The present invention relates to an image forming apparatus including a driving unit that applies a driving force to a rotating member.
In recent years, there has come to be a strong demand for noise reduction in image forming apparatuses such as copying machines and printers. An image forming apparatus includes a driving unit that applies a driving force to a rotating member such as a photosensitive drum, and an operating sound is generated due to operations of a motor, a fan, and the like at the time of image formation.
An operating sound of a driving unit that applies a driving force to a photosensitive drum, a developing roller, and an intermediate transfer belt is a large proportion in the operating sound of the entire image forming apparatus because a rotation speed of a motor is high and gears also mesh and rotate. A gear and a motor configuring a driving unit are held by a driving frame configuring a casing of the driving unit. When the driving unit is made silent, it is important to suppress vibration of a flat portion having a large area occupying the driving frame.
In Japanese Patent Application Laid-Open No. 2018-116316, a motor and a driving shaft, which are vibration members, are held by different holding members, so that the motor and the driving shaft do not vibrate synchronously with the holding members, and thus the vibrations of both the members are reduced.
In Japanese Patent Application Laid-Open No. 2005-31447, by fixing a heavy object that is a part of a component of an image forming apparatus to a frame component of a driving unit, the weight and rigidity of the entire driving unit are increased such that vibration is suppressed.
However, in Japanese Patent Application Laid-Open No. 2005-31447, since the heavy object is fixed to the frame component of the driving unit, flatness of the frame component may deteriorate. When the flatness of the frame component deteriorates, the parallelism (alignment) of gears held by the frame component deteriorates, and thus an operating sound may increase.
A representative configuration of the present invention is an image forming apparatus including a driving unit configured to apply a driving force to a photosensitive drum, in which the driving unit includes a driving gear having a shaft joint configured to engage with the photosensitive drum and transmit the driving force to the photosensitive drum, a first driving frame having a first through-hole configured to hold a shaft joint side of the driving gear, a second driving frame disposed opposite to the first driving frame and having a second through-hole configured to hold a side opposite to the shaft joint side of the driving gear and be located coaxially with the first through-hole, a first driving frame wall portion configured to extend in an axial direction of the driving gear from an end of a flat portion provided with the first through-hole of the first driving frame toward the second driving frame, and a second driving frame wall portion configured to extend in the axial direction from an end of a flat portion of the second driving frame provided with the second through-hole toward the first driving frame and face the first driving frame wall portion with a gap therebetween in a direction orthogonal to the axial direction, and an elastic member is compressed and held in a gap between the first driving frame wall portion and the second driving frame wall portion.
Further features of the present invention will become apparent from the following description of exemplary embodiments with reference to the attached drawings.
Hereinafter, exemplary embodiments of the present invention will be described in detail with reference to the drawings. However, dimensions, materials, shapes, relative disposition, and the like of the components described in the following embodiments should be changed as appropriate depending on configurations of apparatuses to which the present invention is applied and various conditions, and the scope of the present invention is not intended to be limited to them.
<Image Forming Apparatus>
An image forming apparatus according to the present embodiment will be described with reference to
An image forming apparatus 100 illustrated in
The image forming apparatus 100 includes image forming portions PY to PK that form a toner image on a photosensitive drum 1, an intermediate transfer unit 110 having an intermediate transfer belt 8 that carries the toner image formed on the photosensitive drum 1, and a sheet feeding portion 800 that feeds the recording material S. In the case of the present embodiment, the image forming portions PY to PK, primary transfer rollers 5Y to 5K, the intermediate transfer belt 8, the secondary transfer inner roller 76, and the secondary transfer outer roller 77 constitute an image forming unit 120 that forms a toner image on the recording material S. The intermediate transfer unit 110 includes an intermediate transfer belt 8 that is an endless belt, a tension roller 10 that stretches the intermediate transfer belt 8, a secondary transfer inner roller 76, idler rollers 7a and 7b, and the like. The sheet feeding portion 800 includes a cassette 72, a sheet feeding roller 73, a conveyance path 74, and a registration roller 75.
As illustrated in
The front base frame 301 is located on the front side in a front-rear direction of the image forming apparatus 100, and the rear base frame 302 is located on the rear side. The rear base frame 302 is disposed to face the front base frame 301 in the front-rear direction.
