The present application claims priority under 35 U.S.C. § 119 to Japanese Patent Application No. 2016-204340, filed on Oct. 18, 2016. The contents of this application are incorporated herein by reference in their entirety.
The present disclosure relates to an image forming apparatus.
A feeding device includes a feeding roller, a bottom plate, a pressing lever, and a residual amount detecting sensor. Paper is placed on the bottom plate. The feeding roller feeds the paper placed on the bottom plate. The pressing lever presses the bottom plate upward such that an upper surface of the paper on the bottom plate comes into contact with the feeding roller. The residual amount detecting sensor detects a residual amount of the paper from an amount of movement of the pressing lever. Specifically, the residual amount detecting sensor for the paper includes an encoder and a photosensor. The encoder is a fan-shaped plate and fixed to a rotation center of a rotation shaft of the pressing lever. The encoder has radially extending slits arranged along the circumference of the encoder. The photosensor detects a rotation angle of the rotation shaft of the pressing lever by counting the number of movement of the slits.
An image forming apparatus according to the present disclosure includes a lift plate, an actuator, a photosensor, and a controller. The lift plate is driven to increase a first inclination angle in response to a decrease in a residual amount of a recording medium placed on the lift plate. The first inclination angle indicates an angle of inclination of the lift plate with respect to a horizontal plane. A second inclination angle indicating an angle of inclination of the actuator with respect to the horizontal plane increases in response to an increase in the first inclination angle. The photosensor detects a transmitted light quantity. The actuator increases or decreases the transmitted light quantity in response to an increase in the second inclination angle. The controller calculates the residual amount of the recording medium on the basis of the transmitted light quantity.
The following describes an embodiment of the present disclosure with reference to the drawings (
First, an image forming apparatus 100 according to the embodiment of the present disclosure will be described with reference to
The image forming unit 1 forms an image on paper P (a recording medium). The image reading unit 2 reads an image formed on a document R and generates a read image. The document conveyance unit 3 conveys the document R to the image reading unit 2.
The operation panel 4 includes a touch panel 41. The touch panel 41 includes for example a liquid crystal display (LCD) and displays various images. The touch panel 41 further includes a touch sensor and receives an operation performed by a user. The touch panel 41 corresponds to an example of a “display section”.
The controller 5 includes a processor SA and storage 5B. The processor 5A includes for example a central processing unit (CPU). The storage 5B includes a memory such as a semiconductor memory and may include a hard disk drive (HDD). The storage 5B stores therein a control program. Also, the storage 5B stores therein a thickness TP per sheet of the paper P.
Also, the image forming unit 1 includes a feeding cassette 11, a pickup roller 12, a conveyance roller pair 13, an image forming device 14, a fixing device 15, an ejection roller pair 16, and an exit tray 17. The paper P fed from the feeding cassette 11 by the pickup roller 12 is conveyed by the conveyance roller pair 13 to the image forming device 14.
The image forming device 14 forms an image on the paper P. The image forming device 14 includes a photosensitive drum, a charger, a light exposure section, a development section, and a transfer roller.
The paper P on which the image has been formed is conveyed to the fixing device 15. The image formed on the paper P is fixed to the paper P through application of heat and pressure to the paper P by the fixing device 15. The paper P to which the image has been fixed is ejected to the exit tray 17 by the ejection roller pair 16.
Next, configuration of the feeding cassette 11 will be described with reference to
The lift mechanism 110 presses the paper P placed thereon against the pickup roller 12. The lift mechanism 110 includes a lift plate 111, an uplift member 112, a drive shaft 116, and a support portion 118.
