This application is based on Japanese Patent Application No. 2010-128655 filed on Jun. 4, 2010, which is incorporated hereinto by reference.
The present invention relates to uniformity of image quality outputted from an image forming apparatus.
There has been a proposal of an image forming apparatus wherein at least two image forming sections are provided in the image forming apparatus for improving a speed and productivity for printing by the image forming apparatus, and a speed and productivity for two-sided printing have been improved by conducting image forming on the surface and on the other side simultaneously or through one passage. However, in the case of the obverse and reverse image forming for two-sided printing by the two image forming sections, there are many dominant causes to make image quality and image tone to be different between the two image forming sections when photographs and halftone images are included in a document, resulting in a big problem for uniformity of image quality in printing on the obverse and reverse sides.
To cope with this problem, there has been a proposal for uniformity of printed image qualities by the two image forming sections. For example, in Japanese Patent Application Publication No. H11-231597, an electrification amount coincident device is provided to cope with uniformity of image qualities on both sides so that an electrification amount for the obverse image and that of the reverse image may agree with each other roughly, by measuring each amount of charging for the obverse and reverse images, in the case of collective transfer onto the sheet for the obverse and reverse images.
However, image qualities generated by the two image forming sections are not uniformed to be equal to the image quality by a single image forming section, because of the image forming conditions of the respective image forming sections which are easily dispersed and of toner polarity change relating to the obverse and reverse simultaneous transfer and additional mechanisms. In particular, when the sheet after two-sided printing by the two image forming sections is bound by a post-processing device to be constructed to a two-page spread as a booklet, a difference of image quality between the two pages is large to be remarkable because both pages spread are printed by the image forming sections which are different from each other.
An aspect of the invention is as follows.
Item 1: An image forming apparatus having therein two image forming sections, a sheet reversing section and a controller and is capable of printing images on the obverse and reverse surfaces of a sheet by the two image forming sections, wherein the controller prints images corresponding to image data on Nth page and image data on (N+1)th page with the aforesaid two image forming sections on a preceding sheet, in the case of continuous two-sided printing, and it prints an image corresponding to image data for (N+2)th page on the following sheet with an image forming section that is the same as the image forming section that formed the image on the (N+1)th page, then, it reverses the sheet on which the image on the (N+2)th page is printed, before the sheet ejection, and it conducts the control to eject a sheet so that a surface of (N+1)th page of the preceding sheet and a surface of (N+2)th page of the following sheet may face each other.
Item 2: The image forming apparatus described in the aforesaid Item 1 equipped with a sheet finisher that forms a booklet by post-processing on a sheet on which an image has been formed, wherein the aforesaid controller controls so that images on two pages to be a two-page spread of a formed booklet may be printed by the same image forming section.
Item 3: The image forming apparatus described in the aforesaid Item 2 characterized to have a selectable section that can be selected so that images on two pages that can be made to be a specific two-page spread by a user may be printed by the same image forming section before the booklet is formed in the sheet finisher.
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The present invention will be explained in detail as follows, referring to the embodiment, to which however, the invention is not limited.
The image data in a page unit recorded in an image memory 81 are processed by the controller 80 based on setting information from operation section 70, and after that, the image data are housed in page memory 82 structured to be image memory 81 in the order of pages printed in a unit of one page. Image data in a unit of one page on the page memory 82 are utilized as writing data for writing sections 3a and 3b whose light sources are laser light sources of two image forming sections 4a and 4b, and are developed to be toner images at the two image forming sections 4a and 4b.
The sheet is fed out to sheet feeding and conveying section 6 from sheet feeding section 5 or from large capacity sheet feeding tray LT one sheet by one sheet to be conveyed through a conveyance path. Toner images are transferred onto both sides of the sheet by the two image forming sections 4a and 4b, and they are fixed on the sheet at fixing section 7.
The aforesaid two image forming sections 4a and 4b are completely symmetrical with sheet conveyance path 61 interposed between the two image forming sections 4a and 4b, and both of them have the same functions. In the recent trend wherein speeding up of printing is advancing, the demand for two-sided printing is increased under a background of the natural resources saving in particular, and there have been proposals for equipments wherein speeding up two-sided printing attained, namely, productivity of two-sided printing is enhanced by various countermeasures. The construction which will be explained here is also one of these equipments, and it is one wherein two image forming sections are provided vertically to interpose a sheet conveyance path, and printings for the obverse and reverse surfaces are conducted simultaneously while a sheet is moved and conveyed in the image forming apparatus in the case of continuous two-sided printing. Operations of one passage two-sided simultaneous printing will be explained simply.
