Patent Application
20250208551
This application is based on and claims priority under 35 USC 119 from Japanese Patent Application No. 2023-218573 filed Dec. 25, 2023.
The present invention relates to an image forming apparatus.
JP2023-70972A addresses an issue of reducing occurrence of an abnormal image such as a blurred image or a scratchy image. In order to address the issue, a technology for executing a control mode for idly driving a photoreceptor before a start of a printing operation in a case where a time exceeding a predetermined time elapses after a previous printing operation is finished has been disclosed.
For example, a photoreceptor used in an image forming apparatus waits in a stopped state after printing is finished, before a subsequent printing instruction is provided. In the stopped state, for example, a positional relationship between the photoreceptor and a cleaning unit that collects toner stuck to a surface of the photoreceptor is fixed. In this case, a component volatilized from waste toner of the cleaning unit may be absorbed into the surface of the photoreceptor. The component volatilized from the waste toner increases a residual potential on the surface of the photoreceptor. Accordingly, an abnormal image may occur. In addition, for example, in a case where a positional relationship between a charger and the photoreceptor is fixed, a discharge product of the charger sticks to the surface of the photoreceptor, and the discharge product dissolves in water adsorbed on the surface at high humidity to decrease electrical resistance. Accordingly, an abnormal image may occur.
Aspects of non-limiting embodiments of the present disclosure relate to an image forming apparatus that suppresses occurrence of an abnormal image, compared to a case where a positional relationship between a photoreceptor and a charger and/or a cleaning unit does not change before printing is started.
Aspects of certain non-limiting embodiments of the present disclosure overcome the above disadvantages and/or other disadvantages not described above. However, aspects of the non-limiting embodiments are not required to overcome the disadvantages described above, and aspects of the non-limiting embodiments of the present disclosure may not overcome any of the disadvantages described above.
According to an aspect of the present disclosure, there is provided an image forming apparatus including a photoreceptor that holds a toner image to be transferred to a paper sheet, a charger that charges a surface of the photoreceptor, a developer that supplies toner to the surface of the photoreceptor, a cleaning unit that collects toner stuck to the photoreceptor, and a unit that changes a positional relationship between the photoreceptor and the charger and/or a positional relationship between the photoreceptor and the cleaning unit under a predetermined condition after the photoreceptor stops.
Exemplary embodiment(s) of the present invention will be described in detail based on the following figures, wherein:
Hereinafter, an exemplary embodiment of the present invention will be described in detail with reference to the accompanying drawings.
The image forming apparatus 1 according to the present exemplary embodiment includes a paper feeding unit 1A, a printing unit 1B, and a paper discharging unit 1C.
The paper feeding unit 1A includes a first paper sheet accommodation portion 11 to a fourth paper sheet accommodation portion 14 that accommodate a paper sheet P as an example of a recording medium.
In addition, feeding rolls 15 to 18 that are provided to correspond to the first paper sheet accommodation portion 11 to the fourth paper sheet accommodation portion 14, respectively, and that feed the paper sheet P accommodated in each paper sheet accommodation portion to a transport path connected to the printing unit 1B are provided in the paper feeding unit 1A.
The printing unit 1B includes an image forming portion 20 that forms an image on the paper sheet P. In addition, a control portion 21 that controls each part of the image forming apparatus 1 is provided in the printing unit 1B.
In addition, the printing unit 1B includes an image processing portion 22. The image processing portion 22 performs image processing on image data transmitted from an image reading apparatus 4 or from a personal computer (PC) 5.
In addition, a user interface (UI) 23 that is configured with a touch panel or the like and that notifies a user of information and receives input of information from the user is provided in the printing unit 1B.
Six image forming units 30T, 30P, 30Y, 30M, 30C, and 30K (hereinafter, may be simply referred to as “image forming units 30”) disposed parallel to each other at constant intervals are provided in the image forming portion 20.
Each image forming unit 30 includes a photoreceptor 31 that holds a toner image to be transferred to the paper sheet P, a charger 32 that charges a surface of the photoreceptor 31, a developer 33 that develops an electrostatic latent image formed on the photoreceptor 31 and that supplies toner to the surface of the photoreceptor 31, and a cleaning unit 34 that removes and collects toner or the like on the surface of the photoreceptor 31 as waste toner. The photoreceptor 31 is rotated in a direction of arrow A by a rotation mechanism 60 (refer to
In addition, an exposure device 26 that exposes the photoreceptor 31 of each image forming unit 30 to laser light is provided in the image forming portion 20.
