Patent Application
20110158689
This application claims priority from Japanese Patent Application No. 2009-298327, filed on Dec. 28, 2009, the entire subject matter of which is incorporated herein by reference.
Aspects of the disclosure relate to an image forming apparatus.
A known image forming apparatus includes a belt unit attached to an apparatus body. For example, the apparatus body has a positioning hole and the belt unit has a positioning protrusion. The positioning protrusion of the belt unit is inserted into the positioning hole of the apparatus body, so that the belt unit is positioned with respect to the apparatus body.
To facilitate the operation for attaching the belt unit to the apparatus body, a diameter of the positioning hole can be greater than that of the positioning protrusion.
However, if the diameter of the positioning hole is greater than that of the positioning protrusion, when the positioning protrusion is only inserted into the positioning hole, a certain amount of play between the positioning hole and the positioning protrusion occurs due to a difference in diameter size, and the belt unit may not be accurately positioned relative to the main body.
When the positioning protrusion is inserted into the positioning hole, an outer surface of the positioning protrusion can be brought into contact with an inner wall surface defining the positioning hole, such that the play between the belt unit and the main body can be eliminated.
Aspects of the disclosure may provide an image forming apparatus in which a belt unit can be accurately positioned relative to a main body of the image forming apparatus.
Illustrative aspects will be described in detail with reference to the following figures in which like elements are labeled with like numbers and in which:
An illustrative embodiment of the disclosure will be described in detail with reference to the accompanying drawings. An image forming apparatus according to illustrative aspects of the disclosure is employed in a tandem-type image forming apparatus.
A first embodiment of the disclosure will be described.
The general structure of an illustrative image forming apparatus 1 will be described with reference to
For ease of discussion, in the following description, the top or upper side, the bottom or lower side, the left or left side, the right or right side, the front or front side, and the rear or rear side of the image forming apparatus 1 will be identified as indicated by the arrows in
As shown in
The four process cartridges 5K, 5Y, 5M, 5C are arranged in line along a rotational direction of a transfer belt 15A or a sheet feeding direction in which a recording sheet is fed. In this illustrative embodiment, the process cartridges 5K, 5Y, 5M, and 5C respectively contain black developer, yellow developer, magenta developer, and cyan developer, and are arranged in this order from an upstream side in the sheet feeding direction.
Each of the process cartridges 5K, 5Y, 5M, 5C is detachably attached to an apparatus body 1A, and includes a photosensitive drum 5A that is configured to carry a developer image thereon. The apparatus body 1A means a frame (not shown), to which the image forming unit 5 is assembled, and the body casing 3.
The exposure devices 9K, 9Y, 9M, 9C are disposed at positions corresponding to the process cartridges 5K, 5Y, 5M, 5C. Each of the exposure devices 9K, 9Y, 9M, 9C is configured to expose the photosensitive drum 5A of a corresponding one of the process cartridges 5K, 5Y, 5M, 5C such that an electrostatic latent image is formed on a peripheral surface of the photosensitive drum 5A. In this illustrative embodiment, each of the exposure devices 9K, 9Y, 9M, 9C includes an LED array. The LED array includes plural light emitting diodes (LEDs) that are arranged in a direction parallel to an axial direction of its corresponding photosensitive drum 5A. Each of the exposure devices 9K, 9Y, 9M, 9C is configured to expose the photosensitive drum 13 by controlling flashing of LEDs.
The four transfer rollers 7K, 7Y, 7M, 7C are disposed at positions corresponding to the photosensitive drums 5A via the transfer belt 15A. The transfer rollers 7K, 7Y, 7M, 7C are configured to transfer the developer images carried on the photosensitive drums 5A onto a recording sheet fed by the transfer belt 15A. The fixing unit 11 is configured to fix developer images transferred onto the recording sheet by heat.
A sheet feed tray 13 is detachably disposed in a lower portion of the apparatus body 1A. The sheet supply tray 13 is configured to store a stack of sheets to be conveyed to the image forming unit 5.
A structure of a belt unit 15 will be described.
