The present invention relates to an image forming apparatus in which a cartridge is removably mountable.
Cartridges made up of various units different in service life have been in use for a long time. Generally speaking, a photosensitive drum, for example, is longer in service life than a development roller. Placement of components different in length of service life in different units, one for one, makes it possible to replace only the unit which contains the component necessary to be replaced. Thus, it can reduce an image forming apparatus in terms of cartridge cost. It can also contribute to efficient usage of natural resources.
On the other hand, demands have been increasing for image forming apparatuses which are better in terms of removal of a jammed sheet of recording medium. One of the structural arrangements for making it easier to remove a jammed sheet of recording medium from an image forming apparatus is to structure an image forming apparatus so that a user can easily access the jammed sheet of recording medium without removing a cartridge from the main assembly of an image forming apparatus. In recent years, image forming apparatuses have been substantially reduced in size. Thus, in order to make it easier to remove a jammed sheet of recording medium from the main assembly of an image forming apparatus, it has been studied to provide a door which can be rotationally opened to access the recording medium conveyance passage of the apparatus main assembly, from the opposite side of the recording medium conveyance passage from the cartridge in the apparatus main assembly.
For example, there has been disclosed in Japanese Laid-open Patent Application 2010-85797: Patent Document 1) an image forming apparatus structured so that its replaceable (consumable) components and supplies are placed in removable units, one for one. More specifically, the process cartridge employed by this image forming apparatus is structured so that it can be separated into a drum cartridge and a development cartridge after being moved out of the main assembly of the image forming apparatus.
According to an aspect of the present invention, there is provided an image forming apparatus for forming an image on a recording material includes a drum cartridge including an image bearing member; a developing cartridge including developing means for developing the image formed on said image bearing member; a cartridge mounting member to which said image bearing member cartridge and said developing cartridge are detachably mountable; transferring means for transferring a visualized image provided by said developing means on said image bearing member, onto the recording material fed along a feeding path; and an opening and closing cover provided across said feeding path from said image bearing member, wherein said cartridge mounting member is capable of permitting said developing cartridge to be mounted thereto and dismounted therefrom across the feeding path through an opening provided by opening said opening and closing cover, without removing said drum cartridge.
Further features of the present invention will become apparent from the following description of exemplary embodiments with reference to the attached drawings.
Hereinafter, preferred embodiments of the present invention are described. However, these embodiments are not intended to limit the present invention is scope.
While a toner image is formed, one of the sheets 102 of recording medium in a sheet feeding tray 103d is fed into the image forming apparatus main assembly by a combination of a pickup roller 103a, and a separating member 103b which is kept pressed upon the pickup roller 103a. Then, the sheet 102 is conveyed to a transfer position by a pair of sheet conveyance rollers 103e. In the transfer position, the toner image formed on the photosensitive drum 107 is transferred onto the sheet 102 by the application of voltage to a transfer roller 104 as a transferring means. After the transfer of the toner image onto the sheet 10, the sheet 102 is conveyed to a fixing means 105 by a sheet conveyance guide 103f.
In this embodiment, the fixing means 105 has a driving roller 105a and a rotational fixing member 105d. The rotational fixing member 105d has: an endless belt; a heater 105b, which is on the inward side of the endless belt; and a supporting member, by which the endless belt is rotatably supported. This fixing means 105 fixes the transferred toner image on the sheet 102 of recording medium by applying heat and pressure to the sheet 102 and the toner image thereon while the sheet 102 is conveyed through the fixing means 105. After the fixation of the toner image, the sheet 102 is conveyed further, and then, is discharged into a delivery tray 106 by a pair of discharge rollers 103c.
There are various fixing methods which can be used by the fixing means 105; the fixing method to be used by the fixing means 105 does not need to be limited to the above described one. In this embodiment, the sheet conveying means 103 is made up of the pickup roller 103a, separating member 103b, sheet conveyance roller 103e, discharge rollers 103c, etc.