The exposure of the photoreceptor 31 by the exposure device 26 is not limited to use of laser light. For example, a light source such as a light emitting diode (LED) may be provided for each image forming unit 30, and the exposure of the photoreceptor 31 may be performed using light emitted from the light source.
Each image forming unit 30 has the same configuration except for the toner accommodated in the developer 33. The image forming units 30Y, 30M, 30C, and 30K form toner images of yellow (Y), magenta (M), cyan (C), and black (K), respectively.
In addition, the image forming units 30T and 30P form toner images using white toner, toner corresponding to a corporate color, formable toner for braille, fluorescent color toner, toner that improves glossiness, and the like. In other words, the image forming units 30T and 30P form toner images using toner of special colors.
In addition, an intermediate transfer belt 41 to which the toner image of each color formed on the photoreceptor 31 of each image forming unit 30 is transferred is provided in the image forming portion 20. The intermediate transfer belt 41 is an example of a transfer belt.
In addition, a primary transfer roll 42 that causes each color toner image of each image forming unit 30 to be transferred to the intermediate transfer belt 41 in a primary transfer portion P1 is provided in the image forming portion 20.
In addition, a secondary transfer roll 40 that causes the toner images transferred on the intermediate transfer belt 41 to be transferred to the paper sheet P at once in a secondary transfer portion P2 is provided in the image forming portion 20.
Furthermore, a belt cleaner 45 that removes toner or the like on a surface of the intermediate transfer belt 41, and a fixer 80 that fixes the secondarily transferred image on the paper sheet P are provided in the image forming portion 20.
The image forming portion 20 performs an image forming operation based on a control signal from the control portion 21.
Specifically, in the image forming portion 20, the image processing portion 22 performs the image processing on the image data input from the image reading apparatus 4 or from the PC 5, and the image data after the image processing is performed is supplied to the exposure device 26.
For example, in the image forming unit 30M of magenta (M), the charger 32 charges the surface of the photoreceptor 31, and then the exposure device 26 irradiates the photoreceptor 31 with laser light that is modulated using the image data obtained from the image processing portion 22. Accordingly, an electrostatic latent image is formed on the photoreceptor 31.
The formed electrostatic latent image is developed by the developer 33, and a toner image of magenta is formed on the photoreceptor 31.
Similarly, toner images of yellow, cyan, and black are formed in the image forming units 30Y, 30C, and 30K, and toner images of special colors are formed in the image forming units 30T and 30P.
Each color toner image formed in each image forming unit 30 is sequentially electrostatically transferred to the intermediate transfer belt 41 rotating in a direction of arrow C in
The superimposed toner images formed on the intermediate transfer belt 41 are transported to the secondary transfer portion P2 configured with the secondary transfer roll 40 and a backup roll 49 in accordance with movement of the intermediate transfer belt 41.
Meanwhile, for example, the paper sheet P is taken from the first paper sheet accommodation portion 11 by the feeding roll 15 and is then transported to a position of a resist roll 74 through the transport path.
In a case where the superimposed toner images are transported to the secondary transfer portion P2, the paper sheet P is supplied to the secondary transfer portion P2 from the resist roll 74 in accordance with a time of the transport.
In the secondary transfer portion P2, the superimposed toner images are electrostatically transferred to the paper sheet P at once by an effect of a transfer electric field formed between the secondary transfer roll 40 and the backup roll 49.
Then, the paper sheet P on which the superimposed toner images are electrostatically transferred is transported to the fixer 80.
In the fixer 80, fixing processing of the toner image to the paper sheet P is performed by pressurizing and heating the paper sheet P on which a non-fixed toner image is formed, under control of the control portion 21.
The paper sheet P on which the fixing processing is performed passes through a curl correction portion 81 provided in the paper discharging unit 1C and is then transported to a paper sheet stacking portion (not illustrated).
