The present application claims priority to and incorporates by reference the entire contents of Japanese Patent Application No. 2012-272773 filed in Japan on Dec. 13, 2012.
1. Field of the Invention
The present invention relates to an image forming apparatus such as a printer, a facsimile, and a copier.
2. Description of the Related Art
In general, in an image forming apparatus in which an electrostatic photographic process is used, a sheet of paper which is a recording medium placed in a paper tray of a paper feed unit is conveyed to an image forming unit through a paper feed conveyance path by a paper feed apparatus and a toner image formed by an image forming unit is transferred to the paper. The paper to which the toner image is transferred is conveyed to a fixing unit and the toner image on the paper is fixed. The paper on which the toner image is fixed is conveyed to a paper discharge tray through a paper discharge conveyance path or conveyed to a reverse conveyance path. The paper conveyed to the reverse conveyance path is reversed and conveyed to the image forming unit again and a toner image is transferred to the back surface of the paper.
In such an image forming apparatus, when a paper jam occurs, the paper may be left straddling between the paper tray and the paper feed unit. In the case as described above, if an operator carelessly pulls out the paper tray, a so-called forced paper tearing occurs in which the paper is torn and broken into a part on the side of the paper tray and a part on the side of the paper feed apparatus, so that a problem occurs in which a paper removal operation is difficult to be performed.
An image forming apparatus described in Japanese Laid-Open Patent Application No. 2005-084181 is provided with a paper jam detection sensor for detecting a paper jam and an automatic lock mechanism for locking the paper tray to an apparatus main body and unlocking the lock. The automatic lock mechanism includes a lock claw, a solenoid that moves the lock claw to a lock position during ON state in which power is supplied from a power supply, and a release spring that pulls the lock claw to an unlock position during OFF state in which power is not supplied and the solenoid is in OFF state. The paper tray is provided with a fitting hole into which the lock claw of the automatic lock mechanism fits at the lock position. When the lock claw fits into the fitting hole, the paper tray is locked to the apparatus main body.
In the automatic lock mechanism, normally, power is not supplied to the solenoid from the power supply, so that the solenoid is in the OFF state. Therefore, the lock claw is pulled by the release spring and located at the unlock position, so that the lock claw does not fit into the fitting hole provided in the paper tray. Hence, the paper tray can be pulled out from the apparatus main body. When an occurrence of a paper jam is detected by a paper jam detection means, power is supplied to the solenoid from the power supply to cause the solenoid to be in the ON state, the lock claw is moved to the lock position, and the lock claw is fitted into the fitting hole of the paper tray. Thereby, the paper tray is locked to the apparatus main body at a predetermined position and the paper tray is prevented from being pulled out. The image forming apparatus has a configuration as described above, so that it is possible to prevent the forced paper tearing as described above from occurring.
When an image forming apparatus is provided with a drawer unit such as a paper tray, if the drawer unit protrudes from the apparatus main body by vibration during transportation, vibration caused by an earthquake, and the like, there is a risk that the drawer unit and a user collide with each other and the user is injured. Therefore, it is considered that the drawer unit is put into a state in which the unit is locked to the apparatus main body by the automatic lock mechanism even when no paper jam occurs so that the drawer unit does not protrude from the apparatus main body by vibration or the like.
However, when the image forming apparatus is transported or when the image forming apparatus is not used for a long time, normally, the power supply of the apparatus is turned off. Therefore, if the power supply of the apparatus is in an OFF state due to transportation or the like, the solenoid is in the OFF state in the automatic lock mechanism and the lock claw is pulled by the release spring to be located at the unlock position, so that the drawer unit is not locked by the automatic lock mechanism. Hence, when the power supply of the apparatus is in an OFF state due to transportation or the like, it is not possible to prevent the drawer unit from being protruded from the apparatus main body by vibration or the like.
On the other hand, as the automatic lock mechanism, it is considered that a lock claw that can move between the lock position and the unlock position by being driven by a drive means to which power is supplied from the power supply is provided. The drawer unit is locked by the automatic lock mechanism in a state in which the power supply of the apparatus is turned on in advance, so that even if the power supply of the apparatus is turned off thereafter, the lock by the automatic lock mechanism is maintained and it is possible to prevent the drawer unit from protruding from the apparatus main body by vibration or the like.
However, in the automatic lock mechanism having a configuration as described above, when the power supply of the apparatus is OFF, the lock claw cannot be driven by the drive means and the lock by the automatic lock mechanism cannot be unlocked, so that the drawer unit cannot be pulled out. Therefore, when the drawer unit is pulled out and maintenance is performed in a state in which the power supply is OFF, it requires a certain amount of time since it is necessary to perform an operation to unlock the automatic lock mechanism after turning on the power supply of the apparatus. Thus, there is a problem that workability is degraded.
Therefore, there is a need to provide an image forming apparatus that can pull out the drawer unit even when the power supply is OFF while preventing the drawer unit from protruding by vibration or the like.
It is an object of the present invention to at least partially solve the problem in the conventional technology.
According to an embodiment, there is provided an image forming apparatus that includes an image forming unit configured to form an image; a drawer unit configured to be pulled out from a body of the image forming apparatus; a first lock unit configured to receive power from a power supply and perform at least one of lock and unlock of the drawer unit with respect to the body; and a second lock unit configured to perform lock and unlock of the drawer unit with respect to the body by a mechanical operation performed by an operator.
The above and other objects, features, advantages and technical and industrial significance of this invention will be better understood by reading the following detailed description of presently preferred embodiments of the invention, when considered in connection with the accompanying drawings.
First, an image forming apparatus 1 according to an embodiment of the present invention will be described with reference to
As illustrated in
The ADF 2 includes a document tray 20, a document feed roller 21, a document conveying belt 22, a document discharge roller 23, and a document discharge tray 24. The ADF 2 is attached operable and closable to the image reading unit 4 through an opening/closing mechanism (not illustrated) such as a hinge.