Referring to
The image forming apparatus main assembly A has the sheet conveying means 103, fixing means 105, and a driving means (unshown) for driving a process cartridge B (
It is also through the above described gear trains that the driving force is transmitted to the process cartridge B. Further, the driving force from the image forming apparatus main assembly A is transmitted to the process cartridge B by a coupling means such as the one disclosed in Japanese Patent 02875208, and Japanese Laid-open Patent Application H10-240103, for example.
The coupling means disclosed in these patent applications are made up of a main assembly coupling and a cartridge coupling. The main assembly coupling has a helical hole, which is coaxial with the output gear shaft of the above-described gear train, and the cross section of which is roughly in the form of an equilateral triangle. The cartridge coupling has a helical protrusion the cross-section of which is roughly in the form of an equilateral triangle. Thus, the above described coupling means can be coupled or uncoupled by moving the main assembly coupling in the lengthwise direction of the photosensitive drum 107, or the lengthwise direction of the development roller 112 which is described later.
Coupling of the main assembly coupling with the cartridge coupling causes the driving force transmitting portion of the image forming apparatus main assembly A to align with the driving force transmitting portion of the cartridge B, and also, to precisely position the image forming apparatus main assembly A and cartridge B relative to each other. In this embodiment, therefore, the image forming apparatus is provided with a means (unshown) for coupling or uncoupling this coupling means.
Next, referring to
The drum cartridge 109 integrally holds: the photosensitive drum 107 which is an electrophotographic photosensitive member as an image bearing member; charge roller 108 which charges the peripheral surface of the photosensitive drum 107; a cleaning device 110 which removes the residual toner image on the photosensitive drum 107, and recovers the removed toner; etc.
As for the development cartridge 111, it has a development roller 112 which is a developing means for developing an electrostatic latent image on the photosensitive drum 107 into a visible image. Further, the development cartridge 111 has a toner storage 113 in which the toner to be supplied to the development roller 112 is stored; multiple stirring members 114 for stirring the toner delivered from the toner container; and the like members.
Next, the structure of the above-mentioned mechanism for mounting or dismounting a cartridge is described.
Further, the cartridge mounting-dismounting mechanism has: a rotation controlling member 119 which controls the cartridge holding member (116) in rotational movement; and the second spring 118 which continuously applies pressure to the rotation controlling member 119. Further, it has a unlocking member 120 which is for freeing the rotation controlling member 119; a holding member 121 which holds the second spring 118, rotation controlling member 119, and unlocking member 120, to the main assembly lateral plate 117.
By the way,
Referring to
Thus, the first controlling surface 116b of the cartridge guide 116 (
The first controlling surface 116b of the cartridge guide 116, and the controlling surface 119c of the rotation controlling member 119 function as the positioning means for keeping the cartridge guide 116 in the first position.
On the other hand, during a cartridge replacement operation, the rotation controlling member 119 (controlling surface 119c) is freed from the control placed thereon by the cartridge guide 116 (first controlling surface 116b). Thus, the cartridge guide 116 is rotated by the first spring 122 as shown in
The second controlling surface 116f of the cartridge guide 116, and the controlling surface 117d of the main assembly lateral plate 117 function together as the positioning for positioning the cartridge guide 116 in the second position.
The rotation controlling member 119 comes into contact with the controlling surface 117b (
Referring to
Referring to
That is, the pressing of the surface 120c by a user in the direction +Y in
The unlocking member 120 (surface 120c) and rotation controlling member 119 (controlling surface 119b) function as a means for switching the position of the cartridge guide 116 from the first position to the second position.
Next, the operation, in this embodiment, for replacing the cartridge in the image forming apparatus main assembly A is described.
As the rotation controlling member 119 separates from the cartridge guide 116, the cartridge guide 116 is rotationally moved by the first spring 122 in the direction β shown in
By the way, until the cartridge guide 116 is returned into the position, in which it enables the image forming apparatus to form images, the rotation controlling member 119 remains under the pressure from the second spring 118, remaining therefore in contact with the surface 116d (
In this embodiment, after the replacement of the development cartridge 111, a user is to directly push the cartridge guide 116 in the direction −β to rotate the cartridge guide 116. During this movement of the cartridge guide 116, the unlocking member 120 (surface 120c) and rotation controlling member 119 (controlling surface 119b) function as the means for switching the position of the cartridge guide 116 from the second position to the first position.
