This application is based on and claims priority under 35 USC 119 from Japanese Patent Application No. 2017-157405 filed Aug. 17, 2017.
The present invention relates to an image forming apparatus.
In the case where an erasing unit, such as an erase lamp, that erases static charge from an image carrier before a portion of the image carrier, the portion facing a transfer unit, is charged again is not provided, the next charging is performed while the charge potential of the image carrier has increased as a result of a reverse transfer bias being applied to the transfer unit.
According to an aspect of the invention, there is provided an image forming apparatus including an image carrier that holds, while rotating, an electrostatic latent image formed through charging and light exposure steps, which are included in a toner-image forming process, and a toner image formed through a development step, which is included in the toner-image forming process, the development step using a toner contained in a developer, which contains the toner and a carrier, a charger that is disposed at a charging position facing the image carrier and that charges the image carrier as a result of a charging bias being applied to the charger, an exposure unit that radiates exposure light carrying image information onto the image carrier in such a manner as to form an electrostatic latent image onto the image carrier, a developing unit that is disposed at a developing position facing the image carrier and that develops the electrostatic latent image on the image carrier with the toner contained in the developer as a result of a developing bias being applied to the developing unit, a transfer unit that is disposed at a transfer position facing the image carrier and that nips a sheet, which is transported, between the transfer unit and the image carrier and transfers a toner image on the image carrier onto the sheet as a result of a transfer bias being applied to the transfer unit, a fixing unit that fixes a toner image on a sheet that has been further transported after the toner image has been transferred to the sheet onto the sheet, a charging-bias power supply that applies the charging bias to the charger in such a manner that voltage is capable of being freely adjusted, a transfer-bias power supply that applies a reverse transfer bias having a polarity opposite to a polarity of the transfer bias to the transfer unit in a switchable manner, and a controller that causes the charging-bias power supply to apply the charging bias, which monotonically changes with time, to the charger over a predetermined transition period during a period when the toner-image forming process is not performed, causes the transfer-bias power supply to apply the reverse transfer bias to the transfer unit over a predetermined reverse transfer period within a transit period in which a transient charged region of the image carrier that has passed through the charging position within the transition period passes through the transfer position, and causes the exposure unit to radiate the exposure light onto a reverse transfer region of the image carrier before the reverse transfer region that has passed through the transfer position within the reverse transfer period reaches the developing position.
An exemplary embodiment of the present invention will be described in detail based on the following figures, wherein:
An exemplary embodiment of the present invention will be described below.
A printer 1 illustrated in
The printer 1 includes an image carrier 10. The image carrier 10 holds, while rotating in the direction of arrow A, an electrostatic latent image that is formed through charging and light exposure steps. In addition, the image carrier 10 holds a toner image that is formed through a development step using a toner contained in a developer, which contains the toner and a carrier.
A charging bias having a negative (−) potential is applied to a charger 11 according to the present exemplary embodiment, and the charger 11 charges a surface of the image carrier 10 to the negative (−) potential. The charger 11 charges the surface of the image carrier 10 with the aim of causing the surface of the image carrier 10 to have a predetermined target charging potential. The charger 11 according to the present exemplary embodiment includes two charging rollers 11a and 11b that are arranged in the direction of rotation of the image carrier 10. These two charging rollers 11a and 11b are connected to a common power supply are applied with the same charging bias. In the present exemplary embodiment, the charger 11 includes the two charging rollers 11a and 11b in order to enhance the charging ability.
An exposure unit 12 radiates exposure light carrying image information onto the image carrier 10 in such a manner as to form an electrostatic latent image onto the surface of the image carrier 10. The exposure unit 12 according to the present exemplary embodiment includes a large number of LED light sources that are arranged in a scanning direction (in the direction perpendicular to
A developing unit 13 contains the developer (not illustrated), which contains the carrier and the toner. The developer in the developing unit 13 is transported by a developing roller 131 to a developing position facing the image carrier 10. A developing bias is applied to the developing roller 131, and, by operation of the developing bias, an electrostatic latent image on the image carrier 10 is developed with the toner contained in the developer, so that a toner image is formed onto the image carrier 10.
