The present invention relates to an image forming apparatus that forms an image on a recording material.
Conventionally, an image forming apparatus including a unit such as a process cartridge attachable to and detachable from an apparatus body of the image forming apparatus is known. Japanese Patent Laid-Open No. 2020-170045 discloses a configuration in which a coupling portion on the apparatus body side and a gear portion that receives a driving force from a drive source inside the apparatus body are formed as separate members, and at the time of replacement of a cartridge, only the coupling portion moves to disengage from a coupling on the cartridge side.
However, in a configuration in which a coupling is movable with respect to a gear portion (rotary member), the coupling and the gear portion are sometimes configured such that a gap occurs in the rotation direction.
The present invention provides an image forming apparatus capable of more stable drive transmission.
According to one aspect of the invention, an image forming apparatus includes an apparatus body including a drive source configured to supply a driving force, a rotary member configured to be rotated in a first rotation direction about a rotation axis by the driving force, and a first coupling rotatable about the rotation axis and movable in an axial direction of the rotation axis with respect to the rotary member, and a unit attachable to and detachable from the apparatus body, the unit including a second coupling configured to receive the driving force by engaging with the first coupling, wherein the rotary member includes an abutting portion, wherein the first coupling includes an abutted portion configured to be abutted with the abutting portion, and is configured to rotate in the first rotation direction together with the rotary member in a case where the abutting portion presses the abutted portion, and wherein the apparatus body further includes a first urging member configured to urge the first coupling in a second rotation direction opposite to the first rotation direction.
Further features of the present invention will become apparent from the following description of exemplary embodiments with reference to the attached drawings.
Embodiments of the present disclosure will be described below with reference to drawings.
An image forming apparatus 100 according to a first embodiment will be described.
The image forming apparatus 100 includes a feeding portion 1 that feeds a recording material P, an image forming portion 70 serving as an image forming mechanism that forms a toner image on the recording material P fed by the feeding portion 1, and an apparatus body 40 accommodating the feeding portion 1 and the image forming portion 70. The apparatus body 40 is a casing including a frame body and an exterior cover of the image forming apparatus 100.
The feeding portion 1 picks up recording materials P stacked on a support stage in a feeding tray one by one starting from the uppermost one by a feeding roller 3, and the picked-up recording material P is conveyed to a registration roller pair 7 by a conveyance roller pair 5. The registration roller pair 7 corrects the skew of the recording material P, and then conveys the recording material P to a transfer portion of the image forming portion 70.
The image forming portion 70 includes a process cartridge 8, a laser scanner unit 13 serving as an exposing portion, a transfer roller 2 serving as a transfer portion, and a fixing unit 14 serving as a fixing portion. The process cartridge 8 includes a photosensitive drum 9 serving as an image bearing member, a charging roller 10 and a developing roller 11 serving as process portions that act on the photosensitive drum 9, and the like. The photosensitive drum 9 is an electrophotographic photosensitive drum having a cylindrical shape (drum shape).
The process cartridge 8 is an example of a unit attachable to and detachable from the apparatus body 40 of the image forming apparatus 100. In addition, the image forming apparatus 100 includes a front door 18 serving as an opening/closing member openable and closable with respect to the apparatus body 40, and the process cartridge 8 can be attached and detached by opening the front door 18. The attachment/detachment direction of the process cartridge 8 with respect to the apparatus body 40 is a direction intersecting (preferable at a right angle) with the axial direction of the rotation axis of the photosensitive drum 9.
The laser scanner unit 13 is disposed above the process cartridge 8 attached to the apparatus body 40. To be noted, as an exposing portion, for example, a light-emitting diode: LED exposing unit may be used. The fixing unit 14 has a configuration of a thermal fixation system including a fixing roller and a pressurizing roller that nip and convey the recording material P, and a heating portion such as a ceramic heater or a halogen lamp that heats the fixing roller.
