The present invention relates to an image forming apparatus such as a copying machine, a printer, a facsimile machine, a printing machine, or a multi-function machine having a plurality of functions of these machines, using an electrophotographic type or an electrostatic recording type.
Conventionally, for example, in the image forming apparatus such as the copying machine using the electrophotographic type, in order to transfer a toner image, formed on an image bearing member, onto a recording material, a transfer member contacting the image bearing member is used. As the transfer member, for example, a rotatable transfer roller is widely used. To the transfer roller, a transfer voltage of an opposite polarity to a normal charge polarity of toner is applied, and the toner is electrostatically attracted to the recording material passing through a transfer portion which is a contact portion between the image bearing member and the transfer roller, so that the toner image is transferred from the image bearing member onto the recording material. In the case where the toner image is transferred from an endless belt as the image bearing member onto the recording material, a voltage of the same polarity as the normal charge polarity of the toner is applied to a roller provided opposed to the transfer roller and disposed inside the belt, and the transfer roller is grounded in some instances.
In such an image forming apparatus, when the recording material is not present at the transfer portion, the transfer member is in a state in which the transfer member directly contacts the image bearing member. For that reason, for example, in the case where due to an occurrence of a jam (paper jam), the recording material is not conveyed (fed) to the transfer portion or in the like case, a surface of the transfer member is contaminated with the toner of the toner image on the image bearing member in some instances. Further, during pre-rotation before image formation or during post-rotation after the image formation, in a reach corresponding to an interval between a recording material and a subsequent recording material in the case where continuous printing is carried out or in the like period, a state in which the image bearing member and the transfer member are in direct contact with each other. For that reason, in these periods, when the toner remains on the image bearing member, the surface of the transfer member is contaminated with this toner in some cases.
In the image forming apparatus, in order to remove the surface contamination of the transfer member as described above, cleaning of the transfer member is performed in some instances. As a method of cleaning the transfer member, the following method is known. That is, during non-transfer in which there is no recording material in the transfer portion, a voltage of an opposite polarity to a voltage during the transfer is applied to the transfer member, so that an electric field in a direction opposite to an electric field during the transfer is formed between the transfer member and the image bearing member. By this, the toner deposited on the transfer member is moved to the image bearing member (Japanese Laid-Open Patent Application No. Hei 05-027605).
Incidentally, in the above-described image forming apparatus, in some cases, it is required that an image is formed on a flap (lid) of an envelope. However, there are various shapes of the flap of the envelope. For that reason, there is a possibility that the toner image formed on the image bearing member is protruded from the flap in the transfer portion.
Thus, when the toner image is transferred onto a region including the flap of the envelope, in the case where the toner image is protruded from the flap, the protruded toner image is deposited on the surface of the transfer member, so that the surface of the transfer member is contaminated with the toner of the toner image. Then, the toner deposited on a back surface (side) (a surface on a side opposite from a surface onto which the toner image is transferred at the transfer portion) of a subsequent recording material, so there is a possibility that back contamination of the recording material occurs.
Accordingly, a principal object of the present invention is to provide an image forming apparatus capable of suppressing contamination of a subsequent recording material with toner protruded from a flap of an envelope and deposited on a transfer member in the case where an image is formed on the flap of the envelope.
This object is accomplished by an image forming apparatus according to the present invention. According to an aspect of the present invention, there is provided an image forming apparatus comprising: an image bearing member; a toner image forming portion configured to form a toner image on the image bearing member; a transfer member forming a transfer portion between itself and the image bearing member in contact with the image bearing member and configured to transfer the toner image from the image bearing member onto a recording material in the transfer portion; an applying portion configured to apply a voltage for transferring the toner image from the image bearing member onto the recording material; an acquiring portion configured to acquire recording material information on a kind of the recording material; and a controller capable of controlling the applying portion, wherein in continuous printing in which toner images are continuously transferred onto a first recording material and a second recording material, in a case that the first recording material is an envelope on the basis of the recording material information, the controller carries out control so that a transfer member cleaning operation in which a first cleaning voltage of the same polarity as a normal charge polarity of toner and a second cleaning voltage of an opposite polarity to the normal charge polarity of the toner are alternately applied by the applying portion is executed after the first recording material passes through the transfer portion and before the second recording material reaches the transfer portion.
Further features of the present invention will become apparent from the following description of exemplary embodiments with reference to the attached drawings.
Parts (a) to (c) of
Parts (a) and (b) of
Parts (a) and (b) of
In the following, the image forming apparatus according to the present invention will be described in more detail with reference to the drawings.
First, a general structure and an operation of the image forming apparatus of this embodiment will be described.
The image forming apparatus 1 includes a feeding portion 2 of the recording material S, image forming portion 40, a discharging portion 3 of the recording material S, a controller 11, an operating portion 4, and an image reading apparatus 5. The image forming apparatus 1 is capable of forming an image on the recording material S on the basis of image information acquired by the image reading apparatus (original reading apparatus) provided on the image forming apparatus 1. Further, the image forming apparatus 1 is capable of forming an image on the recording material S on the basis of image information from an external device 200 (
The image forming portion 40 forms the image on the recording material S fed from the feeding portion 2, on the basis of the image information. The image forming portion 40 includes image forming units 50Y, 50M, 50C, 50K, toner bottles 41Y, 41M, 41C, 41K, exposure devices 42Y, 42M, 42C, 42K, an intermediary transfer unit 44, a secondary transfer device 45, and a fixing device 46. The image forming units 50Y, 50M, 50C, and 50K form toner images of colors of yellow (Y), magenta (M), cyan (C), and black (K), respectively. Elements having the same or corresponding functions or structures provided for the respective colors will be collectively described by omitting suffixes Y, M, C, and K for representing elements for associated colors, respectively, in some instances. Further, the image forming apparatus 1 can also form, for example, a monochromatic image such as a black (monochromatic) image or a multi-color image by using one or some image forming units 50 of the four image forming units 50.
The image forming unit 50 includes a photosensitive drum 51 which is a rotatable drum-type (cylindrical) photosensitive member (electrophotographic photosensitive member) as a first image bearing member for bearing a toner image. In addition, the image forming unit 50 includes a charging roller 52 which is a roller-shaped charging member as charging means. In addition, the image forming unit 50 includes a developing device 20 as developing means. In addition, the image forming unit 50 includes a pre-exposure device 54 as a discharging (charge eliminating) means. In addition, the image forming unit 50 includes a drum cleaning device 55 as a photosensitive member cleaning means. The image forming unit 50 may constitute a cartridge (process cartridge integrally detachably mountable to an apparatus main assembly 10 of the image forming apparatus 1. Further, for example, the photosensitive drum 51, the charging roller 52, and the drum cleaning device 55 may integrally constitute a cartridge detachably mountable to the apparatus main assembly 10, and the developing device 20 may substantially singly constitute a cartridge detachably mountable to the apparatus main assembly 10. Further, at least one the photosensitive drum 51, the charging roller 52, and the drum cleaning device 55 may substantially singly constitute a cartridge detachably mountable to the apparatus main assembly 10. The apparatus main assembly 10 is a portion obtained by excluding the above-described cartridge(s) from the image forming apparatus 1.