The printer 1 includes a removable toner cartridge 19 that contains a replenishing toner. When the amount of the toner in the developing unit 13 decreases, the developing unit 13 is replenished with the replenishing toner from the toner cartridge 19 by an amount corresponding to the decreased amount.
A transfer bias is applied to a transfer unit 14. As a result of the transfer bias been applied to the transfer unit 14, the transfer unit 14 transfers a toner image formed on the image carrier 10 onto one of the sheets P in a manner described later. Here, the transfer unit 14 according to the present exemplary embodiment is a transfer roller that has a roll-like shape or a substantially roll-like shape and that transfers a toner image formed on the image carrier 10 onto one of the sheets P while rotating along with rotation of the image carrier 10.
The toner image that has been transferred to the sheet P is fixed onto the sheet P by being heated and pressurized by a fixing unit 20.
A cleaning unit 15 scrapes off the toner that remains on the image carrier 10 after a toner image has been transferred and places the toner into a waste-toner tank 18.
Note that the printer 1 does not include an erasing unit, such as an erase lamp, that erases static charge from the image carrier 10 on a path along which a portion of the image carrier 10, the portion facing the transfer unit 14 as a result of rotation of the image carrier 10, moves to a position at which the portion of the image carrier 10 faces the charger 11 as a result of rotation of the image carrier 10.
A sheet cartridge 30 is disposed in a lower portion of the printer 1 in such a manner as to be capable of being drawn out toward the left side in
In the case of printing images on two surfaces of one of the sheets P, the sheet P that has an image printed on one surface thereof in a manner similar to the above is partially sent out by the sheet-ejection rollers 44. Then, the sheet-ejection rollers 44 rotate in a reverse direction, and the sheet P is transported along a transport path d3 this time and reaches the registration rollers 43 again. After that, the above-described printing operation is repeated, and the sheet P having images printed on the two surfaces thereof is ejected to the sheet-ejection tray 17 by the sheet-ejection rollers 44.
The printer 1 further includes a controller 51 and a power supply unit 52. The controller 51 performs overall control of a printing operation performed by the printer 1 and control of the power supply unit 52. The power supply unit 52 serves to, under control of the controller 51, supply power to the entire printer 1, the power including the charging bias that is applied to the charger 11, the developing bias that is applied to the developing roller 131, and the transfer bias that is applied to the transfer unit 14. The controller 51 corresponds to an example of a controller according to the exemplary embodiment of the present invention. The power supply unit 52 corresponds to an example of a charging-bias power supply according to the exemplary embodiment of the present invention and also corresponds to an example of a transfer-bias power supply according to the exemplary embodiment of the present invention.
In a state where the image carrier 10 is in a standby state in which the image carrier 10 is not rotating, when image data is input to the printer 1 from, for example, an external PC, the image carrier 10 starts rotating, and the image-forming preparation sequence illustrated in
There is a case where the transfer unit 14 becomes contaminated as a result of, for example, the toner spilled from both sides of one of the sheets P to which a toner image has been transferred or the toner deposited on the image carrier 10 when any of the sheets P is not present between the image carrier 10 and the transfer unit 14 being deposited onto the transfer unit 14. Accordingly, in the present exemplary embodiment, in order to remove such contaminants from the transfer unit 14, the reverse transfer bias is applied to the transfer unit 14 in a reverse transfer period that is a partial period T1 included in a period of time during which the image-forming preparation sequence illustrated in
Here, although the reverse transfer bias is applied to the transfer unit 14 within the period of time during which the image-forming preparation sequence illustrated in
Here, the period of time during which the image-forming preparation sequence is performed and the period of time during which the standby transition sequence is performed correspond to examples of a transition period according to the exemplary embodiment of the present invention. The reverse transfer bias is applied to the transfer unit 14 in the reverse transfer period, which is a partial period included in the period of time during which the image-forming preparation sequence is performed or a partial period included in the period of time during which the standby transition sequence is performed. The reverse transfer period corresponds to an example of a reverse transfer period according to the exemplary embodiment of the present invention.