Next, an image forming operation of the image forming apparatus 100 will be described. The image forming apparatus 100 executes the image forming operation on the basis of image information received from an external device. When the image forming operation is started, the photosensitive drum 9 is driven in a clockwise direction of
The recording material P onto which the toner image has been transferred is conveyed to the fixing unit 14. The fixing unit 14 heats and pressurizes the toner image on the recording material P, and thus the toner image is fixed to the recording material P. Then, the recording material P is discharged to the outside of the apparatus body 40 by a conveyance roller pair 15 and a discharge roller pair 16, and is supported on a discharge tray 17 provided in an upper portion of the apparatus body 40. In the image forming operation described above, when the rotational speed of the photosensitive drum 9 changes, the irradiation position of the laser light L can be displaced, and the image quality can deteriorate. Specifically, unevenness of image magnification and image density or the like can occur in the sub-scanning direction. Therefore, for the image forming apparatus 100 to output an image of a high image quality, it is desired that the photosensitive drum 9 rotates while maintaining a predetermined rotational speed (i.e., process speed).
As illustrated in
The motor 21 consumes electric power to generate a driving force (rotational force). The pinion gear 22 is attached to an output shaft of the motor 21. The stepped gear 23 engages with the pinion gear 22 and the idler gear 25, and the stepped gear 24 engages with the idler gear 25 and the drive gear 28. The rotation of the output shaft of the motor 21 is transmitted to the drive gear 28 via the pinion gear 22, the stepped gear 23, the idler gear 25, and the stepped gear 24. In addition, the angular velocity of the rotation of the output shaft of the motor 21 is reduced to a preset rotational speed (process speed) of the photosensitive drum 9 by the stepped gears 23 and 24.
The motor 21 is a drive source that supplies a driving force for driving the process cartridge 8. In particular, in the present embodiment, the motor 21 supplies a driving force for rotationally driving the photosensitive drum 9. The drive gear 28 is a rotary member (driving member) that is driven by the driving force from the motor 21 to rotate about the rotation axis A1. A gear train constituted by the pinion gear 22, the stepped gears 23 and 24, and the idler gear 25 is an example of a drive transmission portion that transmits a driving force from a drive source to a rotary member.
In the description below, a direction along the rotation axis A1 of the drive gear 28 will be referred to as an “axial direction X”. In addition, if necessary, a direction indicated by an arrow in the drawings along the rotation axis A1 will be referred to as a +X direction, and a direction opposite to the arrow will be referred to as a −X direction.
The rotation axis A1 of the drive gear 28 of the present embodiment substantially coincides with the rotation axis of the photosensitive drum 9. In other words, the drive gear 28 is disposed to be coaxial with the photosensitive drum 9. Therefore, the axial direction X can be referred to as an axial direction of the photosensitive drum 9 serving as an image bearing member.
The body-side coupling 27 is movable in the axial direction X of the rotation axis A1 with respect to the drive gear 28 as will be described later, and rotates about the rotation axis A1 together with the drive gear 28. That is, the body-side coupling 27 is an example of a first coupling that rotates about a rotation axis of a rotary member and is movable in the axial direction of the rotation axis with respect to the rotary member.
The process cartridge 8 is provided with a cartridge-side coupling 26 that detachably engages with the body-side coupling 27 and receives the driving force of the motor 21 from the body-side coupling 27. The cartridge-side coupling 26 is provided at an end portion of the photosensitive drum 9 in the axial direction X, and integrally rotates with the photosensitive drum 9 about the rotation axis A1. As a result of the engagement between the body-side coupling 27 and the cartridge-side coupling 26, the driving force of the motor 21 is input to the process cartridge 8, and the photosensitive drum 9 is rotationally driven at a predetermined rotational speed.
The cartridge-side coupling 26 is an example of a second coupling that engages with a first coupling of an apparatus body to receive a driving force. The process cartridge 8 is an example of a unit including the second coupling and attachable to and detachable from the apparatus body. To be noted, although the photosensitive drum 9 will be described as a main driving target in the present embodiment, a driving target (for example, the developing roller 11) other than the photosensitive drum 9 of the process cartridge 8 can be also driven by using the driving force of the motor 21.
A coupling portion CP serving as a connecting portion that couples the apparatus body 40 and the process cartridge 8 such that drive can be transmitted will be further described with reference to
The coupling portion CP includes the drive gear 28, the body-side coupling 27, a thrust spring 29, a torsion coil spring (helical torsion spring) 30, a support shaft 36 illustrated in
The drive gear 28 includes a gear portion 28g that engages with the stepped gear 24, and drive transmission surfaces 28a for transmitting the driving force to the body-side coupling 27. The drive transmission surfaces 28a are formed on the inner peripheral side of the gear portion 28g in the rotation radius direction of the drive gear 28. The drive gear 28 is rotationally driven in a predetermined first rotation direction about the rotation axis A1 by the driving force transmitted thereto from the motor 21 via the stepped gear 24 and the like. The first rotation direction will be hereinafter referred to as a driving direction R1.
