(1) Field of the Invention
The present invention relates to electro-photographic image forming apparatus such as a copier, printer, facsimile and a hybrid apparatus thereof, particularly to a tandem color image forming apparatus wherein photoreceptors for yellow (Y), cyan (C), magenta (M) and black (B) are positioned in series along a paper path and are exposed by a modulated laser beam which carries each color image information and is scanned by a rotating polygonal mirror.
(2) Description of the Related Art
There are several types of an exposing apparatus for the photoreceptor in the electro-photographic image forming apparatus such as the copier, facsimile and the hybrid apparatus thereof. One of them is, as shown in
The rotating polygonal mirror or the LED array is employed in a high speed or low speed personal use tandem color image forming apparatus, respectively, wherein the photoreceptors for yellow (Y), cyan (C), magenta (M) and black (B) are positioned in series along the paper path, the photoreceptors being exposed by the modulated laser beam which carries each color image information and is scanned by the rotating polygonal mirror, the photo-receptors being developed by each color toner and the toner images are transferred onto a paper.
However, the optical path is relatively long in the rotating polygonal mirror optical system, thereby making the tandem color image forming apparatus large-sized and costly, because the polygonal mirror is required for each color. Therefore, it is being proposed that a plurality of light beams are deflected by a single polygonal mirror and are separated by a mirror for each photo-receptors, as shown in
Reflecting mirrors 91, 92, 93, 94, 101, 102, 103 are provided in accordance with the photoreceptors 101, 102, 103, 104 positioned along the paper path. They introduce the light beams 551, 552, 553, 554 from the light sources 511, 512, 513, 514, respectively, to the photoreceptors 111, 112, 113, 114, respectively. The light beams 551, 552, 553, 554 are made parallel by the collimator lenses 521, 522, 523, 524, respectively, and is limited by the apertures 531, 532, 533, 534, respectively, and finally focused on the reflecting surface 57 of the rotating polygonal mirrors. The light beams 551, 552, 553, 554 are deflected by the reflecting surface 57, passes the scanning lens 58, are separated by the reflecting mirrors 91, 92, 93, 94, thereby scanning the photoreceptors 111, 112, 113, 114. There is shown in
However, when the light beams 551, 552, 553, 554 reflected by the reflecting surface 57 of the polygonal mirrors are incident in the reflecting mirrors 91, 92, 93, 94, respectively, the light beams 551, 552, 553, 554 should be separated in some degree along the normal direction of the photoreceptor axis. There are several ways to increase the beam separations. The first way is to increase the distance between the scanning lens and the reflecting mirrors 91, 92, 93, 94. The second way is to disperse the light beams 551, 552, 553, 554 by increasing the optical power of the scanning lens 58. The third way is to increase the width of the cylindrical lens 54 along the sub-scanning direction (normal direction to the photoreceptor axis, thereby increasing the incident angles to the reflecting surface 57 of the polygonal mirrors.
However, the first way inevitably makes the image forming apparatus large-sized. The second way makes the beam radiuses enlarged. As a result, a short focus lens is required, thereby shortening the focal depth in an impractical degree. The third way makes the cylindrical lens 54 large-sized and costly.
An example of tandem color image forming apparatus with a single rotational polygonal mirror for the multi-beams is disclosed in JP8-271817A (1996) as shown in
In an optical system 100 as shown in
However, the scanning optical system 100 disclosed in JP8-271817A(1996) has a disadvantage that the light beams LK, LY, LM, LC after passing the fO lens 103 are separated only a little along the sub-scanning direction, because they cross with each other just in front of the position P.
The light beams LK, LY, LM, LC should be surely separated with each other, before they reach the photoreceptors 106K, 106Y, 106LM, 106LC. Otherwise, the photoreceptors are not sufficiently exposed and the latent images become noisy. Although it is reasonable that the light beams are separated by the folding mirrors 104aK, 104aY, 104aM, 104aC, the folding mirrors can hardly be positioned very near the crossing position P. This is because the folding mirrors disclosed in JP8-271817A(1996) are separated only a little along the sub-scanning direction.