The image-forming preparation sequence illustrated in
Although the exposure unit 12 performs light exposure when an electrostatic latent image is formed onto the image carrier 10, the exposure unit 12 also performs the light exposure during the period of time during which the image-forming preparation sequence is performed. Details of the light exposure will be described later.
In the standby state, the developing bias is not applied to the developing unit 13, and when the image-forming preparation sequence is started, similar to the charging bias applied to the charger 11, the developing bias that is applied to the developing unit 13 is gradually increased as illustrated in
During the period when the image-forming preparation sequence illustrated in
As seen from positions around the periphery of the image carrier 10 illustrated in
The exposure unit 12 radiates the exposure light onto the reverse transfer region D of the image carrier 10, which has passed through the transfer position in the above-mentioned partial period T1, before the reverse transfer region D reaches the developing position.
More specifically, the exposure unit 12 radiates the exposure light onto the image carrier 10 only during a partial period T2 illustrated in
The exposure unit 12 radiates, onto the reverse transfer region D of the image carrier 10, exposure light having an intensity less than that of the exposure light that is radiated onto the image carrier 10 when an electrostatic latent image is formed onto the image carrier 10. This is because exposure light having an intensity that provides an effect, which will be described later, is sufficient as the exposure light that is radiated in the partial period T2, and if exposure light having unnecessarily high intensity is radiated onto the image carrier 10, there is a possibility that deterioration of the image carrier 10 may be accelerated by the high-intensity exposure light.
The controller 51 monitors a usage history of the image carrier 10 including, for example, a history indicating the number of sheets that have been printed out by using the image carrier 10. In addition, the controller 51 causes the exposure unit 12 to radiate the exposure light onto the reverse transfer region D of the image carrier 10 in accordance with the usage history such that the intensity of the exposure light decreases as the number of times the image carrier 10 is used increases. This is because, as the number of times the image carrier 10 is used increases, the surface of the image carrier 10 becomes worn and becomes sensitive to the exposure light. Accordingly, exposure light having low intensity is sufficient, and if exposure light having high intensity is radiated onto the image carrier 10, deterioration of the image carrier 10 will be accelerated.
Each of
The comparative example illustrated in
In the comparative example illustrated in
Accordingly, in the present exemplary embodiment, as illustrated in
Note that, although the image-forming preparation sequence in which the image carrier 10 in the standby state starts rotating has been described as an example, in the present exemplary embodiment, in a manner similar to the above, the exposure light is also radiated onto the reverse transfer region D of the image carrier 10 in the standby transition sequence in which the image carrier 10 stops rotating and transitions to the standby state. However, the exposure light may be radiated onto the reverse transfer region D of the image carrier 10 in only one of the image-forming preparation sequence and the standby transition sequence.
In addition, although the image-forming preparation sequence and the standby transition sequence, each of which corresponds to the transition period according to the exemplary embodiment of the present invention, have been described, a sequence of operations including application of the reverse transfer bias to the transfer unit 14 and radiation of the exposure light onto the reverse transfer region D of the image carrier 10, which is influenced by the applied reverse transfer bias, may be performed in either or both of the image-forming preparation sequence and the standby transition sequence and may also be performed in a steady period during which the image carrier 10 rotates at a constant rotational speed.
The foregoing description of the exemplary embodiment of the present invention has been provided for the purposes of illustration and description. It is not intended to be exhaustive or to limit the invention to the precise forms disclosed. Obviously, many modifications and variations will be apparent to practitioners skilled in the art. The embodiment was chosen and described in order to best explain the principles of the invention and its practical applications, thereby enabling others skilled in the art to understand the invention for various embodiments and with the various modifications as are suited to the particular use contemplated. It is intended that the scope of the invention be defined by the following claims and their equivalents.
Number | Date | Country | Kind |
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2017-157405 | Aug 2017 | JP | national |