The present application is based on, and claims priority from, Japanese Patent Application No. No. 2023-159402 filed on Sep. 25, 2023, the disclosure of which is hereby incorporated by reference herein in its entirety.
The present disclosure relates to an image forming apparatus.
A known image forming apparatus includes a plurality of image carrying members, an electrostatic charging device, an exposure device, a developing device, an intermediate transfer belt, and a plurality of transfer rollers. The charging device electrostatically charges the surfaces of the image carrying members. The exposure device exposes to light the surfaces of the image carrying members electrostatically charged by the charging device to form electrostatic latent images on the surfaces of the image carrying members. The developing device develops the electrostatic latent images formed on the surfaces of the image carrying members into toner images of different colors. To the intermediate transfer belt, the tonner images formed on the image carrying members are sequentially transferred. The transfer rollers are kept in pressed contact with the image carrying members via the intermediate transfer belt.
The rotation shaft of the transfer roller corresponding to black toner, disposed most downstream in the traveling direction of the intermediate transfer belt, is offset downstream from directly above the rotation shaft of the corresponding image carrying member. It is thus possible to suppress electric discharge and to reduce the scattering of black toner that makes noticeable stains.
Employing the known technology above may cause defects in the transferred images of colors other than black.
In view of the problem above, an object of the present disclosure is to provide an image forming apparatus that can improve the image quality of primarily transferred images.
To achieve the above object, according to a first configuration of the present disclosure an image forming apparatus includes a plurality of image carrying members, a charging device, an exposure device, a developing device, an intermediate transfer belt, and a plurality of transfer rollers. The charging device electrostatically charges the surfaces of the image carrying members. The exposure device exposes to light the surfaces of the image carrying members electrostatically charged by the charging device to form electrostatic latent images on the surfaces of the image carrying members. The developing device develops, by using developer containing toner, the electrostatic latent images formed on the surfaces of the image carrying members into toner images. To the intermediate transfer belt, the tonner images formed on the image carrying members are sequentially transferred. The transfer rollers are kept in pressed contact with the image carrying members via the intermediate transfer belt. On the image carrying member disposed most downstream in the traveling direction of the intermediate transfer belt, a black tonner image is developed. The rotation shaft of at least one transfer roller located upstream of the transfer roller disposed most downstream in the traveling direction of the intermediate transfer belt is offset upstream from directly above the rotation shaft of the corresponding image carrying member.
Other objects of the present disclosure, and specific advantages obtained from the present disclosure, will be clarified through the description of embodiments described below.
An embodiment of the present disclosure will be described in detail below with reference to the accompanying drawings.
In a main body of the image forming apparatus 100 (hear, a color printer), the four image forming sections Pa, Pb, Pc, and Pd are arranged in this order from upstream (left side in
In these imaging forming sections Pa to Pd, photosensitive drums 1a, 1b, 1c, and 1d, respectively, are disposed that carry visible images (toner images) of the different colors. Furthermore, an intermediate transfer belt 8, which is stretched around a plurality of rollers including a drive roller 10 and a tension roller 11 and which rotates in a counterclockwise direction in
The photosensitive drums 1a to 1d are composed of a photosensitive base 19a and a photosensitive layer 19b formed on the surface of the photosensitive base 19a. In this embodiment, an amorphous silicon photosensitive layer is stacked as the photosensitive layer 19b on the surface of a cylindrical conductive base 19a made of aluminum.
The charging devices 2a to 2d have a charging roller 21 that makes contact with the photosensitive drum 1a and that applies a charging voltage (a DC voltage+an AC voltage) to the drum surface, and a charging cleaning roller 24 for cleaning the charging roller 21.
The developing devices 3a to 3d are of a two-component development type with two stirring/transferring screws 25 and a developing roller 29, and are loaded with predetermined amounts of two-component developer containing yellow, magenta, cyan, and black toner, respectively, and magnetic carrier. Using the two-component developer, a magnetic brush is formed on the surface of the developing roller 29, and a development voltage of the same polarity as the toner (here, positive polarity) is applied to the developing roller 29. In this state, the magnetic brush is brought into contact with, so as to attach the toner to, the surface of the photosensitive drum 1a to form a toner image.
