The present invention relates to image forming apparatuses.
An image forming apparatus according to a first aspect of the invention includes an image carrier on whose surface toner images are formed while the image carrier rotates; a transfer body that, while rotating, transports a recording medium to a transfer position, at which the transfer body faces the image carrier; a leading-end holding member that holds a leading-end portion of the recording medium so that the recording medium is wrapped around an outer circumferential surface of the transfer body; a trailing-end holding member that is movable in a circumferential direction of the transfer body, the trailing-end holding member holding a trailing-end portion of the recording medium wrapped around the transfer body such that the trailing-end portion lies along the outer circumferential surface of the transfer body by bringing a holding surface of the trailing-end holding member into contact with the trailing-end portion; and a cleaning portion that contacts the holding surface of the trailing-end holding member, which moves relative to the transfer body, in order to clean the holding surface.
Exemplary embodiments of the present invention will be described in detail based on the following figures, wherein:
An image forming apparatus 10 according to a first exemplary embodiment of the invention will be described referring to
As illustrated in
The image forming unit 12 that forms a toner image will be described first.
The image forming unit 12 includes an image carrier 22, on whose surface toner images are sequentially formed while the image carrier 22 is rotating. The image forming unit 12 also includes a charging device 24, an exposing device 26, a rotary developing device 28, and a cleaning device 46. The charging device 24 charges the surface of the image carrier 22. The exposing device 26 exposes the charged surface of the image carrier 22 to light to form an electrostatic latent image. The rotary developing device 28 develops the electrostatic latent image, having been formed on the surface of the image carrier 22, by using a developer into a toner image. The cleaning device 46 removes remnants remaining on the image carrier 22.
The image carrier 22 is disposed so as to rotate in the arrow A direction and includes a negatively charged photosensitive layer 22A on its surface. The charging device 24, the exposing device 26, the rotary developing device 28, and the cleaning device 46 are arranged around the image carrier 22 in this order in the arrow A direction. A driving source (not illustrated) that drives the image carrier 22 to rotate at a peripheral velocity V1 is also provided.
The charging device 24 is disposed so as to face the image carrier 22. While the charging device 24 is driven to rotate by the rotating image carrier 22, the charging device 24 charges the surface of the image carrier 22.
The exposing device 26 irradiates the surface of the image carrier 22 having been charged by the charging device 24 with light to form an electrostatic latent image. In this exemplary embodiment, the exposing device 26 includes, for example, multiple light emitting diodes (LEDs, which are not illustrated).
The rotary developing device 28 includes a rotation shaft 28A and developing portions 28Y, 28M, 28C, and 28K for yellow (Y), magenta (M), cyan (C), and black (K) arranged around the rotation shaft 28A. The rotary developing device 28 rotates in the arrow C direction around the rotation shaft 28A.
In the rotary developing device 28, each of the developing portions 28Y, 28M, 28C, and 28K is positioned at a position at which the developing portion faces the image carrier 22. Then, the rotary developing device 28 sequentially develops electrostatic latent images on the image carrier 22 having been formed by the exposing device 26 into toner images of different colors.
These developing portions 28Y, 28M, 28C, and 28K contain developers of corresponding colors.
The cleaning device 46 collects toner remaining on the surface of the image carrier 22 without being transferred to the sheet medium P by the transfer device 14, which will be described below, or other remnants adhering to the surface of the image carrier 22 from the surface. The cleaning device 46 according to the exemplary embodiment is a blade-type cleaner.
Now, description will be given on the transfer device 14 around which a sheet medium P is wrapped and that transfers a toner image having been formed by the image forming unit 12 to the wrapped sheet medium P.
The transfer device 14 includes a transfer drum 30, a leading-end holder 32, and a trailing-end holder 34. The transfer drum 30 is taken as an example of a transfer body around which a sheet medium P, to which a toner image on the image carrier 22 is transferred, is wrapped. The leading-end holder 32 is taken as an example of a leading-end holding member that grips a leading-end portion of the sheet medium P wrapped around the transfer drum 30. The trailing-end holder 34 is taken as an example of a trailing-end holding member that restricts the position of a trailing end portion of the sheet medium P.