The body-side coupling 27 includes force receiving surfaces 27e that receive the driving force from the drive transmission surfaces 28a, and an engaging portion 27b that engages with the cartridge-side coupling 26. The body-side coupling 27 rotates about the rotation axis A1. That is, the body-side coupling 27 is provided to be coaxial with the drive gear 28.
The drive transmission surfaces 28a of the drive gear 28 are each an abutting portion that abuts the body-side coupling 27. The force receiving surfaces 27e of the body-side coupling 27 are each an abutted portion that one of the drive transmission surfaces 28a of the drive gear 28 abuts. In the case where the drive gear 28 rotates in the driving direction R1, the force receiving surfaces 27e are pressed by the drive transmission surfaces 28a, and thus the body-side coupling 27 rotates in the driving direction R1 together with the drive gear 28.
The drive transmission surfaces 28a and the force receiving surfaces 27e can be disposed at a plurality of positions around the rotation axis A1. In the present embodiment, the drive transmission surfaces 28a are provided at three positions around the rotation axis A1 at equal intervals in the rotation direction, and the force receiving surfaces 27e are provided at three positions around the rotation axis A1 at equal intervals in the rotation direction.
In addition, the shape of the body-side coupling 27 includes a cylindrical portion 272 having a cylindrical shape and extending in the axial direction X and a flange portion 271 extending outward in the rotation radius direction of the body-side coupling 27 from one end portion of the cylindrical portion 272. The force receiving surfaces 27e are provided on the flange portion 271, and the engaging portion 27b is provided at a distal end portion of the cylindrical portion 272 opposite to the flange portion 271.
The support shaft 36 illustrated in
To be noted, the hole portion 28e of the drive gear 28 is a cylindrical portion provided more on the inner peripheral side than the gear portion 28g and the drive transmission surfaces 28a in the rotation radius direction of the drive gear 28. The hole portion 27f of the body-side coupling 27 is a hole shape provided on the inner peripheral side of the cylindrical portion 272 in the rotation radius direction of the body-side coupling 27.
The cartridge-side coupling 26 includes an engaged portion 26b that is to be engaged with the engaging portion 27b of the body-side coupling 27. The engaging portion 27b has such a shape that the engaging portion 27b can transmit the rotation about the rotation axis A1 to the cartridge-side coupling 26 by engaging with the engaged portion 26b. The engaging portion 27b of the present embodiment has a recess shape that is a polygonal shape (star shape) as viewed in the axial direction X and recessed to one side (+X side) in the axial direction X, and the engaged portion 26b has a projecting shape corresponding to the recess portion. To be noted, the shapes of the engaging portion 27b and the engaged portion 26b are not limited to these.
The body-side coupling 27 is movable between an engaging position illustrated in
To be noted, the body-side coupling 27 is configured to move in the axial direction X with respect to the drive gear 28 while maintaining the engagement with the drive gear 28. In other words, even in the case where the body-side coupling 27 is located at any position between the engaging position and the disengaging position, at least part of the force receiving surfaces 27e are in contact with the drive transmission surfaces 28a. Therefore, even in the case where the body-side coupling 27 has moved from the engaging position to the disengaging position and disengaged from the cartridge-side coupling 26, the body-side coupling 27 is not separated from the drive gear 28, and thus a state in which the body-side coupling 27 integrally rotates with the drive gear 28 is maintained.
The thrust spring 29 is an example of an urging member serving as a second urging member that urges the body-side coupling 27 in the axial direction X. As illustrated in
To be noted, the drive gear 28 is configured not to move in the axial direction X even in the case of receiving an urging force in the +X direction from the thrust spring 29. For example, a gear box cover fixed to the side plate 41 illustrated in
The engaging portion 27b and the engaged portion 26b are pressed against each other in the axial direction X by the urging force of the thrust spring 29, and thus the relative positions of the body-side coupling 27 and the cartridge-side coupling 26 in the rotation direction are determined, that is, the gap is reduced. Here, the relative positions of the body-side coupling 27 and the cartridge-side coupling 26 in the rotation direction being determined, that is, the gap being reduced indicates that not only relative rotation between the two is restricted such that the drive can be transmitted, but also minute relative rotation resulting from the play between the engaging portion 27b and the engaged portion 26b is substantially prevented or suppressed.