As the proportion of toner in the two-component developer in the developing devices 3a to 3d falls below a prescribed value through the formation of toner mages, the developing devices 3a to 3d are supplied with toner form toner containers 4a to 4d.
When image data is fed in from a PC or another host device, first the main motor 40 (
Then, the primary transfer rollers 6a to 6d apply a predetermined primary transfer electric field between themselves and the photosensitive drums 1a to 1d to primarily transfer to the intermediate transfer belt 8 the yellow, magenta, cyan and black toner images on the photosensitive drums la to 1d. The toner and the like remaining on the surfaces of the photosensitive drums la to 1d after primary transfer are removed by the cleaning devices 7a to 7d. The residual electric charge remaining on the surfaces of the photosensitive drums la to 1d after primary transfer is removed by the static eliminating lamp 20.
The transfer paper S to which the toner images are transferred is stored in a paper cassette 16 disposed in a lower part of the image forming apparatus 100. The transfer paper S is conveyed via a sheet feed roller 12a and a pair of registration rollers 12b, to the nip portion (secondary transfer nip portion) between the secondary transfer roller 9, which is provided next to the intermediate transfer belt 8, and the intermediate transfer belt 8 with predetermined timing. The transfer sheet S having the toner images on the intermediate transfer belt 8 secondarily transferred to it by the secondary transfer roller 9 is conveyed to the fixing section 13.
The transfer sheet S conveyed to the fixing section 13 is heated and pressed by a pair of fixing rollers 13a. The toner images are thus fixed to the surface of the transfer sheet S by a pair of fixing rollers 13a to form a predetermined full-color image.
The transfer paper S having the full-color image formed on it is discharged as it is (or after being sorted by a branch section 14 into a reversing conveyance path 18 to have images formed on both sides) by the pair of discharge rollers 15 to the discharge tray 17.
The intermediate transfer belt 8 is a resin belt mainly made of polyimide resin, for example, with a thickness of 40 to 100 [μm] and a Young's modulus of 3000 to 6000 [MPa].
The drive roller 10 and the tension roller 11 are disposed downstream and upstream, respectively, with respect to the traveling direction of the conveying surface (lower surface) of the intermediate transfer belt 8. Opposite the tension roller 11 is disposed a belt cleaning unit 37 for removing toner remaining on the surface of the intermediate transfer belt 8 (see
The intermediate transfer unit 30 includes a roller contact/release mechanism 35. The roller contact/release mechanism 35 has a pair of support members (not shown) and a driving means (not shown). A pair of support members supports opposite end parts of the rotation shafts of the primary transfer rollers 6a to 6d and the pressure switching roller 34 such that these are rotatable and are movable in a direction (vertical direction in
As shown
A primary transfer voltage of a negative polarity (minus) is applied to the primary transfer rollers 6a to 6d by the primary transfer voltage power supply 54a.
Thus, the toner images on the photosensitive drums la to 1d are attracted to the primary transfer rollers 6a to 6d at the primary transfer nip portions Na to Nd and are primarily transferred to the intermediate transfer belt 8.
The toner images primarily transferred to the intermediate transfer belt 8 move to the secondary transfer nip portion N as the intermediate transfer belt 8 rotates.
A secondary transfer voltage of a positive (plus) polarity is applied to the drive roller 10 by the secondary transfer voltage power supply 54b. Thus, the toner images on the intermediate transfer belt 8 are conveyed to the secondary transfer nip portion N and are transferred to the transfer sheet S that passes through the secondary transfer nip portion N, under the potential difference between the drive roller 10, to which the secondary transfer voltage is applied, and the secondary transfer roller 9, which is grounded (earthed).
Next, the control paths in the image forming apparatus 100 of the present disclosure will be described.