As shown in
In this embodiment, the top portion of the body casing 3 is covered with an openable cover. When the cover is opened and the process cartridges 5K, 5Y, 5M, 5C are removed, the belt unit 15 can be removed from the apparatus body 1A.
The belt unit 15 includes a transfer belt 15A, a drive roller 15B and a driven roller 15C. The drive roller 15B is configured to rotate the transfer belt 15A responsive to a driving force transmitted from a drive unit (not shown) disposed in the apparatus body 1A. The driven roller 15C is rotated along with rotation of the transfer belt 15A.
The transfer belt 15A is an endless belt made of resin, e.g. thermoplastic elastomer in this illustrative embodiment, and extends between the drive roller 15B and the driven roller 15C. A recording sheet fed from the sheet supply tray 13 is fed to the transfer belt 15A. On the transfer belt 15A, the recording sheet is fed from the drive roller 15B side via a flat surface portion 15D to the driven roller 15C side. The flat surface portion 15D of the transfer belt 15A is a flat portion which extends between the drive roller 15B and the driven roller 15C and faces the process cartridges 5K, 5Y, 5M, 5C.
As the flat surface portion 15D is stretched by the drive roller 15B and the driven roller 15C, the flat surface portion 15D is flat and faces the process cartridges 5K, 5Y, 5M, 5C. The process cartridges 5K, 5Y, 5M, 5C are arranged in line along the rotational direction of the transfer belt 15A in the flat surface portion 15D.
The drive roller 15B and the driven roller 15C are supported by a pair of belt frames 15E, which are disposed on both longitudinal ends of the drive roller 15B and the driven roller 15C. As shown in
The driven roller 15C is disposed such that its axial direction is parallel to the axial direction of the drive roller 15B, when it is viewed in a direction orthogonal to the flat surface portion 15D. In addition, the driven roller 15C is assembled to the belt frames 15E such that it is movable close to or away from the driven roller 15B.
As shown in
As shown in
As the ridge portions 15K are slidable in the grooves, the bearing block 15H is configured to move only in the direction parallel to the longitudinal direction of the belt frame 15E.
Each belt frame 15E is provided with a spring 17 that exerts an elastic force in the bearing block 15H. When the spring 17 is deformed under compression, the bearing block 15H receives an elastic force Fs1 that acts in a direction to increase a distance between the drive roller 15B and the driven roller 15C. The spring 17 is configured to urge, e.g. press, the driven roller 15C in a direction away from the drive roller 15B.
In this illustrative embodiment, the spring 17 is formed spirally or coiled around an axis and is configured to be compressed in its axial direction which is parallel to the direction in which the elastic force Fs1 acts and the longitudinal direction of the belt frame 15E. With this configuration, almost all of the elastic force of the spring 17 applied to the bearing block 15H acts on the bearing block 15H as the elastic force Fs1, and a direction of tension generated in the flat surface portion 15D coincides with the extending direction.
In this illustrative embodiment, the driven roller 15C functions as a tension roller that applies a predetermined tension to the transfer belt 15A as the driven roller 15C is configured to extend or stretch the transfer belt 15A in cooperation with the drive roller 15B. The transfer belt 15A is rotated together with the drive roller 15B by a frictional force generated in a contact portion between the transfer belt 15A and the drive roller 15B, without slipping against the drive roller 15B.
As shown in
The belt-side engaging portion 21 includes a fixed engaging portion 21A and a movable engaging portion 21B. The fixed engaging portion 21A is integrally formed with the left belt frame 15E. As shown in
Specifically, the left belt frame 15E includes a pair of guide ridge portions 15N, which are disposed at positions corresponding to top and bottom sides of the movable engaging portion 21B. The guide ridge portions 15N are formed like rails which extend in a direction parallel to the extending direction, e.g. in a front-rear direction in
As shown in
As shown in
As shown in
Thus, the spring 17 applies oppositely-directed forces to the rotational shaft 15G and the movable engaging portion 21B in its axial direction in order to urge the rotational shaft 15G and the movable engaging portion 21B. Specifically, the spring 17 applies the elastic force Fs1 to the rotational shaft 15G on one end in the axial direction, e.g. on the front end in the front-rear direction. The spring 17 also applies the elastic force Fs2 to the movable engaging portion 21B on the other end in the axial direction, e.g. on the rear end in the front-rear direction. As the movable member 21B can be displaced only in the direction along the extending direction, the movable member 21B engages the first body-side engaging portion 19B, such that the belt unit 5 is maintained in position in the apparatus body 1A in the extending direction.
