1. Field of the Invention
The present invention relates to an image forming apparatus such as a printer, a copy machine, and a facsimile that forms an image on a sheet, and more particularly, to an image forming apparatus to which a removable member is mounted when it is shipped and from which the removable member is removed before it is used.
2. Description of the Related Art
Due to vibration or shock that an image forming apparatus incurs while it is being transported, a movable unit set in a movable state is moved and damages itself or a body of the apparatus, thereby causing filler contained in the apparatus to leak. Thus, the apparatus is often shipped with following removable members mounted therein. The removable members include a member that fixes the movable unit to prevent it from moving relative to the body of the apparatus due to vibration or shock, a member that covers specific parts for protection, and a member that prevents the filler from leaking.
To use the apparatus, a user needs to remove the removable members. If the user forgets to remove it, the image forming apparatus may not operate correctly or generate troubles. Japanese Patent Application Laid Open No. 2007-298857 discusses a configuration in which, when using the apparatus, if the user opens an apparatus door, mounts a cartridge, and then tries to close the door without removing the removable member, the cartridge and the removable member interferes with each other, which prevents closing of the door. With such a configuration, the user can easily recognize that he has forgotten to remove the removable member and can remember removing the removable member.
As described above, Japanese Patent Application Laid Open No. 2007-298857 discusses a method that causes the user who mounts the cartridge into the apparatus before using the apparatus, to recognize the removable member and remember removing it.
However, in recent years, for a purpose of reducing a volume of a packing member, an image forming apparatus has been transported with the cartridge mounted therein. Accordingly, since a user does not mount the cartridge before using the apparatus, the configuration discussed in Japanese Patent Application Laid Open No. 2007-298857 cannot be adopted.
The present disclosure is directed to provide an image forming apparatus that can make the user easily recognize that he has forgotten to remove a removable member regardless of other members, before using the apparatus.
According to an aspect of the present invention, an image forming apparatus including: an openable and closable member capable of opening and/or closing relative to the image forming apparatus; and a regulating member configured to restrict a movement of a member for forming an image, the regulating member being removable from a main body of the apparatus in which an openable and closable member is opened, wherein, when the openable and closable member is closed, the regulating member is mounted to the main body of the apparatus in a second state that is elastically changed from a first state; when the openable and closable member is opened, the regulating member is elastically returned to the first state: in the second state state, when the openable and closable member is closed, an abutting portion of the openable and closable member abuts on an abutting portion of the regulating member to regulate the openable and closable member from closing; and a direction of pressing caused when the abutting portion of the openable and closable member abuts on the abutting portion of the regulating member is different from a direction in which the abutting portion of the regulating member moves when the regulating member changes from the first state to the second state.
Further features and aspects of the present invention will become apparent from the following detailed description of exemplary embodiments with reference to the attached drawings.
The accompanying drawings, which are incorporated in and constitute a part of the specification, illustrate exemplary embodiments, features, and aspects of the invention and, together with the description, serve to explain the principles of the invention.
Various exemplary embodiments, features, and aspects of the invention will be described in detail below with reference to the drawings.
Dimensions, materials, and shapes of basic components described in an exemplary embodiment, and relative positions thereof are appropriately changed depending on a configuration and various conditions of an apparatus to which the present invention is applied.
Firstly, an image forming apparatus of a first exemplary embodiment will be briefly described.
The image forming apparatus 1 is provided with a rotary developing device 8, to which four developing cartridges 9 (9y, 9m, 9c, and 9b) are removably mounted. Each developing cartridge 9 includes each development roller 91 (91y, 91m, 91c, and 91b) that stores a toner of a different color (yellow, magenta, cyan, and black). Further, a cartridge 11 including a photosensitive drum 11a is removably mounted in the image forming apparatus 1.
Next, an image forming process for forming a color image will be described. First, on the rotating photosensitive drum 11a, the image forming processing of charge, exposure, development and primary transfer is performed. The charge is uniformly performed on a surface of the photosensitive drum 11a by a charge unit (not illustrated). The exposure is performed by irradiating the surface of the charged photosensitive drum 11a with a laser from a laser exposure unit 10 to form a latent image (electrostatic latent image) on the surface. While the latent image is being formed, the rotary developing device 8 is rotated to place the developing cartridge 9y at a development position (position illustrated in
The development is performed by applying a voltage (development bias) having the same polarity and almost same potential as that of a charge polarity on the photosensitive drum 11a. By applying the development bias, the yellow toner is caused to adhere to the latent image on the photosensitive drum 11a from developing roller 91y, and then the latent image is visualized as an yellow toner image (developed by the toner). After the development, the primary transfer is performed by applying the voltage (primary transfer bias) having an opposite polarity to the yellow toner, to a primary transfer roller 13 provided inside an intermediate transfer belt 12. By applying the primary transfer bias, the yellow toner image on the photosensitive drum 11a is transferred onto the intermediate transfer belt 12.