The document feed roller 21 separates documents one by one from a document bundle (not illustrated in
The image reading unit 4 includes a housing 40, a scanning optical unit 41, a contact glass 42, and a drive means (not illustrated in
The scanning optical unit 41 is provided in the housing 40 and includes an LED unit (not illustrated in
The contact glass 42 is provided above the housing 40 of the image reading unit 4 and forms an upper surface portion of the housing 40. The drive unit includes a wire (not illustrated in
The paper feed unit 3 includes paper feed cassettes 30 and a paper feed apparatus 31. The paper feed cassettes 30 contain pieces of paper (not illustrated in
A manual feed unit 32 for manually feeding pieces of paper is provided to a side surface of the apparatus main body unit 5, a manual feed tray 32a is openably and closably provided to the apparatus main body unit 5, and a bundle of paper is manually fed on an upper surface of the tray in a state in which the manual feed tray 32a is open with respect to the apparatus main body unit 5. The uppermost piece of paper of the bundle of paper fed manually is sent to the main conveyance path 70 by a sending roller of the manual feed unit 32.
A registration roller pair 70a is arranged in the main conveyance path 70. The registration roller pair 70a sandwiches the paper conveyed in the main conveyance path 70 between the rollers and thereafter sends the paper to a secondary transfer nip at a predetermined timing.
The apparatus main body unit 5 includes an exposure unit 51, a tandem image forming apparatus 50, an intermediate transfer belt 54, a primary transfer rollers 55Y, C, M, and Bk, a secondary transfer apparatus 52, a fixing apparatus 53, and the like. The apparatus main body unit 5 also includes the main conveyance path 70, a reverse conveyance path 73, a paper discharge path 60, and the like.
As illustrated in
The tandem image forming apparatus 50 is arranged above the intermediate transfer belt 54 and includes four image forming units 75Y, C, M, and Bk of yellow (Y), cyan (C), magenta (M), and black (Bk) along a rotation direction of the intermediate transfer belt 54. Although not illustrated in detail, each of the image forming units 75Y, C, M, and Bk includes a charging apparatus, a developing apparatus, a photoreceptor cleaning apparatus, a charge neutralization apparatus, and the like around the photoreceptor drum 74 provided for each color. The photoreceptor drums 74Y, C, M, and Bk and the above apparatuses provided around each photoreceptor drum 74 are unitized and formed into one process cartridge.
In the tandem image forming apparatus 50, a toner image formed by toner is formed on each photoreceptor drum 74Y, C, M, and Bk for each color respectively on the basis of image information which is read and divided into colors by the image reading unit 4. The toner images formed on the photoreceptor drums 74Y, C, M, and Bk are transferred to the intermediate transfer belt 54 between the photoreceptor drums 74Y, C, M, and Bk and the primary transfer rollers 55Y, C, M, and Bk.
On the other hand, the secondary transfer apparatus 52 is provided on the opposite side of the tandem image forming apparatus 50 across the intermediate transfer belt 54. The secondary transfer apparatus 52 includes a paper conveying belt 56 which is rotatably stretched on a secondary transfer roller 521 functioning as a transfer member and a stretching roller 57. The secondary transfer nip is formed by pressing the secondary transfer roller 521 against the intermediate transfer belt 54 through the paper conveying belt 56. At this secondary transfer nip, the toner image formed on the intermediate transfer belt 54 is transferred to the paper conveyed from the paper feed unit 3 through the main conveyance path 70. The paper to which the toner image is transferred at the secondary transfer nip is sent to the fixing apparatus 53 by the paper conveying belt 56.
The fixing apparatus 53 is formed by pressing a pressure roller 59 against a fixing belt 58 which is an endless belt. The fixing apparatus 53 fuses the toner of the toner image transferred to the paper and fixes the toner to the paper as a color image by applying heat and pressure to the paper by the pressure roller 59. The paper on which the color image is fixed in this way is stacked on the paper discharge tray 61 outside the apparatus through the paper discharge path 60 which is a paper discharge conveyance path.
As illustrated in
In the main conveyance path 70 and the reverse conveyance path 73, a plurality of paper detection sensors (not illustrated in
The image forming apparatus 1 of the present embodiment further includes a drawer unit 76 which holds the secondary transfer apparatus 52, the fixing apparatus 53, the main conveyance path 70, the paper discharge path 60, and the reverse conveyance path 73 illustrated in
The drawer unit 76 includes a carrier 71 that holds the secondary transfer apparatus 52, the fixing apparatus 53, the main conveyance path 70, and the reverse conveyance path 73. A front cover 6 is attached to the carrier 71. The carrier 71 is supported by a rail 72 provided in the apparatus main body so that the carrier 71 can be moved in the front-back direction (arrow FR in
In the present specification, the front side F of the image forming apparatus 1 means the near side of the image forming apparatus 1 and the rear side R of the image forming apparatus 1 means the far side of the image forming apparatus 1.
When the image forming apparatus 1 is used, the drawer unit 76 is inserted into the apparatus main body unit 5. On the other hand, when replacing each apparatus held by the drawer unit 76 or removing paper jammed in each conveyance path, the drawer unit 76 is pulled out from the apparatus main body unit 5 toward the front side F. Thereby, it is possible to replace each apparatus held by the drawer unit 76 and remove paper jammed in each conveyance path.
As illustrated in
In the present embodiment, as illustrated in
As illustrated in
When a paper jam is detected in the secondary transfer apparatus 52, the fixing apparatus 53, the main conveyance path 70, the paper discharge path 60, or the reverse conveyance path 73 held by the drawer unit 76, the drawer unit LEDs 112a to 112c corresponding to a position at which the paper jam is detected emit light.
In the present embodiment, as illustrated in
Each of the drawer unit LEDs 112a to 112c is arranged at a position corresponding to a position at which the paper jam occurs. For example, the first drawer unit LED 112a is provided at a position corresponding to an operation member (not illustrated in the drawings) operated when removing paper jammed in a conveyance path from the paper feed unit 3 to the secondary transfer nip in the drawer unit 76. The second drawer unit LED 112b is provided at a position corresponding to an operation member (not illustrated in the drawings) operated when removing paper jammed in a conveyance path from the secondary transfer nip to the fixing apparatus 53. The third drawer unit LED 112c is provided at a position corresponding to an operation member (not illustrated in the drawings) operated when removing paper jammed in a conveyance path 60 from the fixing apparatus 53 to the paper discharge tray 61.