If the folding mirrors 104aK, 104aY, 104aM, 104aC are positioned at a far position from the point P, the apparatus becomes large-sized, in spite of the reduction of number of the scanning mirrors and scanning lenses, because the optical path length become longer.
A special lens such as a toric lens for separating the light beams LK, LY, LM, LC may be positioned near the position P. However, the folding mirrors 104aK, 104aY, 104aM, 104aC mealy come near the position P and the distance between the rotational polygon mirror and the point P cannot be shortened. Accordingly, the apparatus is still costly.
Therefore, it is not preferable to lengthen the optical path length from the mirror surface or to employ the special lens. There is disclosed in JP11-119131A(1999) a scanning optical system wherein the deflected light beams can be separated in a short distance. In the scanning optical system as disclosed in JP11-119131A(1999), a plurality of light beams incident to the reflecting surface of the rotational polygon mirror are crossed with each other at the light source sides from the reflecting surface, as shown in
The following parts are symmetrically positioned in a plane normal to the paper path: four laser diodes 81K,81Y, 81M and 81C (only 81K and 81Y are shown in
The light beams LK and LY pass the collimator lenses 82K and 82Y in order to make parallel beams), pass the first cylindrical lenses 83K and 83Y(which are independent, although they are overlapped in
The light beams LK and LY pass the collimator lenses 82K and 82Y in order to make parallel beams), pass the first cylindrical lenses 83K and 83Y(which are independent, although they are overlapped in
The light beams LM and LC from the laser diodes 81M and 81C which are arranged at the opposite side of the rotational polygon mirror 85 are incident to the opposite side reflecting surface. Thus, two light beams are incident from the upper stream and two light beams are incident from the lower stream. The incident angles of the light beams LK, LY, LM and LC are such that the light beams are crossed with each other at the point P (cf.
As shown in
However, the apparatus as disclosed in JP11-119131A(1999) is large-sized, because two optical systems opposite with each other surrounding the rotational polygon mirror 85 and the apparatus is costly due to increase in the number of the parts such as the four cylindrical lenses 83K, 83Y, 83M and 83C and two sets of the focusing lenses 86a and 86b.
The apparatus as disclosed in JP11-119131A(1999) has another disadvantage that the laser diodes 81K and 81Y, collimator lens 82K and 82Y can hardly united, because its shape become complex and its accuracy can hardly guaranteed, because the optical system from the light sources to the rotational polygon mirror 85 is inclined as a whole.
If the supporting member for the laser diodes 81K and 81Y are independent, the area occupied by the light source portion become large and the apparatus become large-sized. Further, no matter whether they are unified or separated, an adjustment jig can hardly be designed, because the collimator lenses 82K and 82Y moves in different directions during a beam spot adjustment.
Further, the positions of the collimator lenses 82K and 82Y should be adjusted in planes normal to its optical axes in order to fix the output angle of the light beams from the light sources 82K and 82Y. Those adjustment planes are different, depending upon the optical paths. Accordingly, The structure of the light source support member becomes complex, its accuracy is lowered and the adjustment jig can be hardly designed.
An object of the present invention is to provide a simper and cheaper optical system for a rotational polygon mirror scanning system, wherein a plurality of light beams for forming a color image are scanned by a single rotational polygon mirror by using fewer components.
The electro-photographic color image forming apparatus of the present invention is an apparatus wherein a single rotational polygonal mirror scans a plurality of light beams for exposing the plurality of photoreceptors.
The apparatus of the present invention comprises: collimator lenses for making the light beams parallel; and an intermediate lens, positioned between the collimator lenses and the rotational polygonal mirror, for focusing the light beams on a reflecting surface of the rotating polygonal mirror.
In the apparatus of the present invention, optical axes of light sources of the light beams are parallel to axes of the collimator lenses; the optical axes of light sources of the light beams are separated by prescribed pitches from the axes of the collimator lenses; the light beams are incident to the intermediate lens at different incident positions along sub-scanning directions of the photoreceptors; and the light beams are incident to the intermediate lens at different angles.