After the primary transfer, the toner remaining on the photosensitive drum 11a is cleaned by a cleaning unit 11b included in the cartridge 11. When the development with the yellow toner is completed, the rotary developing device 8 is rotated and the developing cartridge 9m moves to the development position to perform the development with a next magenta toner.
Similar to the yellow toner, after the charge and the exposure are performed on the photosensitive drum 11a, the development is performed with the magenta toner, and then the primary transfer is performed with the magenta toner image superimposed onto the yellow toner image onto the intermediate transfer belt 12. In the following processing for cyan and black, the charge, the exposure, the development, and the primary transfer are sequentially performed in a similar manner, and then four color toner images are superimposed on an intermediate transfer belt 12.
Next, second transfer is performed. While the primary transfer is being performed, the intermediate transfer roller 14 is not in contact with the intermediate transfer belt 12. When the primary transfer on the four toner images are completed, the intermediate transfer roller 14 abuts on the intermediate transfer belt 12 to forma nip portion. The sheet “P” is conveyed to a nip portion so that a position of the sheet “P” and positions of the four toner images on the intermediate transfer belt 12 correspond to one another.
The second transfer is performed by applying to the intermediate transfer roller 14 the voltage having the opposite polarity (second transfer bias) to the toner. By applying the second transfer bias, the four toner images on the intermediate transfer belt 12 are collectively second transferred onto the sheet “P”.
Next, the toner images on the sheet “P” is fixed on the sheet “P”. The sheet “P” onto which the toner images are transferred is heated and pressed by a fixation unit including a heating device 15 and a pressing roller 16 to fix the toner images on the sheet “P”. Subsequently, the sheet “P” is discharged through a sheet discharge opening 17 and fed to a discharge unit 18.
When exchanging the developing cartridge 9, the user opens a door 19, which serves as an openable and closable member that can be opened/closed (i.e., opened and/or closed) in the image forming apparatus 1, upward to expose an inside of the apparatus, thereby enabling to access the developing cartridge 9 mounted in the rotary developing device 8. When the developing cartridge 9 is mounted/removed, the developing cartridge 9 is guided by a cartridge guide 20 so that the user can mount/remove the developing cartridge 9 smoothly.
The rotary developing device 8 is rotated and driven to form the image as described above, and then sequentially moves the developing cartridge 9 of each color to the development position. At this point, since the developing roller 91 and the photosensitive drum 11a have a positional relationship in which, if the rotary developing device 8 is simply rotated, the developing roller 91 and the photosensitive drum 11a scrub each other, the surface of the image forming apparatus 11a can be damaged. Thus, when the rotary developing device 8 is rotated, a rotation axis of the rotary developing device 8 is moved in a direction of an arrow illustrated in
Since this retracting mechanism is provided, the rotary developing device 8 is retained in the image forming apparatus 1 in a state where the rotary developing device 8 has a clearance of a movement amount for retracting relative to the main body of the image forming apparatus 1. Therefore, due to vibration or shock that the image forming apparatus 1 incurs while it is being transported, the rotary developing device 8 swings or moves relative to the image forming apparatus 1, and thus may hit or contact other surrounding members within the apparatus and damage each other.
Particularly, when the apparatus is shipped with the developing cartridge 9 mounted on the rotary developing device 8, since the rotary developing device 8 becomes heavy, the apparatus is highly likely to be damaged. Thus, the image forming apparatus 1 of the present invention is shipped in a state where the image forming apparatus 1 is provided with a fixation member (removable member), which is referred to as a ship lock 21, and the rotary developing device 8 is fixed to the main body of the image forming apparatus 1 with the fixation member not to be permitted to move. The ship lock 21 refers to a member for fixing or regulating rotation or movement of the movable unit, which is held rotatable and movable within the apparatus.
Next, the ship lock 21 functioning as the fixation member will be described. First, fixation of the rotary developing device 8 using the ship lock 21 mounted on the image forming apparatus 1 will be described.