The transfer device 14 also includes a sheet sensor 36 that detects a sheet medium P passing thereby, a driving motor M1 (see
The transfer drum 30 arranged so as to face the image carrier 22 includes a rotation shaft 30A, a drum-shaped base portion 30B, and an elastically deformable elastic layer 30C that is formed around the outer circumferential surface of the base portion 30B.
The elastic layer 30C, from a leading end to a trailing end of the elastic layer 30C in a direction in which the sheet medium P is transported, lies along the outer circumferential surface of the drum-shaped base portion 30B. A portion of the transfer drum 30, around which even a maximum-size sheet medium P is not wrapped, is a cutout region 30D in which the elastic layer 30C is absent such that a part of the elastic layer 30C in the circumferential direction of the transfer drum 30 is cut out.
The dimensions of the transfer drum 30 and the image carrier 22 and the positional relationships between the transfer drum 30 and the image carrier 22 are determined such that the transfer drum 30 and the image carrier 22 do not contact each other when the cutout region 30D of the transfer drum 30 faces the image carrier 22. A dielectric substance, such as a dielectric sheet, is not attached to the outer circumferential surface of the elastic layer 30C, and thus wrapping of a sheet medium P around the transfer drum 30 does not involve the use of electrostatic attraction.
As illustrated in
At the transfer position Tr, transporting of the sheet medium P that is nipped by the transfer drum 30 and the image carrier 22 is performed dominantly by using electrostatic attraction of the image carrier 22.
As illustrated in
As illustrated in
The sheet sensor 36 is disposed upstream from a stand-by position of the trailing-end holder 34 (the position of the trailing-end holder 34 illustrated in
As illustrated in
As illustrated in
The pressing plate 32A extends in a direction of a rotation axis of the transfer drum 30 (hereinafter also simply referred to as a “drum axis direction”). For example, the pressing plate 32A is formed by bending a stainless steel plate, and has a single bent portion when viewed in the drum axis direction.
An axis direction of the shaft member 32B is parallel to the drum axis direction. The shaft member 32B, which is cylindrical, is secured to a first end portion of the pressing plate 32A. Accordingly, when the shaft member 32B is rotated, the leading-end holder 32 moves so as to switch between a gripping state (see
As illustrated in
A film-formed restricting member, which is not illustrated, is attached to the pressing plate 32A. The film-formed restricting member restricts a leading-end side of the sheet medium P whose leading-end portion is gripped by the leading-end holder 32 such that the leading-end side lies along the elastic layer 30C.
As illustrated in
As illustrated in
The sheet restricting portion 34A is made of a film-formed resin material and is elastically deformable. Examples of the resin material include polyethylene terephthalate (PET), polyimide, and fluorocarbon resins.
The holding portions 34B extend in the radial direction of the transfer drum 30 (also simply referred to as a “drum radius direction”, below). The trailing-end holder 34 also includes wedge-shaped shifting members 34C, whose movement in the drum axis direction causes the sheet restricting portion 34A to move in the drum radius direction via the holding portions 34B.
As illustrated in
In this configuration, when the controller 20 controls a solenoid, which is not illustrated, to move the wedge-shaped shifting members 34C in the drum axis direction into spaces between the holding portions 34B and the stopper portions 34J, the holding portions 34B are moved in a radially outward direction. With this operation, the sheet restricting portion 34A switches to the releasing state, in which the sheet restricting portion 34A becomes separated from the elastic layer 30C to release the trailing-end portion of the sheet medium P (see
On the other hand, when the controller 20 controls a solenoid, which is not illustrated, to move the wedge-shaped shifting members 34C in the drum axis direction and pull out the wedge-shaped shifting members 34C from the spaces between the holding portions 34B and the stopper portions 34J, the holding portions 34B are moved in a radially inward direction. With this operation, the holding surface 56 of the sheet restricting portion 34A facing the transfer drum 30 switches to the restricting state (see
As illustrated in
As described above, since the trailing-end holder 34 is disposed as a body that is separate from the transfer drum 30, the position of the trailing-end holder 34 relative to the transfer drum 30 is changeable.
