed with specified intervals in the front/rear direction. During course of fitting the developing units 3a to 3d to the drum unit 200, the guide portions 65 guide the developing units 3a to 3d to their specified fitting positions. In this embodiment, the guide portions 65 are recesses formed in the inner surfaces of the retaining frames 64a, 64b, respectively, with their upper end faces opened. Also, each guide portion 65 has its upper end portion extending downward linearly and its lower end portion bent in a direction of further separating from the photosensitive drum 1a. In this embodiment, the lower end portion of each guide portion 65 has rearward inclination that increases more and more in a downward direction.
Each board recess 66 is formed so as to be recessed downward from an upper surface of the retaining frame 64a, with a later-described circuit board 330 partly placed inside the board recess 66. The board recess 66 is placed at four places arrayed in the front/rear direction, where the board recesses 66 are, in this embodiment, placed in rearward adjacency to the guide portions 65, respectively.
Each restrictive recess 67 is formed by a bottom surface of the board recess 66 being partly recessed downward. The restrictive recess 67, in which a later-described restrictive protrusion 324 is to be placed, differs in shape in response to the restrictive protrusion 324 placed therein. As a result, any one of the developing units 3a to 3d, whichever it is incompatible with a restrictive recess 67, is prevented from being fitted, thus the restrictive recess 67 serving for color-incompatibility function.
The terminal holder 70 includes a plurality of connecting terminals 651a, 651b, a terminal retaining portion 652, and a coil spring (elastic member) 653. As the connecting terminals 651a, 651b, the terminal retaining portion 652 and the coil spring (elastic member) 653 are assumed as one set, four sets of these members are placed so as to be arrayed in the front/rear direction in correspondence to the developing units 3a to 3d, respectively.
The terminal retaining portion 652 retains the connecting terminals 651a, 651b at lower end portions, respectively, and also has a pair of board pressing pieces 652a protruding downward from a lower face of the terminal retaining portion 652. The connecting terminals 651a, 651b are placed between a pair of board pressing pieces 652a. The pair of board pressing pieces 652a are so positioned that their lower ends become higher than lower ends of the connecting terminals 651a, 651b.
When the terminal holder 70 is moved downward so as to be close to the drum unit 200, the connecting terminals 651a, 651b are brought into contact, and connected, with an upper face of a later-described circuit board 330. The connecting terminals 651a, 651b are biased downward via the coil spring 653 that presses downward an upper face of the terminal retaining portion 652. That is, the coil spring (elastic member) 653 presses the connecting terminals 651a, 651b toward the circuit board 330.
The connecting terminals 651a, 651b biased downward are brought into contact, and deformed, with the circuit board 330. As a result, the circuit board 330 and the connecting terminals 651a, 651b come into a stably contactable state. In this case, the board pressing pieces 652a are brought into contact with the circuit board 330, so that the upper face of the circuit board 330 and the lower face of the terminal retaining portion 652 are kept constant in vertical distance therebetween. Thus, the circuit board 330 and the connecting terminals 651a, 651b come into a more stably contactable state therebetween.
The connecting terminals 651a, 651b are elastically deformable and moreover different therebetween in lower end position in the vertical direction, i.e. up/down direction. In this embodiment, the lower end of the connecting terminal 651a is positioned lower than the lower end of the connecting terminal 651b. Also, the connecting terminal 651a is assumed as a grounding-dedicated terminal, and the connecting terminal 651b is assumed as an electrical conduction- and signal-dedicated terminal. With this assumption, when the terminal holder 70 has moved downward so as to be close to the drum unit 200, the connecting terminal 651a comes into contact with the circuit board 330 earlier than the connecting terminal 651b. Therefore, in replacement of the circuit board 330, the circuit board 330 can be protected from a hot-swapping state and thereby prevented from being damaged.
By the connecting terminals 651a, 651b being connected to the circuit board 330, the developing unit 3a is electrically connected to a main control unit (not shown) consisting of a CPU and the like for controlling individual units of the image forming apparatus 100.
The protrusive support portions 319 protrude from side faces of both side wall portions 318 axially outward so as to be inserted into the above-described guide portions 65, respectively. The development container 31 is supported rotatable by the protrusive support portions 319.