The lift plate 111 is located on the inner bottom surface of the sheet accommodation section 115 of the feeding cassette 11. Plural sheets of the paper P are placed on the lift plate Ill. An upstream end of the lift plate 111 in a feeding direction of the paper P (the left end in
The rear edge guide 113 aligns the rear edge of the paper P. The rear edge guide 113 is provided so as to be movable in a direction parallel to the feeding direction of the paper P. The side edge guide pair 114 determines a position of the paper P accommodated in the sheet accommodation section 115 in the width direction of the paper P. The side edge guide pair 114 is provided so as to be movable in the width direction of the paper P along a guide rail not illustrated. By moving the rear edge guide 113 and the side edge guide pair 114 in accordance with the size of the paper P, the paper P is accommodated in a predetermined position within the feeding cassette 11.
The drive shaft 116 and the uplift member 112 are located below and downstream of the lift plate 111 in the feeding direction of the paper P. The drive shaft 116 and the uplift member 112 move the lift plate 111 between a “feeding position” and a “retraction position”. The “feeding position” refers to a position of the lift plate 111 (position illustrated in
The paper P picked up by the pickup roller 12 is fed by the feeding roller 121 to the conveyance roller 117. The feeding roller 121 rotates in a direction to convey the paper P downstream in the feeding direction of the paper P (rightward in
The retard roller 122 is located below the feeding roller 121. Also, the retard roller 122 is in contact with the feeding roller 121. Contrary to the feeding roller 121, the retard roller 122 rotates in a direction to send back the paper P upstream in the feeding direction of the paper P (leftward in
The support member 123 supports the pickup roller 12 such that the pickup roller 12 is turnable about a rotation shaft of the feeding roller 121. The pickup roller 12 is configured to be turnable about the rotation shaft of the feeding roller 121.
Next, configuration of a residual amount detector 6 according to the embodiment of the present disclosure will be described with reference to
As illustrated in
The photosensor 62 detects a transmitted light quantity QL. As illustrated in
As illustrated in
The actuator 61 increases or decreases the transmitted light quantity QL along with an increase in the second inclination angle θ2. Specifically, the actuator 61 includes a distal end portion 611 and a first light shield plate 63. The distal end portion 611 is located upstream of the pickup roller 12 in the feeding direction of the paper P and urged to be in contact with an upper surface PT of the paper P.
Specifically, as illustrated in
The first light shield plate 63 is located downstream of the pickup roller 12 in the feeding direction of the paper P. Also, the first light shield plate 63 is located between the light projector 621 and the light receiver 622 as illustrated in
As described above, the first light shield plate 63 has the first opening 631 through which a part of the light emitted from the light projector 621 passes. Further, the first opening 631 is formed such that the transmitted light quantity QL increases or decreases depending on the value of the second inclination angle θ2. Therefore, the actuator 61 can be realized with simple configuration.
The residual amount detector 6 further includes a second light shield plate 64. The second light shield plate 64 is located between the light projector 621 and the light receiver 622 and blocks a part of the light emitted from the light projector 621. The second light shield plate 64 is fixed to the support member 123. The second light shield plate 64 has a second opening 641 through which a part of the light emitted from the light projector 621 passes. The second opening 641 is formed such that the transmitted light quantity QL increases or decreases depending on the value of the second inclination angle θ2. The second opening 641 has the shape of a slit substantially parallel to the plane including the center axis of the rotation shaft 121A of the feeding roller 121 and the center axis of the rotation shaft 12A of the pickup roller 12.
As described above, the second light shield plate 64 has the second opening 641 through which a part of the light emitted from the light projector 621 passes. Further, the second opening 641 is formed such that the transmitted light quantity QL increases or decreases depending on the value of the second inclination angle θ2. Therefore, the controller 5 is capable of calculating the residual amount of the paper P on the basis of the transmitted light quantity QL because the transmitted light quantity QL increases or decreases depending on value of the second inclination angle θ2.
Also, the first light shield plate 63 is configured to be turnable about the rotation shaft 12A of the pickup roller 12, and the distal end portion 611 of the actuator 61 located far from the feeding roller 121 is urged to be in contact with the upper surface PT of the paper P. Therefore, the second inclination angle θ2 increases along with an increase in the first inclination angle θ1. Also, the second opening 641 has the shape of a slit substantially parallel to the plane including the center axis of the rotation shaft 121A of the feeding roller 121 and the center axis of the rotation shaft 12A of the pickup roller 12. The first opening 631 has the shape of an isosceles triangle having a base substantially parallel to the plane including the center axis of the rotation shaft 121A of the feeding roller 121 and the center axis of the rotation shaft LA of the pickup roller 12.