When the leading-end holder 32 grips the leading-end portion of the sheet medium P, the leading-end holder 32 does not allow the sheet medium P to move in the transporting direction and stops the sheet medium P from moving away from the transfer drum 30. On the other hand, when the trailing-end holder 34 restricts the trailing-end portion of the sheet medium P, the trailing-end holder 34 allows the sheet medium P to move in the transporting direction but stops the sheet medium P from moving away from the transfer drum 30.
The fixing device 16 that fixes a toner image formed on a sheet medium P on the sheet medium P will be described now.
As illustrated in
When a sheet medium P holding a toner image is nipped between and transported by the heating roller 16A and the pressurizing roller 16B, the toner image is melted and pressurized and is thus fixed on the sheet medium P.
Discharging rollers 44 are disposed downstream from the fixing device 16 in the direction in which the sheet medium P is transported. The discharging rollers 44 discharge the sheet medium P, having a toner image fixed thereon, to a discharge portion 42 formed on an upper surface of an apparatus body 10A.
Now, the sheet feeding unit 18 that feeds a sheet medium P to the transfer device 14 will be described.
The sheet feeding unit 18 is disposed at a lower portion in the apparatus body 10A of the image forming apparatus 10 and includes a sheet containing member 18A, a pick-up roller 18B, separation rollers 18C, and a leading-end sensor 18D. The sheet containing member 18A contains sheet media P. The pick-up roller 18B picks up the sheet media P from the sheet containing member 18A. The separation rollers 18C separate closely-attached sheet media P from each other. The leading-end sensor 18D detects the leading-end portion of a sheet medium P passing thereby.
The sheet feeding unit 18 also includes multiple transporting rollers 18E. Each sheet medium P is transported by the transporting rollers 18E along a transport path 40.
In this manner, each sheet medium P is transported along the transport path 40 from the sheet containing member 18A to the feeding-sheet position Pa, which is positioned upstream from the transfer position Tr in the direction of rotation of the transfer drum 30.
Now, operations of the entire configuration will be described.
Firstly, color image data that has been formed by a personal computer or the like, which is not illustrated, is input to an image signal processor (not illustrated) as red (R), green (G), and blue (B) data, for example, and is then subjected to image processing. The image data that has been subjected to image processing is converted into four-color gradation data for yellow (Y), magenta (M), cyan (C), and black (K), which is output to the exposing device 26, so that an image forming operation is started.
With the start of the image forming operation, the image carrier 22 and the transfer drum 30 start rotating together as illustrated in
At this time, the leading-end holder 32 and the trailing-end holder 34 are in the releasing state.
While the leading-end holder 32 rotates together with the transfer drum 30, the trailing-end holder 34 remains stationary at the stand-by position without rotating together with the transfer drum 30 while being in the releasing state.
After the photosensitive layer 22A of the rotating image carrier 22 is charged by the charging device 24, the exposing device 26 irradiates the image carrier 22 with light so that an electrostatic latent image for a first color (yellow, for example) based on the image information is formed on the image carrier 22.
Meanwhile, the rotary developing device 28 rotates so that a developing portion containing a toner of the color corresponding to the electrostatic latent image to be formed on the image carrier 22 (the yellow developing portion 28Y, if the corresponding color is yellow) is positioned at a position opposite the image carrier 22.
Thereafter, the developing portion 28Y develops the electrostatic latent image on the image carrier 22 to form a toner image on the image carrier 22. This toner image is transported toward the transfer position Tr, at which the toner image faces the transfer drum 30, with the rotation of the image carrier 22.
With the start of the image forming operation, feeding of a sheet medium P is also started. Specifically, sheet media P that are picked up from the sheet containing member 18A by the pick-up roller 18B are separated by the separation rollers 18C. The separated sheet media P are forwarded to the transport path 40 by the transporting rollers 18E. The leading-end sensor 18D then detects the leading-end portion of each sheet medium P passing thereby and transmits a detection signal to the controller 20.
The controller 20 that has received the detection signal controls transportation of the sheet medium P on the basis of the detection signal such that the sheet medium P arrives at the feeding-sheet position Pa at the same time as when the leading-end holder 32 arrives at the feeding-sheet position Pa (see
Here, at the time of feeding the sheet medium P, information on the size of the sheet medium P that has been detected by a sheet-size sensor (not illustrated) is transmitted to the controller 20.
