1. Field of the Invention
The present invention relates to an image forming apparatus capable of conveying sheets with images formed thereon at one side thereof so as to again form images thereon at the other side thereof while reversing them.
2. Description of the Related Art
With regard to image forming apparatuses such as copying machines, printers or the like, there is a demand for increasing the number of sheet cassettes and/or sheet capacity of the sheet cassettes without changing or increasing the size or installation space of an apparatus main body. Cassettes having a width equal to that of the apparatus main body can flexibly accommodate varying sizes such as from a smaller size of A4 to a larger size of A3 or the like, but when the cassettes contain A4 size sheets, waste spaces being not actually used will be created.
In view of such a situation, consideration is given to the arrangements of cassettes and/or sheet decks so as to make effective use of the space inside the apparatus main body. For instance, special sheet cassettes dedicated to smaller sizes up to A4 are arranged in an empty space inside the apparatus main body, or two small cassettes or sheet decks less in width than the apparatus main body are arranged side by side in the right and left (i.e., widthwise or transverse) direction with a large cassette capable of accommodating a larger size being disposed thereunder, so as to meet the users' demand of increasing sheet capacity of the cassettes or sheet decks.
In copying machines and printers, the volume occupied by image forming units is increasing in order to achieve coloring in recent years, but in this case, it becomes difficult to keep both the size of the apparatus main body and the sheet capacity at levels equal to those in the conventional ones. Also, in monochrome machines, the demand for further increasing sheet capacity is increasing.
Thus, in order to meet the demand of increasing the sheet capacity while keeping the size of the apparatus main body equal to that of the conventional one, it is necessary to reduce the space occupied by those component parts or devices which are associated with the conveyance of the sheets.
Moreover, in conventional image forming apparatuses in which sheet cassettes or sheet decks are vertically arranged one over another, paper jams caused in a sheet reversing path 101, as shown in
Therefore, in cases where sheet finishing applications such as a sorter, a finisher, etc., are arranged at a side of the apparatus main body at which the side door is disposed, it is necessary to separate these sheet finishing applications from the apparatus main body for handling or clearing paper jams, thus resulting in poor usability as well as requiring an ample space for the separation of the sheet finishing applications.
Accordingly, an object of the present invention is to increase sheet capacity without enlarging an apparatus main body, by making compact the space occupied by those component parts or devices which are related to conveying the sheets.
Another object of the present invention is to improve usability or convenience in handling upon occurrence of paper jams. Bearing the above object in mind, in one aspect, the present invention resides in an image forming apparatus comprising:
a plurality of sheet storage means;
image forming means for forming an image on a sheet fed from any of the sheet storage means;
a sheet re-feeding path for guiding again the sheet, which has a first image formed on one side surface thereof by means of the image forming means, to the image forming means so as to form a second image on the other side surface of the sheet; and
a drawing path for drawing in the sheet to switchback it when the sheet having the first image formed thereon is sent to the sheet re-feeding path;
wherein the sheet re-feeding path is disposed substantially horizontally at a location below the image forming means;
the drawing path is disposed substantially horizontally between the sheet re-feeding path and the plurality of sheet storage means; and
a sheet feeding path for feeding the sheet from the sheet storage means crosses the drawing path to join to the sheet re-feeding path.
In another aspect, the present invention resides in an image forming apparatus comprising:
a pair of sheet decks disposed in a horizontal direction in an apparatus main body for storing sheets, respectively;
an image forming unit disposed at a location above the pair of sheet decks;
a sheet feeding path connecting the sheet deck and the image forming unit with each other;
an output tray disposed at a side of the apparatus main body;
a sheet discharge path connecting the image forming unit and the output tray with each other;
a drawing path branching from the sheet discharge path so as to be disposed substantially horizontally at a location above the pair of sheet decks; and
a sheet re-feeding path disposed substantially horizontally between the drawing path and the image forming unit for connecting the sheet discharge path and the sheet feeding path with each other;
wherein the sheet feeding path connected from one of the pair of sheet decks to the image forming unit crosses the drawing path to be connected with the sheet re-feeding path, whereby the sheet feeding path serves as a part of the sheet re-feeding path.