First, the rotation mechanism 60 will be described. The image forming apparatus 1 includes the rotation mechanism 60 that rotates the photoreceptor 31. A case where the rotation mechanism 60 rotates the photoreceptor 31 in the direction of A in
The predetermined time changes depending on situations of the photoreceptor 31, the cleaning unit 34, the charger 32, and the like. The rotation mechanism 60 rotates the photoreceptor 31 in order to suppress the change in the photoreceptor 31 caused by the volatile component from the waste toner in the cleaning unit 34 or to suppress the change in the photoreceptor 31 caused by the discharge from the charger 32. In addition, depending on a case, the photoreceptor 31 is rotated for a predetermined time under both conditions for suppressing the changes. That is, a positional relationship between the photoreceptor 31 and the charger 32 and/or a positional relationship between the photoreceptor 31 and the cleaning unit 34 is changed under the predetermined condition after the photoreceptor 31 stops.
The change in the photoreceptor 31 caused by the volatile component from the waste toner in the cleaning unit 34 may be referred to as a cleaning unit-derived defect. In addition, the change in the photoreceptor 31 caused by the discharge from the charger 32 may be referred to as a charger-derived defect.
In a case where the image forming apparatus 1 performs the image forming operation, the rotation mechanism 60 rotates the photoreceptor 31 one round in the direction of A. Meanwhile, in a case where the predetermined time has elapsed after the photoreceptor 31 stops, the rotation mechanism 60 rotates the photoreceptor 31 by a predetermined distance or longer. Rotating the photoreceptor 31 by the predetermined distance or longer changes the positional relationship between the photoreceptor 31 and the cleaning unit 34 and the positional relationship between the photoreceptor 31 and the charger 32. The predetermined distance is, for example, a distance of an arc of a region a1 surrounded by the cleaning unit 34 in a region of the surface of the photoreceptor 31. In addition, the predetermined distance is, for example, a distance of an arc of a region a2 surrounded by the charger 32 in the region of the surface of the photoreceptor 31. That is, the rotation mechanism 60 rotates the photoreceptor 31 by the distance of the arc of the region a1 or longer or by the distance of the arc of the region a2 or longer.
At this point, the region a1 after movement is moved to a region that does not overlap with the region a1 before movement. Furthermore, the region surrounded by the cleaning unit 34 is changed to a region different from the region a1.
In addition, at this point, the region a2 after movement is moved to a region that does not overlap with the region a2 before movement. Furthermore, the region surrounded by the charger 32 is changed to a region different from the region a2.
The photoreceptor 31 may be rotated in a direction opposite to the direction of A in order to change a positional relationship between the cleaning unit 34 and the charger 32, and the region a1 and the region a2. In addition, the cleaning unit 34 may be moved instead of moving the photoreceptor 31.
In the present exemplary embodiment, the cleaning unit-derived defect and/or the charger-derived defect is eliminated by changing the predetermined time and the predetermined distance depending on various situations such as a difference in a type or a structure and a difference in a relationship among the cleaning unit 34, the charger 32, and the photoreceptor 31. In a case of eliminating any one of the cleaning unit-derived defect and the charger-derived defect, the predetermined condition is set to eliminate each defect after the photoreceptor 31 stops. As the predetermined condition, for example, the time determined for eliminating each defect is set as the predetermined time, and a distance longer than or equal to the distance of a length of the arc of each surrounded region is set as the predetermined distance. For example, in a case of eliminating the cleaning unit-derived defect, the time determined for eliminating the cleaning unit-derived defect is set as the predetermined time, and a distance longer than or equal to the distance of the arc of the region a1 surrounded by the cleaning unit 34 is set as the predetermined distance. In addition, for example, in a case of eliminating the charger-derived defect, the time determined for eliminating the charger-derived defect is set as the predetermined time, and a distance longer than or equal to the distance of the arc of the region a2 surrounded by the charger 32 is set as the predetermined distance.
In a case of eliminating both defects of the cleaning unit-derived defect and the charger-derived defect, the predetermined time and the predetermined distance are set by comparing lengths of the time determined for suppressing each derived defect and magnitudes of the length of the arc of each surrounded region. For example, a case where the time for suppressing the charger-derived defect is shorter than the time for suppressing the cleaning unit-derived defect and where the length of the arc of the region a2 surrounded by the charger 32 is longer than the length of the arc of the region a1 surrounded by the cleaning unit 34 is assumed.