The left base frame 303 is located on the left side in a left-right direction orthogonal to the front-rear direction of the image forming apparatus 100, and the right base frame 304 is located on the right side. The right base frame 304 is disposed to face the left base frame 303 in the left-right direction. The left base frame 303 and the right base frame 304 are respectively attached to the front base frame 301 and the rear base frame 302.
Here, in the following description, in the image forming apparatus 100, a front base frame 301 side is defined as a front side (near side or front surface side), and a rear base frame 302 side is defined as a rear side (deep side or back surface side). The left base frame 303 side is defined as a left side, and the right base frame 304 side is defined as a right side. In other words, when the image forming portion PK that forms a black toner image is used as a reference, the side on which the image forming portion PY that forms a yellow toner image is disposed is defined as the left side. When the image forming portion PY that forms a yellow toner image is used as a reference, the side on which the image forming portion PK that forms a black toner image is disposed is defined as the right side. Furthermore, a direction perpendicular to the front-rear direction and the left-right direction defined here and upward in the vertical direction is defined as an up direction, and a direction perpendicular to the front-rear direction and the left-right direction defined here and downward in the vertical direction is defined as a down direction. The defined front, rear, right, left, up, and down directions are illustrated in
The image forming portions PY to PK, the intermediate transfer unit 110, the sheet feeding portion 800, and the like are disposed in a space formed by the base frame 300. An exterior member (not illustrated) forming an exterior of the image forming apparatus 100 surrounds the outer periphery of the base frame 300, and a sound generated when the image forming apparatus 100 operates is less likely to reach the outside of the apparatus.
The image forming apparatus 100 includes a driving unit 20 that rotationally drives the image forming portions PY to PK and the intermediate transfer unit 110. The driving unit 20 is disposed on the back surfaces of the image forming portions PY to PK and the intermediate transfer unit 110 via the rear base frame 302. As will be described later, the driving unit 20 is attached to the back surface side of the rear base frame 302.
A conveyance process of the recording material S of the image forming apparatus 100 will be described. The recording material S is stored in a form of being stacked in the cassette 72, and is fed to a conveyance path 74 one by one according to an image forming timing by the sheet feeding roller 73. Further, the recording materials S stacked on a manual sheet feeding tray or a stacking apparatus (not illustrated) may be fed to the conveyance path 74 one by one. When the recording material S is conveyed to the registration roller 75 disposed in the middle of the conveyance path 74, skew feeding correction or timing correction of the recording material S are performed by the registration roller 75, and then the recording material S is sent to a secondary transfer portion T2. The secondary transfer portion T2 is a transfer nip portion formed by the secondary transfer inner roller 76 and the secondary transfer outer roller 77 facing each other. In the secondary transfer portion T2, the toner image is secondarily transferred from the intermediate transfer belt 8 to the recording material S.
A process of forming an image sent to the secondary transfer portion T2 at the same timing as the conveyance process of the recording material S to the secondary transfer portion T2 will be described. First, the image forming portions PY to PK will be described. However, the image forming portions PY to PK are configured substantially the same except that toner colors used in the developing devices 4Y, 4M, 4C, and 4K are different as yellow, magenta, cyan, and black. Therefore, hereinafter, the yellow image forming portion PY will be described as a representative example, and description of the other image forming portions PM, PC, and PK will be omitted. For convenience of illustration, only the image forming portion PY of the developing container 41Y and the developing roller 42Y that will be described later is denoted by a reference sign.
The image forming portion PY mainly includes a photosensitive drum 1Y as an image bearing member, a charging device 2Y as a process unit acting on the photosensitive drum 1Y, a developing device 4Y, a photosensitive drum cleaner 6Y, and the like. At the time of image formation, the photosensitive drum 1Y is rotationally driven in a direction of an arrow R1 at a predetermined process speed (circumferential velocity). A charging voltage is applied to the charging device 2Y by a high-voltage power supply (not illustrated), and a current flows between the charging device 2Y (charging roller) and the photosensitive drum 1Y, and thus a surface of the photosensitive drum 1Y is uniformly charged to a predetermined polarity and potential. An electrostatic latent image is formed on the charged photosensitive drum 1Y through exposure of an exposure device 3 based on image information. Toner is attached to the electrostatic latent image by the developing device 4Y, and the electrostatic latent image is developed as a toner image. The developing device 4Y includes a developing container 41Y containing a developer and a developing roller 42Y (also referred to as a developing sleeve) that bears and rotates the developer, and develops the electrostatic latent image as a toner image by applying a developing voltage to the developing roller 42Y. Thereafter, a predetermined pressurizing force and a primary transfer voltage are applied by the primary transfer roller 5Y disposed facing the image forming portion PY with the intermediate transfer belt 8 interposed therebetween, and the toner image formed on the photosensitive drum 1Y is primarily transferred onto the intermediate transfer belt 8. The transfer residual toner slightly remaining on the photosensitive drum 1Y after the primary transfer is removed by the photosensitive drum cleaner 6Y and provided again for the next image forming process.