In the accompanying drawings:
Now, a preferred embodiment of the present invention will be described below in detail, by way of example, while referring to the accompanying drawings. However, it is to be understood that the measurements, materials, configurations, relative arrangements and the like of component parts described in the following embodiment are only illustrative but should not be construed as limiting the range of legal protection for the present invention in any manner, in particular unless specified otherwise.
In addition, in the following description and figures in the accompanying drawings, the like or same parts as those described in the aforementioned figure are identified by the same symbols.
(One Embodiment of Image Forming Apparatus)
Hereinafter, a preferred embodiment of an image forming apparatus according to the present invention will be described while referring to the accompanying drawings.
The printer 1 feeds sheets selectively from a manually sheet tray (not shown), sheet cassettes 2, 2 or sheet decks 3, 4 so as to form an image thereon.
The sheet decks 3, 4 capable of storing sheets of small sizes are arranged above the sheet cassettes 2 and at the left and right sides of the main body of the printer 1.
An operator is able to replenish the sheet cassettes 2 and the sheet decks 3, 4 with sheets by pulling them out in a frontward or nearside direction (i.e., in a direction perpendicular to the plane of the drawing).
The sheets stored in the right-hand sheet deck 4 are successively fed and conveyed by a sheet feeder 5 while being separated one from another. The sheets stored in the left-hand sheet deck 3 are successively fed by a sheet feeder 6 while being separated one from another, and conveyed to join to an intermediate portion of a sheet re-feeding path 32 to be described in detail later through a sheet feeding path 7.
A sheet, being fed and delivered from either of the manually sheet tray (not shown), the sheet cassettes 2 and the sheet decks 3, 4 storing sheets of small sizes, passes through a registration introduction path 41 to arrive at a registration unit 9, where oblique feeding or skewing of the sheet is corrected. The sheet being thus subjected to skew correction is conveyed to an image forming unit while being synchronized therewith, the image forming unit comprising a photosensitive drum 10, an intermediate transfer belt 11, a secondary transfer roller 12, a charger (not shown), a development unit (not shown), etc.
Then, a toner image, being formed on the surface of the photosensitive drum 10 based on a signal of image information sent from a reader scanner (not shown), a personal computer (not shown), etc., is transferred on the sheet.
The sheet having the toner image transferred thereto are further conveyed to a fixing unit 14 by means of a pre-fixing conveying portion 13, so that the toner image transferred to the surface of the sheet is permanently fixed to the sheet by the fixing unit 14.
In the printer 1 according to this embodiment, an exposure unit in the form of an LED for forming a toner image on the surface of the single photosensitive drum 10 is arranged in opposition to the surface of the photosensitive drum 10. Here, note that the exposure unit is not limited to the LED but may be a laser plus polygon mirror system.
Also, the number of photosensitive drums and the number of development units are not particularly limited in any manner, but the present invention is equally applicable to a printer using four photosensitive drums and four development units, as well as to a monochrome machine having one photosensitive drum and one development unit.
Now, reference will be made to the conveyance of the sheet after the toner image has been fixed thereon while referring to FIG. 1 and FIG. 2. The sheet having the toner image fixed thereon by means of the fixing unit 14 passes through a post-fixing sheet conveying path 20 so as to be received in a sheet receiving opening 21.
Immediately at the downstream of the sheet receiving opening 21, there is tiltably arranged a conveying direction selection means in the form of a discharge flap 22 for switching over the sheet conveying direction.
Also, a pair of discharge rollers 23 are arranged for discharging the sheet with the image formation having been finished from a sheet discharge opening 24 to the outside of the printer 1. The sheet discharged from the sheet discharge opening 24 is loaded onto an output tray 25. The sheet receiving opening 21 and the sheet discharge opening 24 are connected with each other by a sheet discharge path 26.
In addition, the sheet receiving opening 21 and the sheet discharge opening 24 are also connected with each other by a switchback reversing path 27, which serves to guide the sheet for discharge while reversing or turning it inside out. The switchback reversing path 27 is formed into a Y-shaped configuration, so that it is connected with the sheet receiving opening 21, the sheet discharge opening 24 and an escape or side path 27a, respectively.