The control unit 90 at least includes a CPU (central processing unit) 91 as a central arithmetic processor, a ROM (read-only memory) 92 as a memory for reading only, a RAM (random-access memory) 93 as a readable and writeable memory, a temporary memory 94 for temporarily storing image data and the like, a counter 95 for cumulatively counting the number of sheets printed, and a plurality of (here, two) I/Fs (interfaces) 96 that transmit control signals and receive input signals from an operation unit 60. The control unit 90 can be arranged anywhere inside the main body of the image forming apparatus 100.
The ROM 92 stores a program for controlling the image forming apparatus 100 and data and the like that are not changed during use of the image forming apparatus 100, such as numerical values necessary for control.
The RAM 93 stores necessary data produced during control of the image forming apparatus 100 and data temporarily necessary for control of the image forming apparatus 100. The RAM 93 stores data and the like that are temporarily necessary for control of the image forming apparatus 100.
The control unit 90 transmits control signals from the CPU 91 to different parts and blocks in the image forming apparatus 100 through the I/Fs 96. On the other hand, from those parts and blocks, signals indicating their status and input signals are transmitted to the CPU 91 through the I/Fs 96. For example, the parts and blocks controlled by the control unit 90 include the image forming sections Pa to Pd, the exposure device 4, the primary transfer rollers (transfer rollers) 6a to 6d, the secondary transfer roller 9, the main motor 40, the belt drive motor 41, the image input section 50, the voltage control circuit 51, and the operation unit 60.
The image input section 50 is a receiving section that receives image data transmitted from a PC or the like to the image forming apparatus 100. An image signal input from the image input section 50 is converted to a digital signal, which is then sent to the temporary memory 94 via the I/F 96.
The voltage control circuit 51 is connected to a charging voltage power supply 52, a developing voltage power supply 53, and a transfer voltage power supply 54, and operates these power supplies according to an output signal from the control unit 90. These power supplies operate according to control signals from the voltage control circuit 51. The charging voltage power supply 52 applies a charging voltage to the charging rollers 21 in the charging device 2a to 2d. The developing voltage power supply 53 applies a developing voltage, which has a developing AC voltage superimposed on a developing DC voltage, to the developing rollers 29 in the developing devices 3a to 3d. The transfer voltage power supply 54 has a primary transfer voltage power supply 54a that applies a predetermined primary transfer voltage to the primary transfer rollers 6a to 6d and a secondary transfer voltage power supply 54b that applies a predetermined secondary transfer voltage to the drive roller 10 (for both, see
The operation unit 60 has a liquid crystal display 61 and LEDs 62 indicating various states. The user operates a stop/clear button on the control unit 60 to stop image formation, and operates a reset button to set the various settings on the image forming apparatus 100 back to default settings. The LCD display 61 indicates the state of the image forming apparatus 100 as well as the image forming status and the number of copies printed. The various settings on the image forming apparatus 100 are made from a printer driver on the PC.
The rotation shafts 61a to 61c of the primary transfer rollers 6a to 6c, which are located upstream −X of the primary transfer roller 6d, are offset upstream +X from directly above the rotation shafts 101a-101c of the corresponding photosensitive drums la to 1c. More specifically, the axes of the rotation shafts 61a to 61c of the primary transfer rollers 6a to 6c are offset upstream +X from the perpendicular lines passing through the axes of the rotation shafts 101a to 101c of the photosensitive drums 1a to 1c.
The rotation shaft 61d of the primary transfer roller 6d, which is located most downstream +X in the traveling direction of the intermediate transfer belt 8, is offset downstream −X from directly above the rotation shaft 101d of the corresponding photoconductive drum 1d. More specifically, the axis of the rotation shaft 61d of the primary transfer roller 6d is offset downstream −X from the perpendicular line passing through the axis of the rotation shafts 101d of the photosensitive drum 1d. While, in this embodiment, the rotation shaft 61d of the primary transfer roller 6d is offset downstream −X from directly above the rotation shaft 101d of the corresponding photosensitive drum 1d, it may instead be arranged directly above the rotation shaft 101d of the photosensitive drum 1d.
In color printing, brightness and transparency increase in the order of yellow, magenta, cyan, and black. On the other hand, visibility increases in the order of black, cyan, magenta, and yellow. Black toner, with high visibility, makes noticeable smudged when scattered.
