The present invention relates to an image forming apparatus, such as a copying machine, a printer or a facsimile machine, of an electrophotographic type.
A conventional image forming apparatus of the electrophotographic type employs a process cartridge type in which a photosensitive drum as an image bearing member and a process means actable on the photosensitive drum are integrally assembled into a cartridge (unit) which is detachably mountable to the image forming apparatus.
In recent years, when the image forming apparatus is transported, a cartridge-packed transportation form in which a process cartridge is packed in an apparatus main assembly of the image forming apparatus for the purpose of enhancing transportation efficiency increases.
In this case, when the image forming apparatus is transported while the photosensitive drum in a cartridge side and a transfer roller in an apparatus main assembly side are contacted to each other, a recessed portion is formed on the transfer roller, so that an image defect generates. For that reason, a constitution in which the image forming apparatus is transported in a state in which the photosensitive drum and the transfer roller are spaced using an exclusive member for spacing the photosensitive drum and the transfer roller from each other is employed in many cases.
Japanese Laid-Open Patent Application (JP-A) Hei 11-184351 discloses a constitution in which a switching member for determining a position of a drum protecting member is provided on a process cartridge, and a transportation from in which the photosensitive drum and the transfer roller are spaced from each other and a use (operation) form which is the form during a printing operation are switched therebetween.
In the constitution of JP-A Hei 11-184351, when a user first uses the image forming apparatus, there was a need to switch the switching member for the process cartridge from the transportation form to the use form. For this reason, there was a possibility that the user forgets about switching the switching member to the position of the use form and thus erroneously inserts the process cartridge while being kept in the transportation form.
Further, in the case where the photosensitive drum and the transfer roller are spaced from each other using the exclusive spacing member, there was a need to demount the spacing member before use of the image forming apparatus.
Therefore, an image forming apparatus which is simplified and further excellent in operativity has been required.
According to an aspect of the present invention, there is provided an image forming apparatus for forming an image on a recording material, wherein a cartridge including at least an image bearing member on which a toner image is to be formed is detachably mountable to a main assembly of the image forming apparatus, the image forming apparatus comprising: a cartridge mounting portion for detachably mounting the cartridge; a transfer device contactable to the image bearing member to form a nip where the toner image is transferred from the image bearing member onto the recording material; a feeding mechanism for feeding the recording material to the nip; and a movable guiding member for guiding the recording material toward a downstream side with respect to a feeding direction of the recording material, wherein the guiding member is movable between a first position where the image bearing member and the transfer device are spaced from each other when the cartridge is in the cartridge mounting portion and a second position where when the cartridge is in the cartridge mounting portion, the image bearing member and the transfer device are permitted to contact each other and the recording material is guided toward the downstream side with respect to the feeding direction, and wherein when the guiding member is in the first position, the guiding member is positioned between the transfer device and the cartridge and covers the transfer device.
These and other objects, features and advantages of the present invention will become more apparent upon a consideration of the following description of the preferred embodiments of the present invention taken in conjunction with the accompanying drawings.
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Embodiments of the present invention will be described specifically with reference to the drawings. However, with respect to functions, materials, shapes, relative arrangements and the like of constituent elements described in the following embodiments, the scope of the present invention is not intended to be limited to only the embodiments unless otherwise specified.
That is, referring to
In the following description, a front (surface) side of the image forming apparatus 100 is a side where an openable door (cartridge cover) 27 is provided. A rear (surface) side is an opposite side from the front side. Left and right are those when the image forming apparatus 100 is seen from the front side. Upper and lower are those with respect to a direction of gravitation. Further, a rotational axis direction of an electrophotographic photosensitive drum 10 as an image bearing member is a longitudinal direction. Further, with respect to the longitudinal direction, a side (right side in this embodiment) where the photosensitive drum 10 receives a driving force from the apparatus main assembly 100A is a driving side, and an opposite side from the driving side is a non-driving side.
A schematic structure of the image forming apparatus 100 shown in
Specifically, a cassette 5 constituting a part of the supplying mechanism 1 is mounted at a lower portion of the image forming apparatus 100. In the cassette 5, the recording material P is stacked and accommodated. The recording material P in the cassette 5 is fed in order from an uppermost recording material P by a feeding roller 6 rotating in a counterclockwise direction, and then is fed to the image forming means 2 by a feeding roller pair 7 and a registration roller pair 8.
The image forming means 2 is constituted by the process cartridge 30 mounted in the cartridge mounting portion 100B of the apparatus main assembly 100A, a laser scanner 9 as an exposure means, a transfer roller 11 as a transfer device, and the like. The cartridge 30 in this embodiment is prepared by integrally assembling the photosensitive drum 10, and as process means actable on the photosensitive drum 10, a charging means 31, a developing means 32 and a cleaning means 33 with a cartridge frame 34 into a user (cartridge).