Here, the incident angles are greater as the incident positions are more separated from the optical axes of the intermediate lens which is a single cylindrical lens.
Further, the apparatus of the present invention comprises a scanning lens for focusing on the photoreceptors the light beams deflected by the rotational polygon mirror and for scanning on the photoreceptors at constant speed on the photoreceptors along main-scanning directions of the photoreceptors.
Further, the light beams expose the photoreceptors allocated to electrostatic latent images of yellow, cyan, magenta and black.
According to the present invention, the scanning optical system, wherein a plurality of light beams are scanned by only single rotational polygon mirror, and which is simpler, cheaper, due to fewer components, can be provided for the image forming apparatus.
Preferred embodiments of the present invention are explained, referring to the drawings. It is understood that the present invention is not limited to specific descriptions concerning sizes, materials, shapes and relative arrangements of components.
The light beams 51˜54 from the light sources 11˜14 such as laser diodes are modulated by the image signals corresponding to yellow (Y), cyan (C), magenta (M), black (K). Further, there are provided in the optical system the collimator lens 21˜24 for making the light beams parallel, the reflecting mirror 31˜35 for making the light beams incident to the reflecting surface 71 of the rotational polygon mirror 7, the ordinary mirrors 31 and 35 the half mirror 32˜34 and the cylindrical lens or aspherical lens 4.
The light beams are reflected by the reflecting surface 71 of the rotational polygon mirror 7 and are focused by the f θlens 8 k scanned at an about constant along the main-scanning direction of the photoreceptors 111˜114. The first reflecting mirrors 91 and 95 direct the light beams outputted from the scanning lens 8 to the photoreceptors 111˜114 corresponding to Y,M,C and B. The second reflecting mirrors 101 and 104 direct the light beams reflected by the first mirrors to the photoreceptors 111˜114. There are shown the optical axis 6 of the optical system, the optical axes 121˜124 of the light sources 11˜14 and the optical axes 131˜134 of the collimator lenses 21˜24.
Although the following elements are not shown, there are provided surrounding the photoreceptors 111˜114 charging apparatuses, development apparatuses, cleaning apparatuses, transfer apparatuses, each of which being an ordinary electro-photographic process member.
As shown in
In
For example, the parallel light beam 511 has the incident angle θ1, because its optical axis 121 is shifted by the distance d1 from the optical axis 131.
Therefore, the light beams 51˜54 are incident to the reflecting surface 74 with prescribed pitches. Therefore, the reflected light beams 51˜54.
Spread away from the optical axis 6, without using any special scanning lens.
Accordingly, the light beams are sufficiently separated with each other, without employing such measures as elongation of the distance between the scanning mirror and the separation mirror, the optical power increase in the scanning lens, or enlargement of the cylindrical lens along the sub-scannning direction. Thus, the image forming apparatus becomes simpler and cheaper with fewer components, because it is not needless to make the apparatus large-sized, to employ any method which possibly induces defects, to cost up the production of the apparatus, or to design any difficult jig.
Further, the scanning apparatus of the present invention is explained in more detail, referring to
tan θi=di/Fcl1 where i=1˜4 (1)
Further, the incident angles θ1˜θ4, the height of the reflection points (the distances from the optical axis 6) on the reflection surface 71 of the rotational polygon mirror 7 and the focal distance Fcy of the cylindrical lens 4 are related by the following formula (2).
tan θi=hi/Fcy1 where i=1˜4 (2)
Therefore, the following formula (3) holds.
di·Fcyi=hi·Fcli where i=1˜4 (3)
Further, the output angles δ1˜δ4, after exiting the cylindrical lens 4, which are angles from the optical axis 6; the heights A1˜A4 of the incident points (the distances from the optical axis 6) are related by the following formula (4).
tan δi=(Ai+hi)/Fcyi where i=1˜4 (4)
Therefore, by using the distances L1˜L4 between the reflecting surface 71 and the first reflecting mirrors 91˜94, the reflection heights (the distances from the optical axis 6) at the first reflecting mirrors 91˜94 are expressed by the following formula (5).