In this embodiment, the primary transfer roller 6d corresponding to black toner, with lower brightness and transparency and higher visibility than yellow, magenta and cyan toners, is offset downstream-X with respect to the photosensitive drum 1d.
During primary transfer, electric discharge tends to occur downstream −X of the primary transfer nip Nd between the photosensitive drum 1d and the intermediate transfer belt 8. Here, offsetting the primary transfer roller 6d downstream −X with respect to the photosensitive drum 1d helps suppress electric discharge. It is thus possible to reduce the scattering of black toner, which makes noticeable stains, to improve color rendering and color reproduction in the transferred image. In addition, the reduced scattering of toner helps reduce toner consumption.
In this embodiment, the primary transfer rollers 6a to 6c are offset upstream +X with respect to the photosensitive drums la to 1c, and this makes it difficult to suppress electric discharge. On the other hand, as the width of the upstream +X offset is increased, the transferred image has an increased density when printed in halftone (halftone dots), that is, as collection of dots.
Yellow, magenta and cyan toners, which have higher brightness and transparency and lower visibility than black toner, make less noticeable stains than black toner when scattered. Thus, offsetting the primary transfer rollers 6a to 6c upstream +X with respect to the photosensitive drums 1a to 1c helps increase the image density of yellow, magenta, and cyan toners, thought causing the occurrence of character shagginess. In this way, it is possible to improve the image quality of the transferred image in primary transfer for colors except black.
Each primary transfer roller 6a to 6c has a different offset amount W1 to W3 relative to the photosensitive drum 1a to 1c. In this embodiment, the offset amount for toners with higher brightness and transparency and lower visibility is set to be larger. Specifically, the offset amount W1 for yellow toner is the largest, while the offset amount W3 for cyan toner is the smallest. Thus, for colors with low visibility and making less noticeable stains, the offset amount can be set large to increase image density. On the other hand, for colors with low visibility and making noticeable stains, the offset amount can be set to be small to reduce toner scattering. This reduces toner consumption due to scattering and improves color rendering and color reproduction in the transferred image for colors with low visibility and making noticeable stains. Thus, the optimal balance between the reproducibility of the transferred image and the image density can be adjusted based on the offset amount.
In addition, as the contact surface pressure between the primary transfer rollers 6a to 6d and the intermediate transfer belt 8 is increased, the occurrence of character shagginess can be suppressed, and the color rendering and color reproduction in the transferred image can be improved. Specifically, as the contact surface pressure is increased, the cohesive force between toner particles increases. It is thus possible to reduce toner scattering in a small electric discharge area that appears near the primary transfer nips Na to Nd. In other words, increasing the contact surface pressure provides the same effect as offsetting the primary transfer roller 6d downstream-X with respect to the photosensitive drum 1d.
In this embodiment, the contact surface pressure between the primary transfer roller 6d for black toner and the intermediate transfer belt 8 is higher than that between the primary transfer rollers 6a to 6c for yellow, magenta, cyan toner and the intermediate transfer belt 8. It is thus possible to reduces more the scattering of black toner and suppress more the occurrence of character shagginess. Thus, the color reproduction and color reproducibility of the transferred image can be improved more. In addition, reducing black toner scattering helps further reduce the amount of black tonner consumed.
On the other hand, increasing the contact surface pressure between the primary transfer rollers 6a to 6d and the intermediate transfer belt 8 results in higher image density in printing in halftone (halftone dots). In other words, reducing the contact surface pressure provides the same effect as offsetting the primary transfer rollers 6a to 6c upstream +X relative to the photosensitive drums 1a to 1c.
In this embodiment, the contact surface pressures between the primary transfer rollers 6a to 6c and the intermediate transfer belt 8d differ from each other. Specially, the contact surface pressure for a color with higher brightness and transparency and lower visibility is set higher. Specifically, the contact surface pressure for yellow toner is the lowest while the contact surface pressure for cyan toner is the highest. Thus, for colors with low visibility and making less noticeable stains, the surface pressure can be set low to increase the image density.