With this configuration, when the belt unit 15 is attached to the apparatus body 1A, the spring 17 is further compressed by a distance L shown in
In this illustrative embodiment, as shown in
At this time, the belt unit 15 may be moved horizontally and downward into the apparatus body 1A or the drive roller 15B side of the belt unit 15 may be inclined lower than the driven roller 15C side such that the drive roller 15B side may be first attached to the apparatus body 1A.
When the belt unit 15 is inclined when attached to the apparatus body 1A, the drive roller 15B side is first attached to the apparatus body 1A, and then the driven roller 15C side is rotated downward (about the drive roller 15B side) relative to the apparatus body 1A.
In this illustrative embodiment, as described above, when the belt unit 15 is removed from the apparatus body 1A, the spring washer 21S of the movable engaging portion 21B collides with the stopper 15S of the left belt frame 15E, thereby reducing a chance of the spring 17 from extending to its natural length. Thus, even when the belt unit 15 is removed from the apparatus body 1A and the first body-side engaging portion 19B disengages from the movable engaging portion 21B, the spring 17 remains in a deformed state under compression.
The body-side engaging portion 19 and the belt-side engaging portion 21 are disposed such that, when the belt unit 15 is attached to the apparatus body 1A and the movable engaging portion 21B engages the first body-side engaging portion 19B, the spring washer 21S is spaced apart from the stopper 15S and the spring 17 is compressed more than that when the movable engaging portion 21B disengages from the first body-side engaging portion 19B.
The movable engaging portion 21B is formed with a first inclined surface 21D and a second inclined surface 21E on a side facing the first body-side engaging portion 19B. The first and second inclined surfaces 21D, 21E are inclined in a direction in which the belt unit 15 is attached, e.g. vertical direction, and a direction in which the movable engaging portion 21B is spaced apart from the first body-side engaging portion 19B, e.g. the extending direction or the direction in which the spring 17 is compressed.
As shown in
Operation of the movable engaging portion 21B will be described.
The movable engaging portion 21B is provided with the first inclined surface 21D. As shown in
Thus, while the spring 17 is further compressed, the contact portion P1 moves toward the second inclined surface 21E. When the contact portion P1 reaches the second inclined surface 21E, the force F2a disappears, the second inclined surface 21E contacts the inclined surface 19C of the first body-side engaging portion 19B, the spring washer 21S is spaced apart from the stopper 15S (
In
The movable engaging portion 21B is provided with the second inclined surface 21E. As shown in
Thus, while the spring 17 is further compressed, the apex P2 of the movable engaging portion 21B moves along the inclined surface 19C. Finally the engagement of the movable engaging portion 21B with the first body-side engaging portion 19B is released and the spring washer 21S contacts the stopper 15S. As the spring 17 extends by the distance L (
In
In this illustrative embodiment, the elastic force Fs1 that the spring 17 exerts on the driven roller 15C when the belt unit 15 is attached to the apparatus body 1A is greater in magnitude than the elastic force Fs1 that the spring 17 exerts on the driven roller 15C when the belt unit 15 is removed from the apparatus body 1A. Thus, the movable engaging portion 21B is structured such that a dimension of the first inclined surface 21D along the inclined direction is greater than a dimension of the second inclined surface 21E along its inclined direction.
In this illustrative embodiment, the first inclined surface 21D, the second inclined surface 21E and the inclined surface 19C are parallel to each other in the width direction of the image forming apparatus 1. However, the first inclined surface 21D, the second inclined surface 21E and the inclined surface 19C may not be parallel to each other in the width direction as long as they are parallel to each other when viewed from a direction in which the belt unit 15 is attached or removed or a direction perpendicular to the flat surface portion 15D. The width direction of the image forming apparatus 1 coincides with a direction that is parallel to the flat surface portion 15D and perpendicular to the extending direction.