Although not illustrated in the drawings, a drawer unit LED is also provided at a position corresponding to an operation member (not illustrated in the drawings) which is provided on the front surface of the outer cover unit 602 which is operated when removing paper jammed in the reverse conveyance path 73.
For example, when a paper jam occurs, if the pre-secondary transfer paper detection sensor 201a detects paper, the first drawer unit LED 112a is lighted. When a paper jam occurs, if the post-secondary transfer paper detection sensor 201b or the pre-fixing paper detection sensor 201c detects paper, the second drawer unit LED 112b is lighted. When a paper jam occurs, if the post-fixing paper detection sensor 201d detects paper, the third drawer unit LED 112c is lighted.
Thereby, the user can easily understand which operation member should be operated to perform paper jam processing from the lighted drawer unit LED, so that the user can perform appropriate paper jam processing. When the user removes the jammed paper and the paper detection sensor does not detect the paper, a corresponding drawer unit LED is unlighted. Then, if the user visually checks that all of the drawer unit LEDs are unlighted, the user returns the drawer unit 76 into the apparatus main body and completes the paper jam processing. Thereby, it is possible to prevent the user from forgetting to perform the paper jam processing.
It is preferable that the drawer unit 76 be pulled out by a length longer than the length of the drawer unit in the pulling out direction of the apparatus main body. By the configuration described above, the secondary transfer apparatus 52, the fixing apparatus 53, the main conveyance path 70, the paper discharge path 60, and the reverse conveyance path 73 that are held by the drawer unit 76 can be completely pulled out from the apparatus main body. Thereby, it is possible to easily perform the paper jam processing.
Regarding the arrangement of the drawer unit LEDs 112a to 112c which are notification means, it is desirable that the drawer unit LEDs 112a to 112c are arranged at positions that can be easily seen from the front in a state in which the drawer unit 76 is opened. In the present embodiment, the drawer unit LEDs 112a to 112c are arranged on the upper surface of the inner cover unit 601 of the front cover 6, which is considered to be easily checked visually when the drawer unit 76 is pulled out from the apparatus main body.
When a paper jam occurs and conveyance of the paper stops, the paper may stop while straddling between a conveyance path of the drawer unit 76 and a conveyance path of other than the drawer unit. In the present embodiment, as illustrated in
In the paper jam processing, if the drawer unit 76 is pulled out in a state in which paper straddles over one of the straddling portions, a portion of the paper located on the side of the drawer unit is crumpled and approaches the side of the apparatus main body unit. On the other hand, a portion of the paper located on the side of the apparatus main body unit 5 or the paper feed unit 3 is crumpled and approaches the direction of the drawer unit 76. Thereafter, when the drawer unit 76 is completely pulled out from the apparatus main body, a so-called forced paper tearing occurs in which the paper is torn apart.
The paper which is located on the side of the drawer unit 76 pulled out from the apparatus main body unit 5 and which approaches the apparatus main body unit and is torn apart enters gaps in the drawer unit 76 on the side of the apparatus main body in a complicated manner. Therefore, it is difficult to perform a removing operation of the paper. In the same manner, the paper which is located on the side of the apparatus main body unit 5 or the paper feed unit 3 and which approaches the drawer unit and is torn apart enters gaps in the apparatus main body unit 5 or the paper feed unit 3 on the side of the drawer unit direction in a complicated manner. Therefore, it is difficult to perform a removing operation of the paper.
When forcibly removing the paper which is crumpled in one direction in the drawer unit 76, the apparatus main body unit 5, or the paper feed unit 3 and enters gaps in a complicated manner, the paper is torn apart and a piece of paper may remain in the drawer unit 76 and the apparatus main body unit 5 (the paper feed unit 3). As a result, there is a risk that the piece of paper is jammed in conveying rollers provided in the drawer unit 76 or conveying rollers provided in the apparatus main body unit 5 or the paper feed unit 3 and a conveyance error occurs. If the piece of paper stops at a paper detection sensor provided in the drawer unit 76 or the like, there is a risk that a paper jam cannot be detected properly.
Therefore, in the present embodiment, in the jam processing, when paper straddles over one of the straddling portions, the drawer unit 76 cannot be pulled out from the apparatus main body, and when paper straddling over the straddling portion is removed, the drawer unit 76 can be pulled out from the apparatus main body.
As illustrated in
In the description below, when the paper feed conveyance sensor 207a, the manual paper feed sensor 207b, and the paper discharge sensor 207c, which detect the straddling of paper, are not distinguished from one another, they are collectively referred to as a straddle sensor 207. When the straddle sensor 207 detects a paper jam, the drawer unit 76 is locked to the apparatus main body by a lock mechanism described later.
As illustrated in
The front cover 6 is fixed to a drawer unit front plate 150 by screws and cannot be removed without using a tool. In this way, in the present embodiment, the front cover 6 is fixed to the drawer unit 76, so that the drawer unit 76 can be pulled out by only pulling out the front cover 6. Thereby, the operation to pull out the drawing unit 76 can be performed by one action, so that it is possible to improve work efficiency of the paper jam processing as compared with the configuration in which the drawer unit 76 is pulled out by opening/closing the front cover 6.
As illustrated in
The bundle wire 105 is a so-called curl cord, which is a spirally wound cord. The curl code is used as the bundle wire 105, so that the bundle wire 105 can expand and contract in the drawing direction. Thereby, it is possible to suppress sagging of the bundle wire 105 as compared with a case in which a cord that does not expand and contract is used as the bundle wire 105. Therefore, as seen from the drawing direction of the drawer unit 76, it is possible to prevent the bundle wire 105 from running off from the drawer unit 76 and sagging, so that it is possible to prevent the bundle wire 105 from being caught in components in the apparatus main body.
The cord guide 130 is attached to a main body rear plate 501 (see
A lock shaft 703 is rotatably supported by the drawer unit front plate 150 and the drawer unit rear plate 151. An electrical lock mechanism 160, which is a lock means, is provided at the rear end portion of the lock shaft 703.