That is, in a case of time for suppressing the cleaning unit-derived defect>time for suppressing the charger-derived defect and length of the arc of the region a1<length of the arc of the region a2, the time determined for suppressing the charger-derived defect is set as the predetermined time, and a distance longer than or equal to the distance of the arc of the region a2 surrounded by the charger 32 is set as the predetermined distance, in order to eliminate both of the cleaning unit-derived defect and the charger-derived defect.
In addition, for example, a case where the time for suppressing the charger-derived defect is longer than the time for suppressing the cleaning unit-derived defect and where the length of the arc of the region a2 surrounded by the charger 32 is longer than the length of the arc of the region a1 surrounded by the cleaning unit 34 is assumed. That is, a case of time for suppressing the cleaning unit-derived defect<time for suppressing the charger-derived defect and length of the arc of the region a1<length of the arc of the region a2 is assumed. Furthermore, an assumption that the region a2 after movement is moved to a region not overlapping with the region a2 before movement by moving the length of the arc of the region a1 n times is assumed. That is, a case where the length of the arc of the region a1 moved n times exceeds the length of the arc of the region a2 surrounded by the charger 32 is assumed. In this case, in order to eliminate both of the cleaning unit-derived defect and the charger-derived defect, the predetermined time is set on a condition that a time required for movement performed once is shorter than or equal to the time determined for suppressing the cleaning unit-derived defect and that a time required for performing movement n times is shorter than or equal to the time determined for suppressing the charger-derived defect. Furthermore, the predetermined distance is set on a condition of a distance longer than or equal to the distance of the arc of the region a1 surrounded by the cleaning unit 34.
The predetermined time can also be set on a condition of the time determined for suppressing the cleaning unit-derived defect, and the predetermined distance can also be set on a condition of a distance longer than or equal to the distance of the arc of the region a2 surrounded by the charger 32, without taking into consideration the movement of the length of the arc of the region a1 performed n times.
While a relationship between the photoreceptor 31 and the cleaning unit 34 and/or the charger 32 has been described, occurrence of an abnormal image may be suppressed by changing a positional relationship between the photoreceptor 31 and the developer 33.
More specifically, the positional relationship between the photoreceptor 31 and the developer 33 is changed by rotating the photoreceptor 31 by the predetermined distance via the rotation mechanism 60 after the predetermined time elapses from the stoppage of the photoreceptor 31. In this case, the predetermined time is a time determined for suppressing a change in the photoreceptor caused by a volatile component from the toner in the developer 33. In addition, the predetermined distance corresponds to a region surrounded by the developer 33 in the region of the surface of the photoreceptor 31. In addition, the developer 33 may be additionally taken into consideration in setting the predetermined time and the predetermined distance as described above. The developer 33 includes a developing roll 33a that is in contact with the photoreceptor 31. The rotation mechanism 60 also rotates the developing roll 33a in a direction of arrow B in rotating the photoreceptor 31. Accordingly, friction between the developer 33 and the photoreceptor 31 may be reduced.
Next, the separation mechanism 61 will be described. The image forming apparatus 1 includes the separation mechanism 61 that adjusts a state of contact between the intermediate transfer belt 41 and the photoreceptor 31. For example, the separation mechanism 61 brings the intermediate transfer belt 41 into contact with the photoreceptor 31 by pushing the primary transfer roll 42 and releases the contact between the intermediate transfer belt 41 and the photoreceptor 31 by pulling the primary transfer roll 42. That is, the separation mechanism 61 moves the intermediate transfer belt 41 to a position separated from the photoreceptor 31. The separation mechanism 61 is configured by combining a motor, a solenoid, a spring structure, and the like.
Next, a flow of a rotation control of the photoreceptor 31 in each mode in the present exemplary embodiment will be described using
The rotation control of the photoreceptor 31 as a section that suppresses the cleaning unit-derived defect is described in
First, the rotation control of the photoreceptor 31 in the normal mode for suppressing the occurrence of the abnormal image will be described using
First, <normal mode> illustrated in the upper part of
Next, at T2 in
The time in which the photoreceptor 31 is stopped is measured from T4 in
Next, the rotation control of the photoreceptor 31 in the normal mode for suppressing the occurrence of the abnormal image will be described using the flowchart illustrated in
The contact (S170) between the photoreceptor 31 and the intermediate transfer belt 41 may be made at a timing between S150 and S160. In this case, in a case where printing is not executed before the predetermined time T elapses (NO in S160), steps S120 to S150 and S170 are executed again. In a case where printing is executed before the predetermined time T elapses (YES in S160), the rotation control of the photoreceptor 31 is finished because the contact between the photoreceptor 31 and the intermediate transfer belt 41 has already been made.