In this embodiment, the photosensitive drum 51 is a negatively chargeable organic photosensitive member (OPC) having an outer diameter of 30 mm. The photosensitive drum 51 includes, on a surface of an aluminum cylinder as a substrate and a surface layer formed on the surface of the substrate, including three layers of an undercoat layer, a photocharge generation layer, and a charge transportation layer, which are applied and laminated on the substrate in the order named. The photosensitive drum 51 is rotationally driven in a direction indicated by an arrow R1 (counterclockwise direction) in the figure at a predetermined peripheral speed (process speed), for example, 210 mm/sec by a driving motor (not shown) as a driving means.
In this embodiment, the charging roller 52 is a rubber roller including a core metal and a rubber layer as an elastic layer formed at a periphery of the core metal. The charging roller 52 is disposed in contact with the surface of the photosensitive drum 51 and is rotated by the rotation of the photosensitive drum 51. The surface of the rotating photosensitive drum 51 is electrically charged uniformly to a predetermined polarity (negative in this embodiment) and a predetermined potential by the charging roller 52. To the charging roller 52, a charging power sources (high-voltage power source) 60 (
In this embodiment, the exposure device 42 as an exposure means is constituted by a laser scanner (laser exposure optical system). The surface of the charged photosensitive drum 51 is scanned and exposed by the exposure device 42 so that an electrostatic latent image (electrostatic image) is formed on the photosensitive drum 51. The exposure device 42 for each color emits laser light in accordance with corresponding separated color image information outputted from the controller 11, and irradiates the surface of the photosensitive drum 51 for each color with the laser light.
The electrostatic latent image formed on the photosensitive drum 51 is developed (visualized) by supplying the toner thereto by the developing device 20, so that a toner image (developer image) is formed on the photosensitive drum 51. In this embodiment, the developing device 20 is a two-component developing device using, as a developer, a two-component developer comprising toner (non-magnetic toner particles) and a carrier (magnetic carrier particles). In a developing container (developing main body) 21 (
The intermediary transfer unit 44 is provided so as to be opposed to the four photosensitive drums 51Y, 51M, 51C, and 51K. The intermediary transfer unit 44 includes an intermediary transfer belt 44b which is an intermediary transfer member constituted by a rotatable endless belt a second image bearing member for bearing the toner image. The intermediary transfer belt 44b is wound around, and stretched by, as a plurality of stretching rollers, a driving roller 44a, a tension roller 44d, and an inner secondary transfer roller 45a. The driving roller 44a is rotationally driven by a driving motor (not shown) as driving source constituting a driving means, so that a driving force is transmitted to the intermediary transfer belt 44b. By this, the intermediary transfer belt 44b is rotated (circulated and moved) in an arrow R2 direction (clockwise direction) in
A primary transfer power source 62 (
On an outer peripheral surface side of the intermediary transfer belt 44b, the outer secondary transfer roller 45b which is a roller-shaped secondary transfer member as a secondary transfer means is provided. The secondary transfer device 45 is constituted by including the inner secondary transfer roller 45a functioning as an opposing member (opposite electrode) and the outer secondary transfer roller 45b which is a secondary transfer member. The outer secondary transfer roller 45b is disposed opposed to the inner secondary transfer roller 45a by way of the intermediary transfer belt 44b. The outer secondary transfer roller 45b is pressed toward the inner secondary transfer roller 45a and contacts the inner secondary transfer roller 45a by way of the intermediary transfer belt 44b, and forms a secondary transfer portion (secondary transfer nip) N2 which is a contact portion between the intermediary transfer belt 44b and the outer secondary transfer roller 45b. To the outer secondary transfer roller 45b, a secondary transfer power source (high-voltage power source) 63 (
In parallel to a forming operation of the toner image on the intermediary transfer belt 44b, the recording material S is conveyed (fed) from the feeding portion 2 toward the secondary transfer portion N2. The recording materials S are accommodated in a cassette 23a of the feeding portion 2 or are stacked on a manual feeding tray 23b of the feeding portion 2. The recording materials S accommodated in the cassette 23a and the recording materials S stacked on the manual feeding tray 23b are separated and fed one by one by feeding rollers 25a and 25b, respectively, or the like as feeding members of the feeding portion 2. The fed recording material S is conveyed along a conveying path by a conveying roller pair 26 and the like as a conveying member and reaches a registration roller pair 27 as a conveying member provided in the conveying path. Then, the recording material S is timed to the toner image on the intermediary transfer belt 44b by the registration roller pair 27, and is conveyed to the secondary transfer portion N2.
The recording material S onto which the toner image is transferred is conveyed to the fixing device 46 as a fixing means. The fixing device 46 includes a fixing roller 46a provided with a heating means and a pressing roller 46b press-contacted to the fixing roller 46a. The fixing device 46 nips and conveys the recording material S between the fixing roller 46a and the pressing roller 46b, and thus heats and presses the toner image on the recording material S, so that the toner image fixed (melted, stuck) on the recording material S.
The recording material S on which the toner image is fixed is conveyed along a discharging path by a discharging roller pair 28 or the like of a discharging portion 3, so that the recording material S is discharged (outputted) onto a discharge tray 29 provided outside the apparatus main assembly 10 through a discharge opening of the discharging portion 3.
The surface of the photosensitive drum 51 after the primary transfer is electrically discharged by being irradiated with light by the pre-exposure device 54. Further, the toner (primary transfer residual toner) remaining on the photosensitive drum 51 after the primary transfer is removed and collected from the surface of the photosensitive drum 51 by the drum cleaning device 55. In this embodiment, the drum cleaning device 55 is of a counter blade type and includes a cleaning blade as a cleaning member provided in contact with the photosensitive drum 51. In this embodiment, the cleaning blade is an elastic blade formed of a material principally comprising an urethane rubber of 8 mm in free length and is contacted to the photosensitive drum 51 with a predetermined pressing force. The drum cleaning device 55 scrapes off the primary transfer residual toner from the surface of the rotating photosensitive drum 51 by the cleaning blade and accommodates the primary transfer residual toner in a cleaning container (not shown). Further, on an outer peripheral surface side of the intermediary transfer belt 44b, in a position opposing the driving roller 44a, a belt cleaning device 48 as an intermediary transfer member cleaning means is provided. Toner (secondary transfer residual toner) remaining on the intermediary transfer belt 44b after the secondary transfer is removed and collected from the surface of the intermediary transfer belt 44b by the belt cleaning device 48. In this embodiment, the belt cleaning device 48 is of a counter blade type similar to that of the drum cleaning device 55.
Further, in this embodiment, on the outer peripheral surface side of the intermediary transfer belt 44b, an image density sensor (image density detecting means) 72 for detecting an image density of a patch image (reference toner image) for image density control is provided. The image density sensor 72 is disposed opposed to the surface of the intermediary transfer belt 44b on a side downstream of the most downstream primary transfer portion NIK and upstream of the secondary transfer portion N2 with respect to a rotational direction of the intermediary transfer belt 44b.