Therefore, as the second inclination angle θ2 increases, an angle between the base of the first opening 631 and the second opening 641 increases, and consequently, a length TL of overlapping of the first opening 631 and the second opening 641 increases. Therefore, as the second inclination angle θ2 increases, the transmitted light quantity QL increases. As a result, the controller 5 is capable of calculating the residual amount QP of the paper P on the basis of the transmitted light quantity QL.
The light projector 621 is located opposite to the second opening 641. Also, the light projector 621 has a long thin shape and the second opening 641 has the shape of a slit. When the residual amount QP of the paper P decreases, the pickup roller 12 descends. Further, a third inclination angle θ3 increases and the second opening 641 moves downwards relative to the light projector 621. As a result, the transmitted light quantity QL decreases. The third inclination angle θ3 indicates an angle between an edge of the support member 123 substantially parallel to the feeding direction of the paper P and the horizontal plane.
On the other hand, in order that the pickup roller 12 stably feeds the paper P to the feeding roller 121, it is preferable that the height of the pickup roller 12 does not change even when the residual amount QP of the paper P decreases. Therefore, the controller 5 increases or decreases the first inclination angle θ1 of the lift plate 111 to maintain the third inclination angle θ3 constant even when the residual amount QP of the paper P changes.
Specifically, when the residual amount QP of the paper P decreases, the controller 5 drives the lift plate 111 to increase the first inclination angle θ1, and stops driving the lift plate 111 when the transmitted light quantity QL reaches a maximal value. When the transmitted light quantity QL reaches the maximal value, the second opening 641 reaches a position opposite to the light projector 621. Therefore, by stopping driving the lift plate 111 when the transmitted light quantity QL reaches the maximal value, the third inclination angle θ3 can be maintained constant.
As described above, when the residual amount QP of the paper P decreases, the controller 5 drives the lift plate 111 to increase the first inclination angle θ1, and stops driving the lift plate 111 when the transmitted light quantity QL reaches the maximal value. Therefore, there is no need to provide a sensor for detecting an upper limit of the pickup roller 12. Therefore, the upper limit of the pickup roller 12 can be detected with simple configuration.
The controller 5 calculates the residual amount QP of the paper P on the basis of the transmitted light quantity QL. The residual amount QP indicates for example a thickness of the paper P placed on the lift plate 111. Specifically, the controller 5 is capable of calculating the residual amount QP of the paper P as described below. That is, the controller 5 initially calculates the second inclination angle θ2 on the basis of the transmitted light quantity QL. Next, the controller 5 calculates the first inclination angle θ1 on the basis of the second inclination angle θ2. Then, the controller S calculates the residual amount QP of the paper P on the basis of the first inclination angle θ1.
As described above with reference to
Next, the following describes with reference to
In the initial state, a specific number of sheets (for example 500 sheets) of the paper P are placed on the lift plate 111. As illustrated in
As illustrated in
Specifically, as illustrated in
As illustrated in
Specifically, as illustrated in
As described above with reference to
Therefore, the controller 5 is capable of determining the residual amount QP by calculating the second inclination angle θ2 from the transmitted light quantity QL, calculating the first inclination angle θ1 from the second inclination angle θ2, and calculating the residual amount QP from the first inclination angle θ1.
Next, the following describes configuration for detecting absence of the paper P with reference to
As illustrated in FIG SA, when the residual amount QP of the paper P decreases to one, the first inclination angle θ1 increases from the first inclination angle θ15 illustrated in
As illustrated in
As a result, the second inclination angle θ2 increases from the second inclination angle θ26 illustrated in
On the basis of the transmitted light quantity QL, the controller 5 determines whether or not the distal end portion 611 has entered the inside of the recess 111a. When determining that the distal end portion 611 has entered the inside of the recess 111a the controller 5 determines that the paper P is absent.
