Patent Grant
10451991
The present invention relates to an electrophotographic image forming apparatus, including a separating device, for forming an image with the liquid developer, and relates to the separating device for separating a toner and a carrier liquid from a liquid developer.
Conventionally, the image forming apparatus for forming the image with the liquid developer containing the toner and the liquid developer has been known. In the image forming apparatus, the liquid developer which is not used in an image forming step is collected and recycled. In such a recycling process of the liquid developer, toner particles which are a dispersed in the liquid developer (liquid material) and the carrier liquid which is a dispersion medium in the liquid developer are separated, and then the carrier liquid is used again (for example, Japanese Laid-Open Patent Application 2008-242436).
However, by repeating recycling, in the carrier liquid, a substance having a low volume resistivity accumulates. Thus, a resistance of an entirety of the liquid developer lowers, so that there is a liability that an image defect generates. By periodically exchanging (replacing) a container accommodating the liquid developer, the generation of the image defect can be suppressed, but in this case, a running cost increases, as does the maintenance load required by a user or a service person.
The present invention has been accomplished in view of the above-described circumstances and a principal object of the present invention is to replace a constitution capable of suppressing a lowering in volume resistivity of a collect to be reused.
According to an aspect of the present invention, there is provided an image forming apparatus comprising: an image forming portion configured to form an image with a liquid developer containing a toner and a carrier liquid, wherein the carrier liquid contains a first substance for imparting an electrical polarity and a second substance, higher in volume resistivity than the first substance, as a dispersion medium for dispersing the toner; a separating device configured to separate the toner and the carrier liquid from the liquid developer collected at the image forming portion; a first carrier supplying device, including a first container capable of accommodating the carrier liquid separated from the separating device, capable of supplying the carrier liquid out of the first container; a second carrier supplying device including a second container configured to accommodate the carrier liquid in which a ratio of the first substance is smaller than that in the carrier liquid collected from the separating device or no first substance is contained, wherein the second carrier supplying device is capable of supplying the carrier liquid out of the second container; and an accommodating portion configured to accommodate the carrier liquid supplied from the first carrier supplying device and the carrier liquid supplied from the second carrier supplying device, wherein the carrier liquid accommodated in the accommodating portion is capable of being supplied to the image forming portion.
According to another aspect of the present invention, there is provided an image forming apparatus according to Claim 1, further comprising a resistance detecting device configured to detect a volume resistivity of a liquid in the accommodating portion, wherein the second carrier supplying device is capable of supplying the carrier liquid from the second container to the accommodating portion and supplies the carrier liquid to the accommodating portion on the basis of a detection result of the resistance detecting device.
According to a further aspect of the present invention, there is provided an image forming apparatus according to Claim 5, further comprising a content detecting device configured to detect information on a toner content in the accommodating portion, wherein the first carrier supplying device supplies the carrier liquid to the accommodating portion on the basis of a detection result of the content detecting device.
Further features of the present invention will become apparent from the following description of exemplary embodiments with reference to the attached drawings.
An embodiment of the present invention will be described using
(Image Forming Apparatus)
An image forming apparatus 100 in this embodiment is a digital printer of an electrophotographic type in which a toner image is formed on a recording material (a sheet, a sheet material such as an OHP sheet and so on). The image forming apparatus 100 is operated on the basis an image signal, and a toner image formed by an image forming portion 12 is transferred onto a sheet as the recording material successively fed from each of cassettes 11a, 11b and then is fixed on the sheet S, so that an image is obtained. The image signal is sent from an external terminal such as an unshown scanner or an unshown personal computer.
The image forming portion 12 includes a photosensitive drum as an image bearing member, a charger 14, a laser exposure device 15, a developing device 16 and a drum cleaner 19. A surface of the photosensitive drum 13 electrically charged by the charger 14 is irradiated with laser light E from the laser exposure device 15 depending on the first signal, so that an electrostatic latent image is formed on the photosensitive drum 13. This electrostatic latent image is developed as a toner image by the developing device 16. In this embodiment, in the developing device 16, a liquid developer D as a liquid material in which a powdery toner which is a dispersoid is dispersed in a carrier liquid which is a dispersion medium is accommodated, and development is effected using this liquid developer D.
The liquid developer D is generated by mixing and dispersing a toner T in a carrier liquid C in a predetermined ratio in a mixer 31 as a mixing device, and then is supplied to the developing device 16. The carrier liquid C is accommodated in a carrier tank 32 as a carrier container (collecting container), and the toner T is accommodated in a toner tank 33 as a toner container. Then, depending on a mixed state of the carrier liquid C and the toner T in the mixer 31, the carrier liquid C or the toner T is supplied from an associated tank. In the mixer 31, a stirring blade driven by an unshown motor is accommodated, and the developer liquid D is mixed with the carrier liquid C or the toner T by being stirred, so that the toner is dispersed in the carrier liquid.