In this embodiment, the image forming unit 50 constitutes a toner image forming means for forming the toner image on the intermediary transfer belt 44b depending on the image information.
To the controller 11, for example, the charging power source 60, the developing power source 61, the primary transfer power source 62, a toner concentration sensor 71 as a toner concentration detecting means, an image density sensor 72 as an image density detecting means, and an environment sensor (temperature/humidity sensor) 73 as an environment detecting means are connected. Signals indicating the detection result (information) by the respective sensors are inputted to the controller 11. In this embodiment, the charging power source 60, the developing power source 61, the primary transfer power source 62, and the toner concentration sensor 71 are provided independently for each of the colors. The controller 11 controls a supply amount of the toner from the toner bottle 41 to the developing device 20 on the basis of a relationship between a toner concentration detected by the toner concentration sensor 71 and a target toner concentration. Further, the controller 11 sets the target toner concentration on the basis of an image density detected by the image density sensor 72. Further, the controller 11 sets a transfer condition in at least one of the primary transfer portion and the secondary transfer portion on the basis of the toner concentration detected by the toner concentration sensor 71, the image density detected by the image density sensor 72, and the environment information detected by the environment sensor 73.
The operator inputs job information to the controller 11 by operating the operating portion 4 provided on the image forming apparatus 1 and thus is capable of causing the image forming apparatus 1 to execute a job (described later). The operating portion 4 includes an inputting portion constituted by operating buttons or the like as an inputting means and a displaying portion constituted by a liquid crystal panel or the like as a display means. In this embodiment, the operating portion 4 is constituted by including a touch panel provided with a function of the inputting portion and a function of the displaying portion. Further, the operator inputs the job information to the controller 11 by an operation in the external device 200 such as a personal computer connected to the image forming apparatus 1, and thus is capable of causing the image forming apparatus 1 to execute the job. Job information (job signal) includes an instruction signal for designating an operation setting of the image forming apparatus 1, such as a job start signal, image information (image signal, image data), information on a kind of the recording material S used in the image formation, and the like.
Here, the image forming apparatus 1 executes the job (print job) which is a series of operations to form and output an image or images on a single or a plurality of recording materials S started by one start instruction. The job includes an image forming step, a pre-rotation step, a sheet (paper) interval step in the case where the images are formed on the plurality of recording materials S, and a post-rotation step in general. The image forming step is a period in which formation of an electrostatic image for the image actually formed and outputted on the recording material S, formation of the toner image, primary transfer of the toner image and secondary transfer of the toner image are carried out, and during image formation (image forming period) refers to this period. Specifically, a timing during the image formation is different among positions where the respective steps of the formation of the electrostatic image, the toner image formation, the primary transfer of the toner image and the secondary transfer of the toner image are performed. The pre-rotation step is a period in which a preparatory operation, before the image forming step, from an input of the start instruction until the image is started to be actually formed. The sheet interval step (recording material interval step, image interval step) is a period corresponding to an interval between a recording material S and a subsequent recording material S when the images are continuously formed on a plurality of recording materials S (continuous printing, continuous image formation). The post-rotation step is a period in which a post-operation (preparatory operation) after the image forming step is performed. During non-image formation (non-image formation period) is a period other than the period of the image formation (during image formation) and includes the periods of the pre-rotation step, the sheet interval step, the post-rotation step and further includes a period of a pre-multi-rotation step which is a preparatory operation during turning-on of a main switch (power source) of the image forming apparatus 1 or during restoration from a sleep state.
Further, the kind of the recording material S embraces arbitrary information capable of discriminating the recording material S, attributes (so-called a paper kind category) based on general features such as plain paper, non-coated paper, coated paper, an OHP film, and an envelope, and a manufacturer, a brand, a product number, and the like. In this embodiment, information on the kind of the recording material S included in the job information includes at least information (paper kind category) indicating whether or not the recording material S used in the image formation is the envelope.
In the image forming apparatus 1 of this embodiment, when there is no recording material S in the secondary transfer portion N2, a state in which the outer secondary transfer roller 45b directly contacts the intermediary transfer belt 44b is formed. For that reason, for example, in the case where the recording material S is not conveyed to the secondary transfer portion N2 due to an occurrence of the jam (paper jam), the surface of the outer secondary transfer roller 45b is contaminated with the toner of the toner image on the intermediary transfer belt 44b in some instances. A state in which the intermediary transfer belt 44b and the outer secondary transfer roller 45b are in direct contact with each other is formed also during pre-rotation before the image formation, during post-rotation after the image formation, in a detect corresponding to the interval between the recording material S and the subsequent recording material S in the case where the continuous printing is carried out, and the like. For that reason, when the toner remains on the intermediary transfer belt 44b in these periods, the surface of the outer secondary transfer roller 45b is contaminated with this toner in some cases.
The image forming apparatus 1 of this embodiment is constituted so as to be capable of executing a transfer member cleaning operation for cleaning the outer secondary transfer roller 45b in order to remove the contaminant on the surface of the outer secondary transfer roller 45b as described above. In this embodiment, the image forming apparatus 1 executes the transfer member cleaning operation such that a negative cleaning voltage (cleaning bias) and a positive cleaning voltage (cleaning bias) are alternately applied to the outer secondary transfer roller 45b during non-transfer in which there is no recording material S in the secondary transfer portion N2.
As shown in
By applying the negative cleaning voltage, i.e., a voltage of the opposite polarity to the polarity of the voltage during the transfer, to the outer secondary transfer roller 45b, the toner of the negative polarity (normal charge polarity) deposited on the outer secondary transfer roller 45b can be moved to the intermediary transfer belt 44b. Further, in the toner deposited on the outer secondary transfer roller 45b, toner charged to the opposite polarity to the normal charge polarity of the toner (or toner with no sufficient electric charge) is contained in some instances. For that reason, by applying the positive cleaning voltage, i.e., the voltage of the same polarity as the polarity of the voltage during the transfer, to the outer secondary transfer roller 45b, the toner of the positive polarity (opposite polarity to the normal charge polarity) deposited on the outer secondary transfer roller 45b can be moved to the intermediary transfer belt 44b. By this, cleaning of the outer secondary transfer roller 45b can be performed. The toner moved from the outer secondary transfer roller 45b to the intermediary transfer belt 44b is collected by the belt cleaning device 48.
In this embodiment, the controller 11 carries out control so that the transfer member cleaning operation is executed in the post-rotation step after the image formation of the job is ended. Further, in this embodiment, a test image for image control (such as density control) is formed on the intermediary transfer belt 44b in the sheet interval step during the continuous printing in some instances. In that case, the controller 11 carries out control so that the transfer member cleaning operation is executed after the test image formed on the intermediary transfer belt 44b passes through the secondary transfer portion N2 and before the subsequent recording material S reaches the secondary transfer portion N2. Further, in this embodiment, the controller 11 carries out control so that the transfer member cleaning operation is executed in the pre-rotation step (or the pre-multi-rotation step) before the image formation of the job after jam tolerance is started. Further, in this embodiment, in the case where the recording material S used in the image formation is the envelope, the controller 11 carries out control so that the transfer member cleaning operation is executed at a predetermined timing. The transfer member cleaning operation in the case where the recording material S used in the image formation is the envelope will be described specifically later.
