The present invention relates to an image forming apparatus such as an electrophotographic copier, an electrophotographic printer, and an inkjet printer.
An image forming apparatus is provided with a controlling portion for setting the apparatus in image quality and image formation count. There is disclosed in Japanese Laid-open Patent Application No. 2013-228554, an image forming apparatus structured to pivotally support its controlling portion in order to make it easier for a user to see the controlling portion.
There is no mention in Japanese Laid-open Patent Application No. 2013-228554, about the connection between the supporting portion which pivotally supports the controlling portion, and the frame which supports a photosensitive member (photosensitive members). However, unless the supporting portion and frame are properly connected to each other, it is possible that as the controlling portion is pivotally moved, a substantial amount of force will be transmitted to the frame, and therefore, the frame will become deformed. If the frame is deformed as described above, the image forming apparatus is reduced in the level of accuracy at which the photosensitive members are positioned relative to the other elements of the image forming apparatus, making it possible for the image forming apparatus to reduce in image quality. For example, the image forming apparatus may become nonuniform in the interval between the adjacent two photosensitive members, and therefore, the image forming apparatus may output images which suffer from color deviation. Further, the image forming apparatus may become nonuniform in the distance between its charging portions and photosensitive members, and/or the distance between its exposing portions and photosensitive members, and therefore, the image forming apparatus may output images which suffer from unintended nonuniformity in image density.
The present invention was made in consideration of the issue described above. Thus, the primary object of the present invention is to provide an image forming apparatus which does not suffer from the problem that as the controlling portion of the image forming apparatus is pivotally moved, the frame by which photosensitive members are supported becomes deformed.
According to an aspect of the present invention, there is provided an image forming apparatus comprising a photosensitive member; a frame structure including a first frame supporting said photosensitive member, a second frame provided opposed to said first frame in a rotational axis direction of said photosensitive member and cooperating with said first frame to support said photosensitive member, and a third frame extending in the rotational axis direction and connecting said first frame and said second frame with each other; an operating portion configured to receive an instruction of a user relating to image formation; a supporting portion supporting said operating portion so as to be rotatable relative to said frame structure; and a connecting portion connecting said supporting portion with said first frame and said third frame, said connecting portion including a first fixed portion fixed to said third frame, a contact portion contacted with said first frame to restrict movement at least in a direction while permitting movement in another direction which is different from the first direction, and a second fixed portion fixed to said first frame at a position closer to said first fixed portion than to said contact portion.
Further features of the present invention will become apparent from the following description of exemplary embodiments with reference to the attached drawings.
Next, the overall structure of the image forming apparatus in the first embodiment of the present invention is described along with its image forming operation, with reference to appended drawings. By the way, the measurements, materials, and shapes of the structural components of the image forming apparatus, and the positional relationship among the components, etc., which will be described next, are not intended to limit the present invention is scope, unless specifically noted.
The image forming apparatus in this embodiment is an electrophotographic image forming apparatus, which forms an image on a sheet of recording medium, by transferring yellow (Y), magenta (M), cyan (C) and black (K) toner images onto its intermediary transfer belt, and then, transferring the images onto the sheet from the intermediary transfer belt. By the way, in the following description of the image forming apparatus, the members which use toner are given such referential codes that have suffixes Y, M, C and K, one for one. However, they are practically the same in structure and operation, although they are different in the color of the toner they use. Therefore, the suffixes will be ignored unless differentiation is necessary.
The image forming portion 50 has: process cartridges 4 (4Y, 4M, 4C and 4K), primary transfer rollers 5 (5Y, 5M, 5C and 5K), a laser scanner unit 8, and an intermediary transfer unit 7. Each process cartridge 4 has a photosensitive drum 1 (1Y, 1M, 1C or 1K), a charge roller 2 (2Y, 2M, 2C or 2K) for charging the peripheral surface of the photosensitive drum 1, a developing apparatus 3 (3Y, 3M, 3C or 3K).