Further, the electrical lock mechanism 160 has a roller shaft 161 which is fixed to the fitting member 163 so that the roller shaft 161 penetrates the fitting member 163 in a direction perpendicular to the axis direction of the lock shaft 703. The electrical lock mechanism 160 has rotating rollers 162 rotatably attached to the roller shaft 161 near both ends of the roller shaft 161.
As illustrated in
As illustrated in
A screw gear 704a of a worm gear 704 is fixed to the motor shaft of the drive motor 701. A driving force of the drive motor 701 is transmitted from a helical gear 704b of the worm gear 704 engaging with the screw gear 704a to a driven gear 706 fixed to the lock shaft 703 through a gear train 705 including a plurality of idler gears and the lock shaft 703 is driven and rotated.
As illustrated in
A link mechanism 710 that transmits a drive force to a contacting/separating mechanism that causes the secondary transfer roller 521 described later to be in contact with or separated from the intermediate transfer belt 54 is connected to the front end portion 264a of the lock shaft 703.
The link mechanism 710 includes an output link member 711, a linkage link member 712, and an input link member 713. One end of the output link member 711 is fixed to the lock shaft 703 and the other end is provided with an output protrusion portion 711a.
The front end portion 264a of the lock shaft 703 has a cross-sectional D-shape. A D-shaped fitting hole is formed in one end of the output link member 711 and the D-shaped fitting hole is fitted to the front end portion 264a of the lock shaft 703. An E-ring 714 is attached to the lock shaft 703 so that the output link member 711 does not fall from the lock shaft 703. Thereby, the output link member 711 is fixed to the lock shaft 703.
One end of the linkage link member 712 is rotatably attached to the output protrusion portion 711a of the output link member 711. A long hole 712a is formed in the other end of the linkage link member 712 and an input protrusion portion 713a provided in one end of the input link member 713 is fitted into the long hole 712a.
An end portion of an input shaft 361 that inputs a drive force to the contacting/separating mechanism described later also has a cross-sectional D-shape and a D-shaped fitting hole formed in the other end of the input link member 713 is fitted to one end of the input shaft 361. An E-ring 714 is attached to the input shaft 361 so that the input link member 713 does not fail from the input shaft 361.
The link mechanism 710 is used to transmit a drive force from the lock shaft 703 to the input shaft 361, so that a plate material can be used as each link member and it is possible to prevent the drawer unit 76 from being enlarged in the drawing direction as compared with a case in which a drive force is transmitted by gears.
Here, the contacting/separating mechanism that causes the secondary transfer roller 521 described later to be in contact with or separated from the intermediate transfer belt 54 will be described. The contacting/separating mechanism is provided at both ends (front and rear) of the secondary transfer roller and has the same configuration.
The secondary transfer roller 521 is rotatably supported by a holding member 354. The holding member 354 is rotatably supported by a support shaft 359 attached to a frame 350 of the secondary transfer apparatus. A spring receiver 354a is provided at an end portion of the holding member 354 on the opposite side of the support shaft 359 with the secondary transfer roller 521 in between. One end of a spring 351 is attached to the spring receiver 354a and the holding member 354 is urged upward in
A long hole 354c is provided in the holding member 354 on the opposite side of the support shaft 359 with the secondary transfer roller 521 in between and the input shaft 361 described above penetrates the long hole 354c. A release cam 362 is attached to the input shaft 361. A butting portion 354b against which the release cum 362 butts is provided in the holding member 354.
As illustrated in
When pulling out the drawer unit 76, the input shaft 361 is rotated and the release cum 362 rotates clockwise in
In the present embodiment, the secondary transfer roller 521 moves by about 5 to 7 mm from the pressure position illustrated in
A positioning hole 502 into which a positioning pin 152 provided in a left end portion of the drawer unit 76 in
A set detection sensor 172 for detecting that the drawer unit 76 is set in the apparatus main body unit 5 is provided on the main body rear plate 501. A set detection filler 171 which is a set-detected unit detected by the set detection sensor 172 is provided on the drawer unit rear plate 151. In summary, in the present embodiment, a set detection mechanism which is a set detection means that detects setting of the drawer unit 76 in the apparatus main body unit 5 is formed by the set detection sensor 172, the set detection filler 171, and the like.
As illustrated in
As illustrated in
The lock receiving member 180 is provided with a lock through hole 184 into which the electrical lock mechanism 160 is inserted. A secondary transfer through hole 185 into which a joint member 353b fixed to the shaft of the secondary transfer roller 521 is inserted is provided above the lock through hole 184. As illustrated in
When the drawer unit 76 is set in the apparatus main body unit 5, the joint member 353b penetrates the secondary transfer through hole 185 and is attached to a joint member (not illustrated in the drawings) of a secondary transfer drive unit 800 illustrated in
As illustrated in
As illustrated in
As illustrated in
Also in the counter-clockwise end portions of the lock receiving surfaces 182a and 182b in
As illustrated in
As illustrated in
The main body rear plate 501 is a member for positioning a process cartridge including the photoreceptor, a transfer unit including the intermediate transfer belt 54, the drawer unit 76 storing the fixing unit and the secondary transfer apparatus, and the like in the apparatus main body unit 5. Therefore, the main body rear plate 501 is fixed to a rear side surface of the housing 40 (see
Generally, the length of the image reading unit 4 in the front-back direction is longer than the length in the width direction of an image that can be formed by the image forming apparatus. On the other hand, the length of the drawer unit 76 and the like in the front-back direction is somewhat longer than the length in the width direction of an image that can be formed by the image forming apparatus. Therefore, when the drawer unit 76 is mounted in the apparatus main body unit 5, there is a certain gap between the drawer unit rear plate 151 and the main body rear plate 501. Therefore, even if the lock receiving member 180 protrudes from the main body rear plate 501 on the side of the drawer unit (on the front side), the drawer unit rear plate 151 does not become an obstacle. Therefore, it is possible to prevent the apparatus from being enlarged in the drawing direction by protruding the lock receiving member 180 from the main body rear plate 501 on the side of the drawer unit.
Next, a lock detection mechanism, which is a lock detection means that detects whether the drawer unit 76 is in the locked state or in the unlocked state, will be described.
As illustrated in
Next, a lock operation of the drawer unit 76 will be described.