The intermediate transfer belt 8 is stretched by the tension roller 10, the secondary transfer inner roller 76, and the idler rollers 7a and 7b as stretching rollers, and is driven to be moved in a direction of an arrow R2 in the drawing. In the present embodiment, the secondary transfer inner roller 76 also serves as a driving roller (rotating member) that drives the intermediate transfer belt 8. The image formation process of each color processed by the above-described image forming portions PY to PK is performed at the timing of sequentially superimposing the toner images of the colors upstream in the moving direction primarily transferred onto the intermediate transfer belt 8. As a result, a full-color toner image is finally formed on the intermediate transfer belt 8 and conveyed to the secondary transfer portion T2. The transfer residual toner after passing through the secondary transfer portion T2 is removed from the intermediate transfer belt 8 by the transfer cleaner device 11.
Through the conveyance process and the image forming process described above, timings of the recording material S and the full-color toner image coincide with each other in the secondary transfer portion T2, and the toner image is secondarily transferred from the intermediate transfer belt 8 to the recording material S. Thereafter, the recording material S is conveyed to a fixing device 103, and the toner image is melted and fixed onto the recording material S by being pressurized and heated by the fixing device 103. The recording material S on which the toner image has been fixed is discharged onto the discharge tray 601 by a discharge roller 78.
<Insertion and Removal of Intermediate Transfer Unit>
Next, insertion and removal of the intermediate transfer unit 110 in the present embodiment will be described with reference to
The intermediate transfer unit 110 is supported to be insertable into and removable from the image forming apparatus 100. In the intermediate transfer unit 110, a coupling 121, which is a shaft joint, is provided on the deep side of the secondary transfer inner roller (driving roller) 76 in order to supply and block the driving force from the driving unit 20 at the time of insertion and removal. In the present embodiment, the coupling 121 is manufactured by injection molding a resin material. A releasing member 150 capable of retracting a driving gear 253 (see
The image forming apparatus 100 is provided with a right door 13 that opens and closes the right side of the image forming apparatus 100 to divide the conveyance path of the recording material S from the sheet feeding roller 73 to the fixing device 103. Insertion and removal of the intermediate transfer unit 110 are performed by opening the right door 13. When the intermediate transfer unit 110 is taken out from the image forming apparatus 100, the releasing member 150 is operated to retract the driving gear 253 of the driving unit 20, and the intermediate transfer unit 110 is pulled out to the right side of the image forming apparatus 100. Conversely, the intermediate transfer unit 110 can be mounted on the image forming apparatus 100 by pushing the intermediate transfer unit 110 to the left side of the image forming apparatus 100. A rail 14 that supports the intermediate transfer unit 110 is attached to the image forming apparatus 100. The intermediate transfer unit 110 is guided by the rail 14, moved in the left-right direction (substantially horizontal direction) orthogonal to the front-rear direction of the image forming apparatus 100, and can be inserted into and removed from the image forming apparatus 100.
<Insertion and Removal of Photosensitive Drum>
Next, insertion and removal of the photosensitive drum in the present embodiment will be described with reference to
Similarly to the intermediate transfer unit 110, the photosensitive drum 1 is also supported to be insertable into and removable from the image forming apparatus 100. In the photosensitive drum 1, a drum coupling 122, which is a shaft joint on the driven side, is provided on the deep side of the photosensitive drum 1 in order to supply and block the driving force from the driving unit 20 at the time of insertion and removal. In the present embodiment, the drum coupling 122 is manufactured by injection molding a resin material.