The liquid developer supplied from the mixer 31 to the developing device 16 is coated (supplied) on a developing roller 18 as a developer carrying member and is used for development. The developing roller 18 carries and feeds the liquid developer D on a surface thereof, and develops with the toner the electrostatic latent image formed on the photosensitive drum 13 (first bearing member). The carrier liquid C and the toner T which remain on the developing roller 18 after the development is collected in a collecting section 16b of the developing device 16. Here, each of coating of the liquid developer from a coating roller 17 onto the developing roller 18 and the development of the electrostatic latent image on the photosensitive drum 13 by the developing roller 18 is made using an electric field.
The toner image formed on the photosensitive drum 13 is transferred onto an intermediary transfer roller 20 using the electric field, and then is fed to a nip formed by the intermediary transfer roller 20 and a transfer roller 21. The toner T and the carrier liquid C which remain on the photosensitive drum 13 after the toner image transfer onto the intermediary transfer roller 20 are collected by the drum cleaner 19. Incidentally, at least one of the intermediary transfer roller 20 and the transfer roller 21 may also be an endless belt.
The sheet S accommodated in each of the cassettes 11a, 11b is fed toward a registration feeding portion 23 by an associated feeding portion 22a or 22b constituted by feeding rollers. The registration feeding portion 23 feeds the sheet S to the nip between the intermediary transfer roller 20 and the transfer roller 21 by being timed to the toner image transferred on the intermediary transfer roller 20.
In the nip between the intermediary transfer roller 20 and the transfer roller 21, the toner image is transferred onto the sheet S passing through the nip, and the sheet S on which the toner image is transferred is fed to a fixing device 25 by a feeding belt 24, so that the toner image transferred on the sheet S is fixed. The sheet S on which the toner image is fixed is discharged to an outside of the image forming apparatus, so that an image forming step is completed.
The intermediary transfer roller 20 and the transfer roller 21 are provided with an intermediary transfer roller cleaner 26 and a transfer roller cleaner 27, respectively, for collecting the toner T and the carrier liquid C which remain on the associated roller.
(Liquid Developer)
Next, the liquid developer will be described. As the liquid developer D, a conventionally used liquid developer may also be used, but in this embodiment, an ultraviolet-curable liquid developer D is used and will be described below.
The liquid developer D is an ultraviolet-curable liquid developer which contains a cation-polymerizable liquid monomer, a photo-polymerization initiator and toner particles insoluble in the cation-polymerizable liquid monomer. The cation-polymerizable liquid monomer is vinyl ether compound, and the photo-polymerization initiator is a compound represented by the following formula (1).
Specifically, first, the toner particles include a colorant and a toner resin material in which the colorant is incorporated. Together with the toner resin material and the colorant, another material such as a charge control agent may also be contained. As a manufacturing method of the toner particles, a well-known technique such as a coacervation in which the colorant is dispersed and a resin material is gradually polymerized so that the colorant is incorporated in the polymer or an internal pulverization method in which a resin material or the like is melted and the colorant is incorporated in the melted resin material may also be used. As the toner resin material, epoxy resin, styrene-acrylic resin or the like is used. The colorant may be a general-purpose organic or inorganic colorant. In the manufacturing method, in order to enhance a toner dispersing property, a dispersant is used but a synergist can also be used.
Next, a curable liquid which is the carrier liquid is constituted by the charge control agent for imparting electric charges to the toner surface, a photo-polymerization agent (initiator) for generating acid by ultraviolet (UV) irradiation and a monomer bondable by the acid. The monomer is a vinyl ether compound which is polymerizable by a cationic polymerization reaction. Separately from the photo-polymerization initiator, a sensitizer may also be contained. By photo-polymerization, a storage property lowers, and therefore a cationic polymerization inhibitor may also be added in an amount of 10-5000 ppm. In addition, a charge control aid, another additive or the like may also be used in some cases.
The UV curing agent (monomer) of the developer is a mixture of about 10% (weight %) of a monofunctional monomer having one vinyl ether group (formula 2 below) and about 90% (weight %) of difunctional monomer having two vinyl ether groups (formula 3 below).
As the photo-polymerization initiator, 0.1% of a compound represented by formula 4 below is mixed. By using this photo-polymerization initiator, different from the case where an ionic photo-acid generator, a high-resistance liquid developer is obtained while enabling satisfactory fixing.