Specifically, as illustrated in
According to this configuration, in the case where the engaging portion 27b is pressed against the engaged portion 26b in a state in which the ridge lines are displaced from each other, the inclined surfaces of the body-side coupling 27 and the inclined surfaces of the cartridge-side coupling 26 abut each other on one side of the ridge lines. Therefore, a rotational force that causes the respective ridge lines to match as viewed in the axial direction X is generated between the body-side coupling 27 and the cartridge-side coupling 26. In this manner, in the case where the engaging portion 27b and the engaged portion 26b are pressed against each other in the axial direction X by the urging force of the thrust spring 29, the relative positions of the body-side coupling 27 and the cartridge-side coupling 26 in the rotational direction are determined such that the respective ridge lines match each other as viewed in the axial direction X.
To be noted, the recess portion and projecting portion of the engaging portion 27b and the engaged portion 26b are interchangeable. In addition, the shapes of the engaging portion 27b and the engaged portion 26b described above are merely examples, and for example, a configuration in which the engaging portion 27b is formed in a cylindrical shape having a spline shape on the inner peripheral portion thereof and the engaged portion 26b is formed in a columnar shape having a spline shape on the outer peripheral portion thereof may be employed. In this case, by forming the spline shapes having teeth formed in tapered shapes such that both side surfaces of each tooth of the spline shapes comes into contact with a tooth of the other when the engagement between the engaging portion 27b and the engaged portion 26b is deep, the relative positions of the couplings in the rotation direction can be determined by the urging force of the thrust spring 29.
The torsion coil spring 30 is an example of an urging member (a first urging member) that urges the body-side coupling 27 in the rotation direction about the rotation axis A1. The torsion coil spring 30 includes a helical coil portion and arm portions 30a and 30b respectively protruding from two ends of the coil portion. One arm portion 30a is attached to a spring reception portion 28b provided on the drive gear 28 illustrated in
An urging direction R2 of the body-side coupling 27 by the torsion coil spring 30 serving as a second rotation direction is a rotation direction opposite to the first direction in which the drive gear 28 is driven by the driving force from the motor 21, that is, the driving direction R1 illustrated in
In the case of attaching or detaching the process cartridge 8 to or from the apparatus body 40, it is desirable that the body-side coupling 27 is separate from the cartridge-side coupling 26. Therefore, in the present embodiment, as illustrated in
As illustrated in
As illustrated in
The link 31 is a member having one end coupled to the front door 18 and another end coupled to the rotary cam 32. The link 31 slides in a direction intersecting with the axial direction X, which is an approximate vertical direction in the present embodiment, in an interconnected manner with the opening and closing of the front door 18.
The rotary cam 32 is pivotably (rotatably) supported by the side plate 41 of the apparatus body 40 illustrated in
The body-side coupling 27 has a pressed portion 27c illustrated in
The guide member 33 illustrated in
As illustrated in
As illustrated in
In contrast, in the case of closing the front door 18, the body-side coupling 27 moves in the −X direction in a process reversed from the process described above. That is, when the front door 18 is moved from the open position to the closed position, the rotary cam 32 rotates in the clockwise direction in
In this manner, the interconnecting mechanism 34 disengages the body-side coupling 27 from the cartridge-side coupling 26 in an interconnected manner with the opening of the front door 18. As a result of this, occurrence of interference between the cartridge-side coupling 26 and the body-side coupling 27 can be avoided when attaching or detaching the process cartridge 8 in a state in which the front door 18 is open. In addition, since the body-side coupling 27 engages with the cartridge-side coupling 26 in an interconnected manner with the operation of closing the front door 18 after the process cartridge 8 is attached, a state in which the photosensitive drum 9 of the process cartridge 8 can be driven to execute the image forming operation can be obtained.
To be noted, as illustrated in
Here, in the present embodiment, since the body-side coupling 27 is provided as a member separate from the drive gear 28, movement of the drive gear 28 in the axial direction X can be suppressed even in the case where the body-side coupling 27 moves in the axial direction X. As a result of this, as compared with a configuration in which the body-side coupling 27 and the drive gear 28 integrally move in the axial direction X, since a space where the drive gear 28 moves does not need to be secured, the size of the space for the coupling portion CP can be reduced, which contributes to miniaturization of the image forming apparatus.