Positioning of the belt unit 15 with respect to the apparatus body 1A will be described.
When the belt unit 15 is placed in the apparatus body 1A, as shown in
The driven roller 15C is urged, e.g., pressed, in the direction away from the drive roller 15B by the elastic force Fs1 which is the reaction force of the elastic force Fs2. Thus, the drive roller 15B receives a force with which the drive roller 15B is pulled toward the second body-side engaging portion 19A via the transfer belt 15A. Hereinafter, the force is referred to as a drive roller displacing force.
As the drive roller 15B is not able to move with respect to the belt frames 15E at this time, the drive roller displacing force is transmitted to the fixed engaging portion 21A via the belt unit 15, and received by the second body-side engaging portion 19A.
Thus, the elastic force Fs2 of the spring 17 acts on the belt 15 as a force that increases a contact surface pressure between the fixed engaging portion 21A and the second body-side engaging portion 19A and a contact surface pressure between the movable engaging portion 21B and the first body-side engaging portion 19B. As a result, the position of the belt unit 15 is maintained in the extending direction.
The frame 1B is provided with at least two gravity load bearing portions 1C (
As the gravity load bearing portion 1C contacts the contact portion 15L, the position of the belt unit 15 is maintained vertically. The gravity load bearing portions 1C are provided on both frames 1B facing each other in the width direction, and the contact portions 15L are also provided on both belt frames 15E and disposed at positions corresponding to the gravity load bearing portions 1C.
As shown in
The long holes 1D are formed such that their major diameters extend in the extending direction and their minor diameters extend in the width direction. Engagement between the protrusions 15M and the long holes 1D does not impair positioning in the extending direction. The urging member to urge the belt unit 15 in the width direction is disposed on a side of the apparatus body 1A to face the right belt frame 15E when the belt unit 15 is attached to the apparatus body 1A.
When the belt unit 15 is attached to the apparatus body 1A, the belt-side engaging portion 21 engages the body-side engaging portion 19 by receiving, from the spring 17, the elastic force having the direction to increase the contact surface pressure between the belt-side engaging portion 21 and the body-side engaging portion 19. Thus, the belt unit 15 is reliably attached to the apparatus body 1A without play of the belt unit 15 in the apparatus body 1A. Thus, the image forming apparatus 1 capable of reliably positioning the belt unit 15 in the apparatus body 1A can be obtained.
In this illustrative embodiment, the spring 17 for applying tension to the transfer belt 15A is used to eliminate play of the belt unit 15 with respect to the apparatus body 1A. Thus, there is no need to provide a spring or other device designed only to eliminate play of the belt unit 15 with respect to the apparatus body 1A, and the image forming apparatus 1 can be manufactured in a simplified structure with a reduced number of parts.
The spring 17 according to this embodiment is provided with the function to produce tension in the transfer belt 15A and the function to eliminate play of the belt unit 15 with respect to the apparatus body 1A. If a spring having functions similar to the spring 17 is disposed in the apparatus body 1A, the tension of the transfer belt 15A may disappear when the belt unit 15 is removed from the apparatus body 1A. As a result, the transfer belt 15A may be loosened, moved from its normal position and undesirably slipped off from the belt frames 15E.
If such a spring is disposed in the apparatus body 1A, there is a necessity to provide an additional structure to apply tension to the transfer belt 15A. This case may result in the complicated structure of the image forming apparatus and the need to increase the physical size of the image forming apparatus.
However, in this embodiment, the spring 17 is stored in the belt unit 15, and there is no need to provide the apparatus body 1 with a structure to apply tension to the transfer belt 15A. Thus, complexity in structure of the image forming apparatus 1 can be reduced and the need for increasing the size of the image forming apparatus 1 can be reduced.
In this embodiment, the elastic force of the spring 17 acts on the movable engaging portion 21B. The belt unit 15 is positioned with respect to the apparatus body 1A with reference to the engagement position between the second body-side engaging portion 19A and the fixed engaging portion 21A. The elastic force exerted on the movable engaging portion 21B can eliminate play of the belt unit 15, and reliably maintain the belt unit 15 in place in the apparatus body 1A. Thus, the belt unit 15 can be reliably positioned with respect to the apparatus body 1A.