As illustrated in
When the drawer unit 76 is being set in the apparatus main body unit 5 (S2) from this state, the electrical lock mechanism 160 is being inserted into the lock through hole 184 of the lock receiving member 180. When the rotating rollers 162 move beyond the end portions of the guide surfaces 183a and 183b on the side of the drawer unit, the set detection filler 171 enters between the light receiving unit 172b and the light emitting unit 172a of the set detection sensor 172 and blocks the light from the light emitting unit 172a. Thereby, the set detection unit detects that the drawer unit 76 is set (S3), starts drive of the drive motor 701 illustrated in
When the lock shaft 703 rotates, as illustrated in
Further, the contacting/separating mechanism described above is driven through the lock shaft 703 and the link mechanism 710, so that the secondary transfer roller 521 moves from a separated position to a contact position.
The rotating rollers 162 are rotatably attached to the roller shaft 161, so that the rotating rollers 162 moves on the guide surfaces 183a and 183b while rotating. Thereby, it is possible to prevent an increase in frictional resistance between the rotating rollers 162 and the guide surfaces 183a and 183b, so that the drawer unit 76 can be smoothly pulled backward.
In the present embodiment, after the drawing is started by the electrical lock mechanism 160, the positioning pin 152 fits into the positioning hole 502 so that the positioning is performed. If the fitting portion 152b of the positioning pin 152 fits into the positioning hole 502 before the drawing is started, the fitting portion 152b fits into the positioning hole 502 when the drawer unit 76 is manually pushed in. As a result, the resistance when pushing in the drawer unit 76 increases while manually pushing in the drawer unit 76. As a result, there is a risk that a user misunderstands that the drawer unit 76 is pushed in to the position at which the drawing is started and the user stops pushing the drawer unit 76.
On the other hand, in the present embodiment, after the drawing is started by the electrical lock mechanism 160, the positioning pin 152 fits into the positioning hole 502 so that the positioning is performed. Therefore, it is possible to prevent the resistance against pushing in the drawer unit 76 from abruptly increasing until the drawer unit is pushed in to the position at which the drawing is started by the electrical lock mechanism 160 (the position at which the set detection sensor 172 detects the set detection filler 171). Thereby, it is possible to manually and reliably push in the drawer unit 76 to the position at which the drawing is started by the electrical lock mechanism 160.
It is considered that a configuration in which connectors are provided to the drawer unit 76 and the apparatus main body unit 5 and the connector of the drawer unit 76 is fitted into the connector of the apparatus main body unit to be electrically connected together when the drawer unit 76 is set in the apparatus main body unit is employed. In this case, unless the connectors are fitted to each other, the drive motor 701 cannot be driven. When the connectors are fitted to each other, the resistance of pushing the drawer unit 76 increases. Therefore, there is a risk that a user misunderstands that the drawer unit 76 is pushed in to the position at which the drawing is started and the user stops pushing the drawer unit 76.
However, in the present embodiment, even when the drawer unit 76 is pulled out, power is supplied to the drawer unit 76 through the bundle wire 105, so that the drive motor 701 can be driven. Therefore, it is possible to manually and reliably push in the drawer unit 76 to the position at which the drawing is started as compared with a configuration in which the connector of the drawer unit 76 is fitted into the connector of the apparatus main body to be electrically connected together.
After the positioning pin 152 fits into the positioning hole 502, the drawer unit 76 is still pulled backward by the guide surfaces 183a and 183b and the seating surface portion 152c of the positioning pin 152 provided on the drawer unit rear plate 151 butts against the main body rear plate 501. As illustrated in
At this time, the secondary transfer roller is in contact with the intermediate transfer belt 54 by a predetermined pressure. At this time, the link mechanism 710 is in a state illustrated in
In the present embodiment, after the seating surface portion 152c of the positioning pin 152 provided on the drawer unit rear plate 151 butts against the main body rear plate 501, the drawer unit 76 is pulled backward by 0 to 1 mm and then the drawer unit 76 is locked to the apparatus main body. Thereby, it is possible to lock the drawer unit 76 to the apparatus main body unit 5 without backlash in the front-back direction. As a result, it is possible to prevent an image from being disturbed by vibration or the like when forming the image.
The drawer unit rear plate 76 and the main body rear plate 501 which are long in the horizontal direction may bend and resin members of the drawer unit 76 that butt against the main body rear plate 501 may be elastically deformed. Thereby, it is possible to pull the drawer unit 76 backward by 0 to 1 mm after the seating surface portion 152c of the positioning pin 152 butts against the main body rear plate 501.
When a paper jam or the like occurs and the drawer unit 76 is required to be pulled out, the drive motor 701 is rotated and the electrical lock mechanism 160 is rotated counter-clockwise in the drawings. Then, the rotating rollers 162 move from the lock receiving surfaces 182a and 182b to the inclined surfaces 186a and 186b. Then, as illustrated in
When the lock shaft 703 rotates clockwise in
In this way, in the present embodiment, it is possible to automatically lock and unlock the drawer unit 76. Therefore, it is possible to simplify the paper jam processing operation as compared with a case in which the drawer unit 76 is manually locked and unlocked. Thereby, it is possible to improve efficiency of the paper jam processing operation.
The contacting/separating of the secondary transfer roller 521 with respect to the intermediate transfer belt 54 is performed in conjunction with the lock operation of the drawer unit 76. Thereby, whenever the drawer unit 76 can be pulled out, the secondary transfer roller 521 can be separated from the intermediate transfer belt 54. Therefore, when the drawer unit 76 is pulled out from the apparatus main body, it is possible to prevent the secondary transfer roller 521 from rubbing against the intermediate transfer belt 54 and it is possible to inhibit the surface of the secondary transfer roller 521 and the surface of the intermediate transfer belt 54 from being scratched. Further, it is never forgotten to cause the secondary transfer roller 521 to be in contact with the intermediate transfer belt 54.
Further, since the lock of the drawer unit 76 is automatically released by driving the drive motor 701, it is not necessary to perform a lock release operation. Thereby, it is possible to easily perform an operation to pull out the drawer unit 76 as compared with a configuration in which the lock is manually released.