Further, the circuit board 330 and a board retaining portion 320 for retaining the circuit board 330 are placed axially outside of the left-side (axial one-side) side wall portion 318 of the development container 31. That is, the circuit board 330 is placed in left-side (axial one-side) adjacency to the development container 31. The board retaining portion 320 has an arm portion 321, claw portions 322a, 322b, a retaining protrusion 323, and a restrictive protrusion 324.
The arm portion 321 extends radially from a pivotal shaft H while its fore end portion is bent circumferentially so as to be close to the developing roller 32. The fore end portion of the arm portion 321 has an upper face formed into a flat shape, where the circuit board 330 is placed.
At a pivotal shaft H-side end portion of the arm portion 321, a through hole 321a is formed so as to run through along the pivotal shaft H. The protrusive support portion 319 is inserted into the through hole 321a. As a result of this, the arm portion 321 is supported pivotable on the through hole (retention support portion) 321a serving as a fulcrum.
The claw portions 322a, 322b are bent upward from the upper face of the fore end portion of the arm portion 321 in such a direction as to approach each other. The circuit board 330 placed on the upper face of the fore end portion of the arm portion 321 is pinched and fixed between the claw portions 322a, 322b and the upper face of the fore end portion of the arm portion 321.
The retaining protrusion 323 is formed so as to protrude radially outward of the pivotal shaft H from the fore end portion of the arm portion 321. The retaining protrusion 323 is placed within a slit 325a which is formed in a protrusion guide portion 325 protruding axially from an outer circumferential edge of the side wall portion 318. The slit 325a extends circumferentially by running through the protrusion guide portion 325 along the radial direction of the pivotal shaft H. By the retaining protrusion 323 being moved along the slit 325a, the board retaining portion 320 is enabled to pivot stably without shifting in the axial direction of the pivotal shaft H.
The restrictive protrusions 324 are inserted into the above-described restrictive recesses 67, respectively. The restrictive protrusions 324 differ in shape among themselves depending on the developing units 3a to 3d. As a result of this, the developing units 3a to 3d can be prevented from being erroneously fitted to the photosensitive drums 1a to 1d corresponding to wrong colors.
Under this situation, out of the fore end portion of the arm portion 321, the upper end portion of the arm portion 321 with the circuit board 330 placed on its upper face is mounted on the board recess 66, and part of the circuit board 330 is placed within the board recess 66.
When the terminal holder 70 is moved downward so as to be close to the drum unit 200, the upper face of the circuit board 330 is pressed downward by the connecting terminals 651a, 651b. As a result of this, the board retaining portion 320 is pinched between the terminal holder 70 and the retaining frame so as to be held at a specified pivotal position. In this case, the circuit board 330 and the connecting terminals 651a, 651b are brought into contact with each other.
Meanwhile, the development container 31 is pressed by a pressing mechanism 36 (see
Also, in a case where the image forming apparatus 100 further includes a pivoting mechanism (not shown) capable of driving the development container 31 into pivotal motion, the development container 31 can be pivoted at an end of printing so as to make the developing roller 32 separate farther from the photosensitive drum 1a. In this case, the development container 31 is pivoted in such a direction as to make the developing roller 32 separate farther from the photosensitive drum 1a (B direction in
For instance, during monochromatic printing, the developing roller 32 of the developing unit 3d which has been filled with black developer is moved so as to be closer to the photosensitive drum 1d, while the developing rollers 32 of the developing units 3a to 3c which have been filled with developer of yellow, cyan, and magenta are moved so as to be farther from the photosensitive drums 1a to 1c, respectively. As a result of this, during monochromatic printing, the developing units 3a to 3c can be kept from being driven, so that drive time of the developing units 3a to 3c can be reduced. Also, the developing rollers 32 are separated farther from the photosensitive drums 1a to 1c, respectively, so that cleaning performance of the photosensitive drums 1a to 1d can be improved.
In addition, this disclosure is not limited only to the above-described embodiment and may be changed and modified in various ways unless those changes and modifications depart from the gist of the disclosure.
The disclosure is applicable to image forming apparatuses using nonmagnetic one-component developer containing toner.
Number | Date | Country | Kind |
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2023-127510 | Aug 2023 | JP | national |