The photosensitive drum 1 is inserted and removed by opening a front cover provided on the front side of the image forming apparatus 100. When the photosensitive drum 1 is taken out from the image forming apparatus 100, the photosensitive drum 1 is pulled out to the front side of the image forming apparatus 100. Conversely, the photosensitive drum 1 can be mounted on the image forming apparatus 100 by pushing the photosensitive drum 1 to the deep side of the image forming apparatus 100. A drum rail 16 that supports the photosensitive drum 1 is attached to the image forming apparatus 100. The photosensitive drum 1 is guided by the drum rail 16, moved in the front-rear direction (substantially horizontal direction) of the image forming apparatus 100, and can be inserted into and removed from the image forming apparatus 100.
<Attachment Configuration of Driving Unit>
Next, a method of attaching the driving unit 20 to the base frame 300 will be described with reference to
<Configuration of Driving Unit>
Next, a configuration of the driving unit 20 according to the present embodiment will be described with reference to
The driving unit 20 is a driving unit that applies a driving force to the rotating member. Here, the photosensitive drum 1 (1Y, 1M, 1C, 1K) is exemplified as the rotating member.
As shown in
As shown in
As illustrated in
The second driving frame 202 is illustrated in
<Method of Driving Photosensitive Drum>
Next, a method of driving the photosensitive drum will be described with reference to
First, a method of driving the black photosensitive drum 1K will be described.
The driving unit 20 includes a drum motor 220, a drum motor gear 221, and a drum driving gear 222 for black in order to drive the black photosensitive drum 1K. The black drum driving gear 222 includes a black main body-side drum coupling 222a at a front gear shaft tip portion. The black main body-side drum coupling 222a is formed to mesh with the drum coupling 122 (see
Next, a method of driving the color photosensitive drums 1Y, 1M, and 1C will be described.
The driving unit 20 includes the following motors and gears driving the photosensitive drums 1Y, 1M, and 1C for yellow, magenta, and cyan, respectively. That is, the driving unit 20 includes a color drum motor 230, a color motor gear 231, drum driving gears 232y, 232m, and 232c for yellow, magenta, and cyan, and the yellow drum intermediate gear 233. The drum driving gears 232y, 232m, and 232c for yellow, magenta, and cyan have main body-side drum couplings 232ay, 232am, and 232ac for yellow, magenta, and cyan, respectively, at the front gear shaft tip portion. The main body-side drum couplings 232ay, 232am, and 232ac are formed to mesh with the drum couplings 122 (see
<Method of Driving Developing Roller>
Next, a method of driving the developing roller will be described. Here, the yellow developing roller 42Y will be described.
In order to drive the yellow developing roller 42Y, the driving unit 20 includes a yellow developing motor 240y illustrated in
The yellow developing motor 240y is held by the second driving frame 202, and the yellow developing motor-side gear 241y is attached to a driving shaft of the yellow developing motor 240y. The yellow developing intermediate first gear 242y is disposed between the first driving frame 201 and the second driving frame 202, and is disposed to mesh with the yellow developing motor-side gear 241y. The yellow developing intermediate second gear 243y and the developing coupling-side gear 244y are held on the front surface side of the first driving frame 201 by the yellow developing coupling holding member 245y. The yellow developing intermediate second gear 243y is disposed to mesh with the yellow developing intermediate first gear 242y, and the yellow developing coupling-side gear 244y is disposed to mesh with the yellow developing intermediate second gear 243y. The yellow developing motor 240y rotationally drives the yellow developing roller 42Y via the yellow developing motor-side gear 241y, the developing intermediate first gear 242y, the developing intermediate second gear 243y, the developing coupling-side gear 244y, and the main body-side developing coupling 244ay.
Each configuration that drives the magenta developing roller 42M, the cyan developing roller 42C, and the black developing roller 42K is similar to the configuration that drives the yellow developing roller 42Y, and the description thereof will be omitted.
<Method of Driving Intermediate Transfer Belt>
A method of driving the intermediate transfer belt 8 will be described. In order to drive the intermediate transfer belt 8, the driving unit 20 includes a motor 250 for the intermediate transfer belt illustrated in
A frequency of a sound generated from the driving unit including the gears and the motors is a meshing frequency that is a product of the number of teeth of the gears and a rotation speed. The meshing frequency in the driving unit 20 of the present embodiment is 314 Hz.