The charging means 31 is a device for electrically charging an outer peripheral surface of the photosensitive drum 10 uniformly to a predetermined polarity and a predetermined potential and is a charging roller in this embodiment. The developing means 32 is a device for developing an electrostatic latent image, formed on the surface of the photosensitive drum 10, with a developer (toner) into the toner image. The cleaning means 33 is a device for cleaning the photosensitive drum surface by removing a residual matter such as a transfer residual toner from the photosensitive drum surface after the toner image transfer on the recording material P, and is a blade cleaning device in this embodiment.
The surface of the photosensitive drum 10 which is rotationally driven in a clockwise direction at a predetermined peripheral speed (process speed) and which is charged by the charging roller 31 is irradiated with laser light L depending on image information by the laser scanner 9, so that the electrostatic latent image is formed on the photosensitive drum. The irradiation of the photosensitive drum 10 with the laser light L from the laser scanner 9 is made through a window hole 35 formed in a slit shape in an upper surface of the cartridge frame 34. This electrostatic latent image is developed into the toner image by the developing device 32.
To a lower surface of the photosensitive drum 10, the transfer roller 11 is contacted at a predetermined urging force (pressure), and thus a transfer nip is formed. To this transfer nip, the recording material P fed by the supplying mechanism 1 as described above is introduced at predetermined control timing and is nipped and fed, and at the same time, a predetermined transfer bias (voltage) is applied to the transfer roller 11. As a result, in the transfer nip, the toner image is successively transferred from the photosensitive drum 10 onto the surface of the recording material P. In this embodiment, the registration roller pair 8 is a feeding mechanism for feeding the recording material P to the transfer nip.
The recording material P coming out of the transfer nip is successively separated from the surface of the photosensitive drum 10, and is passed through a feeding guide 12 and then is introduced into the fixing device 3, so that the recording material P is nipped and fed at the fixing nip formed between a fixing member and a pressing member. As a result, the (unfixed) toner image on the recording material P is fixed as a fixed image. In the case where a one-side recording mode is selected, the recording material P passed through the fixing nip is fed by a feeding roller pair 13 and a discharging roller pair 14, and then is discharged as a one-side-recorded product onto the discharge portion 4 provided at an upper portion of the image forming apparatus 100. The surface of the photosensitive drum 10 after the separation of the recording material P is cleaned by the cleaning device 33 and then is repetitively subjected to image formation.
In the case where a double-side recording mode is selected, the recording material P on which the image is recorded (formed) in a front (one) surface by being passed through the fixing device 3 is switched back and fed by reversed drive of the discharging feeding roller pair 14. The recording material P is further fed to the feeding roller pair 7 again by feeding roller pairs 16 and 17, and then is introduced into the transfer nip of the image forming means 2 at predetermined control timing by the registration roller pair 8 in a state in which the recording material P is turned upside down. As a result, the toner image transfer onto a back surface (the other surface) of the recording material P is made.
Thereafter, similarly as in the case of the one-side recording mode, the recording material P is fed by the fixing device 3, the feeding roller pair 13 and the discharging feeding roller pair 14, and then is discharged as a double-side-recorded product onto the discharge portion 4.
The image forming apparatus 100 in this embodiment is provided with the manual-bypass tray 18 as a manually feeding portion is provided outside the openable door 27 provided in the front side. The manual-bypass tray 18 is folded in and retracted relative to the openable door 27 as shown in
The recording material P stacked on the manual-bypass tray 18 is fed in order from an uppermost recording material P by a manual-feeding roller 20 rotating in the clockwise direction, and then is fed to the transfer nip of the image forming means at predetermined control timing by the registration roller pair 8. As a result, image formation of the manually fed recording material P is carried out.
In an upstream side of the registration roller pair 8 with respect to a recording material feeding direction, a top sensor flag (detection flag) 24 and a photo-sensor (detecting sensor) 25 which are provided near the registration roller pair 8 are disposed.
The flag 24 and the sensor 25 detect a leading end (edge) of the recording material P, in the front side of the registration roller pair 8, fed to the registration roller pair 8 from the cassette 5 side, the manual-bypass tray 18 side or the feeding roller pair 17 side. The controller substrate 15a controls image writing timing on the photosensitive drum 1 on the basis of a detection signal. That is, the flag 24 and the sensor 25 detect the leading end of the recording material P, and the controller substrate 15a controls the image writing timing during a printing operation of the image forming apparatus 100.