As described above with reference to
Next, the following describes with reference to
As illustrated in
When the controller 5 determines that the transmitted light quantity QL has not changed (NO at step S101), the processing is suspended. When the controller 5 determines that the transmitted light quantity QL has changed (YES at step S101), the processing proceeds to step S103.
Next, at step S103, the controller 5 elevates the lift plate 111 and increases the first inclination angle θ1.
At step S105, the controller 5 determines whether or not the transmitted light quantity QL has reached a maximal value. Specifically, while the first inclination angle θ1 is being increased, when the transmitted light quantity QL that has been increasing starts to decrease, the controller 5 determines that the transmitted light quantity QL has reached the maximal value.
When the controller 5 determines that the transmitted light quantity QL has not reached the maximal value (NO at step S105), the processing returns to step S103. When the controller 5 determines that the transmitted light quantity QL has reached the maximal value (YES at step S105), the processing proceeds to step S107.
At step S107, the controller 5 stops the elevation of the lift plate 111. At this time, the second opening 641 is located opposite to the light projector 621, and the pickup roller 12 has been moved to a proper position.
At step S109, the controller 5 performs “paper absence determination processing”. The “paper absence determination processing” refers to processing for determining whether or not the residual amount QP of the paper P is zero.
Next, at step S111, the controller 5 calculates the residual amount QP of the paper P from the transmitted light quantity QL.
At step S113, the controller 5 reads out the thickness TP per sheet of the paper P.
Next at step S115, the controller S calculates the number NP of remaining sheets of the paper P from the residual amount QP and the thickness TP.
At step S117, the controller 5 causes the touch panel 41 to display the number NP of the remaining sheets, and ends the processing.
As described above with reference to
Next, the following describes the “paper absence determination processing” with reference to
As illustrated in
When the controller 5 determines that the number NP of the remaining sheets is larger than the predetermined number NP1 (NO at step S201), the processing proceeds to step S111 in FIG, 9. When the controller 5 determines that the number NP of the remaining sheets is equal to or less than the predetermined number NP1 (YES at step S201), the processing proceeds to step S203.
At step S203, the controller 5 calculates an amount of change ΔQL of the transmitted light quantity QL. The amount of change ΔQL indicates a difference between a previously detected transmitted light quantity QL and a currently detected transmitted light quantity QL.
Next at step S205, the controller 5 determines whether or not an absolute value of the amount of change ΔQL is equal to or larger than a threshold value ΔQL1.
When the controller 5 determines that the absolute value of the amount of change ΔQL is smaller than the threshold value ΔQL1 (NO at step S205), the processing proceeds to step S111 in
At step S207, the controller 5 determines that the paper P is absent.
Next at step S209, the controller 5 causes the touch panel 41 to display notification of the absence of the paper P, and ends the processing.
As described above with reference to
Through the above, the embodiment of the present disclosure has been described with reference to the drawings. However, it should be noted that the present disclosure is not limited to the above embodiment and is practicable in various manners within a scope not departing from the gist of the present disclosure (for example, as described below in sections (1) to (5)). The drawings schematically illustrate elements of configuration in order to facilitate understanding, and properties of elements of configuration illustrated in the drawings, such as thicknesses, lengths, and numbers thereof, may differ from actual properties thereof in order to facilitate preparation of the drawings. Also, properties of elements of configuration described in the above embodiment, such as shapes and dimensions thereof, are merely examples and are not intended as specific limitations. Various alterations may be made within a scope not substantially departing from the configuration of the present disclosure.
(1) As described above with reference to
(2) As described above with reference to
(3) As described above with reference to
(4) As described above with reference to
(5) As described above with reference to
Number | Date | Country | Kind |
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2016-204340 | Oct 2016 | JP | national |