As illustrated in
The leading-end holder 32 gripping the sheet medium P then passes a position opposite the stationary trailing-end holder 34. The leading-end holder 32 having passed the trailing-end holder 34 then moves toward the transfer position Tr while gripping the sheet medium P.
The sheet medium P that has passed the transfer position Tr while being gripped by the leading-end holder 32 is consequently wrapped around the transfer drum 30 while being gripped by the leading-end holder 32, as illustrated in
The toner image of the first color (yellow, for example) formed on the image carrier 22 is transferred to the sheet medium P on the transfer drum 30 at the transfer position Tr at which the image carrier 22 and the transfer drum 30 face each other. Part of toner remaining on the image carrier 22 after the transfer is collected from the image carrier 22 by the cleaning device 46 (see
Thereafter, the sheet sensor 36 detects the trailing end portion of the sheet medium P passing thereby. Upon receipt of a signal from the sheet sensor 36, the controller 20 sends an instruction to the trailing-end holder 34.
Upon receipt of the instruction, the trailing-end holder 34 switches from the releasing state to the restricting state to restrict the trailing end portion of the sheet medium P. The trailing-end holder 34 that has switched to the restricting state starts rotating together with the transfer drum 30. In other words, the sheet restricting member 34A of the trailing-end holder 34 moves at the same velocity as the peripheral velocity V2 of the transfer drum 30.
As illustrated in
Likewise, forming and developing of latent images for second and subsequent colors (magenta and cyan, for example), which precede a final color (black, for example), and transferring of toner images corresponding to the latent images is repeated in accordance with the above-described procedure.
As illustrated in
As illustrated in
The sheet medium P whose leading end side is separated from the transfer drum 30 is transported toward the fixing device 16 illustrated in
As the sheet medium P is transported further, the trailing-end holder 34 restricting the trailing end portion of the sheet medium P arrives at the stand-by position. At the stand-by position, the trailing-end holder 34 switches from the restricting state to the releasing state to release the trailing end portion of the sheet medium P. The trailing-end holder 34 that has switched to the releasing state stops at the stand-by position.
The toner image on the sheet medium P having been transported to the fixing device 16 is fixed on the sheet medium P by the fixing device 16. As the sheet medium P is transported further, the sheet medium P becomes separated from the transfer drum 30. The sheet medium P is finally discharged to the discharge portion 42 by the discharging rollers 44.
Now, the cleaning roller 60 and other components will be described.
As illustrated in
How the controller 20 drives other components to clean the holding surface 56 will be described below together with description of operations of related components.
Now, a cleaning operation for cleaning the holding surface 56 will be described.
The image forming apparatus 10 does not perform the cleaning operation while performing the image forming operation. After the image forming apparatus 10 finishes the image forming operation and the trailing-end holder 34 switches to the releasing state at the stand-by position, the cleaning operation is started.
As illustrated in
The controller 20 also switches the trailing-end holder 34 that has been in the releasing state at the stand-by position (see the trailing-end holder 34 drawn by the two-dot chain line in
As illustrated in
As described above, the pressing roller 38 presses the holding surface 56 of the sheet restricting portion 34A, which moves relative to the transfer drum 30, against the cleaning roller 60 to cause the cleaning roller 60 to clean the holding surface 56.
After the sheet restricting portion 34A passes the nip portion multiple times, the controller 20 switches the trailing-end holder 34 to the releasing state at the stand-by position and separates the pressing roller 38 from the transfer drum 30. With these operations, the cleaning operation is complete.
Cleaning of the holding surface 56 in the above manner keeps the trailing-end portion of a subsequent sheet medium P clean from dirt when the holding surface 56 restricts the trailing-end portion of the sheet medium P.
Furthermore, the holding surface 56 is effectively cleaned by the pressing roller 38 pressing the holding surface 56 against the cleaning roller 60.
Moreover, the shape of the cleaning roller 60 may be more flexibly determined since the cleaning roller 60 is disposed in the cutout region 30D.