Incidentally, a cationic polymerizable liquid monomer may desirably be a compound selected from the group consisting of dichloropendadiene vinyl ether, cyclohexanedimethanol divinyl ether, tricyclodecane vinyl ether, trimethylolpropane trivinyl ether, 2-ethyl-1,3-hexamediol divinyl ether, 2,4-diethyl-1,5-pentanediol divinyl ether, 2-butyl-2-ethyl-1,3-propanediol divinyl ether, neopentylglycol divinyl ether, pentaerythritol tetravinyl ether, and 1,2-decanediol divinyl ether.
As the charge control agent, a well-known compound can be used. As a specific example, it is possible to use fats and oils such as linseed oil and soybean oil; alkyd resin; halogen polymer; oxidative condensates such as aromatic polycarboxylic acid, acidic group-containing water-soluble dye and aromatic polyamine; metallic soaps such as cobalt naphthenate, nickel naphthenate, iron naphthenate, zinc naphthenate, cobalt octylate, nickel octylate, zinc octylate, cobalt dodecylate, nickel dodecylate, zinc dodecylate, aluminum stearate, and cobalt 2-ethylhexylate; sulfonic acid metal salts such as petroleum acid metal salt and metal salt of sulfosuccinic acid; phospholipid such as lectithin; salicylic acid metal salt such as t-butylsalicylic acid metal complex; polyvinyl pyrrolidone resin; polyamide resin; sulfonic acid-containing resin; and hydroxybenzoic acid derivative.
(Feeding of Liquid Developer)
Next, feeding of the liquid developer D in this embodiment will be described using
Although details will be described later, the separation and extraction device 34 separates a reusable carrier liquid and a waste liquid W containing the toner and an impurity such as paper powder when the carrier liquid and the toner are separated from each other, so that the separated waste liquid W is collected in a waste liquid collecting container 35.
Specifically, a transporting pipe from the carrier tank 32 to the mixer 31 and a transporting pipe from the toner tank 33 to the mixer 31 are provided with electromagnetic valves 41 and 42, respectively, and a supply amount of the carrier liquid C to the mixer 31 and a supply amount of the toner T to the mixer 31 are adjusted. From the mixer 31, the liquid developer D necessary for the development is supplied using a pump 44.
The developer collected in the collecting container 16b of the developing device 16 is returned to the mixer 31 by a pump 43. This is because the developer collected in the collecting container 16b is little used for the development or the like and therefore is little deteriorated.
The residual carrier liquid and the residual toner which are collected by the drum cleaner 19, the intermediary transfer roller cleaner 26 and the transfer roller cleaner 27 are fed to the separation and extraction device 34 by pumps 48, 49 and 50, respectively.
The reusable carrier liquid separated by the separation and extraction device 34 is fed to the carrier tank 32 by an electromagnetic valve 45. On the other hand, the waste liquid separated by the separation and extraction device 34 is appropriately fed to the waste liquid collecting container 35 by an electromagnetic valve 47 provided to a transporting pipe through self-weight fall. Incidentally, although details will be described later, the carrier liquid is appropriately supplied to the carrier tank 32 by a separating device 38A. The separating device 38A includes a supply carrier tank and an electromagnetic valve 53 provided to a communication pipe for establishing communication between the supply carrier tank 38 and the carrier tank 32.
Transportation of the liquid developer and the like may also be made by, other than the use of the pump, using a feeding type using a self-weight of the liquid developer and the like, for example, in the case where the liquid developer and the like can be fed by the self-weight fall.
As shown in
A feeding operation of the liquid developer will be described using
As shown in
Then, the content of the solid component in the mixer 31 is detected by the solid component content detecting device 310 (S4). In the case where the content of the solid component in the mixer 31 is out of a predetermined range (e.g., 10±0.5%), the CPU 200 discriminates whether or not the solid component content is 10.5% or more (S5). In the case where the solid component content is 10.5% or more, the electromagnetic valve 41 is opened, so that the carrier liquid is supplied from the carrier tank 32 into the mixer 31 (S6). On the other hand, in the case where the solid component content is not 10.5% or more, i.e., in the case where the solid component content is 9.5% or less, the electromagnetic valve 42 is opened, so that the toner is supplied from the toner tank 33 into the mixer 31 (S7). As a result, content adjustment of the liquid developer in the mixer 31 is made.
That is, in the case where a toner content (solid component content) is high, the carrier liquid is supplied from the carrier tank 32 to the mixer 31 through the electromagnetic valve 41. Further, in the case where the toner content is low, the liquid developer higher in toner content than the liquid developer used in the mixer 31 is supplied from the toner tank 33 to the mixer 31 through the electromagnetic valve 42.