In a state where the door 19 is closed relative to the image forming apparatus 1, as illustrated in
In a state where the ship lock 21 is elastically deformed as described above, using a stopper 21a as a supporting point, a rotary developing unit pressing unit 21c applies a force “F” to the rotary developing device 8. Therefore, the rotary developing device 8 is urged in an arrow direction of the force “F” illustrated in
As described herein, the ship lock 21 is fixed within the image forming apparatus 1 and the clearance of the rotary developing device 8 is clogged, or occupied with the ship lock 21. Thus, the rotary developing device 8 is fixed and does not move relative to the image forming apparatus 1. The ship lock 21 is formed of a material that can be easily and elastically deformed by a large amount, for example, polypropylene (PP).
Next, removable of the ship lock 21 from the image forming apparatus 1 will be described. The user opens the door 19, holds an upper portion of the ship lock 21, pulls the ship lock 21 upward with more than a certain force, and then the engagement of the protrusion 21a and the protrusion 21b are released to remove the ship lock 21. When the ship lock 21 is removed, the rotary developing device 8 moves in a direction opposite to the arrow “F” illustrated in
Next, a mechanism for making the user recognize that the user has forgotten to remove the ship lock 21 will be described.
More specifically, a member (protruding portion 19a) which presses an elastically deformed portion of the ship lock 21 to retain the deformation, is retracted. Therefore, a position of the elastically deformed portion returns from the position “B” to a position “A”. A shape of the ship lock 21, when the elastically deformed portion returns to the position “A” is defined as a first shape. By opening the door 19, the ship lock 21 is automatically restored (changed) from an elastically deformed second shape (second state) to the first shape (first state).
In a state where the image forming apparatus 1 is mounted with the ship lock 21 in the first shape, if the door 19 is going to be closed, as illustrated in
Normally, the user pulls and removes the ship lock 21. However, if the user is going to close the door 19 again without removing the ship lock 21, the ship lock 21 interferes with the protruding portion 19a, and thus the door 19 cannot be closed. Since the door 19 is not closed but half opened, the user can easily detect a problem visually and recognize that the user has forgotten to remove the ship lock 21.
Further, the image forming apparatus 1 is provided with a detection unit (not illustrated) that detects an opening/closing state of the door 19. It is configured such that so long as the door 19 is not closed, the image forming apparatus 1 cannot be activated. Thus, the image forming apparatus 1 can be prevented from starting and providing a driving force in a state where the position of the rotary developing device 8 is incorrect, so that each component of the image forming apparatus 1 incurs stress.
Further, a state as illustrated in
Next, mounting the ship lock 21 on the image forming apparatus 1 before shipping will be described. First, with the door 19 opened, the ship lock 21 is inserted and mounted from above between the rotary developing device 8 and the cartridge guide 20. In this state, the protrusion 21a engages with the stopper 8a of the rotary developing device 8, and the protrusion 21b engages with the stopper 20a of the cartridge guide 20. The ship lock 21 has the first shape, and the portion thereof to be elastically deformed is positioned at the position “A”.
Next, using a special tool (not illustrated), the portion of the ship lock 21 to be elastically deformed is urged in an arrow “X” direction illustrated in
According to the present exemplary embodiment, a film (not illustrated) whose one end adheres to the elastically deformed portion of the ship lock 21 is used as the tool. With the ship lock 21 mounted, another end of the film is pulled to elastically deform the ship lock 21. In this state, the door 19 is closed. The film is nipped by the door 19. When the user removes the ship lock 21 from the image forming apparatus 1, the film can be also removed. The image forming apparatus 1 is shipped with the ship lock 21 mounted as described above, and after shipment, the ship lock 21 is maintained elastically deformed and mounted on the image forming apparatus 1 until the user opens the door 19.
Further, according to the present exemplary embodiment, the ship lock 21 is elastically deformed. However, as illustrated in
In the stated where the door 19 is opened as illustrated in
In the present exemplary embodiment, the ship lock for fixing the rotary developing device 8 provided with a retracting mechanism has been described. However, the present invention is not limited to a fixing mechanism using the ship lock of the rotary developing unit provided with such a retracting mechanism. More specifically, even when the rotary developing unit is not provided with the retracting mechanism, the image forming apparatus typically holds the appropriate clearance for a smooth operation during running time.