In
The cartridge 30 which is not used and is new is closed at the communication opening 32e by a toner seal member 32f as shown in (b) of
The unsealing of the toner seal member 32f is made, as shown in (a) of
(Cartridge Exchanging Method)
In the cartridge 30, with use of the cartridge 30 for the image formation, the toner accommodated in the developing device 32 is consumed. When the toner is consumed to the extent such that the image forming apparatus cannot form an image of a satisfactory quality by the user who purchased the cartridge 30, the cartridge 30 losses commercial value as the cartridge.
Therefore, e.g., a means (not shown) for detecting a remaining developer amount of the cartridge 30 is provided. Further, the controller substrate 15a compares a detected remaining amount value with a threshold set in advance for prewarning or warning of an end of a lifetime of the cartridge 30. When the detected remaining amount value is smaller than the threshold, prewarning or warning of the end of the lifetime of the cartridge used is displayed on a display panel 15c (
In the image forming apparatus 100 in this embodiment, the exchange (replacement) of the cartridge 30 is made in a front-access manner by opening the openable door 27 in the front side of the image forming apparatus 100. The apparatus main assembly 100A has an opening 50, in the front side through which the cartridge 30 is inserted in and taken out. The openable door 27 is rotatable about a lower-side hinge portion 27a so that the openable door 27 is movable between a closed position V where the opening 50 is closed and an open position W where the opening 50 is open as shown in
As shown in (a) and (b) of
On the other hand, as shown in
Mounting of the cartridge 30 in the cartridge mounting portion 100B of the apparatus main assembly 100A is made in the following manner. The openable door 27 is opened, so that the opening 50 of the apparatus main assembly 100A is opened or exposed (
In the case where the cartridge 30 to be inserted is an unused and new cartridge ((b) of
Further, the cartridge 30 is gradually inserted into the cartridge mounting portion 100B so that the driving side bosses 37R and 38R of the cartridge 30 move along the driving side upper guide groove 61R and so that the non-driving side bosses 37L and 38L of the cartridge 30 move along the non-driving side upper guide groove 61L. In
Then, the driving side cylindrical portion 39R and the non-driving side cylindrical portion 39L of the cartridge 30 gradually enters the cartridge mounting portion 100B along the driving side lower guide groove 62R and the non-driving side lower guide groove 62L, respectively. Then, when the cylindrical portions 39R and 39L abut against positioning portions as terminal portions of the lower guide grooves 62R and 62L in the driving side and the non-driving side, respectively, the insertion of the cartridge 30 is completed.
In this state, the cartridge 30 is located in an image formable position in the cartridge mounting portion 100B, and is in a state in which the transfer nip is formed by contact of the transfer roller 11 to the lower surface of the photosensitive drum 10 with a predetermined urging force (pressure) as described later (
Then, the openable door 27 is moved (rotated) from the open position W to the closed position V, so that the opening 50 is closed. An urging mechanism (not shown) performs an urging operation via an interrelating mechanism (not shown) interrelating with the closing operation of the openable door 27, so that the cartridge 30 is positionally fixed in the image formable position in the cartridge mounting portion 100B. Further, the drive output portion 70 projects toward the cartridge mounting portion 100B, and thus is in a state of connection (coupling) with the driving force receiving portion 40 of the cartridge 30. Further, an electrical contact (not shown) of the cartridge 30 and an electrical contact (not shown) of the apparatus main assembly 100A is contacted to each other, and electrical conduction is established. As a result, the image forming apparatus 100 is in a state in which an image forming operation is possible.
Further, on the other hand, the demounting of the cartridge 30 from the cartridge mounting portion 100B of the apparatus main assembly 100A is made in the following manner. The openable door 27 is opened and moved from the closed position V to the open position W. By the interrelating mechanism interrelating with the operation of the openable door 27, the drive output portion 70 is retracted from the cartridge mounting portion 100B, so that the connection thereof with the driving force receiving portion 40 of the cartridge 30 is eliminated. Further, the positional fixing of the cartridge 30 to the apparatus main assembly 100A by the urging mechanism is eliminated. Further, the opening 50 is largely opened, so that a side where the developing device 32 of the cartridge 30 mounted in the cartridge mounting portion 100B is disposed is exposed.
Then, the user holds the developing device 32 side of the cartridge 30 and then pulls out and moves the cartridge 30 in a direction opposite to the inserting direction A. That is, the cartridge 30 is pulled out and moved from the cartridge mounting portion 100B so that the driving side bosses 37R and 38R move along the driving side upper guide groove 61R and so that the non-driving side bosses 37L and 38L move along the non-driving side upper guide groove 61L. As a result, the cartridge 30 is pulled out from the cartridge mounting portion 100B and then is taken out to the outside of the apparatus main assembly 100A.