On the other hand, for colors with low visibility and making noticeable stains, the contact surface pressure can be set higher to further reduce toner scattering. In this way, for colors with low visibility and making noticeable stains, it is possible to reduce toner consumption due to scattering and improve the color rendering and color reproduction of the transferred image. It is thus possible to adjust the optimal balance between the reproducibility of the transferred image and the image density based on the contact surface pressure.
Next, the relationship between the amount of offset of the primary transfer roller and the image density is described. The relationship between the contact surface pressure and the image density in printing in halftone (halftone dots) is also described. As a test machine, an intermediate transfer type image forming apparatus 100 (manufactured by Kyocera Document Solutions) as shown in
The intermediate transfer belt 8 was made of polyimide resin, and was stretched from opposite sides with springs as a stretching tension for the intermediate transfer belt 8.
The primary transfer roller 6d was a sponge roller made of EPDM, and springs were provided on opposite sides of it in the axial direction such that the load on the primary transfer roller 6d was variable. The primary transfer current flowing through the primary transfer roller 6d was −5 to −50 [μA]. The development biases were AC 500 to 1400 [V] and Vdc 80 to 250 [V].
The photosensitive drum 1d used was an amorphous silicon photosensitive drum that had an amorphous silicon layer as the photosensitive layer 19b and that had an OPC photosensitive drum (manufactured by Kyocera Document Solutions) with a positively charged single layer OPC photosensitive layer as the photosensitive layer 19b. The toner used was positively charged toner.
The relationship of the amount of offset of the primary transfer roller 6d with the image density was examined. The test proceeded as follows. The offset amount W4 of the primary transfer roller 6d was varied in seven steps of −2 [mm], −1 [mm], 0 [mm], +1 [mm], +2 [mm], +3 [mm], +4 [mm], and +5 [mm]. [The offset amount The black image density was measured in printing in halftone (halftone dots).
The results are shown in the graph in
The relationship with the contact surface pressure between the photosensitive drum 1d and the intermediate transfer belt 8 with the image density was examined. The test proceeded as follows. While the contact surface pressure between the photosensitive drum 1d and the intermediate transfer belt 8 was varied in three steps of 1 [N], 5 [N], and 8 [N], the black image density in printing in halftone (halftone dots) was measured. The results are shown in the graph in
From the above relationships, it has been confirmed that the image density in printing in halftone (halftone dot) increases as the amount of the upstream +X offset is increased. It has also been confirmed that as the contact surface pressure is increased, the image density in printing in halftone (halftone dots) decreases. It has thus been confirmed that the optimal balance between the reproducibility of the transferred image and the image density can be adjusted based on the offset amount and the contact surface pressure.
The embodiments described above are not meant to limit the scope of the present disclosure, which thus allows for any modifications without departure from the scope of the present disclosure. For example, the present disclosure can be applied not only to tandem-type color printers as shown in
In this embodiment, the rotation shafts of the primary transfer rollers 6a to 6c that are located upstream +X of the primary transfer roller 6d are offset upstream +X from directly above the rotation shafts of the corresponding photosensitive drums 1a to 1c. It is however sufficient if the rotation shaft of at least one of the primary transfer rollers 6a to 6c is offset upstream +X from directly above the rotation shaft of the corresponding photosensitive drum 1a-1c.
In this embodiment, the image forming sections Pa to Pd are arranged in the order of yellow, magenta, cyan, and black from up to downstream −X. However, the order of yellow, magenta, and cyan is not meant as a limitation as long as black is placed most downstream.
The present disclosure finds application in image forming apparatuses using an intermediate transfer method that transfer a toner image formed on an image carrying member such as a photosensitive drum to an intermediate transfer belt. Based on the present disclosure, it is possible to provide an image forming apparatus capable of forming high quality images over a long period of time by preventing transfer defects due to electrical discharge and suppressing the degradation of secondary transferability even for sheets with a rough surface.
Number | Date | Country | Kind |
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2023-159402 | Sep 2023 | JP | national |