First, there will be given an explanation for the first image forming section 4a that is provided on an upper surface of a sheet conveyance path and conducts printing on an upper surface of a sheet on the sheet conveyance path. The first image forming section 4a develops an electrostatic latent image formed on image carrier 41a to be a toner image with developing device 42a, and it transfers the toner image onto intermediate transfer belt 44a with transfer section 43a. This developing of a toner image by the developing device 42a and transfer onto the intermediate transfer belt 44a are conducted respectively for each of 4 colors of Y, M, C and K, and toner images each being in a different color are superimposed on the intermediate transfer belt 44a, to be transferred onto sheet S at transfer section 45a, and they are formed to be a color image on the upper surface of the sheet.
In the same way, there will be given an explanation for the second image forming section 4b that is provided on a lower surface of a sheet conveyance path and conducts printing on a lower surface of a sheet on the sheet conveyance path. The second image forming section 4b develops an electrostatic latent image formed on image carrier 41b to be a toner image with developing device 42b, and it transfers the toner image onto intermediate transfer belt 44b with transfer section 43b. This developing of a toner image by the developing device 42b and transfer onto the intermediate transfer belt 44b are conducted respectively for each of 4 colors of Y, M, C and K, and toner images each being in a different color are superimposed on the intermediate transfer belt 44b, to be transferred onto sheet S at transfer section 45b, and they are formed to be a color image on the lower surface of the sheet.
In the present example, polarity of toner used in the first image forming section 4a is opposite to that of toner used in the second image forming section 4b, thus, it is possible to transfer a toner image on intermediate transfer belt 44b of the second image forming section 4b onto the lower surface of the sheet with transfer section 45b, while keeping the toner image transferred onto the upper surface of the sheet from intermediate transfer belt 44a of the first image forming section 4a at the transfer section 45a, as it is.
As a matter of course, it is also possible to transfer on a sheet without disturbing a toner image of the first image forming section 4a from which the toner image of the second image forming section 4b has been transferred, by reversing polarity for the toner image transferred onto the sheet by the first image forming section 4a between the first image forming section 4a and the second image forming section 4b, by utilizing toner having the same polarity for the first image forming section 4a and the second image forming section 4b. Further, it is naturally possible to transfer the toner image of the image forming section 2 onto the lower surface of the sheet by fixing the toner image on the upper surface of the sheet by providing a fixing device, after transferring the toner image of the first image forming section 4a.
In the constitution of two image forming sections 4a and 4b in the present example, image data sent to respective writing sections 3a and 3b are determined for page adjustment in the case of bookbinding of a booklet in sheet finisher C by controller 80, which will be described in detail later. Further, a printing mode that is a characteristic of the invention, can select “regular mode” which is highest in speed and in productivity, “two-page spread image quality coincident mode” wherein image qualities of all facing pages are made to be coincident when a booklet is completed and “specified page selection mode”.
After images are transferred onto the obverse and reverse sides of the sheet, the toner images on the obverse and reverse sides of the sheet are fixed on the sheet at fixing section 7 as images. Then, the sheet reversing that is needed for page adjustment is conducted for binding a booklet, at sheet reversing section B.
The sheet on which the images are printed on both sides of the sheet at the image forming apparatus A is conveyed to sheet reversing section B. When the sheet reversing is needed, switching gate 120 wherein sheet reversing control section 801 is positioned to be immediately after entrance roller 110 of sheet reversing section B is controlled to conduct reversing operation by switching the direction of conveyance of the sheet to reversing path 150. When ejecting the sheet without reversing, the sheet is conveyed to sheet finisher C by conveyance rollers 130 and 140 under the condition that the switching gate 120 is not switched by the sheet reversing control section 801.
In the sheet finisher C, sheets each being printed on its both sides including the obverse and reverse sides which have been subjected to page adjustment are made to be a booklet automatically through stapling, center stapling and gluing bookbinding, to be ejected. In the example shown in
When conducting stapling in sheet finisher C, the sheet finishing control section 811 controls to guide sheets to conveyance path 230 to stack them on movable sheet stacker 250 by arranging them one sheet by one sheet. After stacking the established number of sheets, the sheets are ejected on sheet ejection tray 18 as a booklet after being stapled by stapling unit 260. The sheet ejection tray 18 goes down automatically as the number of sheets stacked thereon is increased so that a following booklet to be ejected may operate to avoid jamming.
