This application is based on and claims priority under 35 USC 119 from Japanese Patent Application No. 2016-195490 filed Oct. 3, 2016.
The present invention relates to an image forming apparatus.
According to an aspect of the invention, there is provided an image forming apparatus including a rotatable image carrier that carries an image, a charging unit having a rotatable charging member that charges the image carrier, a developing unit that supplies a developer including at least toner to the charged image carrier, and a cleaning unit having a cleaning member that cleans a surface of the image carrier. At least when the image forming apparatus is not performing image formation, the charging member on which the toner is carried is caused to rotate at a peripheral velocity different from a peripheral velocity at which the image carrier rotates.
Exemplary embodiments of the present invention will be described in detail based on the following figures, wherein:
Hereinafter, exemplary embodiments of the present invention will be described with reference to the drawings. The following description of the exemplary embodiments is only illustrative of an image forming apparatus for embodying the technical idea of the present invention and not intended to limit the invention to the specific exemplary embodiments illustrated, and is equally applicable to other exemplary embodiments that fall within the scope of the claims.
First, an image forming apparatus 10 according to Exemplary Embodiment 1 will be described with reference to
The image forming apparatus body 12 has an eject opening 14 for ejecting paper. The image forming apparatus body 12 is also equipped with an eject tray 16, which is used as an eject part to which a sheet of paper on which an image has been formed is ejected.
The image forming units 100K, 100Y, 100M, and 100C are identical in configuration, and hence will be collectively referred to as image forming unit 100 hereinafter. As illustrated in
The charging device 110 has a charging roller 112, which is used as a charging member that comes into contact with the photoconductor 102 to charge the photoconductor 102. A charging voltage is applied to the charging roller 112 at predetermined timing so that the charging roller 112 charges the photoconductor 102. Details of the charging roller according to Exemplary Embodiment 1 will be described later.
The developing device 130 has a developing device body 132. The developing device body 132 is equipped with a developer transport member 134 in the form of, for example, a roller. A developer as a mixture of, for example, toner, an external additive, and carrier is contained in the developing device body 132. The toner contained in this developer is transported toward the photoconductor 102 by the developer transport member 134.
The cleaning device 140 has a cleaning member 142 having, for example, a plate-like shape that comes into contact with the surface of the photoconductor 102 to clean the surface of the photoconductor 102. The cleaning member 142, which is pressed against the photoconductor 102, cleans the photoconductor 102 by scraping off, from the surface of the photoconductor 102, substances such as toner remaining on the surface of the photoconductor 102 or paper dust adhering to the photoconductor 102.
The fixing device 480 includes a heat roller 482 having an internal heat source, and a pressure roller 484 in contact with the heat roller 482. At the contact of the heat roller 482 and the pressure roller 484, heat and pressure are applied to the toner transferred to the paper to thereby fix a toner image to the paper.
The transfer device 200 as a transfer unit has the intermediate transfer body 210 that carries an image. The intermediate transfer body 210 is a belt-like member of, for example, an endless configuration. The intermediate transfer body 210 is supported by, for example, six support rollers 220, 222, 224, 226, 228, and 230 such that the intermediate transfer body 210 is rotatable in a direction indicated by an arrow “a” in
At least one of the six support rollers is used as a driving roller that transmits a drive to the intermediate transfer body 210. In Exemplary Embodiment 1, the support roller 230 is used as the driving roller. The support roller 230 is coupled with, for example, a drive source 234 such as a motor. The support roller 226 is used as an opposed roller that is opposed to a second transfer roller 250 with the intermediate transfer body 210 interposed therebetween.
The transfer device 200 has first transfer rollers 240K, 240Y, 240M, and 240C each used as a first transfer member. The first transfer rollers 240K, 240Y, 240M, and 240C are each disposed on the inside of the intermediate transfer body 210 so as to face the corresponding one of the four photoconductors 102 with the intermediate transfer body 210 interposed therebetween. A first transfer bias is applied to each of the first transfer rollers 240K, 240Y, 240M, and 240C so that toner images of the corresponding colors are transferred to the intermediate transfer body 210 from the four photoconductors 102 by the first transfer rollers 240K, 240Y, 240M, and 240C. The first transfer rollers 240K, 240Y, 240M, and 240C will be sometimes collectively referred to as first transfer roller 240.
The transfer device 200 also has the second transfer roller 250. The second transfer roller 250 is used as a rotary body that comes into contact with the intermediate transfer body 210 so as to form a transfer region N where a toner image is transferred to paper from the intermediate transfer body 210. A second transfer bias is applied to the second transfer roller 250 so that a toner image is transferred to the paper from the intermediate transfer body 210 by the second transfer roller 250. The second transfer roller 250 is pressed against the intermediate transfer body 210 by a pressing mechanism or other mechanisms (not illustrated).