The registration roller pair 8 is a roller pair consisting of an upper roller 8a and a lower roller 8b which form the nip in contact to each other. Both the rollers 8a and 8b are provided and shaft-supported rotatably at left and right end portions of center shafts 8a1 and 8b1, respectively, by left and right side plates (not shown) of the apparatus main assembly 100A. The registration roller pair 8 is rotationally driven and stopped at the lower roller 8b in the recording material feeding direction at predetermined control timing by a driving device (not shown) controlled by the controller substrate 15a. The upper roller 8a is rotated by the rotation of the lower roller 8b, and the rotation thereof is stopped by stop of the rotation of the lower roller 8b.
The transfer roller 11 is an electroconductive elastic roller including a core metal 11a and an electroconductive elastic material layer 11b formed coaxially with the core metal 11a is a roller shape. The transfer roller 11 is disposed substantially in parallel to the registration roller pair 8 with a predetermined interval (spacing) in a downstream side of the registration roller pair 8 with respect to the feeding direction of the recording material P. The transfer roller 11 is provided and shaft-supported rotatably at left and right end portions of the core metal 11a by bearing members (transfer roller supporting members) 41L and 41R relative to left and right side plates (not shown) of the apparatus main assembly 100A.
The bearing members 41L and 41R are provided slidably (movably) in a vertical direction relative to the side plates, and are pushed up and urged by springs 42L and 42R. In a free state, the bearing members 41L and 41R are pushed up and moved to a predetermined upper-limit height position E defined by stoppers (not shown).
That is, the transfer roller 11 can be translated in the vertical direction between the left and right side plates of the apparatus main assembly 100A, and in a free state, is pushed up and moved to the predetermined upper-limit height position E by the springs 42L and 42R. Further, from the predetermined upper-limit height position E, the transfer roller 11 is movable downwardly against the urging force of the springs 42L and 42R.
When the cartridge 30 is in a state in which the cartridge 30 is mounted and positionally fixed at the image formable position of the cartridge mounting portion 100B as shown in
As a result, the transfer roller 11 contacts the lower surface of the photosensitive drum 10 with a predetermined urging force (pressure) by compression reaction force of the springs 42L and 42R, and forms the transfer nip between itself and the photosensitive drum 10 (
In
Further, a recording material feeding path b which extends from a manual-bypass feeding roller 20 and which then merges with the recording material feeding path a is constituted by a front-rear feeding guide plate 52 in the front side and the above-described feeding guide plate 23.
Further, between the registration roller pair 8 and the transfer roller 11, a pre-transfer guiding plate 54 for guiding the lower surface of the recording material P fed from the registration roller pair 8 is provided. In a lower side of a guide plate portion of the lower feeding guide plate 51 extending substantially horizontally, the top sensor flag 24 and the photo-sensor 25 are disposed at a central portion with respect to a guiding plate widthwise direction (perpendicular to the recording material feeding direction).
The sensor 25 is provided and fixed to a stationary supporting member (not shown). The flag 24 is provided and supported swingably about a shaft portion 24a by a stationary supporting member (not shown). An upper arm portion 24b of the flag 24 enters the recording material feeding path a through a hole 51a provided in the lower feeding guide plate 51.
The flag 24 is rotated and urged by a helical torsion coil spring 24d in the clockwise direction indicated by an arrow in (b) of
When the recording material P is fed from the cassette 5 side, the manual-bypass tray 18 side or the feeding roller pair 17 side during an image forming operation of the image forming apparatus 100, in the recording material feeding path a, the upper arm portion 24b of the flag 24 is pushed down by a leading end of the recording material P in the front side of the registration roller pair 8. Then, as shown in (c) of
The controller substrate 15a controls the image writing timing on the photosensitive drum 10 on the basis of a signal for indicating that the state of the sensor 25 is changed from the light-blocked state to the light-transmitted state. When a trailing end passes through the position of the upper arm portion 24b of the flag 24, the flag 24 returns to the rotation attitude state shown in (a) and (b) of
On an upper surface of the feeding guide plate 23, at left and right portions in the front side (the guide plate 53 side, upstream side with respect to the recording material feeding direction), upward projected portions 43L and 43R are provided, respectively. Further, at left and right portions of the feeding guide plate 23 in the rear side (the registration roller pair 8 side, downstream side with respect to the recording material feeding direction), side plates 23aL and 23aR each provided with a shaft hole are provided, respectively.
In the shaft holes of the side plates 23aL and 23aR, left and right end portions of a center shaft 8a1 of the upper roller 8a of the registration roller pair 8 are engaged, respectively.