As a specific example of reduction of required space, in the present embodiment, the large-diameter gear portion 24a of the stepped gear 24 can be provided between the drive gear 28 and the side plate 41 as illustrated in
In contrast, according to the present embodiment, since the drive gear 28 is configured not to move in the axial direction X the large-diameter gear portion 24a can be provided while reducing the interval between the drive gear 28 and the side plate 41. That is, according to the present embodiment, the space required for providing the coupling portion CP can be reduced in size, and thus the image forming apparatus can be miniaturized.
Next, functions of the thrust spring 29 and the torsion coil spring 30 in drive transmission from the apparatus body 40 to the process cartridge 8 will be described.
As described above, the body-side coupling 27 of the present embodiment is a member separate from the drive gear 28 that rotates by the driving force from the drive source, and is relatively movable in the axial direction X with respect to the drive gear 28. In this configuration, it is preferable that there is a gap (play, clearance) in the rotation direction between the body-side coupling 27 and the drive gear 28. On the other hand, the gap in the rotation direction can cause minute relative rotation between the drive gear 28 and the body-side coupling 27. In a state in which the body-side coupling 27 is driven by the drive gear 28, the body-side coupling 27 cannot relatively move in a direction opposite to the driving direction R1 with respect to the drive gear 28, but can relatively move in the driving direction R1 by an amount corresponding to the gap.
For example, there is a case where the force that the photosensitive drum 9 receives changes, and apparently a torque in the driving direction R1 acts on the photosensitive drum 9. In this case, in the present embodiment, since relative movement of the body-side coupling 27 in the rotation direction with respect to the cartridge-side coupling 26 is restricted, the photosensitive drum 9, the cartridge-side coupling 26, and the body-side coupling 27 rotate integrally. In a state in which the body-side coupling 27 can relatively move in the driving direction R1 with respect to the drive gear 28, in the case where the force that the photosensitive drum 9 receives changes, there is a possibility that the rotational speed of the photosensitive drum 9, the cartridge-side coupling 26, and the body-side coupling 27 increases. That is, as a result of the body-side coupling 27 relatively rotating with respect to the drive gear 28, there is a possibility that the rotational speed of the photosensitive drum 9 changes even in the case where the drive gear 28 rotates at a constant angular velocity.
Here, in the present embodiment, the torsion coil spring 30 is disposed between the drive gear 28 and the body-side coupling 27, and the body-side coupling 27 is urged in an urging direction R2 illustrated in
Therefore, for example, even in the case where the body-side coupling 27 receives a torque in a direction in which the force receiving surfaces 27e move away from the drive transmission surfaces 28a with respect to the drive gear 28, that is, the driving direction R1, a state in which the force receiving surfaces 27e are in contact with the drive transmission surfaces 28a is maintained. Therefore, the body-side coupling 27 can integrally rotate with the drive gear 28 while the force receiving surfaces 27e are in contact with the drive transmission surfaces 28a. Therefore, increase in the rotational speed of the photosensitive drum 9, the cartridge-side coupling 26, and the body-side coupling 27 can be suppressed.
That is, the present embodiment includes a first urging member (torsion coil spring 30) that urges a first coupling (body-side coupling 27) in a second rotation direction (urging direction R2) opposite to a first rotation direction (driving direction R1). Since the contact between an abutted portion (force receiving surface 27e) of the first coupling and an abutting portion (drive transmission surface 28a) of a rotary member (drive gear 28) is maintained by the urging force of the first urging member, the relative positions of the rotary member and the first coupling in the rotational direction are determined. In other words, the gap between the rotary member and the first coupling in the rotational direction is reduced. Therefore, the stability of the angular velocity of the first coupling is improved, the rotation of the rotary member can be more precisely transmitted to the second coupling on the unit side, and thus more stable drive transmission can be performed between the apparatus body and the unit.
Particularly, in the present embodiment, variation in the rotational speed of the image bearing member (photosensitive drum 9) that is a driving target on the unit side can be reduced. As described above, the variation in the rotational speed of the photosensitive drum 9 can lead to deterioration of the image quality in the image forming apparatus. Therefore, according to the present embodiment, the image quality can be improved by reducing the variation in the rotational speed of the photosensitive drum 9.