In addition, while a rotation speed of the photoreceptor 31 in the rotation control of the photoreceptor 31 for suppressing the occurrence of the abnormal image can be equal to a rotation speed in the printing state or any rotation speed, the rotation speed may also be set to be slower than the rotation speed of the photoreceptor 31 in the printing state. By setting the rotation speed to be slower than the rotation speed of the photoreceptor 31 in the printing state, an adverse effect caused by increasing the rotation speed of the photoreceptor 31 is suppressed. For example, the rotation speed in performing the rotation control for suppressing the occurrence of the abnormal image is set to 1/6 of the rotation speed in the printing state.
The rotation control of the photoreceptor 31 for suppressing the occurrence of the abnormal image changes the positional relationship between the cleaning unit 34 and the photoreceptor 31 or the positional relationship between the charger 32 and the photoreceptor 31 under the predetermined condition. Therefore, the rotation control of the photoreceptor 31 functions as one of suppressing units that suppress an increase in a residual potential on the surface of the photoreceptor 31 or a decrease in electrical resistance caused by sticking of a discharge product of the charger 32 to the surface of the photoreceptor 31 after the photoreceptor 31 stops.
Next, the rotation control of the photoreceptor 31 in the power saving mode for suppressing the occurrence of the abnormal image will be described using <power saving mode> illustrated in the lower part of
First, the image forming apparatus 1 that is powered OFF at T0 is powered ON at T1. Powering ON causes the image forming apparatus 1 to transition to the warm-up state. The warm-up state is a period in which the image forming apparatus 1 prepares for printing.
Next, at T2 in
Next, in a case where the power saving mode is turned ON, the image forming apparatus 1 transitions to the power saving mode (T4′ in
Next, the rotation control of the photoreceptor 31 in the power saving mode for suppressing the occurrence of the abnormal image will be described using the flowchart illustrated in
In a case where the rotation operation of the photoreceptor 31 by the control portion is finished, the image forming apparatus 1 is powered OFF except for the timer function (S260 in
Next, in a case where printing is executed before the predetermined time T elapses from the stoppage of the photoreceptor 31 (YES in S300), the separation mechanism 61 described in
While the photoreceptor 31 is rotated after the elapse of the predetermined time T in the present exemplary embodiment, the rotation of the photoreceptor 31 is not limited to the predetermined time T and may be gradually performed. For example, an aspect of rotating the photoreceptor 31 little by little at short time intervals is possible. A total sum of distances in which movement is performed little by little at the short time intervals is designed to satisfy the above “predetermined condition” for suppressing the cleaning unit-derived defect and the charger-derived defect.
(((1)))
An image forming apparatus comprising:
The image forming apparatus according to (((1))
The image forming apparatus according to (((1))) or (((2))),
The image forming apparatus according to any one of (((1))) to (((3)),
The image forming apparatus according to any one of (((1))) to (((4))), further comprising:
The image forming apparatus according to (((1))),
The image forming apparatus according to (((6))),
An image forming apparatus comprising:
The image forming apparatus according to (((8))),
The image forming apparatus according to (((9))),
The foregoing description of the exemplary embodiments of the present invention has been provided for the purposes of illustration and description. It is not intended to be exhaustive or to limit the invention to the precise forms disclosed. Obviously, many modifications and variations will be apparent to practitioners skilled in the art. The embodiments were chosen and described in order to best explain the principles of the invention and its practical applications, thereby enabling others skilled in the art to understand the invention for various embodiments and with the various modifications as are suited to the particular use contemplated. It is intended that the scope of the invention be defined by the following claims and their equivalents.
| Number | Date | Country | Kind |
|---|---|---|---|
| 2023-218573 | Dec 2023 | JP | national |