<Configuration of Casing of Driving Unit>
Next, a configuration of a casing of the driving unit 20, which is framed by the first driving frame 201 and the second driving frame 202, will be described.
The drum driving gears 222, 232y, 232m, and 232c of the respective colors provided in the driving unit 20 are pressed in the axial direction toward the photosensitive drum 1 by a pressing member (not illustrated) such as a spring provided between the drum driving gear and the drum gear holding member that holds the drum driving gear. Thus, the drum driving gears 222, 232y, 232m, and 232c of the respective colors provided in the driving unit 20 are reliably joined (engaged) to the photosensitive drums 1 provided in the image forming portions P of the respective colors at their coupling portions. In this case, when the rigidity of the first driving frame 201 and the second driving frame 202 is low, the flatness of both the driving frames 201 and 202 deteriorates due to a pressing force of the pressing member, and the alignment of the gear shaft with the gear meshing with the drum driving gear is deteriorated. If the alignment deteriorates, the meshing accuracy of the drum driving gear also deteriorates, so that vibration increases, and as a result, an image defect corresponding to the gear tooth pitch of the drum driving gear may occur.
In order to prevent such an image defect, driving frame wall portions 271 and 272 illustrated in
The first driving frame wall portion 271 is formed in a shape in which the first driving frame 201 extends in the axial direction of the driving gear from an end 201b of the flat portion 201a toward the second driving frame 202. The second driving frame wall portion 272 is formed in a shape in which the second driving frame 202 extends in the axial direction from an end 202b of the flat portion 202a toward the first driving frame 201. Here, the axial direction of the driving gear is a direction that coincides with the front-rear direction of the image forming apparatus 100.
The driving frame wall portions 271 and 272 are provided at locations other than fastening portions that fasten the first driving frame 201 and the second driving frame 202. In the present embodiment, as illustrated in
It is preferable that the driving frame wall portions 271 and 272 are provided over the entire circumference of the outer peripheral portions of the ends 201b and 202b of the flat portions 201a and 202a of the driving frames 201 and 202. However, there are various restrictions in practice, and the driving frame wall portions 271 and 272 are provided at some of the ends 201b and 202b of the flat portions 201a and 202a. Therefore, the driving frame wall portions 271 and 272 are provided at least in the vicinity of the drum gear through-holes 206 and 207 holding the drum driving gear.
<Driving Frame Wall Portion>
The driving frame wall portions 271 and 272 will be described with reference to
The wall portions include the first driving frame wall portion 271 provided at the end 201b of the flat portion 201a of the first driving frame 201 and the second driving frame wall portion 272 provided at the end 202b of the flat portion 202a of the second driving frame 202. In the present embodiment, the first driving frame wall portion 271 is provided in a region 273 including a straight line L in a second direction passing through the center of each of the plurality of first through-holes 206, orthogonal to a straight line C in a first direction passing through the centers of the first through-holes 206. The second driving frame wall portion 272 is provided to face the first driving frame wall portion 271 with a gap H therebetween in the second direction orthogonal to the axial direction. The second driving frame wall portion 272 is provided in the region 273 including the straight line L in the second direction passing through the center of each of the plurality of first through-holes 206, orthogonal to the straight line C in the first direction passing through the centers of the first through-holes 206.