The intermediary transfer unit 7 has an intermediary transfer belt 6, a secondary transfer roller 9, a belt-backing roller 12, an idler roller 19, a tension roller 18, etc. The intermediary transfer belt 6 is an endless belt, and is suspended and tensioned by a combination of the belt-backing roller 12, idler roller 19, and tension roller 18. As the belt-backing roller 12 is rotated by the driving force from a driving force source, the intermediary transfer belt 6 is circularly moved by the rotation of the belt-backing roller 12.
The controlling-displaying portion 22 has a liquid crystal display 22a which displays information such as messages to users, etc., and a key board 22b having various keys for setting information (numerical values) such as image formation count. The controlling-displaying portion 22 is pivotally supported to ensure that a user can easily see (read) the information on the display 22a, regardless of the reflection from illumination, height of user, etc. In this embodiment, by the way, the controlling-displaying portion 22 is made up of the display 22a, and key board 22b which is independent from the display 22a. However, a touch panel or the like, which can function as both the display and key board, may be employed as the controlling-displaying portion 22. As for the structure of the supporting portion which pivotally supports the controlling-displaying portion 22, it is described later in detail.
Next, the image forming operation of the image forming apparatus A is described. As the unshown control portion of the image forming apparatus A receives image formation job signals, the sheets S of recording medium stored in layers in a sheet storage 10 begin to be conveyed one by one by a combination of a feed roller 11, a conveyance roller 13, and a pair of registration roller 14, to the secondary transferring portion formed by the secondary transfer roller 9 and belt-backing roller 12.
Meanwhile, in the image forming portion 50, the peripheral surface of the photosensitive drum 1 is uniformly charged by the charge roller 2. Then, a beam of laser light is projected from the laser scanner unit 8 upon the peripheral surface of each photosensitive drum 1 while being modulated with image data sent from an unshown external devices, or the like. Consequently, an electrostatic latent image is effected on the peripheral surface of each photosensitive drum 1.
Thereafter, toner is adhered to the electrostatic latent image on the peripheral surface of the photosensitive drum 1 by the developing apparatus 3. As a result, a toner image is formed on the peripheral surface of the photosensitive drum 1. Then, the toner image on each photosensitive drum 1 is transferred (primary transfer) onto the intermediary transfer belt 6 by the application of bias to the primary transfer roller 5. Consequently, a full-color toner image is effected on the surface of the intermediary transfer belt 6.
Then, the full-color toner image is sent to the secondary transferring portion by the circular movement of the intermediary transfer belt 6. In the secondary transferring portion, the full-color toner image on the intermediary transfer belt 6 is transferred onto the sheet S of recording medium by the application of bias to the secondary transfer roller 9.
After the transfer of the full-color toner image onto the sheet S of recording medium, the sheet S and the toner image thereon are heated and compressed in the fixing apparatus 15. Consequently, the toner image on the sheet S becomes fixed to the sheet S. After the fixation of the full-color toner image to the sheet S, the sheet S is discharged into a delivery portion 17 by a pair of discharge rollers 16.
Next, a supporting portion 80 for pivotally supporting the controlling-displaying portion 22 is described about its structure.
Referring to
The free-stop hinge 27 is made up of a cylindrical outer shaft 27c, and a cylindrical inner shaft 27a which fits in the outer shaft 27c. One of the lengthwise ends of the inner shaft 27a is provided with a flat surface 27b, and the corresponding lengthwise end of the outer shaft 27c is provided with a flat surface 27d. There is friction in the area of contact (interface) between the outer shaft 27c and inner shaft 27a. Therefore, the controlling-displaying portion 22 can be held at a desired angle by this friction.
The hinge 25 has two holes, more specifically, holes 25a and 25b, the axial lines of which coincide with the axial line of the controlling-displaying portion 22. The hole 25b has a flat surface. In the hole 25b having a flat surface, the free-stop hinge 27 fits so that the flat surface of the hole 25b remains in contact with the flat surface 27b of the free-stop hinge 27, regulating thereby the rotational movement of the inner shaft 27a relative to the hinge 25. In the cylindrical hole 25a, the cylindrical portion of the outer shaft 27c of the free-stop hinge 27 fits. Therefore, the hinge 25 is pivotally supported by the outer shaft 27c.