In the configuration of the present embodiment, as illustrated in
However, in the present embodiment, as described above, the drawer unit 76 is locked by pulling the drawer unit 76 backward by 0 to 1 mm after the seating surface portion 152c of the positioning pin 152 or the like butts against the main body rear plate 501. Therefore, a large force is required when the rotating rollers 162 are moved from the lock receiving surfaces 182a and 182b to unlock the drawer unit 76 and when the rotating rollers 162 are moved on the guide surfaces 183a and 183b to lock the drawer unit 76. To easily lock and unlock the drawer unit 76 that is firmly locked to the apparatus main body unit 5 by a user's operation on the operation unit, it is necessary to increase the amount of operation on the operation unit.
Therefore, if the drawer unit 76 that is firmly locked to the apparatus main body unit 5 is locked and unlocked by the amount of operation of gripping the handle portion 6a, a very large force is required for the operation and it is not easy to move the operation unit.
On the other hand, in the present embodiment, it is possible to prevent the appearance of the apparatus from being degraded by automatically performing the lock and unlock of the drawer unit 76.
When the lock shaft 703 is easily rotated, there is a risk that the lock shaft 703 is rotated when the drawer unit 76 is mounted. If the lock shaft 703 is rotated when the drawer unit 76 is mounted, the rotating rollers 162 of the electrical lock mechanism 160 may not be inserted into the notches 181a and 181b but may butt against the guide surfaces 183a and 183b or the like, so that there is a risk that the drawer unit 76 cannot be mounted. Further, there is a risk that the lock shaft 703 is rotated by vibration or the like when the drawer unit 76 is mounted in the apparatus main body unit 5 and the lock of the drawer unit 76 is released.
Therefore, in the present embodiment, the worm gear 704 having a large reduction ratio and a high torque is used to transmit a drive force from the drive motor 701 to the lock shaft 703. It is possible to make the lock shaft 703 difficult to rotate by using the worm gear 704. Thereby, it is possible to prevent a problem that the drawer unit 76 cannot be mounted in the apparatus main body and a problem that the lock is unlocked by vibration or the like from occurring.
In the present embodiment, as illustrated in
On the other hand, in the present embodiment, the set detection sensor 172 is arranged near the lock receiving member 180, so that it is possible to suppress the effects of the deformation of the drawer unit rear plate 151 and the deformation of the main body rear plate 501. Thereby, it is possible to prevent the problem that the set detection sensor 172 detects the set detection filler 171 before the rotating rollers 162 are located behind the guide surfaces 183a and 183b.
In the present embodiment, when the lock is released, the rotating rollers 162 are guided from the lock receiving surfaces 182a and 182b to the inclined surfaces 186a and 186b and move to the notches 181a and 181b. The inclined surfaces 186a and 186b are provided in this way, so that it is possible to prevent a torque from changing suddenly and the load applied to the drive motor 701 and the like can be reduced.
In the present embodiment, as illustrated in
In the configuration illustrated in
By employing this configuration, when the rotating roller 162 that was in contact with the lock receiving surface 182a reaches the notch 181b, the lock detection sensor 191 is switched from the “OFF: blocked state” to the “ON: unblocked state” and it is detected that the lock is released. By employing this configuration, it is possible to reduce the time required for the locked state to change to the unlocked state.
In the present embodiment, as illustrated in
When an image forming operation is performed, the drawer unit 76 is locked to the apparatus main body unit 5 (S11). If a plurality of paper detection sensors arranged along the conveyance paths such as the main conveyance path 70 and the reverse conveyance path 73 detect that a paper jam occurs (S12), the drive of the conveying rollers is stopped. Next, the control unit 121 checks whether or not the paper feed conveyance sensor 207a, which is a straddle detection sensor, detects paper (S13).
When the paper feed conveyance sensor 207a detects paper (Yes in S13), there is paper in the paper feed path straddling portion A illustrated in
The user visually checks the operation display unit not illustrated in the drawings and the lit lower right cover LED 208a, opens the right cover member of the paper feed unit 3, and removes the paper at the paper feed path straddling portion A. When the paper jam processing of the user is completed and the paper feed conveyance sensor 207a does not detect paper (No in S16), the lower right cover LED 208a is turned off and the display of the operation display unit is turned off.
When the paper feed conveyance sensor 207a does not detect paper (No in S13), the control unit 121 checks whether or not the manual paper feed sensor 207b detects paper (S17). When the manual paper feed sensor 207b detects paper (Yes in S17), there is paper in the manual feed path straddling portion B illustrated in
The user follows content displayed on the operation display unit not illustrated in the drawings, visually checks lighting of the lower right cover LED 208a, and removes paper straddling over the manual feed path straddling portion B. When paper straddles over the manual feed path straddling portion B, the rear edge of the paper is located on the manual feed tray 32a. Therefore, the user can perform the paper jam processing by holding the rear edge of the paper located on the manual feed tray and pulling out the paper.
When the paper at the manual feed path straddling portion B is removed and the manual paper feed sensor 207b does not detect paper (No in S20), the upper right cover LED 208b is turned off and the display of the operation display unit is turned off.
When the paper feed conveyance sensor 207a and the manual paper feed sensor 207b do not detect paper (No in S13 and No in S17), the control unit 121 checks whether or not the paper discharge sensor 207c detects paper (S21). When the paper discharge sensor 207c detects paper (Yes in S21), there is paper in the paper discharge path straddling portion C illustrated in
The user removes the paper located at the paper discharge path straddling portion C by following the instruction on the operation display unit not illustrated in the drawings. When paper straddles over the paper discharge path straddling portion C, the edge of the paper is located on the paper discharge tray 61. Therefore, the user can perform the paper jam processing by holding the edge of the paper located on the paper discharge tray and pulling out the paper.
When the paper at the paper discharge path straddling portion C is removed and the paper discharge sensor 207c does not detect paper (No in S23), the display of the operation display unit is turned off. An LED may be provided on the left cover member of the apparatus main body unit 5 and an operation position for removing the paper at the paper discharge path straddling portion C may be displayed by lighting the LED when the paper discharge sensor 207c detects paper.