The paper feeder 400 supplies paper toward the transfer region N. The paper feeder 400 has a paper container 402 in which stacked sheets of paper are contained, and a sending roller 404 that sends the paper from the paper container 402.
The transport path 500 is used to transport paper from the paper feeder 400 toward the transfer region N and from the transfer region N toward the fixing device 480, and then eject the paper from the image forming apparatus body 12. In the vicinity of the transport path 500, the following components are disposed along the transport path 500 in the order stated below from the upstream side with respect to the direction of transport of paper: the sending roller 404, a transport roller 510, a registration roller 520, the second transfer roller 250, and the fixing device 480.
The registration roller 520 temporarily stops the movement of the leading end portion of paper as the paper is transported toward the transfer region N. Then, the registration roller 520 causes the movement of the leading end portion of the paper toward the transfer region N to resume in synchronization with the timing at which a toner image is transported to the transfer region N by the intermediate transfer body 210.
Next, a description is given of how discharge products adhering to the photoconductor 102 are removed in the image forming apparatus 10 according to Exemplary Embodiment 1.
Discharge products such as NOx generated due to electric discharge caused by the charging device 110 adhere to the photoconductor 102. If left adhering to the photoconductor 102, such discharge products cause defects in the image being developed. Accordingly, such discharge products need to be removed from the photoconductor 102.
Exemplary Embodiment 1 employs the charging roller 112 of the charging device 110 to remove discharge products from the photoconductor 102. That is, according to Exemplary Embodiment 1, discharge products on the photoconductor 102 are removed by the charging roller 112 through the following process. First, a toner image 700 (to be sometimes also referred to as “toner 700” hereinafter) is developed on the photoconductor 102 when the image forming apparatus 10 is not performing image formation. After the toner image 700 is carried onto the charging roller 112, the photoconductor 102 and the charging roller 112 are made to rotate at peripheral velocities different from each other. This causes discharge products adhering to the surface of the photoconductor 102 to adhere onto the toner 700 on the charging roller 112, thus removing the discharge products (see
First, the charging roller 112 of the charging device 110 used to remove discharge products will be described with reference to
The shaft 114 serves as a rotational axis. The shaft 114 is formed by, for example, a cylindrical body made of a metallic material such as iron or SUS. Each end of the shaft 114 serves as a support portion rotatably supported on the charging device 110 and driven by the driving unit.
The elastic layer 116 is formed by a resilient tubular body, for example, a sponge-like conductive cylindrical body made of a urethane foam containing a conductive agent such as carbon black.
The fiber layer 118 absorbs toner when supplied with electric power. As the fiber layer 118, for example, a fabric member produced by weaving nylon conductive yarns with carbon black dispersed therein is used. According to Exemplary Embodiment 1, the conductive fibers of the fiber layer 118 are desirably woven such that, in comparison to a so-called plain weave 610 illustrated in
When the fiber layer 118 is formed with either the satin weave 620 or the twill weave 630 in this way, either the warp yarns 600 or the weft yarns 602 with toner carried thereon at a high density are brought to the surface over a longer distance. This enhances the capability to remove discharge products. Further, the resulting structure has fewer recesses than the plain weave 610, which helps to reduce charge non-uniformity.
As illustrated in
Next, with reference to
First, when the image forming apparatus 10 is not performing image formation, the toner image 700 is developed by the developing device on the photoconductor 102 that is rotating clockwise as in normal operation (see
Thereafter, as illustrated in
Thereafter, the toner image 700 on the photoconductor 102 is moved to a position contacting the charging roller 112 that is being placed at a positive voltage. As a result, the toner 700 is carried onto the charging roller 112 as illustrated in
After the toner image 700 is carried onto the charging roller 112, the photoconductor 102 is made to rotate in the normal direction as illustrated in
When the charging roller 112 with the toner 700 carried thereon is rotated at a peripheral velocity higher than the peripheral velocity of the photoconductor 102 as described above, the toner 700 carried on the charging roller 112 is caused to slide and rub against the surface of the photoconductor 102. This allows discharge products on the photoconductor 102 to move onto the toner 700 carried on the charging roller 112. As a result, the discharge products on the photoconductor 102 are removed and cleaned away.
After the removal of discharge products on the photoconductor 102 is finished, as illustrated in
Then, the toner 700 moved onto the photoconductor 102 is collected by the developing device 130 or cleaned away by the cleaning device 140 so that the toner 700 is removed from the photoconductor 102.
The above completes the removal of discharge products on the photoconductor 102 according to Exemplary Embodiment 1. Thereafter, a normal image forming operation is performed by the image forming apparatus 10. This configuration enables the image forming apparatus 10 according to Exemplary Embodiment 1 to remove discharge products adhering to the photoconductor 102 without use of another device or structure. This enables a reduction in the number of components required for removing the discharge products.