The hinge attachment plate 26 has: a cylindrical hole 26a, and a hole 26b, the surface of which has a flat portion 26c. In the cylindrical hole 26a, the cylindrical portion of the inner shaft 27a of the free-stop hinge 27 fits. Thus, the inner shaft 27a is pivotally supported by the hinge attachment plate 26. In the hole 26b having the flat portions, the outer shaft 27c of the free-stop hinge 27 fits, whereby the outer shaft 27c is regulated in its rotation relative to the hinge attachment plate 26.
The rotational movement of the inner shaft 27a relative to the hinge 25 is regulated as described above, regulating thereby the rotational movement of the outer shaft 27c relative to the hinge attachment plate 26. On the other hand, the rotation of the inner shaft 27a relative to the outer shaft 27c is allowed. Thus, the controlling-displaying portion 22 is pivotally movable by the torque applied to the inner shaft 27a of the free-stop hinge 27, but, can be held at a desired angle by the friction between the outer shaft 27c and inner shaft 27a.
Next, the main frame of the image forming apparatus A is described about its structure.
Referring to
By the way, in this embodiment, the front side of the main assembly of the image forming apparatus A is the same side of the image forming apparatus A as the side on which the controlling-displaying portion 22 is. It is the side on which a user stands when the user operates (controls) the image forming apparatus A. The left-right direction of the image forming apparatus A means the left-right direction of the image forming apparatus A when the image forming apparatus A is seen from the front side of the image forming apparatus A. Further, the front-rear direction of the image forming apparatus A means such a direction that is perpendicular to the front and rear panels of the main frame of the image forming apparatus A. Further, the top-bottom direction coincides with the vertical direction, and means the top-bottom direction as the image forming apparatus A is seen from its front side.
The front panel 29 is provided with positioning portions 55 (55Y, 55M, 55C and 55K), upon which the process cartridges 4 are pressed from the bottom side of the front panel 29 to be precisely positioned. The rear panel 30 also is provided with positioning portions (unshown), which correspond in position to the positioning portions 55, one for one. The process cartridges 4 are highly precisely positioned in the space between the front and rear panels 29 and 30, by being sandwiched between the two panels 29 and 30. That is, the front and rear panels 29 and 30 support the photosensitive drums 1 together by supporting the process cartridges 4 together.
The supporting portion 80 which pivotally supports the controlling-displaying portion 22 is in connection to the front panel 29 and stay 31c, by way of a top connective plate 34, a left connective plate 35, a reinforcement plate 36, a right connective plate 37, and a bottom connective plate 38, as will be described later. Further, the reader 21 is fixed to the arms 32 and 33, and top connective plate 34.
Next, the structural arrangement for keeping the controlling-displaying portion 22 connected to the main frame of the image forming apparatus A is described.
Here, the hinge attachment plate 26 is a part of the supporting portion 80 which pivotally supports the controlling-displaying portion 22. A hinge attachment plate 91, to which a hinge 92 is attached, is a part of the supporting portion 90 which pivotally supports the controlling-displaying portion 22. Referring to
The hinge attachment plate 26 is fixed to the top connective plate 34 with small screws. Further, to the top connective plate 34, the left connective plate 35, reinforcement plate 36, and right connective plate 37 are fixed with small screws. Moreover, to the left connective plate 35, the bottom connective plate 38 is attached with small screws. Further, the left connective plate 35 is in connection to the top surface 29a of the front panel 29 by its area 35c of contact, being thereby regulated in its downward movement (one direction). Further, the right connective plate 37 is fixed to the stay 32c by its first fixation portion 37a. Moreover, it is fixed to the front panel 29 with small screws, by its second fixation portion 37b, which is closer to the first fixation portion 37a than the portion 35c of the left connective plate 35, by which the left connective plate 35 is in connection to the front panel 29. By the way, the contacting portion 35c of the left connective plate 35 is not fixed to the front panel 29 with small screws, or welding (being therefore not restricted in movement). Therefore, it is allowed to move relative to the front panel 29 in any direction, except for the downward direction. Further, the supporting portion 80 is positioned between the first and second portions 37a and 37b of fixation in terms of the left-right direction as shown in
Moreover, the left connective plate 35 is provided with a pair of protrusions 35a and 35b, which protrude downward from the two portions of the bottom surface of the left connective plate 35, one for one, which sandwich the contacting portion 35c in terms of the front-rear direction. The protrusion 35b (second protrusion) is in contact with the contacting portion 35c, on the front side, that is, the opposite side from the rear side which has the protrusion 35a (first protrusion), in terms of the front-rear direction. The protrusions 35a and 35b are positioned so that they sandwich the front panel 29, in terms of the front-rear direction of the main assembly of the image forming apparatus A, each holding a certain amount of gap from the front panel 29.