When none of the paper feed conveyance sensor 207a, the manual paper feed sensor 207b, and the paper discharge sensor 207c does not detect paper (No in S13, No in S17, and No in S21), the control unit 121 checks whether or not any one of a plurality of paper detection sensors in the drawer unit detects paper (S24). When the paper detection sensors in the drawer unit 76 do not detect paper (No in S24), the paper jam processing is completed (S25).
On the other hand, when the paper detection sensors in the drawer unit 76 detect paper (Yes in S24), an unlock operation of the drawer unit 76 is performed. Specifically, as described above, the rotating rollers 162 that are in contact with the lock receiving surfaces 182a and 182b are moved to the notches 181a and 181b by driving the drive motor 701. The rotating rollers 162 reach the positions of the notches 181a and 181b and the lock detection sensor 191 is switched from the “OFF: blocked state” to the “ON: unblocked state”. When it is detected that the lock is released (S27), the drive motor 701 is stopped (S28) and the drawer unit 76 is made to be able to be pulled out (S29).
Next, the drawer unit LEDs 112a to 112c illustrated in
For example, when the set detection sensor 172 detects that the drawer unit 76 is set, a message that the drawer unit 76 should be pulled out is displayed on the operation display unit. An LED may be provided on an upper portion of the handle portion 6a of the front cover 6 and an operation position may be displayed for the user by lighting the LED. When the user pulls out the drawer unit 76 and the set detection sensor 172 does not detect that the drawer unit 76 is set, a procedure to remove the paper in the drawer unit 76 is displayed on the operation display unit.
The user removes the paper in a conveyance path in the drawer unit 76 on the basis of the instruction on the operation display unit and the lighting display of the drawer unit LEDs 112a to 112c. When none of the plurality of paper detection sensors arranged at the conveyance paths in the drawer unit 76 detects paper (No in S32), a message that the drawer unit 76 should be closed is displayed on the operation display unit. Then, the lock operation flow illustrated in
In this way, in the present embodiment, when any one of the paper feed conveyance sensor 207a, the manual paper feed sensor 207b, and the paper discharge sensor 207c detects paper, the drawer unit 76 is in the locked state. Therefore, when there is paper at any one of the paper feed path straddling portion A, the manual feed path straddling portion B, and the paper discharge path straddling portion C, the drawer unit 76 is not pulled out. Thereby, it is possible to prevent the forced paper tearing from occurring.
Further, in the present embodiment, when paper is jammed in a conveyance path in the drawer unit 76, the lock of the drawer unit 76 is released and the drawer unit 76 can be pulled out. Thereby, it is possible to prevent the drawer unit 76 from recklessly pulled out and components in the drawer unit 76 from being damaged.
Further, in the present embodiment, it is possible to cause the paper jam processing to be appropriately performed by displaying the operation position of the paper jam processing by the operation display unit and the LEDs. Thereby, it is possible to prevent the user from pulling out the drawer unit 76 in the locked state.
In the above description, the embodiment is described in which the present invention is applied to an image forming apparatus having a configuration where the front cover 6 is attached to the drawer unit 76 and the front cover 6 and the drawer unit 76 are pulled out together. However, the present invention can be applied to an image forming apparatus having a configuration illustrated in
In the image forming apparatus of the present embodiment, in addition to the electrical lock mechanism 160, a mechanical lock mechanism 260 is provided where the drawer unit 76 is locked and unlocked to and from the apparatus main body unit 5 by a mechanical operation performed by a user.
In the mechanical lock mechanism 260, the user puts his or her hand into the handle portion 6a provided in the front cover 6 illustrated in
The guide pin 261a moves toward the front cover 6 side in conjunction with the displacement of the lever 261 toward the front cover 6 side, so that the input link 263 rotates counter-clockwise in
As illustrated in
When the front end portion 264a of the lock claw 264 is pushed down by the output link 265, as illustrated in
On the other hand, when the user stops gripping the lever 261, the lever 261 is urged in a direction moving away from the front cover 6 by the spring not illustrated in the drawings and the lever 261 returns to the initial position (position illustrated in
There is a case in which the user sets the drawer unit 76 in a predetermined setting position in the apparatus main body unit 5 while gripping the lever 261. Also in this case, when the user stops gripping the lever 261 after setting the drawer unit 76, the deep end portion 264b of the lock claw 264 fits into the lock hole portion 5b and the lock by the mechanical lock mechanism 260 is performed.
In the mechanical lock mechanism 260, unless the user puts his or her hand into the handle portion 6a, pushes and opens the flapper 603, and grips the lever 261, the lock of the drawer unit 76 to the apparatus main body unit 5 will not be released. Further, the lever 261 is arranged behind the flapper 603 in the drawer unit, so that even when receiving vibration or shock, a force that displaces the lever 261 toward the front cover 6 is not applied. Therefore, the lock of the drawer unit 76 to the apparatus main body unit 5 will not be released. In other words, the drawer unit 76 is locked to the apparatus main body unit 5 by the mechanical lock mechanism 260, so that it is possible to prevent the drawer unit 76 from abruptly protruding from the apparatus main body unit 5 by vibration or the like.
As illustrated in
Here, when the lock by the electrical lock mechanism 160 is still performed, even if the lock by the mechanical lock mechanism 260 is released, the drawer unit 76 cannot be pulled out. Therefore, the timing at which the electrical lock mechanism 160 performs the lock and unlock is important.
For example, during an image output operation and during an adjustment operation of image forming conditions such as process control, the lock is performed by the electrical lock mechanism 160 and the drawer unit 76 cannot be pulled out. For example, during periods of time when the main power supply is ON and an image forming operation is on standby, when a paper jam occurs, when a serviceman is called due to waste toner full or the like, and when the main power supply is OFF, the lock by the electrical lock mechanism 160 is released and the drawer unit 76 can be pulled out.
When the main power supply is OFF, the lock by the electrical lock mechanism 160 is released and the drawer unit 76 can be pulled out. Also during a period of time from when the main power supply is turned ON to when the copy operation is started, the lock by the electrical lock mechanism 160 is released and the drawer unit 76 can be pulled out. When the copy operation is started, the lock by the electrical lock mechanism 160 is performed and the drawer unit 76 cannot be pulled out.