A pair of discharge sheet reversing rollers 28 and a sheet reversal sensor 29, which together constitute a sheet reversing means, are arranged on the escape path 27a of the switchback reversing path 27.
The discharge sheet reversing rollers 28 serve to once convey the sheet received from the sheet receiving opening 21 to the escape path 27a, and thereafter they are caused to rotate in the reverse direction so as to send the sheet to the sheet discharge opening 24.
At this time, the sheet is guided to the sheet discharge opening 24 under the action of a sheet reversing and discharging flap 30 arranged at a branch portion 27b of the switchback reversing path 27.
Here, it is to be noted that in the above-mentioned construction, the switchback reversing path 27, the escape path 27a, the branch portion 27b, the sheet reversing and discharging flap 30 and the discharge sheet reversing rollers 28 together constitute a sheet reversing and discharging means of the present invention.
A sheet reversing path 31 for reversing the sheet to be again conveyed to the image forming unit is connected with the escape path 27a of the above-mentioned switchback reversing path 27.
The sheet reversing path 31 is formed into a Y-shaped configuration, so that it is connected with the escape path 27a of the switchback reversing path 27, a sheet delivery opening 33, which is in the form of a guide opening for guiding the sheet having been reversed inside out to the sheet re-feeding path 32 to again convey the sheet to the image forming unit, and an escape path 31a, respectively. A guide piece 35, being elastic with its tip end at the escape path 31a side acting as a free end, is arranged at a branch portion 31b of the sheet reversing path 31.
A sheet reversing and conveying means in the form of a pair of sheet reversing rollers 34 is arranged at the escape path 31a of the sheet reversing path 31.
The sheet reversing rollers 34 serve to once convey the sheet, which has been received from the sheet receiving opening 21 and passed through the escape path 27a of the switchback reversing path 27, to the escape path 31a of the sheet reversing path 31, and thereafter it is caused to rotate in the reverse direction so as to send the sheet from the escape path 31a to the sheet delivery opening 33.
At this time, the sheet is guided to the sheet delivery opening 33 by means of the guide piece 35 arranged at the branch portion 31b of the sheet reversing path 31.
The guide piece 35 serves to guide the sheet from the escape path 27a of the switchback reversing path 27 to the escape path 31a of the sheet reversing path 31, but inhibit the sheet from being guided from the escape path 31a of the sheet reversing path 31 to the escape path 27a of the switchback reversing path 27.
A sheet escape opening 36 is formed at a downstream end of the escape path 31a of the sheet reversing path 31. The sheet escape opening 36 is a guide opening that serves to guide a portion of the sheet extended from the escape path 31a to a drawing path 37 when the length of the sheet is greater than the length L1 of a portion of the escape path 31a from a reversal stop position P1. Here, note that the drawing path 37 is not provided with any sheet conveying means.
In the above-mentioned construction, the sheet reversing path 31, the escape path 31a, the branch portion 31b, the sheet reversing rollers 34, the guide piece 35 and the drawing path 37 together constitute a sheet reversing means.
The sheet reversed by the sheet reversing means is again sent to the image forming unit through the sheet re-feeding path 32 which is disposed substantially horizontally at a location above the sheet decks 3, 4 respectively disposed at the right and left sides of the apparatus main body. In this manner, an image can also be formed on the rear or reverse surface of the sheet.
The drawing path 37 for drawing in the sheet to be conveyed to the sheet re-feeding path 32 for reversal of the sheet is arranged substantially in parallel with the sheet re-feeding path 32 at a location below the sheet re-feeding path 32 and above the left-hand and right-hand sheet decks 3, 4. Upper members of the left-hand sheet deck 3 and the right-hand sheet deck 4 are used to form the drawing path 37.
Here, note that the sheet feeding path 7 for conveying the sheet fed from the left-hand sheet deck 3 joins to an intermediate portion of the sheet re-feeding path 32. Also, the drawing path 37 is arranged to cross an intersection 40 at which the sheet feeding path 7 and the sheet re-feeding path 32 join to each other.
Therefore, in this embodiment, a gate 42 is arranged at the intersection 40 of the sheet feeding path 7, the sheet re-feeding path 32 and the drawing path 37 so as to ensure conveyance stability. The operation of this gate 42 will be described later.