Here, in this embodiment, in the transfer member cleaning operation, each of the negative cleaning voltage and the positive cleaning voltage are applied to the outer secondary transfer roller 45b which is a rotatable member during a period in which the outer secondary transfer roller 45b rotates through one-full cleaning. By this, each of the negative toner and the positive toner which are deposited on the outer secondary transfer roller 45b can be efficiently moved to the intermediary transfer belt 44b. At least one of the negative cleaning voltage and the positive cleaning voltage may be applied to the outer secondary transfer roller 45b for a period of not less than a time in which the outer secondary transfer roller 45b rotates through one-full circumference. Further, in this embodiment, in the transfer member cleaning operation, each of the negative voltage and the positive voltage is applied once to the outer secondary transfer roller 45b, but at least one of the negative voltage and the positive voltage may be applied plural times to the outer secondary transfer roller 45b. Further, an order of application of the negative cleaning voltage and the positive cleaning voltage to the outer secondary transfer roller 45b is not particularly limited, but may be arbitrary switched. For example, the number of times of application and the order of application such that the negative voltage, the positive voltage, the negative voltage, and the positive voltage may be employed. Further, each of the negative cleaning voltage and the positive cleaning voltage may be subjected to constant-current control or constant-voltage control. Incidentally, the constant-current control is control such that an output of the power source is adjusted so that a current supplied to a supply object is substantially constant at a target current. Further, the constant-voltage control is control such that the output of the power source is adjusted so that a voltage applied to an application object is substantially constant at a target voltage. A target current value or a target voltage value of each of the negative cleaning voltage and the positive cleaning voltage can appropriately be set so as to provide a sufficient cleaning performance, and typically, these values are the same as those during the transfer, but may be made larger or smaller than those during the transfer.
In this embodiment, the image forming apparatus 1 includes a recording material information acquiring portion for acquiring information on a kind of the recording material S. In this embodiment, for example, the operating portion 4 provided on the image forming apparatus 1 functions as the recording material information acquiring portion. The controller 11 not only controls the operating portion 4 to display a predetermined screen but also acquires information of various settings including information on the kind of the recording material S depending on an operation in the screen by the operator. The controller 11 causes the RAM 14 (or the non-volatile memory) to store the information of the various settings such as the information on the kind of the recording material S. Further, the controller 11 is capable of setting a predetermined image forming condition (transfer condition or fixing condition) stored in the ROM 13. Input of information on the kind of the recording material S used in the image formation (herein, also referred to as a “sheet setting”) is made before the job is started.
**
Further, when the operator selects the envelope in the sheet selecting screen 406, as shown in part (a) of
The image forming apparatus 1 of this embodiment is capable of forming an image also on the flap of the envelope (it is possible to form the image on the flap of the envelope opened). When the operator selects (operates) a flap setting button 409 displayed on the sheet setting screen 405 as shown in part (a) of
In the case where the operator sends job information from the external device 200 such as the personal computer to the controller 11 of the image forming apparatus 1 and then the job is executed by the image forming apparatus 1, various settings similar to the above-described various settings can also be made possible in the external device 200. In this case, the CPU 12 functioning as the recording material information acquiring portion acquires information on the kind of the recording material S from the external device 200 to the controller 11. Further, in this case, the operator operates a user interface displayed on the displaying portion (display) of the external device 200 in accordance with a printer driver program installed in the external device 200. By this, the operator is capable of providing an instruction to send the information on the kind of the recording material S to the controller 11 of the image forming apparatus 1.
As shown in
Thus, when the flap printing is executed, in the case where the toner image is protruded from the flap in the secondary transfer portion N2, the protruded toner image is deposited on the surface of the outer secondary transfer roller 45b, so that the surface of the outer secondary transfer roller 45b is contaminated with the toner. Then, as shown in
In the case where the image is formed on at least a standardized-size envelope (particularly, a regular-size envelope), the image forming apparatus 1 of this embodiment is set so that a setting of the envelope to the feeding portion 2 (manual feeding tray 23b or cassette 23a) and conveyance (feeding) of the envelope are carried out in a state in which opposite short sides of the envelope becomes a leading end and a trailing end with respect to a conveying direction (feeding direction) of the recording material S. Particularly, in the case of an envelope provided with the flap on a short side (see
In this embodiment, on the basis of the operation by the operator, the information on the kind of the recording material S is acquired, but for example, a sensor for detecting the kind of the recording material S is provided to the feeding portion 2 or in a conveying (feeding) path and then the information on the kind of the recording material S may also be automatically acquired on the basis of a detection result of the sensor.
6. Transfer Member Cleaning Operation in Case that Envelope is Used
In order to suppress the above-described back contamination in the case where the recording material S used in the image formation is the envelope, it is desired that the toner protruded from the flap and deposited on the surface of the outer secondary transfer roller 45b is removed by executing the transfer member cleaning operation.
In this embodiment, in the case where the recording material S used in the image formation is the envelope, there is a possibility that transfer of the toner image onto the flap is performed, and thus there is a possibility that the toner protruded from the flap is deposited on the surface of the outer secondary transfer roller 45b. Further, in this embodiment, every passing of the envelope through the secondary transfer portion N2, the transfer member cleaning operation is executed after the envelope passes through the secondary transfer portion N2 and a before recording material S reaches the secondary transfer portion N2. For example, in the case of continuous printing in which images are continuously formed on envelopes, every passing of one envelope through the secondary transfer portion N2, the transfer member cleaning operation is executed in a sheet interval step which is during non-transfer before a subsequent envelope reaches the secondary transfer portion N2.
First, when the operator makes a sheet setting in the operating portion 4 (or the external device 200), the controller 11 (the CPU 12) acquires the information on the kind of the recording material S (S100). Then, the controller 11 discriminates whether or not the recording material S used in the image formation is the envelope (S101). In the case where the controller 11 discriminated in S101 that the recording material S is the envelope, the controller 11 starts the job (S102), and after transfer of the 1 Image onto the recording material S is ended (S103), the controller 11 executes the transfer member cleaning operation (S104). Thereafter, the controller 11 discriminates whether or not a residual (remaining) Image is the job is 0 (zero) Image (no image) (S105). In the case where the controller 11 discriminated in S105 that the residual Image is larger than the 0 Image (the residual Image is not the 0 Image), the procedure returns to the process of S103, and the processes, S103 to S105 are repeated until the residual Image becomes the 0 Image. In the case where the controller 11 discriminated in S105 that the residual Image is the 0 Image, the controller 11 ends the job (S106), and ends the control.
Further, in the case where the controller 11 discriminated in S101 that the recording material S is not the envelope, the controller 11 starts the job (S107), and after transfer of all Images on the recording materials S in the job is completed (S108), the controller 11 executes the transfer member cleaning operation (S109). Thereafter, the controller 11 ends the job (S106), and ends the control.