As the cartridge guide 116 is rotated into the position (
(Effects of Cartridge Mounting-Dismounting Mechanism in this Embodiment)
Lastly, the effects of the cartridge mounting-dismounting mechanism in this embodiment, structured as described above, is described after the above described issues are described in detail for the second time. To begin with, in order to make it easier for a user to remove a jammed sheet(s) of recording medium from an image forming apparatus, an image forming has to be structured so that a user can easily access the jammed sheet(s) of recording medium across the internal recording medium conveyance passage P of the image forming apparatus. That is, an image forming apparatus has to be structured so that the recording medium conveyance passage is positioned next to the cover 115 as shown in
Next, the position of the development roller 112 is regulated by the fact that it enables an image forming apparatus to form images. It is also regulated by the positional relationship between the development roller 112 and recording medium conveyance passage P. It is common practice to structure an image forming apparatus so that in terms of cross-sectional view, the center of the development roller 112 is positioned on the opposite side of a line which coincides with the center of the photosensitive drum 107 and is parallel to the recording medium conveyance passage P, as shown in
In
However, the cartridge mounting-dismounting mechanism in this embodiment is structured so that the cartridge guide 116 can be switched in position between the first position in which it enables the image forming apparatus to form images, and the second position in which it allows a user to replace the development cartridge 111, as described above. That is, in the case of the cartridge mounting-dismounting mechanism in this embodiment, the cartridge guide 116 makes it possible for the development cartridge 111 to be moved between the first and second positions. By the way, the cartridge guide 116 enables the drum cartridge 109 also to move between the first and second positions.
In this embodiment, the second position is set as shown in
Also in this embodiment, the image forming apparatus is structured so that when the cartridge guide 116 is in the second position for cartridge mounting-dismounting (cartridge replacement), the center of the development roller 112, in terms of cross sectional, is on the same side as the line which is parallel to the recording medium conveyance passage P, in the adjacencies of the photosensitive drum 107, and coincides with the center of the photosensitive drum 107 in terms of cross sectional view. That is, the image forming apparatus is structured so that the rotational axis of the cartridge guide 116 coincides with the center of the circle which the theoretical extension of the above described curved guiding grooves 117c (guiding portion) forms.
Thus, it is possible to realize a cartridge mounting-dismounting mechanism which enables a user to easily replace the development cartridge 111, independently from the photosensitive drum 107, across the recording medium conveyance passage P, through the opening which is exposed as the cover is opened, without increasing the image forming apparatus main assembly A in size, as will be understood from
According to this embodiment, the drum cartridge 109 and development cartridge 111 which together make up the process cartridge B can be independently removed from the image forming apparatus main assembly A from each other, across the recording medium conveyance passage P. The direction in which the development cartridge 111 is removed, and the direction in which the drum cartridge 109 is removed, are the same (including roughly the same direction). That is, this embodiment makes it possible to replace the development cartridge 111 without removing the drum cartridge 109.
That is, this embodiment makes it unnecessary for the drum cartridge 109 of the process cartridge B which is a combination of the drum cartridge 109 and development cartridge 111, to be dismounted and remounted each time the development cartridge 111 needs to be replaced. Thus, it can improve an image forming apparatus and the process cartridge therefor in the efficiency with which a user can replace the development cartridge 111. Generally speaking, a development cartridge 111 needs to replaced more frequently than a drum cartridge. According to this embodiment, it is only when the drum cartridge has to be replaced that the drum cartridge has to be moved out of the image forming apparatus main assembly A. Thus, this embodiment can reduce the possibility that a photosensitive drum will be damaged by a user. Thus, this embodiment makes it unnecessary for the image forming apparatus main assembly A to be provided with a drum shutter with which a conventional image forming apparatus (process cartridge) is provided to prevent drum damage, making unnecessary the space for a drum shutter. Thus, this embodiment can reduce in size the image forming apparatus main assembly A as well.