The variation in the rotational speed of the photosensitive drum 9 is likely to occur in the case where the rotational torque of the photosensitive drum 9, that is, torque required for rotating the photosensitive drum 9 is small. In the present embodiment, toner on the surface of the photosensitive drum 9 is collected by the developing roller 11, and is reused for image formation on the recording material P. In the configuration in which the toner on the surface of the photosensitive drum 9 is collected by the developing roller 11, the rotational torque of the photosensitive drum 9 is smaller than in a configuration in which a cleaning blade abuts the surface of the photosensitive drum 9. However, variation in the rotational speed of the photosensitive drum 9 can be reduced by urging the body-side coupling 27 in the urging direction R2.
In addition, in the present embodiment, by providing the thrust spring 29 serving as a second urging member, the body-side coupling 27 is urged in the axial direction X and pressed against the cartridge-side coupling 26. As a result of this, the engagement between the body-side coupling 27 and the cartridge-side coupling 26 is maintained, and more stable drive transmission can be performed between the apparatus body and the unit.
Particularly, the engaging portion 27b of the body-side coupling 27 and the engaged portion 26b of the cartridge-side coupling 26 are configured such that the gap between the body-side coupling 27 and the cartridge-side coupling 26 in the rotation direction is reduced by pressing the engaging portion 27b and the engaged portion 26b against each other in the axial direction X. As a result of this, further stable drive transmission can be performed between the apparatus body and the unit.
An image forming apparatus according to a second embodiment will be described. In the description below, it is assumed that elements denoted by the same reference signs as in the first embodiment have substantially the same configurations and functions as those described in the first embodiment, and parts different from the first embodiment will be mainly described.
Also in the present embodiment, the body-side coupling 27 serving as a first coupling is urged in an urging direction serving as a second rotation direction opposite to a driving direction of the drive pulley 51 serving as a first rotation direction. As a first urging member, a torsion coil spring having one arm portion attached to a spring reception portion provided on the drive pulley 51 and another arm portion attached to a spring reception portion provided on the body-side coupling 27 can be used. In addition, the body-side coupling 27 is urged toward the cartridge-side coupling 26 in the axial direction X by the thrust spring 29 serving as a second urging member.
According to the present embodiment, more stable drive transmission can be performed between the apparatus body and the unit similarly to the first embodiment.
In addition, in the present embodiment, since the motor 21 and the drive pulley 51 are coupled via the belt 52, gap resulting from backlash between gears can be reduced as compared with a configuration in which the motor 21 and the drive gear 28 are coupled via a gear train. By reducing the gap in a drive transmission path from the motor 21 to the photosensitive drum 9 to an extremely low level, the effective moment of inertia of the photosensitive drum 9 is increased, the rotational speed of the photosensitive drum 9 can be more stable, and the image quality can be further improved.
To be noted, the gear train of the first embodiment and the belt mechanism of the second embodiment are each an example of a transmission mechanism that transmits a driving force from a drive source to a rotary member, and a different transmission mechanism may be used.
An image forming apparatus according to a third embodiment will be described. In the description below, it is assumed that elements denoted by the same reference signs as in the first embodiment have substantially the same configurations and functions as those described in the first embodiment, and parts different from the first embodiment will be mainly described.
The present embodiment is different from the first embodiment in the positional relationship between the drive source and the rotary member. As illustrated in
The drive gear 28 as the rotary member is fixed to the output shaft 21a, and integrally rotates with the output shaft 21a. To be noted, the output shaft 21a is inserted in the hole portion 28e of the drive gear 28 and the hole portion 27f of the body-side coupling 27, and also serves as a shaft member that supports the drive gear 28 and the body-side coupling 27. In addition, the driving force of the motor 21 can be transmitted to a driving target other than the photosensitive drum 9 via the gear portion 28g of the drive gear 28.
Also in the present embodiment, the body-side coupling 27 serving as a first coupling is urged in a predetermined second rotation direction, which is the same as the urging direction R2 of
According to the present embodiment, similarly to the first embodiment, more stable drive transmission can be performed between the apparatus body and the unit.
In addition, in the present embodiment, since the output shaft 21a of the motor 21 and the drive gear 28 are directly connected (fixed), variation in the angular velocity of the drive gear 28 resulting from the gap in the transmission mechanism can be reduced as compared with a configuration in which the motor 21 and the drive gear 28 are coupled via a transmission mechanism such as a gear train. Therefore, the effective moment of inertia of the photosensitive drum 9 increases, thus the rotational speed of the photosensitive drum 9 is further stabilized, and the image quality can be further improved.