That is, in the case where the controller 11 discriminated in S101 that the recording material S is not the envelope, the transfer member cleaning operation is not executed in a period from passing of the recording material S through the secondary transfer portion N until the subsequent recording material S reaches the transfer portion (so-called sheet interval). That is, similarly as in the case of the plain paper, a bias applied during the normal sheet interval without increasing the sheet interval (herein, this bias is also referred to as a sheet interval bias) is applied. The sheet interval bias applied in this embodiment is set as follows. That is, a bias (bias of the same polarity as the normal charge polarity of the toner) opposite to the polarity of the bias applied during the transfer is applied to the outer secondary transfer roller 45b so that fog toner is not deposited on the outer secondary transfer roller 45b. Specifically, a relatively small bias of the negative polarity is subjected to the constant-current control (−1 μA). In this embodiment, the constant-current control is carried out, but the constant-voltage control may also be carried out.
Incidentally, in
The envelope was fed in a state in which the flap was opened with use of the envelope (for example, the Chou No. 3) as the recording material S, and the continuous printing in which the flap printing was executed was carried out, so that a degree of the back contamination with the toner protruded from the flap and deposited on the outer secondary transfer roller 45b was checked. In order to confirm an effect of this embodiment, the test image was set so as to be protruded from the flap with reliably. The back contamination was evaluated using a density measuring device (“DENSITOMETER TC-6MC-D”, manufactured by TOKYO DENSHOKU CO., LTD.). That is, density measurement in a region of the flap contacting a portion of the outer secondary transfer roller 45b contacted the toner image protruded from the flap and density measurement in a region other than the above-described region at the same surface were made, and an absolute value of a difference between measured densities was acquired. In the case where the acquired value is 1.0 or less, it means that the back contamination does not occur. Comparison of the back contamination between the case where the transfer member cleaning operation is executed every 1 Image in accordance with this embodiment and the case where the transfer member cleaning operation is not executed as a comparison example was made. A result is shown in a table 1 appearing hereinafter. In the transfer member cleaning operation, a negative cleaning voltage subjected to the constant-current control and a positive cleaning voltage subjected to the constant-current control were applied once in a named order to the outer secondary transfer roller 45b for a time corresponding to one-full circumference to the outer secondary transfer roller 45b. A target current of the negative cleaning voltage was −25 μA, and a target current of the positive cleaning voltage was +100 μA.
As shown in the table 1, in this embodiment, by executing the transfer member cleaning operation every 1 Image, the back contamination of the subsequent recording material S can be suppressed. On the other hand, in the comparison example, the back contamination possibly causing a problem on a second recording material S and later occurred.
Thus, in this embodiment, the image forming apparatus 1 includes the image bearing member (intermediary transfer belt) 44b, the toner image forming means (image forming unit) 50 for forming the toner image on the image bearing member 44b depending on the image information, the transfer member (outer secondary transfer roller) 45b which forms the transfer portion (secondary transfer portion) N2 between itself and the image bearing member 44b in contact with the image bearing member 44b and which is for transferring the toner image from the image bearing member 44b onto the recording material S passing through the transfer portion N2, the applying portion (secondary transfer power source) 63 for applying the voltage for transferring the toner image from the image bearing member 44b onto the recording material S passing through the transfer portion N2, the recording material information acquiring portion (operating portion) 4 for acquiring the recording material information on the kind of the recording material S, and the controller 11 capable of controlling the applying portion 63. In the continuous printing in which the toner images are continuously transferred onto the first recording material S and the second recording material S, in the case where the first recording material S in the envelope on the basis of the above-described recording material information, the controller 11 carries out control so that the transfer member cleaning operation in which the voltage of the same polarity as the normal charge polarity of the toner and the voltage of the opposite polarity to the normal charge polarity are alternately applied by the applying portion 63 is executed after the first recording material S passes through the transfer portion N2 and before the second recording material S reaches the transfer portion N2. In this embodiment, the image forming apparatus 1 includes the feeding portion 2 for feeding the recording material S toward the transfer portion N2 and the notifying portion (operating portion) 4 for notifying the operator of the information. In the case where as the recording material S, the envelope provided with the flap on the short side, the controller 11 is capable of controlling the notifying portion 4 so as to notify the information prompting that the recording material S is set so that the flap of the envelope is on the trailing end side of the recording material S with respect to the conveying direction.
As described above, according to this embodiment, in the case where the image is formed on the flap of the envelope, it is possible to suppress that the subsequent recording material S is contaminated with the toner protruded from the flap of the envelope and deposited on the outer secondary transfer roller 45b.
Next, another embodiment of the present invention will be described. The basic structure and operation of an image forming apparatus of this embodiment are the same as those of the image forming apparatus of the embodiment 1. Therefore, in the image forming apparatus of this embodiment, elements having the same or corresponding functions or structures as those of the image forming apparatus of the embodiment 1 are denoted by the same reference numerals or symbols as those of the embodiment 1, and detailed description thereof will be omitted.
1. Outline of this Embodiment
In the embodiment 1, the transfer member cleaning operation was executed every passing of the envelope through the secondary transfer portion N2 on the assumption that there is a possibility of an occurrence of the back contamination due to the toner protruded from the flap in the case where the recording material S used in the image formation is the envelope. However, in order to obtain a sufficient cleaning effect, for example, a time corresponding to two-full circumferences (the case where each of cleaning voltages of both the positive polarity and the negative polarity is applied for a time corresponding to one-full circumference) or more of the outer secondary transfer roller 45b is needed. For that reason, for example, in the case where the transfer member cleaning operation is executed in the sheet interval step during the continuous printing, in order to provide a time thereof, an increase in sheet interval is needed in some instances, so that downtime (period in which the image cannot be formed) becomes long in some instances.
Here, even in the case where the recording material S used in the image formation is the envelope, when the flap printing is not executed, the toner protruded from the flap is not deposited on the surface of the outer secondary transfer roller 45b.
Therefore, in this embodiment, in the case where the recording material S used in the image formation is the envelope, information on whether or not the flap printing is executed (in this embodiment, this information is referred to as “flap printing information”) is acquired. Further, the flap printing is not executed, the transfer member cleaning operation is not executed every passing of the envelope through the secondary transfer portion N2, and is executed typically in the post-rotation step after the image formation of the job is ended. Particularly, in this embodiment, as the flap printing information, information as the whether the flap is opened or closed (in this embodiment, this information is referred to as “flap open/close information”) is used. Further, particularly, in this embodiment, as the flap open/close information, flap open/close information based on input by the operator (in this embodiment, this input is also referred to as a “flap open/close setting”) is used. Further, in the case where the flap is closed, discrimination that the flap printing is not executed is made.
Part (a) of
In the case where the operator selects (operates) the flap open button 413a, the flap length setting screen 410 as shown in part (b) of
Further, as described in the embodiment 1, a setting similar to the above-described setting may be made in the external device 200.