When the solid component content in the mixer 31 falls within the predetermined range, the pump 44 is driven as desired, and then the liquid developer subjected to the content adjustment is supplied from the mixer 31 to the developing device 16 (S8). Then, image formation is started (S9), and at the same time, drive of the pumps 43, 48, 49, 50 is also started (S10), and also drive of the separation and extraction device 34 is started (S11). Incidentally, the separation and extraction device 34 may only be required to be a device capable of performing a separation and extraction process of the toner and the carrier and may also employ a type and a constitution other than those described specifically later.
(Separation and Extraction Device)
Next, using
As described above, the liquid developer collected at the image forming portion 12 such as the drum cleaner 19 is fed from an inlet 34b of the separation and extraction device 34 into a liquid accommodating container 346 as shown by arrows in
The liquid developer passed through the filter 34d is poured on a supply tray 346a as a supplying portion as shown in
Next, a constitution of separation and extraction of the toner and the carrier liquid in the separation and extraction device 34 will be described. As shown in
The electrode roller 342 is an electroconductive roller which is, for example, formed by integrally molding a core metal, formed with a solid stainless steel material in an outer diameter of 40 mm, with an urethane rubber elastic layer formed on a surface of the core metal. As shown in
The coating electrode member 341 is disposed with a gap 347 with a part of the electrode roller 342 as shown in
Incidentally, the transporting pipe 346c is also connected with a path through which the discharge liquid developer is returned to the separation and extraction device 34 again. The discharge portion 346b is provided with the carrier liquid content detecting device 34a, so that the toner content in the carrier liquid of the liquid developer sent into the discharge portion 346b is detected. A constitution of the carrier liquid content detecting device 34a is the same as the constitution of the above-described solid component content detecting device 310. Further, in the case where the toner content of the liquid developer sent to the discharge portion 346b is larger than a predetermined value (e.g., 0.02%), the liquid developer is returned to the separation and extraction device 34 again, so that the separation of the liquid developer into the toner and the carrier liquid is effected.
This is because, for example, the case where an abnormal situation such that a power source is shut down during an operation of the separation and extraction device 34 generates and thus the carrier liquid and the toner cannot be sufficiently separated from each other by the separation and extraction device 34 is assumed. In such a case, the toner content of the liquid developer sent to the discharge portion 346b is larger than the predetermined value, and therefore in this case, the liquid developer is returned to the separation and extraction device 34. Ordinarily, as described later, the liquid developer passes through the gap 347, so that the toner and the carrier liquid are separated from each other and then the extracted carrier liquid is sent to the discharge portion 346b. Accordingly, the toner content of the liquid developer sent to the discharge portion 346b is not more than the predetermined value, so that the carrier liquid is sent to the carrier tank 32 without being returned to the separation and extraction device 34. Incidentally, such a path for returning the carrier liquid to the separation and extraction device 34 may also be omitted.
As described above, the coating electrode member 341 disposed opposite to the electrode roller 342 with the gap 347 is formed of an electroconductive material at least at a surface of a portion 341x on which the liquid passes through the gap 347. The coating electrode member 341 is formed of, e.g., a solid stainless steel material in width of 400 mm. The portion 341x on which the liquid passes has a shape of accommodating a part of the electrode roller 342, and an opposing surface of the portion 341x to the electrode roller 342 has a curved shape such that a predetermined distance (i.e., the gap 347) is maintained between the opposing surface and the surface of the electrode roller 342. This predetermined distance is, e.g., 0.2 mm.
As shown in
In this embodiment, the toner is negatively charged by the charge control agent, and therefore for example, a voltage of −300 V is applied to the electrode roller 342, and a voltage of −1000 V is applied to the coating electrode member 341. Thus, the toner in the liquid developer passing through the gap 347 is moved from the coating electrode member 341 to the electrode roller 342. As a result, during the passing of the liquid developer through the gap 347, the toner is carried on the electrode roller 342, so that the toner and the carrier liquid are separated from each other. The separated carrier liquid is discharged to the discharge portion 346b connected with the downstream end portion 347b of the gap 347, and then is sent to the carrier tank 32 as a collecting container as described above.
The toner collecting device 350 is positioned downstream of the coating electrode member 341 with respect to the rotational direction of the electrode roller 342, and collects the toner carried on the electrode roller 342. The toner collecting device 350 including a collecting roller 351, the voltage applying device 345 as a collecting voltage applying means, and a blade member 352 as a scraping member.