Although in Exemplary Embodiment 1 a positive (+400 V) voltage is applied to cause the toner image to be carried onto the charging roller, this is not to be construed restrictively. If the charging roller used is capable of carrying the toner image with no applied voltage, no voltage needs to be applied.
Although a negative (−400 V) voltage is applied to cause the toner 700 to move back to the photoconductor 102 from the charging roller 112, this is not to be construed restrictively. If it is possible to cause the toner to move back to the photoconductor with application of a voltage (AC+DC) normally applied in image forming operation, an AC+DC voltage may be applied instead of a negative voltage.
As the charging roller 112, not only a charging roller to which an AC+DC voltage is applied during image formation but also a charging roller to which a DC voltage is applied during image formation may be used.
As the elastic layer 116 of the charging roller 112, not only a urethane foam but also a rubber material such as nitrile-butadiene rubber (NBR), styrene-butadiene rubber (SBR), or ethylene propylene-diene-methylene rubber (EPDM) may be used.
As the conductive fibers forming the fiber layer 118 of the charging roller 112, not only nylon conductive yarns but also, for example, various conductive fibers such as acrylic, rayon, or polyester fibers may be used.
Instead of winding the fiber layer 118 on the elastic layer of the charging roller 112 in a spiral manner, the conductive fibers of the fiber layer 118 may be woven into an endless tubular weave which is disposed over the elastic layer.
As the fibers forming the fiber layer 118 of the charging roller 112, thick fibers may be used for increased strength, or thin fibers may be used for enhanced scraping.
Although the charging roller 112 according to Exemplary Embodiment 1 includes the fiber layer 118 bonded onto the elastic layer 116, the fiber layer may be increased in thickness to exhibit resilience so that the fiber layer is directly bonded onto the shaft.
In Exemplary Embodiment 1, to move the toner 700 carried on the charging roller 112 onto the photoconductor 102, the charging roller 112 is rotated at a peripheral velocity higher than the peripheral velocity at which the photoconductor 102 rotates. However, this is not to be construed restrictively. As long as the charging roller 112 and the photoconductor 102 are rotated at different peripheral velocities, the charging roller 112 may be rotated at any peripheral velocity, for example, at a peripheral velocity lower than that of the photoconductor 102. Further, the charging roller 112 and the photoconductor 102 may be rotated in opposite directions. This configuration also allows the surface of the photoconductor 102 to be rubbed by the toner 700 carried on the charging roller 112.
Although Exemplary Embodiment 1 uses a fabric member woven of conductive yarns as the fiber layer 118 representing the surface layer of the charging roller 112, this is not to be construed restrictively. Materials such as a fabric member produced by knitting conductive yarns, or a non-woven fabric made using conductive yarns may be used. Alternatively, instead of using conductive yarns, insulating yarns may be knit and then subjected to a process that makes the knit yarns conductive. Further, a conductive rubber member or brush member capable of being electrically charged may be used. Use of various fabric members, rubber members, or brush members exemplified above also allows toner to be carried on the charging roller to enable removal of discharge products on the photoconductor as in Exemplary Embodiment 1.
Next, with reference to
As in the image forming apparatus 10 according to Exemplary Embodiment 1, in the image forming apparatus 10A according to Exemplary Embodiment 2, a cleaning member 142A of a cleaning device 140A is able to be moved when discharge products on the photoconductor 102 are to be removed. Hereinafter, with reference to
In Exemplary Embodiment 2, supply of toner to the charging roller 112 to remove discharge products is performed with the cleaning member 142A of the cleaning device 140A moved away from the photoconductor 102 while keeping the photoconductor 102 rotating in a normal manner.
That is, as illustrated in
Further, a configuration is employed that prevents the toner image 700 developed on the photoconductor 102 from being transferred to the intermediate transfer body 210 when the toner image 700 passes the intermediate transfer body 210 as the photoconductor 102 rotates. This is accomplished by applying a voltage that does not cause the toner image 700 from being transferred to the intermediate transfer body 210 by the first transfer roller 240 of the transfer device 200 as the toner 700 is supplied to the photoconductor 102 from the developing device 130.
Then, as illustrated in
Then, the toner image 700 on the photoconductor 102 is moved to a position contacting the charging roller 112 that is being placed at a positive voltage. As a result, the toner 700 is carried onto the charging roller 112 as illustrated in
Thereafter, discharge products on the photoconductor 102 are removed by the toner 700 carried on the charging roller 112. That is, after the toner 700 is carried onto the charging roller 112, as illustrated in
When the charging roller 112 with the toner 700 carried thereon is rotated at a peripheral velocity higher than the peripheral velocity of the photoconductor 102 as described above, the toner 700 carried on the charging roller 112 is caused to slide and rub against the surface of the photoconductor 102. This allows discharge products on the photoconductor 102 to move onto the toner 700 carried on the charging roller 112. As a result, the discharge products on the photoconductor 102 are removed and cleaned away.