2. Transfer Member Cleaning Operation in Case that Envelope is Used
First, when the operator makes a sheet setting in the operating portion 4 (or the external device 200), the controller 11 (the CPU 12) acquires the information on the kind of the recording material S (S200). Then, the controller 11 discriminates whether or not the recording material S used in the image formation is the envelope (S201). Further, in the case where the recording material S used in the image formation is the envelope, when the operator makes the flap open/close setting on the operating portion 4 (or the external device 200), the controller 11 acquires the flap open/close information (S202). Then, the controller 11 discriminates whether or not the flap is open (S203). In the case where the controller 11 discriminated in S203 that the flap is open, the controller 11 starts the job (S204), and after transfer of the 1 Image onto the recording material S is ended (S205), the controller 11 executes the transfer member cleaning operation (S206). Thereafter, the controller 11 discriminates whether or not a residual (remaining) Image is the job is 0 (zero) Image (no image) (S207). In the case where the controller 11 discriminated in S207 that the residual Image is larger than the 0 Image (the residual Image is not the 0 Image), the procedure returns to the process of S205, and the processes, S205 to S207 are repeated until the residual Image becomes the 0 Image. In the case where the controller 11 discriminated in S207 that the residual Image is the 0 Image, the controller 11 ends the job (S208), and ends the control.
Further, in the case where the controller 11 discriminated in S201 that the recording material S is not the envelope or in the case where the controller 11 discriminated in S203 that the flap is not open, the controller 11 starts the job (S209), and after transfer of all Images on the recording materials S in the job is completed (S210), the controller 11 executes the transfer member cleaning operation (S211). Thereafter, the controller 11 ends the job (S208), and ends the control.
Incidentally, in
In this embodiment, when effect confirmation similar to the effect confirmation in the embodiment 1 is made, even in the case where the flap printing is executed by feeding the envelope in the state in which the flap is open, the back contamination of the subsequent recording material S was capable of being suppressed.
Further, in the case where the flap printing in which the envelope is fed in a state in which the flap is closed is not executed, the back contamination of the subsequent recording material S did not occur even when the transfer member cleaning operation is not executed. Further, in this case, the transfer member cleaning operation is not executed in the sheet interval step, so that a time from a start of the job to an end of the job can be shortened.
In this embodiment, as the flap printing information, the information (flap open/close information) whether the flap is open or closed was used, but is not limited thereto. For example, execution or non-execution of an operation in a flap printing mode (mode in which the image is formed in a region in which the flap is open) in which the flap printing is executed may also be made settable from the operating portion 4. In this case, ON/OFF setting information of the operation in the flap printing mode is the flap printing information. In the case where the operation in the flap printing mode is selected (flap printing mode: ON) on the basis of the ON/OFF setting information in the operation in the flap printing mode, the controller 11 (CPU 12) acquires image information of the image formed on the main body portion E and the flap portion F, and then carries out the flap printing. Then, the controller 11 is capable of executing the transfer member cleaning operation in the sheet interval step every printing of the image on the envelope. On the other hand, in the case where the operation in the flap printing mode is not selected (flap printing mode: OFF), the controller 11 is capable of executing the transfer member cleaning operation after transfer of all the images (Images) onto the recording material S in the job. Part (b) of
Further, in the case where the operation in the flap printing mode is selected, the controller 11 may carry out control so that information prompting the operator to set the envelope in the feeding portion 2 in a state in which the flap of the envelope becomes a trailing end with respect to the conveying direction of the recording material S is displayed on the operating portion 4. Further, in the case where the operation in the flap printing mode is set, the controller 11 may have a constitution in which setting of the envelope in a state in which the flap is positioned on one side of the envelope crossing the conveying direction of the recording material S is not permitted. For example, in the case where the envelope is set in such a manner, it is possible not to permit the controller 11 to execute the job. By doing so, it is possible to suppress that the toner image protruded from the flap is deposited on a flap of a subsequent envelope. Further, in the case where the operation in the flap printing mode is not set, the controller 11 may have a constitution in which setting of the envelope in a state in which the flap is on a side other than the trailing end with respect to the conveying direction of the recording material S is permitted.
Thus, in this embodiment, the image forming apparatus 1 includes a flap printing information acquiring portion for acquiring the flap printing information on whether or not the flap printing for transferring the toner image onto the flap of the envelope. In the case where the first recording material S in the continuous printing is the envelope on the basis of the above-described recording material information on the kind of the recording material S and in the case where the flap printing of the image on the first recording material S is executed on the basis of the above-described flap printing information, the controller 11 carries out control so as to execute the transfer member cleaning operation in which the voltage of the same polarity as the normal charge polarity of the toner and the voltage of the opposite polarity to the normal charge polarity are alternately applied by the applying portion 63 after the first recording material S passed through the transfer portion N2 and before the second recording material S in continuous printing reaches the transfer portion N2. In this embodiment, the flap printing information acquiring portion (operating portion) 4 acquires the flap open/close information on an open/close state of the flap of the envelope, as the flap printing information. In the case where the first recording material S is the envelope on the basis of the above-described recording material information, when the flap of the first recording material S is open on the basis of the above-described flap open/close information, the controller 11 carries out control so as to execute the transfer member cleaning operation after the first recording material S passes through the transfer portion N2 and before the second recording material S reaches the transfer portion N2, and when the flap of the first recording material S is closed, the controller 11 carries out control so that the second recording material S reaches the transfer portion N2 without executing the transfer member cleaning operation after the first recording material S passes through the transfer portion N2. In this embodiment, the flap printing information acquiring portion 4 acquires the flap open/close information on the basis of the operation by the operator. Further, in this embodiment, the image forming apparatus 1 includes the feeding portion 2 for feeding the recording material S toward the transfer portion N2 and the notifying portion (operating portion) 4 for notifying the operator of the information. In the case where the flap printing is executed on the basis of the flap printing, the controller 11 is capable of controlling the notifying portion 4 so as to notify the information prompting that the envelope is set in the feeding portion 2 so that the flap of the envelope is on the trailing end side of the envelope with respect to the conveying direction of the recording material S. Further, the image forming apparatus 1 may be capable of selectively executing the operation in the flap printing mode in which the image is formed on a flap portion of the envelope of which flap is open, and the flap printing information acquiring portion 4 may be constituted so as to acquire, as the flap printing information, information on whether or not the operation in the flap printing mode is executed.
As described above, according to this embodiment, in the case where not only an effect similar to the effect of the embodiment 1 is obtained but also the flap printing is not executed, it is possible to suppress that downtime becomes long due to the transfer member cleaning operation.
Next, another embodiment of the present invention will be described. The basic structure and operation of an image forming apparatus of this embodiment are the same as those of the image forming apparatuses of the embodiments 1 and 2. Therefore, in the image forming apparatus of this embodiment, elements having the same or corresponding functions or structures as those of the image forming apparatuses of the embodiments 1 and 2 are denoted by the same reference numerals or symbols as those of the embodiment 1, and detailed description thereof will be omitted.
1. Outline of this Embodiment
In this embodiment, similarly as in the embodiment 2, in the case where the recording material S used in the image formation is the envelope, the flap printing information is acquired, and whether to execute the transfer member cleaning operation is discriminated. In the embodiment 2, in the case where the flap is open, the flap printing was executed by using the flap open/close information as the flap printing information. However, even in the case where the flap is open, when the flap printing is not executed, the toner protruded from the flap is not deposited on the surface of the outer secondary transfer roller 45b.
