This patent application is based on and claims priority pursuant to 35 U.S.C. § 119(a) to Japanese Patent Application Nos. 2022-021368, filed on Feb. 15, 2022, and 2022-171129, filed on Oct. 26, 2022, in the Japan Patent Office, the entire disclosure of each of which is hereby incorporated by reference herein.
Embodiments of the present disclosure relate to an image forming apparatus.
A technology is known in which, for example, a writing unit is attachable to and detachable from an image forming apparatus when maintenance of the image forming apparatus is performed. When a new apparatus is designed, the entire structure of the new apparatus may be designed without greatly changing from the structure of a conventional apparatus in view of, for example, the workload of design and the accuracy of image formation. When such a new apparatus is designed, functions such as printing speed of the apparatus may be enhanced more than the functions of the conventional apparatus, and the layout of some units of the apparatus may be changed. In this case, when a writing unit is attached to or detached from the apparatus, a unit as a part of components may be present in a path in which the writing unit is attached to or detached from the apparatus due to such a change of the layout. Accordingly, such a unit may be a barrier to an attachment and detachment operation of the writing unit.
In an embodiment of the present disclosure, an image forming apparatus includes a housing, a detachable unit, and a guide. The detachable unit is attachable to and detachable from the housing. The guide guides the detachable unit when the detachable unit is attached to or detached from the housing. The guide includes a first guide portion inclined downward to guide the detachable unit such that the detachable unit moves downward in a direction in which the detachable unit is detached from the housing. The detachable unit includes a positioning portion that protrudes in a direction in which the detachable unit is attached to the housing. The housing includes a unit positioner that engages with the positioning portion of the detachable unit at a position above the guide to position the detachable unit. The guide includes a second guide portion that extends from an upper end of the first guide portion toward a side of the housing in which the unit positioner is disposed.
A more complete appreciation of the disclosure and many of the attendant advantages and features thereof can be readily obtained and understood from the following detailed description with reference to the accompanying drawings, wherein:
The accompanying drawings are intended to depict embodiments of the present disclosure and should not be interpreted to limit the scope thereof. The accompanying drawings are not to be considered as drawn to scale unless explicitly noted. Also, identical or similar reference numerals designate identical or similar components throughout the several views.
In describing embodiments illustrated in the drawings, specific terminology is employed for the sake of clarity. However, the disclosure of this specification is not intended to be limited to the specific terminology so selected and it is to be understood that each specific element includes all technical equivalents that have a similar function, operate in a similar manner, and achieve a similar result.
Referring now to the drawings, embodiments of the present disclosure are described below. As used herein, the singular forms “a,” “an,” and “the” are intended to include the plural forms as well, unless the context clearly indicates otherwise.
Embodiments of the present disclosure are described below with reference to the drawings.
First, an image forming apparatus according to an embodiment of the present disclosure is described.
A writing device 9 includes a writing unit 92. The writing unit 92 irradiates the photoconductor 21 with irradiation light 70 such as laser light to form an electrostatic latent image. Further, the image forming apparatus 1 includes a bottle container 10 that holds a toner bottle 150 containing developing toner above the writing unit 92.
The toner bottle 150 is attachable to and detachable from the bottle container 10. The toner bottle 150 is detached from the bottle container 10 and replaced with a new toner bottle 150 when, for example, the toner bottle 150 is empty.
A transfer unit 2 includes a transferor 4 as a transfer roller. The transferor 4 as a transfer roller contacts the photoconductor 21 to form a transfer nip. At the transfer nip, a transfer bias is applied to the transferor 4 to form a transfer electric field. Note that in some embodiments, a transfer belt may be employed in a transfer unit.
The image forming apparatus 1 includes a fixing unit 7 that fixes a toner image transferred onto a recording medium such as a sheet of paper above the transfer unit 2 as illustrated in
When the image forming apparatus 1 starts, for example, a printing operation, the image forming apparatus 1 starts driving, for example, the transfer roller. Then, the charger of the charging module 30 uniformly charges the surface of the photoconductor 21 to a predetermined charging potential while the photoconductor 21 rotates. The image forming apparatus 1 performs an optical scanning that uses the irradiation light 70 emitted by the writing unit 92 based on image data to form an electrostatic latent image on the charged surface of the photoconductor 21. The electrostatic latent image is developed as a toner image by the developing module 40. Subsequently, the toner image is transferred to a recording medium conveyed from the sheet feeder 3 to be described later. Transfer residual toner that remains on the surface of the photoconductor 21, after the toner image has been transferred onto the recording medium, is removed from the surface of the photoconductor 21 by the cleaner of the cleaning module 50.
The sheet feeder 3 conveys the recording medium until the recording medium contacts a registration roller pair 14 in parallel with the operation of forming the toner image. When the recording medium contacts the registration roller pair 14, the sheet feeder 3 stops conveyance of the recording medium. Then, the registration roller pair 14 resumes rotation at a timing when the toner image on the photoconductor 21 reaches the transfer nip. The conveyance of the recording medium is resumed when rotation of the registration roller pair 14 resumes. Subsequently, the toner image is transferred onto the recording medium in synchronization with the toner image on the photoconductor 21 at the transfer nip.