When a sheet does not need post-processing in the sheet finisher C, the sheet switching gate 210 is switched to the conveyance path 22 side, and the sheet is ejected to sheet ejection tray 240.
In addition, image forming apparatus A has LAN IF83 always ready for coping with network environment, and it can receive printed data from a personal computer (hereinafter called PC) connected to the network.
Controller 80 feeds out sheets one sheet by one sheet from sheet feeding section 5 or from large capacity sheet tray LT to convey them with sheet feeding and conveying section 6, and fixes toner images with fixing section 7 after forming toner images with image forming section 4 and transferring them onto the sheet, and controls up to sheet ejection. Then, image data made from image data read into image memory 81 in controller 80 from document reading section 1 and from printing data received from PC through LAN IF are stored on a page unit. Image data are stored in page memory 82 that is for assigning image data properly to two image forming sections, by changing page order by causing them to correspond to the order of printing.
In addition, the controller 80 controls operation section 70 as an interface with a user. The operation section 70 can cause a user to select many functions including post-processing by cooperating with LCD through a touch panel, and notifies the controller 80 of its contents, in addition to conducting an indication of the state of image forming apparatus A, an indication of contents of the running job and an indication of the selected functions.
Now, an explanation will be given about how page images are printed by two image forming sections 4a and 4b in the case of continuous two-sided printing, and how a booklet is made in the sheet finisher C by controlling sheet reversing section B, in operations relating to the present invention, including a relationship with facing pages. From now on, all explanations will be given under the condition that 8 pages of document are printed on 4 pages of sheets on the basis of continuous two-sided printing. Further, in the present explanation, a surface that faces upward when the sheet printed on its both sides is ejected into a sheet ejection tray (for example, sheet stacker 250) is called “an obverse surface” and a surface that faces downward is called “a reverse surface” In other words, when the sheet is not reversed in terms of the obverse and the reverse in sheet reversing section B, a surface printed by the first image forming section 4a is “an obverse surface” and a surface printed by the second image forming section 4b is “a reverse surface”, and when the sheet is reversed by sheet reversing section B, the obverse surface and the reverse surface are inverted.
First, an explanation will be given by using an illustration of “a regular mode” in
When conducting staple bookbinding in sheet finisher C for four sheets prepared by the aforesaid method, the sheets are stacked on a sheet stacker to be stapled as shown in
As a method to solve this problem, “a two-page spread image quality coincident mode” was established in the invention. Its operations will be explained as follows, referring to the “two-page spread image quality coincident mode” in each of
Namely, Nth page is printed on a back surface of a preceding sheet with the second image forming section 4b and (N+1)th page is printed on a front surface of the preceding sheet with the first image forming section 4a, and when printing (N+2)th page on a following sheet, the (N+2)th page is printed on the front surface by the use of the first image forming section 4a that is the same as that for the (N+1)th page. Owing to this operation, (N+1)th page and (N+2)th page which are in the state of the two-page spread as a booklet are printed by the same image forming section, and a two-page spread having no sense of discomfort can be obtained.
However, the 2nd sheet and the 4th sheet in
As a result, sheets and printed pages in the case of bookbinding of the booklet in the sheet finisher C are stacked as shown in
Further, the invention has “specified page selection mode”. This mode is one wherein an indication of image quality coincident is possible for each of facing pages by utilizing operation section 70, when bookbinding a booklet in sheet finisher C for a document which has been read or for image data indicated for printing.
The operations of the aforesaid mode will be explained as follows, referring to the “specified page selection mode” in each of
In this “specified page selection mode”, with respect to a sheet and a page for printing the sheet is stacked as shown in
Each of
When the “specified two-page spread image quality selection mode” is selecting (step S01: Yes), the user is left untouched until reading of a document is completed (step S02: No). When the reading of the document is completed (step S02: Yes), a page requiring the same image quality is selected to be specified from facing pages by utilizing operation section 70 (step S03). A method for selecting operations in the operation section 70 will be described later.