If a paper jam occurs during the copy operation, the copy operation is interrupted and the lock by the electrical lock mechanism 160 is released so that the drawer unit 76 can be pulled out, and the paper jam processing can be performed by pulling out the drawer unit 76. When the paper jam processing is completed and the drawer unit 76 is set in the apparatus main body unit 5, the copy operation is restarted, the lock by the electrical lock mechanism 160 is performed, and the drawer unit 76 cannot be pulled out during the copy operation.
When the copy operation is completed and the image forming apparatus is in a standby state, the lock by the electrical lock mechanism 160 is released and the drawer unit 76 can be pulled out. For example, when the image forming apparatus is not used for a long time, if the main power supply of the image forming apparatus in the standby state is turned OFF, the state in which the lock by the electrical lock mechanism 160 is released is maintained.
In this way, when the main power supply is OFF, the lock by the electrical lock mechanism 160 is released and the drawer unit 76 can be pulled out. Therefore, in the present embodiment, the drawer unit 76 is locked to the apparatus main body unit 5 by the mechanical lock mechanism 260 so that the drawer unit 76 does not protrude from the apparatus main body unit 5 by vibration due to earthquake or the like. Thereby, it is possible to prevent the drawer unit 76 from abruptly protruding from the apparatus main body unit 5 by vibration due to earthquake or the like, colliding with the user, and injuring the user. Differently from a case in which the lock by the electrical lock mechanism 160 is performed in the state in which the main power supply is OFF, the lock can be easily released by the mechanical lock mechanism 260 even when the main power supply is OFF. Therefore, even when the power supply is OFF, a maintenance operation or the like can be performed by freely pulling out the drawer unit 76.
When the main power supply is turned ON from the state in which the main power supply is OFF, the lock by the electrical lock mechanism 160 may be performed so that the drawer unit 76 cannot be pulled out. In this case, if the user presses a power supply switch to turn OFF the main power supply in a standby state in which the copy operation is not performed and the power supply is turned OFF quickly, the lock by the electrical lock mechanism 160 is still performed. Thus, the drawer unit 76 cannot be pulled out when the power supply is OFF.
Therefore, in the image forming apparatus of the present embodiment, even when the user presses the power supply switch to turn OFF the main power supply, the power supply is not turned OFF quickly, but the power supply is turned OFF after the control unit 121 performs a predetermined ending sequence. The ending sequence includes a process to release the lock by the electrical lock mechanism 160, so that it is possible to avoid a case in which the lock by the electrical lock mechanism 160 is still performed when the power supply is turned off and the drawer unit 76 cannot be pulled out.
The above description is an example, and the present invention has a specific effect for each aspect described below.
Aspect A
An image forming apparatus including an image forming means such as the tandem image forming apparatus 50 that forms an image, a drawer unit such as the drawer unit 76 configured to be able to be pulled out from an apparatus main body, and a first lock means such as the electrical lock mechanism 160 that receives power from a power supply and performs at least one of lock and unlock of the drawer unit with respect to the apparatus main body further includes a second lock means such as the mechanical lock mechanism 260 that performs lock and unlock of the drawer unit with respect to the apparatus main body by a mechanical operation performed by an operator. According to this, as described on the above embodiment, the drawer unit can be pulled out even when the power supply is OFF while preventing the drawer unit from abruptly protruding.
Aspect B
Aspect A further includes a power supply control means such as the control unit 121 that turns ON/OFF the power supply and the first lock means releases the lock of the drawer unit to the apparatus main body on the basis of a control signal that turns OFF the power supply by the power supply control means. According to this, as described on the above embodiment, it is possible to prevent the drawer unit from not being able to be pulled out by being locked by the first lock means when the power supply is OFF.
Aspect C
Aspect A or Aspect B further includes a paper jam detection means such as a paper detection sensor that detects a jam of a recording medium in a conveyance path included in the drawer unit and the first lock means release the lock of the drawer unit to the apparatus main body on the basis of a detection result of the paper jam detection means. According to this, as described on the above embodiment, it is possible to perform paper jam processing by pulling out the drawer unit.
Aspect D
in Aspect A, Aspect B, or Aspect C, an exterior cover such as the front cover 6 of the apparatus main body is attached to the drawer unit. According to this, as described on the above embodiment, it is possible to pull out the drawer unit by only pulling out the exterior cover. Thereby, the operation to pull out the drawer unit is performed by one action, so that it is possible to improve work efficiency of the paper jam processing.
Aspect E
In Aspect D, the second lock means is provided inside the exterior cover and the exterior cover can be removed from the apparatus main body along with the second lock means. According to this, as described on the above embodiment, it is possible to prevent a removal operation of the exterior cover from being troublesome during maintenance.
Aspect F
Aspect A, B, C, D, or E further includes lock receiving portions such as the lock receiving surfaces 182a and 182b that come into contact with the first lock means when the drawing unit is locked to the apparatus main body and the lock receiving portions are provided on the drawer unit side of a rear side plate of the apparatus main body in the pulling out direction of the drawer unit. According to this, it is possible to prevent the first lock means from protruding backward from the rear side plate such as the main body rear plate 501 when the drawer unit is locked. Thereby, there is no limitation on an arrangement of components such as the secondary transfer roller, which are provided behind the rear side plate. It is possible to provide components such as the secondary transfer roller, which are provided behind the rear side plate, so as to face the lock receiving portions, so that it is possible to increase the flexibility of arrangement of components such as the secondary transfer roller, which are provided behind the rear side plate. Further, it is possible to reduce the size of the apparatus.
Aspect G
in Aspect F, it is configured so that when the first lock means comes into contact with the lock receiving portions and the drawer unit is locked to the apparatus main body, the first lock means does not protrude from the rear side plate. According to this, as described on the above embodiment, it is possible to increase the flexibility of arrangement of components such as the secondary transfer roller, which are provided behind the rear side plate. Further, it is possible to reduce the size of the apparatus.
Although the invention has been described with respect to specific embodiments for a complete and clear disclosure, the appended claims are not to be thus limited but are to be construed as embodying all modifications and alternative constructions that may occur to one skilled in the art that fairly fall within the basic teaching herein set forth.
Number | Date | Country | Kind |
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2012-272773 | Dec 2012 | JP | national |