The collecting roller 351 is an electroconductive roller formed of, e.g., a solid stainless steel material in an outer diameter of 20 mm, and is provided in contact with the electrode roller 342. Further, the collecting roller 351 contacts the electrode roller 342 and is rotated by the electrode roller 342 in arrow directions of
As shown in
The coating electrode member 341 and the collecting roller 351 are positioned on the basis of the electrode roller 342, so that the electrode roller 342 is a positional basis for these members 341 and 351.
The voltage applying device 345 is connected with the electrode roller 342 and the collecting roller 351 as shown in
The blade member 352 solid components off the toner on the collecting roller 351 in contact with the collecting roller 351. The blade member 352 is disposed at a position downstream of a position of contact between the electrode roller 342 and the collecting roller 351 with respect to a rotational direction of the collecting roller 351 so that the blade member 352 contacts the collecting roller 351 with respect to a counter direction to the rotational direction of the collecting roller 351. Incidentally, the counter direction is a direction such that a direction in which the free end portion 352a contacting the surface of the collecting roller 351 extends is opposite to a tangential direction along the rotational direction of the collecting roller 351. Further, the blade member 352 is a plate(-like) member extending along a longitudinal direction (rotational axis direction) of the collecting roller 351 and for example, a stainless steel material is used as a material of the collecting roller 351.
As described above, the toner moved from the electrode roller 342 to the collecting roller 351 is scraped off by the blade member 352 and then is sent to the collecting portion 354. The toner collected in the collecting portion 354 is sent to the waste liquid collecting container 35 as described above. Incidentally, a scraping member for scraping the toner off the collecting roller 351 is not limited to the blade member. For example, the blade member may also be formed in a brush shape other than the blade shape. (Positional relation between end portions of gap)
In the case of this embodiment, as described above, the liquid developer which is collected at the image forming portion 12 and which is supplied from the supply tray 346a to the gap 347 passes through the gap 347, so that the liquid developer is separated into the toner and the carrier liquid. Here, the liquid flows from above to below along a direction of gravitation. For this reason, it is undesirable that the downstream end portion 347b (outlet) through which the liquid developer passed through the gap 347 is to be discharged is positioned above the upstream end portion 347a (inlet), through which the liquid developer is to be supplied into the gap 347, with respect to the direction of gravitation.
Particularly, in order to enhance a reuse factor of the carrier liquid, it is preferable that a T/D ratio (mixing ratio between the toner and the carrier liquid) of the developer at the toner scraping portion (contact position of the blade member 352) is increased to the possible extent. However, the liquid developer having a high T/D ratio has a higher viscosity, so that a developer feeding property lowers, and therefore when the outlet of the gap 347 is positioned above the inlet of the gap 347, a recycling efficiency lowers.
Therefore, in this embodiment, as shown in
The downstream end portion 347b of the gap 347 is positioned below the upstream end portion 347a with respect to the direction of gravitation. In a preferred example, the downstream end portion 347b of the gap 347 is positioned in a range of 180° or less with respect to the rotational direction of the electrode roller 342. That is, it is preferable that the downstream end portion 347b is positioned in a range which includes the position of 180° and in which the downstream end portion 347b is positioned upstream of the position of 180° with respect to the rotational direction of the electrode roller 342. As a result, the liquid developer passing through the gap 347 is prevented from being fed against gravitation, so that the reuse efficiency can be further enhanced. In this embodiment, the downstream end portion 347b is in the position of 180° with respect to the rotational direction of the electrode roller 342.
Incidentally, a length of the gap 347, i.e., a length from the upstream end portion 347a to the downstream end portion 347b along the electrode roller 342 may preferably be not less than ⅕ of a peripheral length of an outer peripheral surface of the electrode roller 342. This length of the gap 347 may also be set depending on the rotational speed of the electrode roller 342. For example, in the case where the rotational speed of the electrode roller 342 is slow, the length of the gap 347 can be shortened. In summary, it is only required that a length in which the toner and the carrier liquid are separated from each other is ensured during the passing of the liquid developer through the gap 347.
(Control Flow of Separation and Extraction Operation of Liquid Developer)
Next, a control flow of a separation and extraction operation of the liquid developer in this embodiment constituted as described above will be described using
Then, the drive of the driving motor 205 is started, so that the electrode roller 342 is rotated (S22). As a result, the liquid developer is fed with rotation of the electrode roller 342. At this time, the collecting roller 351 is rotated by the electrode roller 342. Further, the voltage applying device 345 is turned on (S23). As a result, a voltage is applied to between the coating electrode member 341 and the electrode roller 342 so that an electric field for moving the toner toward the electrode roller 342 is generated, and a voltage is applied to between the collecting roller 351 and the electrode roller 342 so that an electric field for moving the toner toward the collecting roller 351 is generated. For this reason, the toner in the liquid developer is first moved toward the electrode roller 342 and then is moved toward the collecting roller 351. The carrier liquid having no electric charge remains on the coating electrode member 341 side.