Therefore, in this embodiment, as the flap printing information, the flap open/close information and the image information are used. Further, in the case where the flap is closed or in the case where the flap is open but there is no image data (toner image) in a region corresponding to the flap, discrimination that the flap printing is not executed is made.
In this embodiment, when the envelope is set as the recording material used in the image formation and setting of feeding of the envelope in a state in which the flap is open is made, the controller 11 performs comparison between a length of image data from, for example, the external device 200 in a conveying direction of the image data (surface movement direction of the photosensitive drum 51 and the intermediary transfer belt 44b) and a length of the recording material S (length of the recording material S excluding the flap in the case where the recording material S is the envelope) in a predetermined conveying direction of the recording material S. Then, as a result of the comparison thereof, in the case where the length of the image data is longer than the length of the recording material S, the controller 11 discriminates that the image data (toner image) exists in the region corresponding to the flap.
3. Transfer Member Cleaning Operation in Case that Envelope is Used
First, when the operator makes a sheet setting in the operating portion 4 (or the external device 200), the controller 11 (the CPU 12) acquires the information on the kind of the recording material S (S300). Then, the controller 11 discriminates whether or not the recording material S used in the image formation is the envelope (S301). Further, in the case where the recording material S used in the image formation is the envelope, when the operator makes the flap open/close setting on the operating portion 4 (or the external device 200), the controller 11 acquires the flap open/close information (S302). Then, the controller 11 discriminates whether or not the flap is open (S303). In the case where the controller 11 discriminated in S303 that the flap is open, the controller 11 acquires the image data (S304). Then, the controller 11 compares a length of the envelope in the conveying direction with a length of the acquired image data, and discriminates whether or not the image data (toner image) exists in the region corresponding to the flap (S305). In the case where the controller 11 discriminated in S305 that the image data exists in the region corresponding to the flap, the controller 11 starts the job (S306), and after transfer of the 1 Image onto the recording material S is ended (S307), the controller 11 executes the transfer member cleaning operation (S308). Thereafter, the controller 11 discriminates whether or not a residual (remaining) Image is the job is 0 (zero) Image (no image) (S309). In the case where the controller 11 discriminated in S309 that the residual Image is larger than the 0 Image (the residual Image is not the 0 Image), the procedure returns to the process of S307, and the processes, S307 to S309 are repeated until the residual Image becomes the 0 Image. In the case where the controller 11 discriminated in S309 that the residual Image is the 0 Image, the controller 11 ends the job (S310), and ends the control.
Further, in the case where the controller 11 discriminated in S301 that the recording material S is not the envelope, in the case where the controller 11 discriminated in S303 that the flap is not open, or in the case where the controller 11 discriminated in S305 that the image data does not exists in the region corresponding to the flap, the controller 11 starts the job (S311), and after transfer of all Images on the recording materials S in the job is completed (S312), the controller 11 executes the transfer member cleaning operation (S313). Thereafter, the controller 11 ends the job (S310), and ends the control.
Incidentally, in
In this embodiment, when effect confirmation similar to the effect confirmation in the embodiment 1 is made, even in the case where the flap printing is executed by feeding the envelope in the state in which the flap is open, the back contamination of the subsequent recording material S was capable of being suppressed.
Further, in the case where the flap printing in which the envelope is fed in a state in which the flap is closed is not executed, or in the case where the flap printing in which the envelope is fed in a state in which the flap is open is not executed, the back contamination of the subsequent recording material S did not occur even when the transfer member cleaning operation is not executed. Further, in these cases, the transfer member cleaning operation is not executed in the sheet interval step, so that a time from a start of the job to an end of the job can be shortened.
Thus, in this embodiment, the flap printing information acquiring portion (CPU) 12 acquires, as the flap printing information, image presence/absence information on presence/absence of the toner image to be transferred onto the flap in the case where the image is formed on the flap of which flap is open. On the basis of the image presence/absence information, in the case where the image (data, information) for transferring the toner image onto the flap of the first recording material S is present, the controller 11 carries out control so as to execute the transfer member cleaning operation in which the voltage of the same polarity as the normal charge polarity of the toner and the voltage of the opposite polarity to the normal charge polarity are alternately applied by the applying portion 63 after the first recording material S passed through the transfer portion N2 and before the second recording material S in continuous printing reaches the transfer portion N2, in the case where the image (data, information) for transferring the toner image onto the flap of the first recording material S is absent, the controller 11 carries out control so that the second recording material S reaches the transfer portion N2 without executing the transfer member cleaning operation after the first recording material S passes through the transfer portion N2. In this embodiment, the flap printing information acquiring portion 12 acquires the above-described image presence/absence information on the basis of a set length which is a length of the envelope excluding the flap in the conveying direction of the recording material S, indicated by the above-described recording material information and an image length which is a length of image information of the toner image to be transferred onto the envelope in the conveying direction of the recording material S. The image presence/absence information indicates that in the case where the image length is longer than the set length, the image information of the toner image to be transferred onto the flap of the envelope. As described above, according to this embodiment, in the case where not only an effect similar to the effect of the embodiment 1 is obtained but also the flap printing is not executed, it is possible to suppress that downtime becomes long due to the transfer member cleaning operation. Further, in this embodiment, the case where the flap printing is not executed can be discriminated with high accuracy.
Incidentally, in this embodiment, as the flap printing information, the flap open/close information and the image information were used, but as the flap printing information, execution or non-execution of the flap printing may be discriminated using only the image information without using the flap open/close information. That is, in the case where the first recording material S is the envelope on the basis of the above-described recording material information and the image information of the toner image to be transferred onto the flap of the first recording material S on the basis of the above-described image presence/absence information, the controller 11 is capable of carrying out control so as to execute the transfer member cleaning operation after the first recording material S passes through the transfer portion N2 and before the second recording material S reaches the transfer portion N2.
Further, in this embodiment, the execution or non-execution of the flap printing was discriminated by making the comparison between the length of the image data and the length of the envelope (length of the envelope excluding the flap), but the present invention is not limited thereto. It is only required that the presence/absence of the image data (toner image) in the region corresponding to the flap can be discriminated. For example, the presence/absence of the image data in a region of an envelope (such as a regular envelope) with a set size, other than the main body portion may be discriminated on the basis of the image data.
In the case where input of the length of the flap of the envelope by the operator is not made, irrespective of the presence/absence of the image data in the region corresponding to the flap, formation of the image on the region corresponding to the flap may also be made non-execution. That is, in that case, the formation of the image is made possible only on the main body portion of the envelope, and the transfer member cleaning operation for each passing of the envelope through the secondary transfer portion N2 can be made non-execution.
Next, another embodiment of the present invention will be described. The basic structure and operation of an image forming apparatus of this embodiment are the same as those of the image forming apparatuses of the embodiments 1 to 3. Therefore, in the image forming apparatus of this embodiment, elements having the same or corresponding functions or structures as those of the image forming apparatuses of the embodiments 1 to 3 are denoted by the same reference numerals or symbols as those of the embodiment 1, and detailed description thereof will be omitted.