Here, the first direction is a direction that coincides with the left-right direction of the image forming apparatus 100. The second direction orthogonal to the first direction is a direction that coincides with the vertical direction of the image forming apparatus 100. The axial direction is an axial direction of the drum driving gear 222 and the like, and is a direction that coincides with the front-rear direction of the image forming apparatus 100 orthogonal to the first direction and the second direction. FIG. 11 illustrates the straight line C in the first direction passing through the centers of the plurality of first through-holes 206. Similarly,
In the driving unit 20 that drives the four photosensitive drums as in the present embodiment, the first driving frame 201 and the second driving frame 202 hold the four drum driving gears 222, 232c, 232m, and 232y. The drum driving gears 222, 232c, 232m, and 232y are respectively held by the four drum gear through-holes 206k, 206c, 206m, and 206y and the four drum gear through-holes 207k, 207c, 207m, and 207y located coaxially therewith. The pair of the first driving frame wall portion 271 and the second driving frame wall portion 272 facing each other with the gap H therebetween are disposed to face each other via the drum driving gears 222, 232c, 232m, and 232y in the regions 273 including the straight lines LK, LC, LM, and LY passing through the centers of the through-holes 206k, 206c, 206m, and 206y holding the drum driving gears 222, 232c, 232m, and 232y. In the present embodiment, the pairs of the first driving frame wall portion 271 and the second driving frame wall portion 272 are provided in eight regions 273 indicated by dashed lines in
Here, the first driving frame wall portion 271 and the second driving frame wall portion 272 are not provided between the region 273 including the straight line L and the region 273 including the straight line L adjacent to the region 273 in the left-right direction. Specifically, the first driving frame wall portion 271 and the second driving frame wall portion 272 are not provided between the region 273 including the straight line LY and the region 273 including the straight line LM, between the region 273 including the straight line LM and the region 273 including the straight line LC, and between the region 273 including the straight line LC and the region 273 including the straight line LK. In other words, the first driving frame wall portion 271 and the second driving frame wall portion 272 are provided at a plurality of locations in the left-right direction at intervals.
The gap H of several millimeters is provided between the first driving frame wall portion 271 and the second driving frame wall portion 272 facing each other such that the first driving frame wall portion 271 and the second driving frame wall portion 272 do not contact each other. Here, when both the driving frame wall portions 271 and 272 come into contact with each other, distortion occurs between the first driving frame 201 and the second driving frame 202 due to the contact, flatness of the driving frame deteriorates, and alignment of the drum driving gear may deteriorate. Therefore, the gap H is provided between the first driving frame wall portion 271 and the second driving frame wall portion 272 facing each other to maintain the flatness of the driving frames 201 and 202.
Specifically, a dimensional error occurs in a shape of each component mass-produced due to variations in material lots and processing accuracy. For example, shapes such as a straight line, a plane, and a bending angle have a dimensional error of several tens μm to several hundreds μm depending on components. In a configuration in which the facing driving frame wall portions contact each other, a local position where the driving frame wall portions actually contact each other may be different for each component. That is, since displacement of the shape of the driving frame is different for each component, there is a possibility that variations occur for each individual of the driving units, such as good or bad alignment of the drum driving gear. In order to prevent such variations and stabilize the quality of the driving units, the gap H is provided between the first driving frame wall portion 271 and the second driving frame wall portion 272 facing each other.
<Elastic Member 22
Next, the elastic member 400 will be described with reference to
The driving unit 20 compresses and holds the elastic member 400 having a thickness larger than the dimension of the gap H in the gap H between the first driving frame wall portion 271 and the second driving frame wall portion 272 in the region 273 including the straight line L passing through the center of each of the first through-holes 206.
The first driving frame 201 and the second driving frame 202 in the present embodiment are steel plates having a thickness of 1 mm. As the elastic member 400, a foam material (EPTOSEILA EC-100 manufactured by Nitto Denko Corporation, compression hardness: 50% and 0.28 N/cm 2) made of EPDM is used. A length (a length in the left-right direction) of the elastic member 400 with respect to the outer peripheral direction of the driving frames 201 and 202 is 20 mm. A thickness of the elastic member 400 is 3 mm, and the gap H between the first driving frame wall portion 271 and the second driving frame wall portion 272 facing each other is 1 mm. Therefore, an amount of crushing of the elastic member 400 is 2 mm.
The dimensions of the gaps H between the driving frame wall portions 271 and 272 provided at a plurality of locations are not necessarily the same. The dimensions of the gaps H may be easily different due to configuration restriction or the like. In this case, a thickness of the elastic member provided with respect to the dimension of the gap H is changed to be larger. According to the experimental results of the present inventors, an amount of crushing of the elastic member is desirably 50 to 70% of the thickness of the elastic member.