That is, the toner T in the liquid developer passing through the gap 347 not only is electrically attracted to the electrode roller 342 but also receives an electrically repelling force from the coating electrode member 341. As a result, the toner T is electrically urged toward the electrode roller 342. Further, the toner which passed through the gap 347 and which was then fed to the collecting roller 351 by the electrode roller 342 not only is electrically attracted to the collecting roller 351 but also receives an electrically repelling force from the electrode roller 342. As a result, the toner is electrically urged in a direction of being spaced from the electrode roller 342, i.e., toward the collecting roller 351.
The toner electrically deposited on the collecting roller 351 is scraped off by the blade member 352. Here, the electromagnetic valve 47 is opened (S24). As a result, the toner scraped by the blade member 352 falls by its own weight and then is collected into the waste liquid collecting container 35 through the collecting portion 354. Incidentally, the toner may be disposed of or reused.
Further, the carrier liquid discharged to the discharge portion 346b through the downstream end portion 347b of the gap 347 is subjected to detection of the toner content by the carrier liquid content detecting device 34a, and whether or not the detected toner content is a predetermined value (e.g., 0.02%) or more is discriminated (S25). When the toner content is the predetermined value or less, the electromagnetic valve 45 is opened, so that the carrier liquid is sent to the carrier tank 32 (S26).
Then, when the separation and extraction of the carrier liquid from the separation and extraction device 34 is completed (S27), the electromagnetic valves 45 and 47 are closed (S28), and the voltage applying device 345 and the driving motor 205 are successively stopped (S29, S30).
Then, the residual developers in a predetermined amount are fed again into the separation and extraction device 34 by the pumps 48, 49, 50, and a subsequent separation process is performed. Thereafter, such an operation is repeated.
In the separation and extraction device 34 in this embodiment, from 100.0 cc of the liquid developer (containing 90.0 cc of the carrier liquid and 10.0 cc of the toner), 88.0 cc of the carrier liquid can be extracted. A required time in one separation process is 30 seconds, for example, and in this case, it is possible to meet a process speed up to 800 mm/s.
(Supply to Carrier Tank)
Supply of the carrier liquid for supply to the carrier tank 32 by the above-described separating device 38A will be described using
The carrier liquid for supply accommodated in the supply carrier tank 38 is a fresh carrier liquid or a carrier liquid having a high volume resistivity. Such a carrier liquid for supply is higher in volume resistivity than the carrier liquid which is separated and extracted by the separation and extraction device 38 and which is higher in volume resistivity than the carrier liquid used at the image forming portion 12.
The reason why the separating device 38A is provided will be described. In the carrier liquid, by repeating a recycling process, a substance having a low volume resistivity (a low resistance carrier, principally a charge control agent) accumulates. Thus, a resistance o fan entirety of the liquid developer lows, so that there is a liability that an image defect generates. Particularly, in the case where a high content image such as a solid image (which is a toner image formed on an entire surface of the photosensitive member in an image formable region and which refers to the case where an image ratio (print ratio) is 100%), a proportion of the carrier liquid in an output image is small, and therefore particularly the resistance is liable to be lower. In this embodiment, in order to suppress such a lowering in volume resistivity of the carrier liquid, the separating device 38A is provided.
Specifically, as described above, the charge control agent is contained in the carrier liquid accommodated in the carrier tank 32 or in the carrier liquid separated by the separation and extraction device 34 and further in the substance forming the carrier liquid used at the image forming portion 12. The volume resistivity (e.g., 1.0×109 Ω·cm) of the charge control agent is lower than the volume resistivity (e.g., 1.0×1012 Ω·cm) of the substance other than the charge control agent. Accordingly, the volume resistivity of such a carrier liquid is, e.g., less than 1.0×1012 Ω·cm.
For this reason, in this embodiment, as the carrier liquid for supply, for example, a carrier liquid having a high volume resistivity which is not less than the volume resistivity of 1.0×1012 Ω·cm is used. Incidentally, the volume resistivity of the carrier liquid from which the charge control agent is removed is, e.g., 1.0×1014 Ω·cm. For this reason, as the carrier liquid for supply, for example, a fresh carrier liquid having the volume resistivity of not less than 1.0×1014 Ω·cm may also be used.
In the carrier tank 32, the float sensor 320 as a liquid amount detecting means for detecting a liquid amount of the carrier liquid in the carrier tank 32 is provided. The float sensor 320 detects a position (liquid level of a float floated on a liquid surface) and thus detects the liquid amount in the carrier tank 32. As the float sensor, for example, a float sensor in which a float provided with a magnet and a reed switch are provided and a position of the float is detected by the reed switch is used. Incidentally, the liquid amount detecting means may also have a constitution other than such a float sensor.