The recording medium onto which the toner image has been transferred moves into the fixing unit 7. Then, the fixing unit 7 applies heat and pressure to the toner image on the recording medium to fix the toner image onto the recording medium. Subsequently, the recording medium is moved to the sheet ejector 8, and the sheet ejector 8 ejects the recording medium onto an output tray outside the image forming apparatus 1 (e.g., on the left side of the image forming apparatus 1).
Next, the writing device 9 according to an embodiment of the present disclosure is described.
First, as illustrated in
Before further describing embodiments of the present disclosure, a case in which a writing unit is attached to and detached from an image forming apparatus according to a comparative example of the present disclosure is described with reference to
Based on the above description, it is assumed that a configuration of a new image forming apparatus is designed and the configuration is described in the following description. Desirably, the relative positions of the writing unit and the photoconductor in the image forming apparatus according to the above-described comparative example are adopted for the new image forming apparatus without any changes, in view of, for example, the workload in designing the new image forming apparatus and the accuracy of image formation. For this reason, in the new image forming apparatus, the relative positions of the writing unit and the photoconductor in the image forming apparatus according to the above-described comparative example is adopted.
It is assumed that the specifications of the new image forming apparatus have been changed. Due to the change of the specifications, it is assumed that the size of the electrical unit 196 is increased.
When the writing unit 292 is moved in the horizontal direction to be attached to and detached from the image forming apparatus 301, the electrical unit 296 needs to be detached from the image forming apparatus 301 every time the writing unit 292 is attached to or detached from the image forming apparatus 301. However, in such a case, the number of man-hours to perform the above-described operation increases. Alternatively, for example, a configuration in which the electrical unit 296 is not detached from the image forming apparatus 301 and is disposed above an area outside the attachment-and-detachment path may also be employed. However, in such a case, the size of the image forming apparatus 301 may be increased.
For this reason, in an embodiment of the present disclosure, the following measures are taken against the above-described disadvantages. As illustrated in
A predetermined gap is disposed between the electrical unit 96 and the writing unit 92. Thus, when the writing unit 92 is attached to or detached from the image forming apparatus 1, the writing unit 92 does not contact the electrical unit 96.
The attachment-and-detachment path 93 does not extend along a simple horizontal direction. However, the attachment-and-detachment path 93 is a path that passes below the electrical unit 96 to avoid interference between the electrical unit 96, which is a component fixed to the housing of the image forming apparatus 1, and the writing unit 92. Accordingly, when the writing unit 92 is attached to or detached from the image forming apparatus 1, it is not necessary to detach the electrical unit 96 that has been fixed to the image forming apparatus 1.
Next, a configuration in which the writing unit 92 is attached to the image forming apparatus 1 is described.
A description is given below of a reason why the positioning bosses 92a and 92b are disposed on the writing unit 92 and the positioning holes 98a and 98b are disposed on the frame 98. It is assumed that the frame 98 includes convex-shaped positioning members such as bosses and the writing unit 92 includes positioning holes to be engaged with the positioning members. In such a case, the frame 98 is typically formed of a sheet metal. For this reason, if convex-shaped positioning members such as bosses are disposed on the frame 98, the size of the positioning members may not be increased due to processing of the frame 98 as the sheet metal. When the writing unit 92 is attached to the image forming apparatus 1, if an operator looks at the frame 98 from a direction in which the writing unit 92 is detached, which is the left side in
For this reason, it is preferable to increase the size such as diameter or length of the convex-shaped positioning members so that the writing unit 92 can be reliably attached to the image forming apparatus 1.
In the writing unit 92 according to the present embodiment, the housing 92c of the writing unit 92 is made of resin. Thus, the positioning bosses 92a and 92b can be formed in a large shape. Accordingly, convex-shaped positioning members are disposed on the writing unit 92.
In the present embodiment, the writing unit 92 has a configuration as described below such that the writing unit 92 can be easily attached to and positioned in the image forming apparatus 1.
As illustrated in
Accordingly, a horizontal bottom surface of the writing unit 92 is guided by the horizontal portion 95a when the writing unit 92 is attached to the frame 98. Thus, the writing unit 92 can be stably maintained in a horizontal posture. Further, the horizontal portion 95a allows the positioning bosses 92a and 92b, which horizontally extend, of the writing unit 92 to be smoothly moved vertically into or out of the holes 98a and 98b of the frame 98.
Accordingly, even if the positioning bosses 92a and 92b of the writing unit 92 are not visible during attachment and detachment of the writing unit 92 because the positioning bosses 92a and 92b are located at a rear portion of the image forming apparatus 1 when viewed from a direction in which the writing unit 92 is detached, the writing unit 92 can be easily attached to and positioned in the image forming apparatus 1. Note that the horizontal portion 95a does not necessarily need to be horizontal, and may be slightly inclined as long as the writing unit 92 can be guided to be parallel to a direction in which the positioning bosses 92a and 92b extend.
As illustrated in
Accordingly, the positioning bosses 92a and 92b of the writing unit 92 can smoothly enter the holes 98a and 98b, respectively, of the frame 98 that is fixed to the housing of the image forming apparatus 1. Thus, the writing unit 92 can be more easily attached.