As a result, the feeding guide plate 23 is rotatable about the center shaft 8a1 of the upper roller 8a, and can be moved between a second position Y shown in
At the second position Y, the feeding guide plate 23 opposes the upper sides of the lower feeding guide plate 51 and the front-rear feeding guide plate 53 in a predetermined manner in the downstream side of the registration roller pair 8 as shown in
Further, the first position Z of the feeding guide plate 23 is a position where the feeding guide plate 23 located in the second position Y is rotated about the center shaft 8a1 in an arrow X1 direction in
Further, when the feeding guide plate 23 is moved from the second position Y to the first position Z, rotation regulation (limitation) of the flag 24 by the feeding guide plate 23 is eliminated. For that reason, the flag 24 is rotated about the shaft portion 24a by the urging force of the spring 24d in the clockwise direction indicated by an arrow in (a) and (b) of
Further, when the feeding guide plate 23 located in the first position Z is rotated about the center shaft 8a1 in an arrow X2 direction and thus is returned to the second position Y, the flag 24 is pushed by the inner surface of the feeding guide plate 23 and thus is returned to the attitude of the angle of rotation as shown in (a) and (b) of
In this embodiment, the feeding guide plate 23 is always rotated and urged about the center shaft 8a1 toward the second position Y side by the urging force of the helical torsion coil springs 45L and 45R. Accordingly, the feeding guide plate 23 is stably held in the second position Y in a free state as shown in
Next, the form of the image forming apparatus in this embodiment during cartridge-packed transportation will be described specifically.
When the cartridge 30 is mounted in the apparatus main assembly 100A for the cartridge-packed transportation, i.e., when the cartridge 30 is inserted into the cartridge mounting portion 100B in a transportation state, the openable door (openable member) 27 is opened to an open position W as shown in
The feeding guide plate 23 is located in the second position Y by the rotational urging force of the springs 45L and 45R. Therefore, the feeding guide plate 23 located in the second position Y is, as shown from (a) of
Then, in this state, the cartridge 30 to be packed and transported in the image forming apparatus 100 is inserted into the cartridge mounting portion 100B in the mounting manner described with reference to
By further inserting the cartridge 30, the feeding guide plate 23 is gradually rotated about the center shaft 8a1 toward the first position Z against the urging force of the springs 45L and 45R by being pushed by the inserted cartridge 30. In
When the cartridge 30 is further inserted and the cylindrical portions 39L and 39R abut against positioning portions as the terminal portions of the lower guide grooves 62L and 62R in the driving side and the non-driving side, respectively, the insertion of the cartridge 30 is completed. In
In this state, the left and right projected portions 43L and 43R which are directed downwardly by turning the feeding guide plate 23 upside down are positioned correspondingly to the top surfaces of the left and right bearing members 41L and 41R, respectively, of the transfer roller 11, and are contacted to the top surfaces of the left and right bearing members 41L and 41R. Then, the left and right bearing members 41L and 41R are moved downwardly by the urging force of the projected portions 43L and 43R against the urging force of the springs 42L and 42R, respectively, in a predetermined amount (distance). That is, the transfer roller 11 moves from the above-described upper-limit height position E toward below in the predetermined amount and thus is kept in the spaced state from the photosensitive drum 10 of the cartridge 30.
That is, the feeding guide plate 23 moves to the first position Z by being turned upside down contacts the downward projected portions 46L and 46R provided on the frame 34 of the cartridge 30. Further, the downward projected portions 43L and 43R in the feeding guide plate 23 side contact the bearing members 41L and 41R of the transfer roller 11.
As described above, by the contact of the feeding guide plate 23 with the projected portions 46L and 46R provided on the frame 34 of the cartridge 30, so that as shown in (b) of
By the contact of the projected portions 43L and 43R of the feeding guide plate 23 to the bearing members 41L and 41R of the transfer roller 11, the springs 42L and 42R is further compressed compared with the time when the transfer roller 11 contacts the photosensitive drum 10 (
Then, the openable door 27 is moved from the open position W to the closed position V, so that the opening 50 is closed. By this closing operation of the openable door 27, as described above, the urging mechanism performs the urging operation, so that the cartridge 30 is positionally fixed in the image formable position at the cartridge mounting portion 100B. Further, the drive output portion 70 performs the projection operation toward the cartridge mounting portion 100B side and thus is in a connected state with the driving force receiving portion 40 provided in the cartridge 30 side. Further, the electrical contact in the cartridge 30 side and the electrical contact in the apparatus main assembly side opening each other and thus establish electrical conduction therebetween. In this state, the image forming apparatus 100 is transported in the form in which the cartridge 30 is packed in the image forming apparatus 100.
As described above, in the image forming apparatus 100 in which the cartridge 30 is packed, the feeding guide plate 23 contacts the projected portions 46L and 46R provided on the frame 34 of the cartridge 30. Further, the projected portions 43L and 43R of the feeding guide plate 23 contact the bearing members 41L and 41R of the transfer roller 11. As a result, the transfer roller 11 is spaced from the photosensitive drum 10. Further, the feeding guide plate 23 does not contact the transfer roller 11 and the photosensitive drum 10. Accordingly, during the cartridge-packed transportation of the image forming apparatus 100, the recessed portion is not formed on the transfer roller 11, and the photosensitive drum 10 is not damaged.