Further, in the carrier tank 32, a carrier liquid resistance detecting device 321 as a resistance detecting mean for detecting the volume resistivity of the carrier liquid in the carrier tank 32 is provided. The carrier liquid resistance detecting device 321 detects the carrier liquid resistance in such a manner that for example, a pair of electrodes is disposed in the carrier liquid and a current is caused to flow through between the pair of electrodes and then a resistance at that time is detected.
The supplying device 38A supplies the carrier liquid for supply into the carrier tank (carrier container) 32 on the basis of detection results of the float sensor 320 and the carrier liquid resistance detecting device 321. This operation will be described using
Then, by the float sensor 320, detection that the liquid level (position) of the carrier liquid in the carrier tank 32 is not more than a predetermined position (e.g., not more than 5000 cc) is made (S103), the electromagnetic valve 53 is opened. Then, the carrier liquid for supplying is supplied from the supply carrier tank 38 to the carrier tank 32 (S102). In the case where the volume resistivity of the carrier liquid in the carrier tank 32 is not less than the predetermined value and the liquid level is higher than the predetermined position, the electromagnetic valve 53 is closed (S104), so that the control is ended. Such control is effected by the CPU 200 (
Incidentally, the supply of the carrier liquid for supply from the separating device 38A may also be effected on the basis of either one of detection results of the float sensor 320 and the carrier liquid resistance detecting device 321. In this case, the sensor which is not used may also be omitted.
As described above, in the case of this embodiment, the carrier liquid for supply having the volume resistivity higher than the volume resistivity of the carrier liquid separated by the separation and extraction device 34 is supplied from the separating device 38A. For this reason, a lowering in volume resistivity of the carrier liquid to be reused can be suppressed, so that also the generation of the image defect can be suppressed.
That is, in the carrier liquid separated from the toner by the separation and extraction device 34, the charge control agent having the low volume resistivity is contained, and therefore there is a possibility that the carrier liquid in the carrier tank 32 lowers. Thus, in the case where the low-resistance carrier liquid is supplied into the mixer 31 and is used as the liquid developer, there is a possibility that the image defect generates. Therefore, in this embodiment, the carrier liquid for supply having the higher volume resistivity than the carrier liquid separated by the separation and extraction device 34 is supplied from the separating device 38A into the carrier tank 32, so that the lowering in volume resistivity of the carrier liquid in the carrier tank 32 is suppressed. As a result, even when the carrier liquid is supplied from the carrier tank 3 into the mixer 31, the lowering in resistance of the liquid developer can be suppressed, so that the generation of the image defect can be suppressed.
In this embodiment, the carrier tank 32 functions as a first container for accommodating the carrier liquid separated by the separating device 34. Further, the carrier tank 32 and the electromagnetic valve 41 functions as a first carrier supplying device for supplying the carrier liquid from the carrier tank 32 into the mixer 31. Further, in this embodiment, the separating device 38A for supplying the carrier liquid for supplying to the carrier tank 32 functions as a second carrier supplying device. Further, in this embodiment, the mixer 31 functions as an accommodating portion for accommodating the carrier liquid supplied from the carrier tank 32 and for accommodating the toner supplied from the toner tank 33. The pump 43 and the mixer 31 functions as a separating device for supplying the carrier liquid to the developing device 16 as a part of the image forming portion.
Further, in this embodiment, in the case where the carrier liquid amount in the carrier tank 32 is not more than the predetermined amount or the volume resistivity of the carrier liquid is not more than the predetermined value, it is possible to automatically supply the fresh carrier liquid or the carrier liquid having the high volume resistivity. During a period of existence of the carrier liquid which is in an amount not less than the predetermined amount in the carrier tank 39 and which has the volume resistivity not less than a predetermined value, the carrier liquid for supply is not supplied. During this period, a carrier liquid for recycling separated and extracted by the separation and extraction device 34 can be used preferentially, so that a supplying cycle of the carrier liquid for supply can be prolonged.
Incidentally, a constitution in which the supply carrier tank 38 exclusively for supplying the carrier liquid for supply is not provided and the carrier liquid for supply is directly supplied to the carrier tank 32 may also be employed.