Li·tan δi+hi where i=1˜4 (5)
Further, the height difference D12 between the reflecting mirror91 and the reflecting mirror 92 is expressed by the following formula (6).
D12=(L1·tan δ1+h1)−(L2·tan δ2+h2) (6)
where i=1˜4
Further, formula (6) is rewritten by using formula(3) and (4), thereby obtaining formula (7).
The height difference D12 may preferably be at least t3 mm, taking into consideration the beam radius and the curvature of the scanning line. Accordingly, inequity (8) holds.
Further, the distance DST1˜DST4 between the optical axis 121˜124 and the optical axis 131˜134 is estimated. For example, it is estimated that DST1 is 0.051 mm and DST2 is 0.015 mm, the incident angles θ1 and θ2 to the cylindrical lens 4 are 0.24° and 0.07°.
Similarly in the conventional apparatus, the reflecting surface of 71 of the rotational polygonal mirror 7 is the back-focal plane of the cylindrical lens 4. Further, the scanning lens 8 is positioned in such a manner that the reflecting surface 71 is conjugate with the surface of the photoreceptor 11, in order to avoid the tilt effect of the reflecting surface 71.
Here, the light beams are traced from the cylindrical lens 4 to the photoreceptors.
As already explained for the light beam 51, in the optical system of the present invention, the light beams 51˜54 are refracted by the cylindrical lens 4. Then, they are crossed with each other between the cylindrical lens 4 and the reflecting surface 71 and are focused on the reflecting surface 71 with prescribed pitches along the sub-scanning direction. Then, they proceed go away from the optical axis 6, are incident to the scanning lens 8 and then, reach the first reflecting mirror 91˜94.
Then, only the light beam 94 is directly directed onto the photoreceptor 94, while the light beams 91˜93 are reflected by the second reflecting mirrors 101˜103 and then, 101˜103 scan the photoreceptors 111˜113.
Thus, the incident angles θ1˜θ4 to the cylindrical lens4 is determined by the incident height to the reflecting surface 71 of the rotating polygonal mirror 7. Therefore, the incident height is determined in such a manner that the incident conditions are satisfied.
The cylindrical lens 4 may be of: the first surface curvature R1/(79.293); the second surface curvature/∞ (plane); maximum thickness D/3; refraction index Nd/(1.5168); Abbe number υ/(64.1); back focus BF/(100). Further, in
In the image forming apparatus of the present invention, the light beams are modulated by the image signals from the not shown control apparatus, corresponding to Y, C, M, K. The light beams are made parallel by the collimator lenses, are incident to the cylindrical lens, are focused on the reflecting surface of the polygonal mirror, are deflected by the rotational polygonal mirror and scan the photoreceptors at about constant speed.
AS already explained, when the light beams go out of the first reflecting mirror, reach the first reflecting mirror, only the light beam 94 is directly directed onto the photoreceptor 94, while the light beams 91˜93 are reflected by the second reflecting mirrors 101˜103 and then, 101˜103 scan the photoreceptors 111˜113, thereby forming the electrostatic latent images.
Then, the electrostatic latent images are developed by Y, C, M, K toners by the not-shown development apparatus. The toner images are transferred in the overlapped manner on the paper, thereby outputting the full color image.
As explained above, the optical arrangement of the present invention of the light beams, the collimator lenses and the cylindrical lenses makes the different incident points, which are sufficiently separated, on the rotational polygonal mirror along the sub-scanning direction. Therefore, after deflected by the scanning mirror, the light beams widely spread from the optical axis of the optical system of the present invention, without employing any special scanning lens of great optical power.
Also as explained above, the light beams are sufficiently separated with each other, without employing such measures as elongation of the distance between the scanning mirror and the separation mirror, the optical power increase in the scanning lens, or enlargement of the cylindrical lens along the sub-scanning direction. Thus, the image forming apparatus becomes simpler and cheaper with fewer components, because it is not needless to make the apparatus large-sized, to employ any method which possibly induces defects, to cost up the production of the apparatus, or to design any difficult jig.
Number | Date | Country | Kind |
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2004-380293 | Dec 2004 | JP | national |