In the image forming apparatus 1 including the belt unit 15, it is the most important to position the belt unit 15 in the direction parallel to the tension applied to the flat surface portion 15D of the transfer belt 15A, which faces the process cartridges 5K, 5Y, 5M, 5C for high-quality image formation.
In this embodiment, the belt-side engaging portion 21 engages the body-side engaging portion 19, thereby the position of the belt unit 15 in the apparatus body 1A is maintained at least in the extending direction. Thus, the image forming apparatus 1 can perform high-quality image formation.
In this embodiment, the spring 17 is a coiled spring, and is disposed such that its axis is parallel to the extending direction. When compressed, the spring 17 exerts the elastic force on the movable engaging portion 21B at one end in its axial direction, and exerts the elastic force on the driven roller 15C at the other end. With a simple structure, the image forming apparatus 1 can obtain the function to produce tension and the function to eliminate play.
In this embodiment, the belt frame 15E is provided with the guide ridge portions 15N which are configured to guide the movable engaging portion 21B in the direction parallel to the extending direction. The movable engaging portion 21B can be moved reliably.
As an alternative, the elastic force of the spring 17 may be exerted on the movable engaging portion 21B using a lever, e.g. an oscillating arm. However, in this structure, a great bending moment is normally exerted on the lever. Especially when the lever is made of resin, it is prone to creep deformation or permanent deformation developing with time under a fixed stress.
However, in this embodiment, the direction in which the movable engaging portion 21B is moved coincides with the direction of the elastic force of the spring 17, and the movable engaging portion 21B is structurally resistant to a great bending moment. Thus, creep deformation can be minimized and the durability of the image forming apparatus 1 can be improved.
In this embodiment, the movable engaging portion 21B is provided with the first inclined surface 21D. When the belt unit 15 is being attached to the apparatus body 1A, the force F0a is produced, and the first inclined surface 21D is subjected to the force F2a having the direction to separate the movable engaging portion 21B from the first body-side engaging portion 19B.
In this embodiment, while the belt unit 15 is attached to the apparatus body 1A, the first inclined surface 21D allows the movable engaging portion 21B to be automatically moved in the direction away from the first body-side engaging portion 19B. Thus, the belt unit 15 can be easily attached to the apparatus body 1A.
Similarly, the movable engaging portion 21B is provided with the second inclined surface 21E. When the belt unit 15 is removed from the apparatus body 1A, the force F0b is produced, and the second inclined surface 21E is subjected to the force F2b having the direction to separate the movable engaging portion 21B from the first body-side engaging portion 19B.
In this embodiment, while the belt unit 15 is removed from the apparatus body 1A, the second inclined surface 21E allows the movable engaging portion 21B to be automatically moved in the direction away from the first body-side engaging portion 19B. Thus, the belt unit 15 can be easily removed from the apparatus body 1A.
When the image forming apparatus 1 is moved, e.g., shipped from the manufacturer to the sales floor, the image forming apparatus 1 is packaged in a box (not shown) with the belt unit 15 being detached from the apparatus body 1A. If the flat surface portion 15D is exposed to a great tension over a prolonged period, the transfer belt 15A may have a bend in a contact portion in which the transfer belt 15A contacts the drive roller 15B or the driven roller 15C.
If the image formation is performed using the transfer belt 15A having such a bend, a distance between each process cartridge 5K, 5Y, 5M, 5C and the flat surface portion 15D may vary during rotation of the transfer belt 15A, which may result in deteriorated image quality.
In this embodiment, the spring 17 is configured such that the deformation amount of the spring 17 when the movable engaging portion 21B engages the first body-side engaging portion 19B is greater than that when the movable engaging portion 21B disengages from the first body-side engaging portion 19B.
With this configuration, the tension produced in the flat surface portion 15D is smaller when the belt unit 15 is removed from the apparatus body 1A than when the belt unit 15 is attached to the apparatus body 1A. Thus, a chance of a bend occurring in the transfer belt 15A may be reduced.