Subsequently, the construction for handling or clearing paper jams will be described in detail while referring to FIG. 3.
The registration unit 9, the secondary transfer roller 12, the pre-fixing conveying portion 13, the fixing unit 14, the sheet discharge path 26, the switchback reversing path 27, the sheet reversing path 31 and the sheet re-feeding path 32, indicated by hatching in
The unit U can be pulled or drawn out forwardly (in a direction perpendicular to the plane of
Of the component parts or devices related to conveying sheets, those which remain in the apparatus main body when the unit U is drawn out therefrom are the discharge rollers 23, the pre-registration conveying unit 60, a manually-fed-sheet conveying unit 62 and the sheet feeding path 7 alone.
By constructing the component parts or devices related to the conveyance of sheets so as to be drawn out as the integral unit U when sheet jams are handled or cleared, it is possible to reduce the space occupied by the component parts or devices of this apparatus related to conveying sheets in comparison with conventional ones which are constructed such that a plurality of component mechanisms related to conveying sheets can be pulled out individually.
In addition, the space reduced by integrating the various component parts or devices into the unit U can be utilized as a space for storing sheets, so that the sheet capacity can be increased while keeping the size of the apparatus main body equal to those of the conventional ones.
Moreover, the direction of drawing of the unit U is the same as the direction of drawing of the sheet cassettes 2 and the sheet decks 3, 4, and these parts can be drawn or pulled out from the front side of the apparatus main body at which an operation panel of the image forming apparatus is arranged. Accordingly, the operator can perform a sheet supplying operation and a paper jam handling operation from the front side of the apparatus main body, thus making it possible to improve operational efficiency.
Next, reference will be made to the construction for handling or clearing paper jams in respective portions of the apparatus after the unit U has been drawn out therefrom while referring to FIG. 4 and FIG. 5. FIG. 4 and
As shown in FIG. 4 and
Also, an inner door 64 of the apparatus is provided with the discharge flap 22, another sheet conveying guide of the switchback reversing path 27, another sheet conveying guide of the sheet reversing path 31, another sheet conveying guide of the sheet discharge path 26 and a sheet conveying guide of the post-fixing sheet conveying path 20. The outer and inner doors 63, 64 are each turnably supported on the apparatus main body so as to form a double door construction.
When a paper jam takes place in the switchback reversing path 27 or in the sheet reversing path 31, such a paper jam can be handled or cleared by first pulling out the unit U from the apparatus main body and then opening the outer door 63, as shown in
In addition, when there takes place a paper jam in the sheet re-feeding path 32, as shown in FIG. 4 and
At this time, since the clearance or handling of paper jams is difficult if the gate 42 is left at the apparatus main body side, such paper jam clearance or handling can be carried out more easily or efficiently when the gate 42 is supported at the guide member 32a side than when it is supported at the apparatus main body side.
When the guide member 32a is opened downwardly, as shown in
On the other hand, the manually-fed-sheet conveying unit 62 shown in
According to this embodiment, it is possible to handle or clear paper jams occurring in the sheet reversing and discharging means, the sheet reversing path and/or the fixing unit 14 in an easy manner first by pulling out the component parts or devices related to the conveyance of sheets as the single unit U in a forward or frontward direction of the apparatus main body, and then by opening the sheet reversing and discharging means or sheet paths such as the sheet reversing path, etc. Therefore, it becomes unnecessary to perform paper jam clearance or handling from a side surface of the apparatus main body, as a consequence of which it is not necessary to move the sheet finishing applications installed at the side of the apparatus main body for clearance of paper jams, thus making it possible to reduce the space required for jam clearance operation.
In addition, by arranging the drawing path 37 at a location above the left-hand sheet deck 3 and the right-hand sheet deck 4, and by arranging the sheet re-feeding path 32 at a location above the drawing path 37, it becomes unnecessary to arrange sheet paths at one side of the apparatus main body unlike the case of the sheet reversing path 101 of the aforementioned conventional image forming apparatus shown in
Since the sheet feeding path 7 for conveying the sheet fed from the left-hand sheet deck 3 cannot be drawn out from the apparatus main body, it is preferable to release pressure contact between the paired rollers of the sheet feeder 6 for conveying the sheet to the sheet feeding path 7 when the unit U is drawn out. As a result, when the unit U is drawn out upon occurrence of a paper jam in the sheet feeding path 7, the sheet jammed is drawn out together with the unit U.