When page selection is completed under the “specified page selection mode”, sheet feeding from sheet feeding section 5 or from large capacity sheet tray LT is started (step S04), in the same way as in (step S01: No) such as “regular mode” and “two-page spread image quality coincident mode” which are other than the “specified page selection mode”. In this case, it is identified whether printing is two-sided printing or not (step S05), and when the printing is one side printing (step S5: No), the one side printing is carried out by using only the first image forming section 4a. Further, presence or absence of image data for printing on the following page is identified (step S07), and when the image data are in existence (step S07: Yes), a flow jumps to start of sheet feeding in step S04 to continue processing of printing for the next page. When the image data are absent (step S07: No), it means that printing is entirely completed, and printing job is terminated.
In the case of two-sided printing in step S05 (step S05: Yes), two-sided printing is divided into three modes suggested by the invention, and when the mode is the “regular mode” (step S08: Yes) after being confirmed in terms of a mode (step S08) for the regular mode, following controls are carried out.
When the mode is “regular mode” in step S08, a page representing a surface of a sheet in the first image forming section 4a is printed on each sheet, and a page representing the other side of the sheet in the second image forming section 4b is printed (step S09). This “regular mode” is a simultaneous two-sided printing mode through one passage that is capable of dealing with two-sided printing at the highest speed and at the highest productivity. Designated pages are printed simultaneously on the surface and the other side of a sheet to be transferred, and it is ejected to sheet finisher C after being fixed (step S10). In the case of this mode, controller 80 supplies optimum image data to two image forming sections 4a and 4b so that booklets may be made without page adjustment in sheet finisher C. After the sheet is ejected to the sheet finisher C, a flow jumps to step S07 to confirm presence or absence of image data for remaining page printing, and when remaining image data are in existence, printing is continued.
When a mode is not “regular mode” in step S08 (step S08: No), “two-page spread image quality coincident mode” is confirmed whether it is selected or not (step S11). When the “two-page spread image quality coincident mode” is selected (step S11: Yes), a flow jumps to step S12 in
An explanation will be given as follows, starting from step S12 in the case of the “two-page spread image quality coincident mode” in
When the sheet is the (even number)th page (step S12: no), a printing surface of the sheet and a printing surface of the (odd number)th page are made to be opposite each other to be printed (step S15). For example, (N+2)th page is printed by the first image forming section 4a on an obverse surface of the second sheet, and then, printing is conducted for odd numbered sheets and even numbered sheets. Then, (N+3)th page is printed by the second image forming section 4b on the back surface of the second sheet. After this, when no action is taken, pages of a booklet are not put in good order in the case of bookbinding in sheet finisher C. Therefore, the second sheet is reversed by sheet reversing section B (step S16) to be ejected to sheet finisher C through flow jumping to step S14.
On the other hand, if “specified page selection mode” is selected in step S11 in
In the case of two-page spread of same image forming section use (step S17: Yes), printing is conducted (step S19) in the way wherein pages are opposite to those made by the output method for facing pages which become a pair finished already in terms of printing. Namely, when (N+1)th page of the sheet finished in terms of printing is printed on an obverse surface of the sheet by the first image forming section 4a, (N+2)th page is also printed on an obverse surface of the following sheet by the same first image forming section 4a. Further, when (N+1)th page of the sheet completed already in terms of printing is printed on the back surface of the sheet by the second image forming section 4b, (N+2)th page is also printed on the back surface of the following sheet by the second image forming section 4b.
In this case, when (N+2)th page is subjected to print an obverse face in the first image forming section 4a (step S20: Yes), the sheet is reversed by reversing and ejecting section B (step S21), and is ejected to sheet finisher C (step S14). When (N+2)th page is not subjected to the obverse surface printing by the first image forming section 4a (step S20: No), the sheet is ejected to sheet finisher C as it is without being reversed (step S14). These judgments and actions for them are for the page adjustment in the case of bookbinding of booklets in sheet finisher C.
Now, an example for each of output setting methods for three modes will be explained as follows, referring to the output setting images relating to the present examples in
However, in the “specified page selection mode”, if image data to be printed are taken in image forming section A, a screen of the specified page selection screen mode in
In the present example, there has been given the explanation wherein two image forming sections are arranged vertically against the sheet conveyance path as shown in
Number | Date | Country | Kind |
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JP2010-128655 | Jun 2010 | JP | national |