The elastic member 400 is stuck to either a wall surface 271a of the first driving frame wall portion 271 or a wall surface 272a of the second driving frame wall portion 272 facing the wall surface 271a of the first driving frame wall portion 271 with the gap H therebetween. Here, as illustrated in
The elastic member 400 is provided in the eight regions 273 where the first driving frame wall portion 271 and the second driving frame wall portion 272 facing each other with the gap H therebetween are provided. That is, in the region 273, the elastic member 400 is provided in all of the gap H between one set of the first driving frame wall portion 271 and the second driving frame wall portion 272 and the gap H between the other set of the first driving frame wall portion 271 and the second driving frame wall portion 272, which are disposed to face each other via each of the drum driving gears 222, 232c, 232m, and 232y. Note that the compression hardness caused by the amount of crushing of the elastic member 400 in the present embodiment does not influence the flatness of both the driving frames 201 and 202.
As a result of the above configuration, the noise reduction effect of the driving unit achieved by providing the elastic member 400 in the gap H of the wall portion will be described. In a state in which the driving unit 20 of the present embodiment is incorporated in the image forming apparatus 100, the sound pressure level (unit: dB) of the operating sound when the black drum motor 220, the color drum motor 230, the developing motor 240, and the intermediate transfer belt motor 250 are rotationally driven was measured.
For the measurement, a microphone that detects emitted sound waves and converts the sound waves into an electric signal was used. A preamplifier that amplifies an electric signal and a calculation device that calculates the amplified electric signal to a sound pressure level or a frequency are connected to the microphone. The detection surface of the microphone was disposed at a position facing the central portion on the front surface side of the image forming apparatus 100 such that a distance from the exterior surface of the image forming apparatus 100 was 1 m and a height from the floor surface was 1.5 m.
The reason why this reduction effect was achieved is that the first driving frame 201 and the second driving frame 202 were damped by the elastic member 400 compressed and held by the first driving frame wall portion 271 and the second driving frame wall portion 272, and the vibration of both driving frames was attenuated.
Incidentally, the first driving frame 201 and the second driving frame 202 have a plurality of through-holes used for other than driving of the photosensitive drums, the developing rollers, and the intermediate transfer belt. For example, as illustrated in
As a configuration of achieving a general noise reduction effect, a configuration is also conceivable in which these through-holes and gaps are shielded by another component, an elastic member, or the like to block the operating sound emitted from the inside of the driving unit 20. In contrast, the present embodiment is not configured to block all through-holes and gaps communicating with the inside of the driving unit 20 with the elastic member to perform noise reduction, but is configured to achieve the noise reduction effect by damping the frames configuring the driving unit with the elastic member.
As described above, according to the present embodiment, the gap H is provided between the first driving frame wall portion 271 and the second driving frame wall portion 272 facing each other, and the flatness of each of the driving frames 201 and 202 can be maintained. By compressing and holding the elastic member 400 with the first driving frame wall portion 271 and the second driving frame wall portion 272, it is possible to suppress vibration of the driving frames 201 and 202 and to perform noise reduction of the driving unit 20.
Note that the present invention is not limited to the configuration of the above-described embodiment, and may be configured as follows.
In the above-described embodiment, the configuration in which the present invention is applied to the driving unit in the color image forming apparatus including the photosensitive drums for four colors has been exemplified, but the present invention is not limited thereto. For example, in the driving unit 20 in a monochrome image forming apparatus including a single black photosensitive drum, the elastic member may not be provided in the wall portion corresponding to the through-hole for the color drum gear, and the elastic member may be provided only in the wall portion corresponding to the through-hole for the black drum gear. This will be specifically described with reference to
In the driving unit 20 illustrated in
Even with such a configuration, similarly to the present embodiment described above, it is possible to suppress the vibration of the driving frames 201 and 202 while maintaining the flatness of the driving frames 201 and 202, and to perform noise reduction of the driving unit 20.
In the above-described embodiment, in the driving unit of the color image forming apparatus including the four photosensitive drums, the configuration in which the elastic members 400 are provided in the eight regions that are all the gaps between the upper and lower wall portions of each drum driving gear has been exemplified, but the present invention is not limited thereto. Even if a target location where the elastic member 400 is provided is not between all the wall portions 271 and 272 of four colors, the noise reduction effect can be achieved by damping of the driving frame. For example, in a driving unit of a color image forming apparatus including four photosensitive drums, an elastic member may be provided for only one color between wall portions provided with the elastic members, or may be provided for a combination of wall portions of any color such as wall portions of yellow and cyan. In this case, although the achieved noise reduction effect is reduced compared with the case where the elastic member is provided in the wall portions of all the four colors, the noise reduction effect can be achieved compared with a case where the elastic member is not provided.