Moreover, since it is constructed such that the outer door 63 and the inner door 64 are opened sidewise after the unit U has been drawn out from the apparatus main body for handling or clearing paper jams in the sheet reversing and discharging means and in the fixing unit 14, the left-hand rail 61 is arranged almost right over the discharge rollers 23 disposed at locations above the sheet reversing and discharging means.
On the other hand, the right-hand rail 61 is arranged between the registration unit 9 and the sheet re-feeding path 32 so that the space in the apparatus main body can be effectively utilized.
Next, reference will be made to a portion at which the sheet feeding path 7 and the sheet re-feeding path 32 join to each other while referring to FIG. 6 through FIG. 8. FIG. 6 through
In this embodiment, by introducing the sheets fed from the left-hand sheet deck 3 into the sheet re-feeding path 32, a part of the sheet re-feeding path 32 is commonly utilized as a sheet feeding path extending from the left-hand sheet deck 3, thereby serving for the space saving of the sheet conveying path.
As shown in
In
A sheet with an image formed on its one side surface, coming into the intersection 40 from the direction of A, has the possibility of being caught by corners c and d among four corners of the intersection 40 if the sheet has a large curl (deflection) depending upon the kind thereof. On the other hand, a sheet coming from the direction of B has the possibility of being caught by the other corners b and c of the intersection 40.
Such a catch of the sheet by the corners b and d can be avoided by consideration of arrangement including steps between the corner a and the corners b and d. For instance, the catch of the sheet can be avoided by making each of gaps between the corners a and b and between the corners a and d narrower by about 30-70% than an ordinary guide gap thereby to restrict the conveyance position of the sheet, and by providing sufficient steps between the corners a and b and between the corners a and d under the condition of the gaps thus narrowed.
However, a catch of the sheet by the corner c comes from the two directions of A and B, and hence can not be avoided in some cases.
Further, since the fixing unit applies heat to the surface of the sheet having an image formed thereon, a plain sheet and a thin sheet (i.e., basis weight (surface density) of 90 g/m2 or less) often generate a heat curl that becomes convex at the image-formed surface side, and hence are easily caught by the corner c.
Thus, the swingable switching gate 42 is arranged at the corner c, as shown in
The gate 42 is controlled to be turned by means of an actuator 46 such as a solenoid. When a sheet from the sheet re-feeding path 32 is to be conveyed, the gate 42 is positioned as shown in FIG. 7. In addition, in cases where a sheet is to be conveyed from the left-hand sheet deck 3 through the sheet feeding path 7, the gate 42 is turned downwardly, as shown in
The gate 42 is urged in a direction of F indicated in
Here, it is to be noted that a fulcrum of rotation 44 of the gate 42 is arranged in the range of the corner c, and hence the construction of the gate 42 can be simplified, and the operating area of the gate 42 can be made small, too. As a result, a further space saving can be achieved.
Furthermore, the fulcrum of rotation 44 of the gate 42 is arranged at a location below the sheet re-feeding path 32, so that the gate 42 is able to guide a sheet while being in contact with a lower surface of the sheet in the sheet re-feeding path 32. In other words, the gate 42 will guide a rear side surface of the sheet which has an image formed on a front side surface thereof. Therefore, even if the sheet is in a hot state just after the toner image has been fixed thereto, there would be created no defective image such as a rubbed or blurred image, a striped image, etc.
In addition, the fulcrum of rotation 44 of the gate 42 is arranged at a location above the drawing path 37, so that the gate 42 is able to guide a sheet while being in contact with an upper surface of the sheet drawn into the drawing path 37. In other words, the gate 42 will guide a surface of the sheet opposite to a surface thereof having an image formed thereon. Accordingly, the gate 42 does not cause any defective image such as a rubbed or blurred image, a striped image, etc., with respect to the sheet drawn into the drawing path 37.
Number | Date | Country | Kind |
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2002-225046 | Aug 2002 | JP | national |
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Number | Date | Country | |
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20040022565 A1 | Feb 2004 | US |