After the removal of discharge products on the photoconductor 102 is finished, as illustrated in
Then, the toner 700 moved onto the photoconductor 102 is collected by the developing device 130 or cleaned away by the cleaning device 140 so that the toner 700 is removed from the photoconductor 102.
The above completes the removal of discharge products on the photoconductor 102 according to Exemplary Embodiment 2. Thereafter, a normal image forming operation is performed by the image forming apparatus 10A. At this time, before the normal image forming operation is performed, the cleaning member 142A moved away from the photoconductor 102 is moved into contact with the photoconductor 102 (see
This configuration enables the image forming apparatus 10A according to Exemplary Embodiment 2 to remove discharge products adhering to the photoconductor 102 without use of another device. This enables a reduction in the number of components required for removing the discharge products.
Next, with reference to
The image forming apparatus 10B according to Exemplary Embodiment 3 differs from the image forming apparatus 10 according to Exemplary Embodiment 1 in that the cleaning device 140B uses, instead of the cleaning member 142 having a plate-like configuration, a conductive brush member 144 that is rotated.
As illustrated in
Hereinafter, with reference to
First, as illustrated in
Further, a configuration is employed that prevents the toner image 700 developed on the photoconductor 102 from being transferred to the intermediate transfer body 210 when the toner image 700 passes the intermediate transfer body 210 as the photoconductor 102 rotates. As in Exemplary Embodiment 2 mentioned above, this is accomplished by applying a voltage that does not cause the toner image 700 from being transferred to the intermediate transfer body 210 by the first transfer roller 240 of the transfer device 200 as the toner 700 is supplied to the photoconductor 102 from the developing device 130.
Thereafter, the toner image 700 on the photoconductor 102 moves to a position contacting the brush member 144 of the cleaning device 140B. At this time, to prevent the toner image 700 from being collected by the brush member 144 of the cleaning device 140B, a negative (−) voltage, for example, −400 V is applied to the brush member 144 (see
Then, as illustrated in
Thereafter, discharge products on the photoconductor 102 are removed by the toner 700 carried on the charging roller 112. That is, after the toner 700 is carried onto the charging roller 112, as illustrated in
When the charging roller 112 with the toner 700 carried thereon is rotated at a peripheral velocity higher than the peripheral velocity of the photoconductor 102 as described above, the toner 700 carried on the charging roller 112 is caused to slide and rub against the surface of the photoconductor 102. This allows discharge products on the photoconductor 102 to move onto the toner 700 carried on the charging roller 112. As a result, the discharge products on the photoconductor 102 are removed and cleaned away.
After the removal of discharge products on the photoconductor 102 is finished, as illustrated in
Then, the toner 700 moved onto the photoconductor 102 is collected by the developing device 130 or cleaned away by the cleaning device 140 so that the toner 700 is removed from the photoconductor 102.
The above completes the removal of discharge products on the photoconductor 102 according to Exemplary Embodiment 3. Thereafter, a normal image forming operation is performed by the image forming apparatus 10B. At this time, before the normal image forming operation is performed, the brush member 144 of the cleaning device 140B is applied with a voltage that allows the toner to be collected by the brush member 144 (see
This configuration enables the image forming apparatus 10B according to Exemplary Embodiment 3 to remove discharge products adhering to the photoconductor 102 without use of another device or structure. This enables a reduction in the number of components required for removing the discharge products.
The image forming apparatus 10B according to Exemplary Embodiment 3 uses the brush member 144 as the cleaning member of the cleaning device 140B. This eliminates the need to employ, for example, a complicated mechanism that causes the plate-like cleaning member 142A according to Exemplary Embodiment 2 to move away from the photoconductor 102 or causes the photoconductor 102 according to Exemplary Embodiment 1 to rotate in reverse.
The foregoing description of the exemplary embodiments of the present invention has been provided for the purposes of illustration and description. It is not intended to be exhaustive or to limit the invention to the precise forms disclosed. Obviously, many modifications and variations will be apparent to practitioners skilled in the art. The embodiments were chosen and described in order to best explain the principles of the invention and its practical applications, thereby enabling others skilled in the art to understand the invention for various embodiments and with the various modifications as are suited to the particular use contemplated. It is intended that the scope of the invention be defined by the following claims and their equivalents.
Number | Date | Country | Kind |
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2016-195490 | Oct 2016 | JP | national |