Next, a procedure when the user first uses the image forming apparatus 100 in which the cartridge 30 is packed as described above will be described. The user opens the openable door 27 from the closed position V to the open position W, and thus largely opens (exposes) the opening 50 of the apparatus main assembly 100A. Further, as described above, by the interrelating mechanism interrelating with the opening operation of the openable door 27, the drive output portion 70 performs the retracting operation from the cartridge mounting portion 100B side, so that the connection thereof with the driving force receiving portion 40 provided in the cartridge 30 side is eliminated. Further, the positional fixing of the cartridge 30 to the apparatus main assembly 100A by the urging operation of the urging mechanism is eliminated.
As a result, the cartridge 30 is placed in a state in which the cartridge 30 packed in the image forming apparatus 100 is demountable to the outside of the image forming apparatus 100. Therefore, the user once takes out the packed cartridge 30 from the inside of the apparatus main assembly 100A.
In the case where the power to the image forming apparatus 100 is turned on while the packed cartridge 30 is not yet taken out, the feeding guide plate 23 in the first position Z, and therefore the sensor 25 is in the light-transmitted state as shown in
The feeding guide plate 23 located in the first position Z is (automatically) rotated and moved about the center shafts 8a1 and 8b1 by the urging force of the springs 45L and 45R from the first position Z toward the second position Y in the cartridge mounting portion 100B with the taking-out movement of the cartridge 30. That is, the feeding guide plate 23 automatically moves to the second position Y when the cartridge 30 is taken out from the cartridge mounting portion 100B. Also when the feeding guide plate 23 is rotated and moved from the first position Z toward the second position Y, the feeding guide plate 23 does not contact the transfer roller 11 and the photosensitive drum 10, and therefore does not damage the transfer roller 11 and the photosensitive drum 10.
Then, the feeding guide plate 23 is finally moved to and held at the second position Y where the feeding guide plate 23 is abutted against the received by the stopper portions 44L and 44R as shown in
The feeding guide plate 23 is moved to and held at the second position Y, so that the rotation of the flag 24 is regulated (limited) by the feeding guide plate 23 as shown in (a) and (b) of
That is, the sensor 25 detects the feeding guide plate 23 by the flag 24 in such a manner that a transportation state of the feeding guide plate 23 in the first position W is detected as a first detection state and that a state of the feeding guide plate 23 in the second position Y is detected as a second detection state.
Further, the transfer roller 11 is in a free state when the cartridge 30 is taken out and the feeding guide plate 23 moves from the first position Z to the second position Y. For that reason, the transfer roller 11 is pushed up and moved to the above-described upper-limit height position E (
The user pulls out and removes the toner seal member 32f ((a) of
By this re-insertion of the cartridge 30, the lower surface of the photosensitive drum 10 in the cartridge 30 side contacts and urges the upper surface of the transfer roller 11, so that the transfer roller 11 moves downward from the predetermined upper-limit height position E against the urging force of the spring 41L and 41R. By the compression reaction force of the springs 41L and 41R with the downward movement, the upper surface of the transfer roller 11 is press-contacted to the lower surface of the photosensitive drum 10. As a result, the transfer nip is formed between the photosensitive drum 10 and the transfer roller 11 (
Then, the opening 50 is closed by moving the openable door 27 from the open position W to the closed position V. The urging mechanism performs the urging operation by the interrelating mechanism interrelating with the closing operation of the openable door 27, so that the cartridge 30 is positionally fixed to the image formable position in the cartridge mounting portion 100B. Further, the drive output portion projects toward the cartridge mounting portion 100B side, and is in the connected state with the driving force receiving portion 40 provided in the cartridge 30 side. Further, the electrical contact in the cartridge 30 side and the electrical contact in the apparatus main assembly side contact each other and thus establish the electrical conduction. As a result, the image forming apparatus 100 is placed in an enable state of the image forming operation.
In this embodiment, the feeding guide plate 23 for guiding the recording material P toward the registration roller pair 8 during the printing operation of the image forming apparatus 100 is used as a member for spacing the transfer roller 11 from the photosensitive drum 10 during the cartridge-packed transportation. As a result, an exclusive part such as a spacing member is not needed, so that it becomes possible to space the photosensitive drum 10 and the transfer roller 11 from each other during the cartridge-packed transportation with a simple constitution.
Further, as described above, in this embodiment, by the top sensor flag 24 and the photo-sensor 25 which detect the leading edge of the recording material P to control the image writing timing, detection that the feeding guide plate 23 is in the first position Z is made. Further, by the top sensor flag 24 and the photo-sensor 25, detection that the cartridge 30 is a new one is made. As a result, the following is possible.