Referring now to
As illustrated in
When the cleaning operation is started, the controller 20 rotates the transfer drum 30 so as to cause the cleaning region 66 to face the pressing roller 38 that is separated from the transfer drum 30, as illustrated in
The controller 20 also switches the trailing-end holder 34 that has been in the releasing state (see the trailing-end holder 34 drawn by the two-dot chain line in
Subsequently, the controller 20 causes the trailing-end holder 34 to reciprocate such that the sheet restricting portion 34A passes the nip portion multiple times while the transfer drum 30 remains stationary, as illustrated in
By forming part of the elastic layer 30C into the cleaning region 66, the need to separately provide a cleaning portion is eliminated.
Other operations are the same as those in the first exemplary embodiment.
Referring now to
As illustrated in
The controller 20 controls the power source 48 such that the power source 48 applies a transfer bias, which is a voltage of a polarity opposite to that of the toner, to the base portion 30B, or applies a non-transfer bias, which is a voltage of the same polarity as that of the toner, to the cleaning roller 70.
When the cleaning operation is started, the controller 20 rotates the transfer drum 30 so as to cause the cleaning roller 70 to face the image carrier 22 as illustrated in
The controller 20 also switches the trailing-end holder 34 that has been in the releasing state (the trailing-end holder 34 drawn by the two-dot chain line in
As illustrated in
After the sheet restricting portion 34A passes the nip portion multiple times, the controller 20 moves the trailing-end holder 34 to the stand-by position to switch the trailing-end holder 34 to the releasing state. Here, the controller 30 also rotates the image carrier 22 in the arrow A direction.
Subsequently, the controller 20 controls the power source 48 so that the power source 48 applies a non-transfer bias to the cleaning roller 70. With this operation, remnants such as toner that have adhered to the cleaning roller 70 transfer to the surface of the image carrier 22.
Thereafter, the remnants that have transferred to the surface of the image carrier 22 are collected by the cleaning device 46 from the image carrier 22.
As described above, in the third exemplary embodiment, the power source 48 is used as an example of a transfer unit that transfers remnants that have adhered to the cleaning roller 70 to the image carrier 22. In addition, the image carrier 22 is used as an example of a pressing member that presses the holding surface 56 against the cleaning roller 70 to cause the cleaning roller 70 to clean the holding surface 56.
As described above, remnants that have adhered to the cleaning roller 70 are collected by the cleaning device 46 via the image carrier 22, thereby maintaining the performance of the cleaning roller 70 to clean the holding surface 56.
Moreover, the use of the image carrier 22 as a pressing member leads to a reduction in the number of components. Other operations are the same as those in the first exemplary embodiment.
Although the present invention has been described in detail on the basis of specific exemplary embodiments, it is obvious to those skilled in the art that the present invention is not limited to the exemplary embodiments and that various other exemplary embodiments may be made within the scope of the invention. For example, in the exemplary embodiments, it is described that the cleaning operation is started after the image forming operation is finished. However, the timing of the cleaning operation is not particularly limited to the above, and the cleaning operation may be started with an instruction of a user, for example.
In the first and second exemplary embodiments, the pressing roller 38 is used to press the holding surface 56 against the cleaning roller 60 or the cleaning region 66. However, the holding surface 56 may be cleaned without using the pressing roller 38.
In the exemplary embodiments, the sheet restricting portion 34A is caused to pass the nip portion multiple times, but the sheet restricting portion 34A may be caused to pass the nip portion once.
Although not particularly described in the exemplary embodiments, the second exemplary embodiment and the third exemplary embodiment may be combined with each other.
The foregoing description of the exemplary embodiments of the present invention has been provided for the purposes of illustration and description. The present invention is not limited to these exemplary embodiments. Modification, deletion, or addition is allowed in the present invention as long as it falls within the technical idea of the present invention that is understandable by those skilled in the art through the scope of claims, detailed description, and description of the drawings.
Number | Date | Country | Kind |
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2012-033233 | Feb 2012 | JP | national |
This application is based on and claims priority under 35 USC 119 from Japanese Patent Application No. 2012-033233 filed Feb. 17, 2012.