Further, the bottom connective plate 38 is provided with a slit 38a, into which the front panel 29 fits. Thus, the bottom connective plate 38 sandwiches the top edge portion of the front panel 29 from the top and bottom sides of the image forming apparatus A, holding a certain amount of gap from the front panel 29. More specifically, the bottom connective plate 38 is provided with a third protrusion 38c which protrudes rearward of the main assembly of the image forming apparatus A, from the bottom side of the slit 38a, and a fourth protrusion 38d which protrudes in the same direction as the third protrusion 38c. Thus, the slit 38a is between the third protrusion 38c and fourth protrusion 38d. Further, the third and fourth protrusions 38c and 38d are positioned so that they sandwich the top edge portion of the front panel 29 from the top and bottom sides, respectively, of the main assembly of the image forming apparatus A. By the way, the left connective plate 35 and bottom connective plate 38 are attached in the following manner: First, the bottom connective plate 38 is attached to the front panel 29 from the top side, and then, the bottom connective plate 38 is attached to the front panel 29 from the front side.
Structuring the image forming apparatus A so that the supporting portion 80 of the controlling-displaying portion 22 is supported by the main frame of the image forming apparatus A as described above provides the following effects. That is, as the controlling-displaying portion 22 is pivotally moved in the direction indicated by the arrow mark R1 in
By the way, the amount of the force which acts on the front panel 29 as the controlling-displaying portion 22 is pivotally moved is proportional to the amount of friction which the free-stop hinge 27 generates. That is, the greater in size, and therefore, heavier, the controlling-displaying portion 22 is, the greater the friction has to be to hold the controlling-displaying portion 22 at a desired angle, and therefore, the greater the amount of force which acts on the front panel 29 as the controlling-displaying portion 22 is pivotally moved. Further, it is possible that forces other than the above-described force will act on the front panel 29. That is, it is possible that such forces that are different in direction and amount will act on the front panel 29, because users (operators) are different in the manner in which they apply force to the controlling-displaying portion 22 to pivotally move the controlling-displaying portion 22; they might drop the image forming apparatus A, subjecting the image forming apparatus A to a substantial amount of impact, while they are transporting the image forming apparatus A.
In a case where the left connective plate 35 is fixed to the front panel 29 with small screws, welding, or the like means, the force which acts on the left connective plate 35 as the controlling-displaying portion 22 is pivotally moved is more likely to be transmitted to the front panel 29 than otherwise. In such a case, if a substantial amount of force acts on the front panel 29 as the controlling-displaying portion 22 is pivotally moved, it is possible that the front panel 29 will be deformed. If the front panel 29 is deformed, it is possible that the image forming apparatus A will be reduced in the level of accuracy at which the process cartridges 4 are supported by the front and rear panels 29 and 30.