An image forming apparatus according to a fourth embodiment will be described. In the description below, it is assumed that elements denoted by the same reference signs as in the first embodiment have substantially the same configurations and functions as those described in the first embodiment, and parts different from the first embodiment will be mainly described.
The present embodiment is different from the first embodiment in that a magnet is used as the second urging member.
As illustrated in
According to the present embodiment, similarly to the first embodiment, more stable drive transmission can be performed between the apparatus body and the unit.
To be noted, although a magnet is disposed in the cartridge-side coupling 26 and a magnetic body is disposed in the body-side coupling 27 in the example illustrated in
An image forming apparatus according to a fifth embodiment will be described. In the description below, it is assumed that elements denoted by the same reference signs as in the first embodiment have substantially the same configurations and functions as those described in the first embodiment, and parts different from the first embodiment will be mainly described.
The present embodiment is different from the first embodiment in that a compression spring is used as the first urging member.
The compression spring 81 is provided in a compressed state between a spring reception portion 28c provided on the drive gear 28 and a spring reception portion 27g provided on the body-side coupling 27. The spring reception portion 28c of the drive gear 28 and the spring reception portion 27g of the body-side coupling 27 are surfaces facing each other in the rotation direction (driving direction R1) about the rotation axis A1.
To be noted, the drive gear 28 includes a first projection portion (projection portion projecting on the inner peripheral side of the gear portion 28g) having drive transmission surfaces 28a on the downstream side in the driving direction R1. The spring reception portion 28c of the drive gear 28 is a surface of the first projection portion on the upstream side in the driving direction R1. In addition, the body-side coupling 27 has a second projection portion having force receiving surfaces 27e on the upstream side in the driving direction R1. The spring reception portion 27g of the body-side coupling 27 is a surface of the second projection portion on the downstream side in the driving direction R1.
The compression spring 81 is disposed along an arc of a virtual circle centered on the rotation axis A1. The body-side coupling 27 is urged in the urging direction R2 opposite to the driving direction R1 with respect to the drive gear 28 by the urging force (restoration force) of the compression spring 81. That is, also in the present embodiment, the first coupling (body-side coupling 27) is urged in the second rotation direction (urging direction R2) by the compression spring 81 serving as a first urging member. As a result of this, the contact between the drive transmission surfaces 28a of the drive gear 28 and the force receiving surfaces 27e of the body-side coupling 27 is maintained, and an advantage similar to the first embodiment can be obtained.
According to the present embodiment, more stable drive transmission can be performed between the apparatus body and the unit similarly to the first embodiment.
Although an example in which the compression spring 81 is disposed at one position around the rotation axis A1 is illustrated in
In addition, although a configuration in which the body-side coupling 27 is urged in the second rotation direction (urging direction R2) by the compression spring 81 has been described as an example in the present embodiment, a configuration in which the body-side coupling 27 is urged in the second rotation direction (urging direction R2) by a tension spring can be also employed.
An image forming apparatus according to a sixth embodiment will be described. In the description below, it is assumed that elements denoted by the same reference signs as in the first embodiment have substantially the same configurations and functions as those described in the first embodiment, and parts different from the first embodiment will be mainly described.
The present embodiment is different from the first embodiment in that a magnet is used as the first urging member.
As illustrated in
According to the present embodiment, more stable drive transmission can be performed between the apparatus body and the unit similarly to the first embodiment.
To be noted, although an example in which the magnet 91 is disposed at one position around the rotation axis A1 is illustrated in
In addition, although a magnet is disposed in the drive gear 28 and a magnetic body is disposed in the body-side coupling 27 in the example illustrated in
An image forming apparatus according to a seventh embodiment will be described. In the description below, it is assumed that elements denoted by the same reference signs as in the first embodiment have substantially the same configurations and functions as those described in the first embodiment, and parts different from the first embodiment will be mainly described.
The present embodiment is different from the first embodiment in that the first urging member that urges the body-side coupling 27 in the rotation direction and the second urging member that urges the body-side coupling 27 in the axial direction are provided integrally as a single spring member.