In the case where the first position Z and the new cartridge are detected, a message prompting the user to take out the cartridge 30 from the apparatus main assembly 100A is displayed on the display panel 15c. As a result, when the cartridge-packed image forming apparatus 100 is first used, the user can recognize that the packed-cartridge 30 should be once taken out from the apparatus main assembly 100A.
Then, the user takes out the packed-cartridge 30 from the apparatus main assembly 100A, whereby the feeding guide plate 23 is moved to the second position Y where the recording material P is guided toward the registration roller pair 8. Then, the image can be formed by inserting again the cartridge 30 after the toner seal member 32f is removed from the cartridge 30, and therefore the exclusive spacing member is not needed.
Further, a spacing member demounting operation and a switching member switching operation are not performed, so that the image forming apparatus can be simplified and thus it is possible to provide an image forming apparatus excellent in operativity.
Further, when the recording material P is jammed in the neighborhood of the registration roller pair 8, a grip portion (not shown) of the feeding guide plate 23 is raised and then the feeding guide plate 23 is rotated about the registration roller pair 8 against the springs 45L and 45R. As a result, the recording material feeding paths a and b upstream of the registration roller pair 8 with respect to the recording material feeding direction are opened (exposed), so that the jammed recording material can be cleared. That is, the feeding guide plate 23 is constituted so as to open the recording material feeding paths a and b.
Then, after the jam clearance, by moving the user's hand off the grip portion, the feeding guide plate 23 is returned to and held at the second position Y where the feeding guide plate 23 is contacted to and received by the stopper portions 44L and 44R by the urging force of the springs 45L and 45R.
Also in the case where the image forming apparatus 100 is not used for a long term after being used, the user can simply space the transfer roller 11 and the photosensitive drum 10 from each other by rotating the feeding guide plate 23 to the first position Z and then by inserting the cartridge 30 into the cartridge mounting portion 100B. As a result, the formation of the recessed portion due to the contact of the transfer roller 11 to the photosensitive drum 10 in a long-term rotation stop state can be prevented, so that image defect can be prevented.
An operation of the feeding guide plate 23 as the above-described characteristic guiding member is summarized as follows. The feeding guide plate 23 is movable to the first position W where the photosensitive drum 10 and the transfer roller 11 are spaced from each other when the cartridge 30 is inserted into the cartridge mounting portion 100B. Further, when the cartridge 30 is inserted into the cartridge mounting portion 100B, the feeding guide plate 23 is movable to the second position W where the photosensitive drum 10 and the transfer roller 11 are permitted to contact each other and the recording material P is guided toward the downstream side with respect to the recording material feeding direction.
The image forming apparatus 100 further includes the transfer roller supporting members 41L and 41R for supporting the transfer roller 11, and the feeding guide plate 23 spaces the transfer roller 11 from the photosensitive drum 10 by being contacted to the transfer roller supporting members 41L and 41R at the first position W. The feeding guide plate 23 automatically moves to the second position W when the cartridge 30 is taken out from the cartridge mounting portion 100B.
The means or mechanism for moving the feeding guide plate 23 also functioning as the spacing member from the second position Y to the first position W or from the first position W to the second position Y is not limited to the reverse rotation mechanism about the registration roller pair 8 as in Embodiment 1, but an arbitrary means or mechanism can be employed. In this embodiment, another means or mechanism is described. Constituent members or portions common to Embodiments 1 and 2 are represented by the same reference numerals or symbols and will be omitted from redundant description.
A constitution in this embodiment is effective in the case where a moving region of the feeding guide plate 23 in the apparatus main assembly when the feeding guide plate 23 is moved from the second position Y to the first position W or from the first position W to the second position Y. In this embodiment, the left and right projected portions 43L and 43R of the feeding guide plate 23 are provided downwardly at the left and right portions in an inner surface side of the feeding guide plate 23.
Further, the feeding guide plate 23 located in the second position Y as shown in (a) of
Although a specific means or mechanism for sliding (moving) the feeding guide plate 23 without turning the feeding guide plate 23 upside down described above is omitted from
In this embodiment, the feeding guide plate 23 is always urged by an urging member in a direction of slide movement to the second position Y. Accordingly, in a free state, the feeding guide plate 23 is held at the second position Y where the feeding guide plate 23 is abutted against and stopped by the stopper portions 44L and 44R ((a) of
Further, the feeding guide plate 23 held at the second position Y regulates (limits) the angle of rotation of the flag 24 similarly as in the case of the feeding guide plate 23 in Embodiment 1. As a result, the sensor 25 is placed in the light-blocked state.