In comparison, in this embodiment, the left connective plate 35 is not connected (fixed) to the front panel 29 with small screws, welding, or the like. Instead, the contacting portion 35c of the left connective plate 35 is in contact with the top surface 29a of the front panel 29 to regulate the downward movement of the left connective plate 35. Further, the left connective plate 35 is not confined (fixed) to the front panel 29 with small screws, welding, or the like, being therefore allowed to move any direction, except for downward, relative to the front panel 29. That is, as force is applied to the left connective plate 35 by the pivotal movement of the controlling-displaying portion 22, the left connective plate 35 is allowed to move in the front-rear direction by an amount equal to the amount of gap (L1 and L2 in
In a case where the image forming apparatus A is structured so that the left connective plate 35 and front panel 29 are connected to each other with small screws, welding, or the like, as force acts on the top connective plate 34 in the direction indicated by an arrow mark in
Further, the right connective plate 37 is fixed to the stay 31c at the first point 37a of fixation, and to the front panel 29 at the second point 37b of fixation which is closer to the first point 37a of fixation than the contacting portion 35c of the left connective plate 35. Therefore, the force which acts on the right connective plate 37 as the controlling-displaying portion 22 is pivotally moved is dispersed to the front panel 29 and stay 31c. Therefore, not only is it possible to firmly connect the supporting portion of the controlling-displaying portion 22, front panel 29, which is a part of the main frame of the image forming apparatus A, and stay 31c to each other, but also, to reduce the image forming apparatus A in the amount of force which is transmitted to the front panel 29 as the controlling-displaying portion 22 is pivotally moved.
As described above, according to this embodiment of the present invention, not only is it possible to more firmly connect the supporting portion 80 for supporting the controlling-displaying portion 22 to the main frame of the image forming apparatus A than in the case of any conventional image forming apparatus, but also, to reduce the image forming apparatus in the amount of force which is transmitted to the front panel 29 as the controlling-displaying portion 22 is pivotally moved. Therefore, it is possible to prevent the image forming apparatus A from suffering from the problem that an image forming apparatus is reduced in the level of accuracy at which its process cartridges 4 are positioned, by the deformation of its front panel 29, and therefore, to prevent the image forming apparatus A from being reduced in image quality by the deformation of the front panel 29.
As for the measurement of the gap L1 between the protrusion 35a of the left connective plate 35 and front panel 29, and measurement of the gap L2 between the protrusion 35b of the left connective plate 35 and front panel 29, they are desired to be set to a value in a range in which the left connective plate 35 is elastically deformable. In this embodiment, they are set to roughly 0.5 mm. Similarly, the measurement of the gap L3 formed between the bottom connective plate 38 and front panel 29 by the slit 38a of the bottom connective plate 38 is desired to be set to a value in a range in which the left connective plate 35 is elastically deformable. It this embodiment, it is set to roughly 0.5 mm. Since the image forming apparatus A is structured as described above, as the top connective plate 34 is made to deform by the force which acts on the left connective plate 35 side of the top connective plate 34 in the direction indicated by the arrow mark in
Further, according to this embodiment, when the controlling-displaying portion 22 is not under the force that is generated as the controlling-displaying portion 22 is pivotally moved, the contacting portion 35c is in contact with the top surface 29a of the front panel 29. Therefore, it is possible to prevent the controlling-displaying portion 22 from rattling against the main assembly of the image forming apparatus A.
By the way, referring to
In the embodiment of the present invention described above, in order to improve the image forming apparatus A in the efficiency with which it can be assembled, the top connective plate 34, left connective plate 35, reinforcement plate 36, right connective plate 37, and bottom connective plate 38, which make up the connective portion for connecting the supporting portion 80 for pivotally supporting the controlling-displaying portion 22, to the main frame of the image forming apparatus A, are independently manufactured from each other. However, the embodiment is not intended to limit the present invention in scope. That is, the present invention is also applicable to an image forming apparatus, the aforementioned members of which are integrally formed as parts of a single connective member. Such application can provide the same effects as those described above.
According to the present invention, it is possible to prevent the problem that as the control portion of an image forming apparatus is pivotally moved, the main frame of the image forming apparatus, which supports photosensitive members, deforms.
While the present invention has been described with reference to exemplary embodiments, it is to be understood that the invention is not limited to the disclosed exemplary embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all such modifications and equivalent structures and functions.
This application claims the benefit of Japanese Patent Application No. 2018-169956 filed on Sep. 11, 2018, which is hereby incorporated by reference herein in its entirety.
Number | Date | Country | Kind |
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2018-169956 | Sep 2018 | JP | national |