In addition, the spring member 101 is disposed in such an orientation that the axial direction of the coil portion 101c is approximately parallel to the axial direction X. The coil portion 101c is provided in a compressed state between the drive gear 28 and the body-side coupling 27 in a state in which one end surface thereof in the axial direction X abuts the drive gear 28 and the other end surface thereof in the axial direction X abuts the body-side coupling 27.
The body-side coupling 27 is urged, by a force Fb of the arm portion 101b pressing the spring reception portion 27a, in the second rotation direction (urging direction R2) opposite to the first rotation direction (driving direction R1 of
In addition, the body-side coupling 27 is urged toward the cartridge-side coupling 26 in the axial direction X (−X direction) by a force Fa of an end surface of the coil portion 101c pressing the body-side coupling 27. That is, the spring member 101 functions as a second urging member that urges the first coupling toward the second coupling in the axial direction.
According to the present embodiment, similarly to the first embodiment, more stable drive transmission can be performed between the apparatus body and the unit.
In addition, in the present embodiment, since the first urging member and the second urging member are realized by a single spring member, the number of parts of the image forming apparatus can be reduced.
In the embodiments described above, a configuration in which the body-side coupling 27 (first coupling) is movable in the axial direction X with respect to the drive gear 28 (rotary member) is employed. As a result of this, by pressing the body-side coupling 27 against the cartridge-side coupling 26 by the second urging member, the gap between the couplings can be reduced. In addition, the interconnecting mechanism 34 can move the body-side coupling 27 between the engaging position and the disengaging position in an interconnected manner with the opening and closing of the front door 18.
However, the present technique is applicable in a case where the rotary member and the first coupling are formed as separate members. Therefore, a configuration in which the first coupling is moved in the axial direction for the purpose of realizing an operation different from the reduction of gap between the couplings or engagement and disengagement of the first coupling interconnected with the opening and closing of the front door 18 may be employed.
As an example, a configuration in which the first coupling can be moved between the engaging position and the disengaging position by an actuator such as a solenoid and the first coupling is positioned at the disengaging position in a period in which the driving target on the unit side does not need to be driven may be employed. In this case, advantages such as reduction of load on the drive source or improvement in the energy-saving property of the image forming apparatus can be obtained.
In the embodiments described above, a configuration in which the photosensitive drum 9 serving as a driving target on the unit side rotates about the rotation axis A1 shared with the rotary member on the apparatus side (drive gear 28) and the first coupling (body-side coupling 27) has been described as an example. However, for example, the driving target on the unit side may be a member that rotates about a rotation axis different from the rotation axis A1. In this case, a transmission mechanism such as a gear train that transmits a driving force from the second coupling to the driving target is disposed in the unit.
In the embodiments described above, a configuration in which the photosensitive drum 9 is rotationally driven by a driving force that the cartridge-side coupling 26 receives the body-side coupling 27 has been described. However, the driving target to which the present technique can be applied is not limited to the photosensitive drum 9.
For example, the developing roller 11 illustrated in
In addition, although the process cartridge 8 is described as an example of a unit attachable to and detachable from the apparatus body of the image forming apparatus in the embodiments described above, the unit to which the present technique is applicable is not limited to this. For example, in an image forming apparatus of an intermediate transfer system, a unit including an intermediate transfer member may be configured to be attachable to and detachable from the apparatus body. The intermediate transfer member is a member that bears an image transferred from an image bearing member through primary transfer and conveys the image to transfer the image onto a recording material through secondary transfer, and for example, an endless belt (intermediate transfer belt) stretched over a plurality of rollers including a driving roller is used as the intermediate transfer member. In this case, the driving roller (driving target) of the intermediate transfer belt may be rotationally driven by a driving force that a coupling having the same configuration as the cartridge-side coupling 26 receives from the body-side coupling 27.
Further, the driving target is not limited to those described above, and for example, the driving target may be a conveyance roller provided in a conveyance unit for conveying a recording material.
In addition, a monochromatic laser beam printer of an intermediate transfer system illustrated in
According to the present disclosure, an image forming apparatus capable of more stable drive transmission can be provided.
While the present invention has been described with reference to exemplary embodiments, it is to be understood that the invention is not limited to the disclosed exemplary embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all such modifications and equivalent structures and functions.
This application claims the benefit of Japanese Patent Application No. 2022-152609, filed on Sep. 26, 2022, which is hereby incorporated by reference herein in its entirety.
Number | Date | Country | Kind |
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2022-152609 | Sep 2022 | JP | national |