The present invention can be also applied to the fixing mechanism to fix the rotary developing unit including no such a retracting mechanism. Further, an object to be fixed by the ship lock does not need to be the rotary developing unit, but it may be, for example, a movable unit that is rotatably and movably held relative to a transfer roller and a charge roller included in the image forming apparatus. Furthermore, the removable member may not be the fixing member such as the ship lock but a toner seal for preventing toner filled in the developing cartridge 9 from leaking or a photosensitive drum cover for covering the photosensitive drum 11a.
Moreover, as illustrated in
As described above, according to the present exemplary embodiment, regardless of whether other members are mounted before the apparatus is used, the user can easily recognize that he has forgotten to remove the ship lock from the apparatus.
By using the ship lock 21, having a part is elastically deformed with respect to another part described in the present exemplary embodiment, the following advantage can be acquired. With the ship lock mounted on the apparatus, an inner force of the ship lock itself urges the object to be fixed (i.e., rotary developing device 8) to lock it and prevent its movement. More specifically, in the state where the ship lock is mounted, the ship lock is fixed under stress from the apparatus and engaged with the apparatus so that a state in which the inner force of the ship lock itself is generated is maintained.
Therefore, to remove the ship lock from the apparatus, the ship lock needs to be forced to be released from the engagement with the apparatus. The greater the inner force generated by the ship lock itself is, the more firmly the ship lock needs to engage with the apparatus. Thus, the great force is necessary to release the ship lock from the engagement with the apparatus. According to the present exemplary embodiment, since, by opening the door 19, the ship lock 21 is restored from the second shape to the first shape, the force for urging the rotary developing device 8 is decreased, and thus, the inner force generated in the ship lock 21 is also decreased. Therefore, the force necessary to remove the ship lock is decreased, thereby increasing usability.
Next a second exemplary embodiment of the present invention will be described. The same numeral figures are given to the same parts as in the first exemplary embodiment, and the descriptions will not be repeated.
According to the first exemplary embodiment, using the elasticity, the ship lock 21 is elastically deformed from the first shape to the second shape. However, when the image forming apparatus 1 is exposed to a high-temperature environment during transportation, the ship lock 21 is creep-deformed, and thus, even when the door 19 is opened, the ship lock 21 may not be restored from the second shape to the first shape.
According to the present exemplary embodiment, as illustrated in
Further, to restore the ship lock 21 from the second shape to the first shape more securely when the door 19 is opened, as illustrated in
With this arrangement, the ship lock 21 can be restored to the first shape or the second shape, and the restoring force from the second shape to the first shape can also be acquired. Therefore, since the ship lock 21 itself is not elastically deformed, the ship lock 21 can be restored from the second shape to the first shape more securely when the door 19 is opened.
As described above, according to the present exemplary embodiment, an effect same as that of the first exemplary embodiment can be acquired. Further, the problem can be solved that the ship lock 21 is creep-deformed by the urging member 22.
Next, a third exemplary embodiment will be described. The same numeral figures are given to the same parts as in the first exemplary embodiment, and the descriptions will not be repeated.
Thus, the pressing force is applied to the raised portion 21f from above by the door pressing unit via the door 19, thereby inserting the ship lock 21 more deeply. With this arrangement, the pressing force applied by the rotary developing unit pressing unit 21c to the rotary developing device 8 is further increased to strengthen resistance against the shock and the vibration during transportation.
As described above, according to the present exemplary embodiment, the same effect as that of the first exemplary embodiment can be acquired. Further, the ship lock 21 can more firmly fix the rotary developing device 8 that is the object to be fixed when the door 19 is closed.
While the present invention has been described with reference to exemplary embodiments, it is to be understood that the invention is not limited to the disclosed exemplary embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all modifications, equivalent structures, and functions.
This application claims priority from Japanese Patent Applications No. 2010-181891 filed Aug. 16, 2010, and No. 2011-166757 filed Jul. 29, 2011 which are hereby incorporated by reference herein in their entirety.
Number | Date | Country | Kind |
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2010-181891 | Aug 2010 | JP | national |
2011-166757 | Jul 2011 | JP | national |
Number | Name | Date | Kind |
---|---|---|---|
20100054797 | Takeyama et al. | Mar 2010 | A1 |
Number | Date | Country |
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11-130146 | May 1999 | JP |
11-218983 | Aug 1999 | JP |
2006-154614 | Jun 2006 | JP |
2006-171407 | Jun 2006 | JP |
2007-298857 | Nov 2007 | JP |
2010-060613 | Mar 2010 | JP |
Number | Date | Country | |
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20120039625 A1 | Feb 2012 | US |