The feeding guide plate 23 is slid (moved) from the second position Y toward the first position W, whereby similarly as in Embodiment 1, the regulation (limitation) of the angle of rotation of the flag 24 is eliminated and thus the sensor 25 is placed in the transmitted state ((b) and (c) of
When the cartridge 30 is mounted in the apparatus main assembly 100A for the cartridge-packed transportation, similarly as in Embodiment 1, the openable door 27 of the apparatus main assembly 100A is opened, so that the opening 50 is opened (exposed). The feeding guide plate 23 located in the second position Y is, as shown from (a) of
In this state, the cartridge 30 to be packed and transported in the image forming apparatus 100 is inserted into the cartridge mounting portion 100B in the mounting manner described with reference to
By further inserting the cartridge 30, the feeding guide plate 23 is gradually slid and moved toward the first position Z against the urging force by being pushed by the inserted cartridge 30.
When the cartridge 30 is further inserted and the cylindrical portions 39L and 39R abut against positioning portions as the terminal portions of the lower guide grooves 62L and 62R in the driving side and the non-driving side, respectively, the insertion of the cartridge 30 is completed similarly as in Embodiment 1. In this insertion completion state of the cartridge 30, the feeding guide plate 23 is further pushed sufficiently downwardly by the left and right downward projected portions 46L and 46R of the frame 34 of the cartridge 30, and thus is in the state in which the feeding guide plate 23 is moved to the first position Z. Then, the left and right bearing members 41L and 41R are moved downwardly by the urging force of the projected portions 43L and 43R against the urging force of the springs 42L and 42R, respectively, in a predetermined amount (distance).
That is, the transfer roller 11 moves from the above-described upper-limit height position E toward below in the predetermined amount and thus is kept in the spaced state from the photosensitive drum 10 of the cartridge 30. Thus, similarly as in Embodiment 1, the feeding guide plate 23 slid and moves to the first position Z contacts the downward projected portions 46L and 46R provided on the frame 34 of the cartridge 30. Further, the downward projected portions 43L and 43R in the feeding guide plate 23 side contact the bearing members 41L and 41R of the transfer roller 11.
By the contact of the feeding guide plate 23 with the projected portions 46L and 46R provided on the frame 34 of the cartridge 30, so that as shown in (b) of
Then, the openable door 27 is moved from the open position W to the closed position V, so that the opening 50 is closed. By this closing operation of the openable door 27, similarly as in Embodiment 1, the urging mechanism performs the urging operation, so that the cartridge 30 is positionally fixed in the image formable position at the cartridge mounting portion 100B. Further, the drive output portion 70 performs the projection operation toward the cartridge mounting portion 100B side and thus is in a connected state with the driving force receiving portion 40 provided in the cartridge 30 side. Further, the electrical contact in the cartridge 30 side and the electrical contact in the apparatus main assembly side opening each other and thus establish electrical conduction therebetween. In this state, the image forming apparatus 100 is transported in the form in which the cartridge 30 is packed in the image forming apparatus 100.
A procedure when the image forming apparatus 100 in which the cartridge 30 is packed as described above is first used is similar to that in Embodiment 1. In the case of Embodiment 2, with the taking-out movement of the cartridge 30, the feeding guide plate 23 is slid and moved from the first position W to the second position Y by the urging force of the urging member.
Also the image forming apparatus in this embodiment has a functional effect similar to that described in the image forming apparatus in Embodiment 1, and therefore the functional effect will be omitted from redundant description.
(1) The image forming apparatus is not limited to the image forming apparatus of the electrophotographic type. The image forming apparatus may also be an image forming apparatus of an electrostatic recording type using an electrostatic recording dielectric member as the image bearing member, an image forming apparatus of a magnetic recording type using a magnetic recording (magnetic) member as the image bearing member, and the like image forming apparatus.
(2) The image forming apparatus may also be an image forming apparatus in which the transfer device is contacted to a recording material feeding member or an intermediary transfer member toward the image bearing member.
(3) The cartridge includes at least the image bearing member. The cartridge may be a process cartridge of a so-called integral type in which the image bearing member and at least the developing means as the image forming process means actable on the image bearing member are provided. The cartridge may also be a process cartridge of a so-called function separation type in which the image bearing member and at least one process means, other than the developing means, as the image forming process means actable on the image bearing member are provided.
The effect of the present invention is summarized as follows. According to the constitutions of the above-described embodiments, it is possible to simplify the image forming apparatus and it is possible to provide the image forming apparatus further excellent in operativity.
While the invention has been described with reference to the structures disclosed herein, it is not confined to the details set forth and this application is intended to cover such modifications or changes as may come within the purpose of the improvements or the scope of the following claims.
This application claims priority from Japanese Patent Application No. 027557/2014 filed Feb. 17, 2014, which is hereby incorporated by reference.
Number | Date | Country | Kind |
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2014-027557 | Feb 2014 | JP | national |