Next, the second embodiment of the present invention, which causes an operation for mounting or dismounting at least one of drum cartridge and development cartridge, to switch in position a cartridge guide between the first and second positions, is described. By the way, the components, portions thereof, etc, of the image forming apparatus and process cartridge therefore in this embodiment, which are the same in structure as the counterparts in the first embodiment are given the same referential codes as those given to the counterparts, one for one, and are not described. That is, this embodiment is described about its differences from the first embodiment.
There are only two major differences between the first and second embodiments. One is that in this embodiment, the position of the cartridge guide is switched from the first one to the second one by the opening movement of the cover 215 with which the image forming apparatus main assembly A having a cartridge mounting-dismounting mechanism is provided, unlike in the first embodiment, in which the rotation controlling member 119 has to be directly pushed by a user. More concretely, in this embodiment, the image forming apparatus is provided with a cover 215 which can be rotationally opened or closed by a user, and a rotation controlling member 220. Further, the cover 215 is provided with a protrusion 215b (
The second difference is that in this embodiment, the cartridge guide 216 is switched in position from the second one to the first one by the opening of the cover 215 of the image forming apparatus main assembly A having the cartridge mounting-dismounting mechanism by a user, whereas in the first embodiment, a user has to directly push the cartridge guide 116 in order to move the cartridge guide 116 from the cartridge replacement position (second position) to the image formation position (first position). That is, in this embodiment, the controlling surface 215c (
As a user rotationally moves the closed cover 215 by a preset angle in the opening direction, that is, the direction indicated by an arrow mark −α, the protrusion 215b of the cover 215 presses the cam surface 220c of the unlocking member 220, causing thereby the unlocking member 220 to rotationally move by a preset angle in the direction indicated by an arrow mark γ in
Further, the cover 215 which can be rotationally opened or closed has a controlling surface 215c. Thus, as the cover 215 is rotationally moved in the closing direction by a user, the controlling surface 215c presses the surface 216e of the cartridge guide 216, causing thereby the cartridge guide 216 to rotationally move in the direction indicated by the arrow mark −β.
Next, the operation of the cartridge mounting-dismounting mechanism in this embodiment is described. As the cover 115 is opened, the protrusion 215b of the cover 215 presses the cam surface 220c of the unlocking member 220, as shown in
As a result, the rotation controlling member 219 is made to retreat in the direction indicated by the arrow mark −X against the resiliency of the second spring 218. Thus, the rotation controlling member 219 separates from the first controlling surface 216b, allowing thereby the cartridge guide 216 to move. Thus, the cartridge guide 216 is made to rotationally move in the direction β by the resiliency of the first spring 222.
As the cartridge guide 216 rotationally moves in the direction β, the rotation controlling member 219 which is under the pressure from the second spring 218 comes into contact with the surface 216d of the cartridge guide 216, being thereby prevented from moving in the direction +X. Then, as the cartridge guide 216 is rotationally moved by the preset angle, the second controlling surface 216f of the cartridge guide 216 comes into contact with the second controlling surface 217d of the main assembly lateral plate 217, being thereby positioned in the cartridge replacement position (second position).
On the other hand, as the cover 215 is closed by a user, as shown in
Being freed from the surface 216d, the rotation controlling member 219 moves in the direction +X, shown in
In this embodiment, the cartridge mounting-dismounting mechanism is structured so that the cartridge guide 216 is rotationally moved by the opening movement of the door 215 into the position in which it allows a user to replace the development cartridge 211. Therefore, this embodiment is superior to the first embodiment in terms of the efficiency with which the development cartridge 211 is replaceable.
While the present invention has been described with reference to exemplary embodiments, it is to be understood that the invention is not limited to the disclosed exemplary embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all such modifications and equivalent structures and functions.
This application claims the benefit of Japanese Patent Application No. 2014-018378 filed on Feb. 3, 2014, which is hereby incorporated by reference herein in its entirety.
Number | Date | Country | Kind |
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2014-018378 | Feb 2014 | JP | national |