If the tension produced in the flat surface portion 15D is excessively small, the transfer belt 15A may be slipped out of position during movement, e.g., transportation, of the image forming apparatus 1. However, in this embodiment, even when the movable engaging portion 21B disengages from the first body-side engaging portion 19B, the spring 17 remains in a deformed state. Thus, the chance of the tension to be produced in the flat surface portion 15D becoming excessively small may be reduced, and the chance of the transfer belt 15A loosening may be reduced.
As described above, in this embodiment, high-quality image may be formed and the chance of the transfer belt 15A slipping out of position during movement of the image forming apparatus 1 may be reduced.
A second illustrative embodiment will be described.
Although the first embodiment shows that the fixed engaging portion 21A is disposed at the belt frame 15E in the belt unit 15, the second embodiment shows that the fixed engaging portion 21A is disposed at an end of a rotational shaft of the drive roller 15B as shown in
The illustrative embodiment shows, but the disclosure is not limited to, the belt-side engaging portion 21 is disposed at one belt frame 15E of the pair of the belt frames 15E. The belt-side engaging portion 21 may be disposed at each belt frame 15E.
The above illustrative embodiment shows, but the disclosure is not limited to, that the spring 17 is deformed under compression thereby exerting the elastic force on the movable engaging portion 21B. The spring 17 may be deformed by stretching thereby exerting the elastic force on the movable engaging portion 21B. In this case, a link or cable may be used to change the direction of the elastic force of the spring 17. Alternatively, the spring 17 may be disposed closer to the second body-side engaging portion 19A than the first body-side engaging portion 19B such as to press the movable engaging portion 21B toward the first body-side engaging portion 19B.
The illustrative embodiment shows, but the disclosure is not limited to, the coil spring. Instead, other types of spring, e.g., a leaf spring and a torsion spring, may be used.
The illustrative embodiment shows, but the disclosure is not limited to, that the belt unit 15 includes the drive roller 15B and the driven roller 15C which serves as a tension roller. The belt unit 15 may include a tension roller as well as the drive roller 15B and the driven roller 15C. In this case, the drive roller 15B and the driven roller 15C may be unable to move with respect to the belt frame 15E such that the elastic force of the spring 17 may be applied to the tension roller to apply tension to the transfer belt 15A. However, the elastic force may be transmitted to the movable engaging portion 21B through the use of a link or cable.
The illustrative embodiment shows, but the disclosure is not limited to, the exposure devices using LED arrays. Instead, a laser scanner that emits laser beams may be used.
The illustrative embodiment shows, but the disclosure is not limited to, a direct tandem type image forming apparatus. Instead, the image forming apparatus may be of an intermediate transfer type. In the intermediate transfer type, an intermediate belt may correspond to the endless belt.
The illustrative embodiment shows, but the disclosure is not limited to, that the direction of the spring 17 that is deformed, the direction of the movable engaging portion 21B that moves, and the extending direction coincide with each other. The direction of the spring 17 that is deformed, the direction of the movable engaging portion 21B, and the extending direction may be different. In this case, a link and a cable may be used to change the direction of the elastic force.
The illustrative embodiment shows, but the disclosure is not limited to, that the movable engaging portion 21B is moved only in the direction along the extending direction. The movable engaging portion 21B may be moved in any direction as long as the transfer belt 15A is extendable. For example, the movable engaging portion 21B may be moved in a direction orthogonal to the rotational shaft 15G of the driven roller 15C.
The illustrative embodiment shows, but the disclosure is not limited to, that, even when the belt unit 15 is removed from the apparatus body 1A, the spring 17 is deformed under compression to apply tension to the transfer belt 15A. When the belt unit 15 is removed from the apparatus body 1A, the spring 17 may not be deformed under compression.
While the features herein have been described in connection with various example structures and illustrative aspects, it will be understood by those skilled in the art that other variations and modifications of the structures and aspects described above may be made without departing from the scope of the disclosure described herein. Other structures and aspects will be apparent to those skilled in the art from a consideration of the specification or practice of the features disclosed herein. It is intended that the specification and the described examples only are illustrative with the scope of the inventions being defined by the following claims.
| Number | Date | Country | Kind |
|---|---|---|---|
| 2009-298327 | Dec 2009 | JP | national |