In other words, in the above-described embodiment, the configuration in which the number of target locations of the gaps between the wall portions 271 and 272 holding the elastic member 400 is equal to or larger than the number of drum driving gears held by the first driving frame and the second driving frame has been exemplified, but the present invention is not limited thereto. The number of target locations of the gaps between the wall portions 271 and 272 holding the elastic member 400 may be smaller than the number of drum driving gears held by the first driving frame and the second driving frame. Even with such a configuration, the noise reduction effect can be achieved by damping of the driving frames using the elastic member.
In the above-described embodiment, the configuration in which the driving frame wall portions 271 and 272 are provided on a part of the outer peripheries of the driving frames 201 and 202 has been exemplified, but the present invention is not limited thereto. The driving frame wall portions 271 and 272 may be provided over the entire outer peripheries of the driving frames 201 and 202. In this case, the noise reduction effect can be achieved only by the wall portions 271 and 272 in the vicinity of the drum gear through-hole corresponding to the region 273 including the above-described straight line L at the target locations of the driving frame wall portions 271 and 272 holding the elastic member 400. However, target locations of the driving frame wall portions 271 and 272 holding the elastic member 400 are not limited to only a part of the wall portions 271 and 272 such as the vicinity of the drum gear through-hole, and may be wall portions 271 and 272 on the entire peripheries of the driving frames.
Further, in the above-described embodiment, the configuration in which one pair of driving frame wall portions 271 and 272 corresponding to the drum driving gear of each color is provided in the region 273 including the straight line L has been exemplified. However, a plurality of pairs of driving frame wall portions 271 and 272 corresponding to the drum driving gear of each color may be provided in the region 273, and the elastic member may be provided in each pair of wall portions, depending on restrictions on the peripheral component shape and the like. Further, the configuration in which the pair of driving frame wall portions 271 and 272 is provided for each region 273 including the straight line L has been exemplified, but the present invention is not limited thereto. The pair of driving frame wall portions 271 and 272 may be provided as one pair to straddle two regions 273 adjacent in the left-right direction. In this case, one elastic member 400 held between the driving frame wall portions 271 and 272 may be disposed to straddle the two regions 273, or may be divided and disposed for each region 273, or may be disposed in one region 273.
Further, in the above-described embodiment, the configuration in which the driving frames 201 and 202 are made of a steel plate has been exemplified, but the present invention is not limited thereto, and the driving frames may be made of resin. In this case, the configuration of the elastic member 400 provided between the driving frame wall portions 271 and 272 is the same as that of the above-described embodiment. The configuration in which the two driving frames 201 and 202 are made of a steel plate has been exemplified, but the present invention is not limited thereto, and a combination of driving frames in which both are made of resin, or a combination of driving frames in which one is made of a steel plate and the other is made of resin may be used.
A shape of sticking of the elastic member 400 to the driving frame wall portions 271 and 272 is not limited to the shape of sticking illustrated in
Further, in the above-described embodiment, a printer has been exemplified as the image forming apparatus, but the present invention is not limited thereto, and for example, another image forming apparatus such as a copying machine or a facsimile machine, or another image forming apparatus such as a multifunction peripheral combining these functions may be used. The image forming apparatus has been exemplified in which an intermediate transfer member is used, toner images of respective colors are transferred onto the intermediate transfer member in a sequentially superimposed manner, and the toner images borne on the intermediate transfer member are collectively transferred to a recording material, but the present invention is not limited thereto. The image forming apparatus may be an image forming apparatus that uses a recording material bearing member and transfers toner images of respective colors on a recording material borne on the recording material bearing member in a sequentially superimposed manner. Similar effects can be achieved by applying the present invention to driving units of these image forming apparatuses.
While the present invention has been described with reference to exemplary embodiments, it is to be understood that the invention is not limited to the disclosed exemplary embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all such modifications and equivalent structures and functions.
This application claims the benefit of Japanese Patent Application No. 2022-123792, filed Aug. 3, 2022, which is hereby incorporated by reference herein in its entirety.
Number | Date | Country | Kind |
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2022-123792 | Aug 2022 | JP | national |