In this embodiment, similarly as in the embodiment 2, in the case where the recording material S used in the image formation is the envelope, the flap printing information is acquired, and then execution or non-execution of the transfer member cleaning operation is discriminated. In the embodiment 2, as the flap printing information, the flap open/close information based on the setting made by the operator was used. On the other hand, in this embodiment, as the flap open/close information, a detection result of an open/close state of the flap by a flap open/close detecting means is used.
As shown in
In this embodiment, in the case where the envelope is set as the recording material S used in the image formation, the controller 11 makes comparison between a preset length of the recording material S in the conveying direction (herein, also referred to as a “set length”) and the detection length of the recording material S. The set length of the recording material S is a length of a portion excluding the flap in the case where the recording material S is the envelope. Further, as a result of the comparison, in the case where the detection length of the recording material S is longer than the set length of the recording material S, discrimination that the flap is open is made.
3. Transfer Member Cleaning Operation in Case that Envelope is Used
First, when the operator makes a sheet setting in the operating portion 4 (or the external device 200), the controller 11 (the CPU 12) acquires the information on the kind of the recording material S (S400). Then, the controller 11 discriminates whether or not the recording material S used in the image formation is the envelope (S401). Further, in the case where the controller 11 discriminated in S401 that the recording material S is the envelope, the operator starts the job (S402), and then acquires the detection length of the recording material S on the basis of the detection result of the recording material detecting sensor 30 (S403). Then, the controller 11 makes comparison between the detection length of the recording material S and the set length of the recording material S (S404). In the case where the controller 11 discriminated in S404 that the detection length of the recording material S is longer than the set length of the recording material S, after transfer of the 1 Image onto the recording material S is ended (S405), the controller 11 executes the transfer member cleaning operation (S406). Thereafter, the controller 11 discriminates whether or not a residual (remaining) Image is the job is 0 (zero) Image (no image) (S407). In the case where the controller 11 discriminated in S407 that the residual Image is larger than the 0 Image (the residual Image is not the 0 Image), the procedure returns to the process of S403, and the processes, S403 to S407 are repeated until the residual Image becomes the 0 Image. In the case where the controller 11 discriminated in S407 that the residual Image is the 0 Image, the controller 11 ends the job (S408), and ends the control.
Further, in the case where the controller 11 discriminated in S401 that the recording material S is not the envelope or in the case where the controller 11 discriminated in S404 that the detection length of the recording material S is not longer than the set length of the recording material S, the controller 11 starts the job (S409), and after transfer of all Images on the recording materials S in the job is completed (S410), the controller 11 executes the transfer member cleaning operation (S411). Thereafter, the controller 11 ends the job (S408), and ends the control.
Incidentally, in
In this embodiment, when effect confirmation similar to the effect confirmation in the embodiment 1 is made, even in the case where the flap printing is executed by feeding the envelope in the state in which the flap is open, the back contamination of the subsequent recording material S was capable of being suppressed.
Further, in the case where the flap printing in which the envelope is fed in a state in which the flap is closed is not executed, the back contamination of the subsequent recording material S did not occur even when the transfer member cleaning operation is not executed. Further, in this case, the transfer member cleaning operation is not executed in the sheet interval step, so that a time from a start of the job to an end of the job can be shortened.
Incidentally, in this embodiment, the open/close state of the flap was discriminated on the basis of the detection result of the length of the envelope, conveyed along the conveying path, in the recording material conveying direction was discriminated, but is not limited thereto, and the open/close state of the flap may only be required to be discriminated. For example, a mechanism for acquiring information of the length, in the conveying direction, of the envelope accommodated or stacked on the feeding portion 2 is provided and the open/close state of the flap may be discriminated using the acquiring length information similarly as in this embodiment. Further, an image pick-up element or the like for acquiring information of a shape of the envelope conveyed along the conveying path is provided, and the open/close state of the flap may be discriminated on the basis of the presence/absence of a portion corresponding to a cut-away portion of the flap.
Thus, in this embodiment, the image forming apparatus 1 includes the sensor (recording material detecting sensor) 30 for detecting the recording material S conveyed toward the transfer portion N2. The flap printing information acquiring portion (CPU) 12 acquires the flap printing information on the open/close state of the flap of the envelope on the basis of the set length which is a length of a portion excluding the flap of the envelope, in the conveying direction of the recording material S, indicated by the recording material information on the kind of the recording material S and on the basis of the detection length which is a length from the leading end to the trailing end of the envelope, in the conveying direction of the recording material S, indicated by the detection result of the sensor 30. The above-described flap open/close information indicates that the flap is open in the case where the detection length is longer than the set length.
As described above, according to this embodiment, in the case where not only an effect similar to the effect of the embodiment 1 is obtained but also the flap printing is not executed, it is possible to suppress that downtime becomes long due to the transfer member cleaning operation. Further, in this embodiment, the flap open/close information is automatically acquired, so that a setting load of the operator can be reduced.
Incidentally, the flap open/close information acquiring method in this embodiment can also be combined with the discrimination of the execution or non-execution of the flap printing based on the image information in the embodiment 3.
As described above, the present invention was described based on specific embodiments, but is not limited to the above-described embodiments.
The image forming apparatus is not limited to the tandem-type image forming apparatus, but for example, an image forming apparatus of another type such as a constitution in which toner images of a plurality of colors are successively formed on a single photosensitive member and are primary-transferred and then are secondary-transferred onto the recording material. Further, the image forming apparatus is not limited to the full-color image forming apparatus, but may also be a monochromatic or mono-color image forming apparatus. For example, in a monochromatic image forming apparatus including a single image forming portion for forming a single color image, the present invention is capable of being applied to a transfer portion where the toner image is transferred from the photosensitive member onto the recording material. Further, the image forming apparatus can be carried out in various purposes, such as printers, various printing machines, copying machines, facsimile machines, and multi-function machines.
Further, the transfer member is not limited to the transfer roller. The transfer member may be, in addition to rotatable members of a roller shape, an endless belt shape, and a brush shape, or fixedly provided members of a pad shape, a blade shape, a film shape, and a brush shape.
Further, in the above-described embodiments, the constitution in which the transfer voltage was applied to the outer secondary transfer roller 45b was employed, but a constitution in which the transfer voltage is applied to the inner secondary transfer roller 45a may also be employed. In that case, a constitution in which the cleaning voltage is applied to the inner secondary transfer roller 45a may only be required to be employed.
According to the present invention, in the case where the image is formed on the flap of the envelope, it is possible to suppress that the subsequent recording material is contaminated with the toner protruded from the flap and deposited on the transfer member.
While the present invention has been described with reference to exemplary embodiments, it is to be understood that the invention is not limited to the disclosed exemplary embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all such modifications and equivalent structures and functions.
This application claims the benefit of Japanese Patent Application No. 2023-027854 filed on Feb. 25, 2023, which is hereby incorporated by reference herein in its entirety.
Number | Date | Country | Kind |
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2023-027854 | Feb 2023 | JP | national |