As illustrated in
Next, a configuration in which the writing unit 92 is attached to the housing of the image forming apparatus 1 on a side of the housing through which the writing unit 92 is detached (left side in
The position of the writing unit 92 is determined by the positioning portions 92e and 92f. Further, the writing unit 92 is screwed with the screw fasteners 92g and 92h, so that the writing unit 92 is supported by and fixed to the housing of the image forming apparatus 1.
Note that the writing unit 92 can be supported by the housing of the image forming apparatus 1 without contacting the image forming apparatus 1 at positions other than the positioning bosses 92a and 92b, the positioning portions 92e and 92f of the attachment portion 92d, and the screw fasteners 92g and 92h.
Next, functions of the guide 95 other than guiding the attachment and detachment of the writing unit 92 is described with reference to
As illustrated in
Next, an operation procedure in which the writing unit 92 is attached to or detached from the image forming apparatus 1 is described with reference to
First, as illustrated in
As illustrated in
In a front portion, which is on the left side in
Subsequently, the writing unit 92 is screwed and fixed with the screw fasteners 92g and 92h, so that the writing unit 92 is supported and fixed to the image forming apparatus 1.
An operation for detaching the writing unit 92 from the image forming apparatus 1 is performed in the reverse order of the above-described operation for attaching the writing unit 92 to the image forming apparatus 1.
The above-described configurations are some examples, and the following aspects of the present disclosure have, for example, advantageous effects described below.
First Aspect
In a first aspect of the present disclosure, an image forming apparatus includes a housing, a first detachable unit such as the writing unit 92 attachable to and detachable from the housing of the image forming apparatus, and a guide such as the guide 95 that includes a first guide portion such as the slope 95c, to guide movement of the first detachable unit when the first detachable unit is detached from the housing of the image forming apparatus. The first detachable unit includes positioning portions such as the positioning bosses 92a and 92b that protrude in a direction in which the first detachable unit is attached to or detached from the housing of the image forming apparatus. The housing includes a unit positioner such as the frame 98 that engages with the positioning portions of the first detachable unit at positions above the guide to position the first detachable unit. The guide includes a second guide portion such as the horizontal portion 95a that extends from an upper end of the first guide toward a side of the housing in which the unit positioner is disposed.
Second Aspect
In a second aspect of the present disclosure, the second guide portion according to the first aspect is a horizontal portion having a horizontal surface.
Third Aspect
In a third aspect of the present disclosure, the guide according to the first aspect or the second aspect, includes a third guide portion such as the waste toner bottle guide 95b to guide attachment and detachment of a second detachable unit that is attachable to or detachable from the housing of the image forming apparatus in a direction orthogonal to the direction in which the first detachable unit is attached to or detached from the housing.
Fourth Aspect
In a fourth aspect of the present disclosure, the positioning portions according to any one of the first aspect to the third aspect is a frame such as the frame 98 that extends upward and having a flat surface.
Fifth Aspect
In a fifth aspect of the present disclosure, the guide according to any one of the first aspect to the fourth aspect includes a fourth guide portion such as the end guide 95e that restricts the first detachable unit from moving in a direction orthogonal to the direction in which the first detachable unit is attached to or detached from the housing.
Sixth Aspect
In a sixth aspect of the present disclosure, the image forming apparatus according to any one of the first aspect to the fifth aspect includes a component such as the electrical unit 96 fixed to the housing above the first detachable unit and on a front portion of the housing in a direction in which the first detachable unit is detached from the housing.
Seventh Aspect
In a seventh aspect of the present disclosure, the first detachable unit according to any one of the first aspect to the sixth aspect is a writing unit such as the writing unit 92.
Eighth Aspect
In an eighth aspect of the present disclosure, the second detachable unit according to any one of the first aspect to the seventh aspect is a waste toner bottle such as the waste toner bottle 94.
Ninth Aspect
In a ninth aspect of the present disclosure, the first detachable unit according to any one of the first aspect to the eighth aspect is positioned by the unit positioner at a predetermined gap such as the gap 97 between the first detachable unit and the guide.
According to any one of the first to ninth aspects, the attachment-and-detachment path can be secured and the first detachable unit can be attached to or detached from the image forming apparatus without detaching the fixed unit from the image forming apparatus. Accordingly, when the detachable unit is attached to the image forming apparatus, the detachable unit can be easily attached and positioned in the image forming apparatus.
In any one of the first to ninth aspects, the attachment and detachment path can be secured and the first detachable unit can be attached to or detached from the image forming apparatus without detaching the fixed unit from the image forming apparatus. Accordingly, when the detachable unit is attached to the image forming apparatus, the detachable unit can be easily attached and positioned in the image forming apparatus.
The above-described embodiments are illustrative and do not limit the present disclosure. Thus, numerous additional modifications and variations are possible in light of the above teachings. For example, elements and/or features of different illustrative embodiments may be combined with each other and/or substituted for each other within the scope of the present disclosure.
Number | Date | Country | Kind |
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2022-021368 | Feb 2022 | JP | national |
2022-171129 | Oct 2022 | JP | national |