<Another Example of First Embodiment>
Another example of the First Embodiment will be described using
Another supplying device 38aA includes another supply carrier tank 38a and an electromagnetic valve 53a provided to a communication pipe for establishing communication between another supply carrier tank 38a and the carrier tank 32. Here, the carrier liquid for supply in another supplying device 38aA is different in volume resistivity from the carrier liquid for supply in the supplying device 38A. For example, the volume resistivity of the carrier liquid in the supply carrier tank 38 of the supplying device 38A is made higher than the volume resistivity of the carrier liquid in another supply carrier tank 38a of another supplying device 38aA. Specifically, in the supply carrier tank 38, a fresh carrier liquid (e.g., having the volume resistivity of 1.0×1014 Ω·cm or more) containing no charge control agent is accommodated. On the other hand, in another supply carrier tank 38a, a carrier liquid which contains a small amount of the charge control agent but which has a high volume resistivity (e.g., 1.0×1012 Ω·cm or more) is accommodated. Incidentally, in this embodiment, another separating device 38aA functions as a third carrier supplying device. That is, in this embodiment, the carrier tank 32 as the first carrier supplying device, the separating device 38A as the second carrier supplying device, and the separating device 38aA as the third carrier supplying device are provided. The separating device 38 and the separating device 38aA accommodate the carrier liquids, different in volume resistivity from each other, respectively, and are capable of supplying the carrier liquids to the carrier tank 32.
The supplying device 38A and another supplying device 38aA supply the carrier liquid for supply into the carrier tank (carrier container) 32 on the basis of detection results of the float sensor 320 and the carrier liquid resistance detecting device 321. For example, on the basis of a detection result of the carrier liquid resistance detecting device 321, the electromagnetic valve 53 of the supplying device 38A is controlled, and on the basis of the detection result of the float sensor 320, the electromagnetic valve 53a of another supplying device 38aA is controlled.
This operation will be described using
Then, by the float sensor 320, detection that the liquid level (position) of the carrier liquid in the carrier tank 32 is not more than a predetermined position (e.g., not more than 5000 cc) is made (S203), the electromagnetic valve 53a is opened. Then, the carrier liquid for supplying is supplied from another supply carrier tank 38a to the carrier tank 32 (S204). In the case where the volume resistivity of the carrier liquid in the carrier tank 32 is not less than the predetermined value and the liquid level is higher than the predetermined position, the electromagnetic valves 53 and 53a are closed (S205), so that the control is ended. Such control is effected by the CPU 200 (
As a result, in the case where the carrier liquid amount in the carrier tank 32 is not more than the predetermined amount or the volume resistivity of the carrier liquid is not more than the predetermined value, it is possible to automatically supply the fresh carrier liquid or the carrier liquid having the high volume resistivity.
Incidentally, the supplying operations of the carrier liquids from the supplying device 38A and another supplying device 38aA may also be those other than the above-described supplying operations. For example, on the basis of the detection result of the carrier liquid resistance detecting device 321, the carrier liquid for supply is supplied from another supplying device 38aA to the carrier tank 32. Further, on the basis of the detection result of the float sensor 320, the carrier liquid for supply may also be supplied from the supplying device 38A to the carrier tank 32. Or, the supplying operations of the carrier liquids from the supplying device 38A and another supplying device 38aA may also be performed simultaneously. That is, on the basis of the detection results of the float sensor 320 and the carrier liquid resistance detecting device 321, both of the electromagnetic valves 53 and 53a may also be controlled. Other constitutions and actions are similar to Second Embodiment.
A Second Embodiment of the present invention will be described using
Also in the case of this embodiment, the separation and extraction device 34, the carrier tank 32 as the first container for accommodating the carrier liquid separated by the separation and extraction device 34, and the mixer 31 as the second container to which the carrier liquid is supplied from the carrier tank 32 are provided. Further, in this embodiment, a separating device 60A for supplying the carrier liquid for supply to the mixer 31 and a second separating device 61A for supplying the carrier liquid for supply to the supply carrier tank 60 are provided. The separating device 60A includes the supply carrier tank 60 and an electromagnetic valve 63 provided to a communication pipe for establishing communication between the supply carrier tank 60 and the mixer 31. The second separating device 61A includes a supply carrier bottle 61 and an electromagnetic valve 64 provided to a communication for establishing communication between the supply carrier bottle 61 and the supply carrier tank 60.
The carrier liquid for supply accommodated in each of the supply carrier tank 60 and the supply carrier bottle 61 is a fresh carrier liquid or a carrier liquid having a high volume resistivity similarly as in the First Embodiment. Such a carrier liquid for supply is higher in volume resistivity than the carrier liquid which is separated and extracted by the separation and extraction device 38 and which is higher in volume resistivity than the carrier liquid used at the image forming portion 12.
As shown in
In the mixer 31, in addition to the solid component content detecting device 310, a resistance detecting device 311 as a resistance detecting means for detecting the volume resistivity of the liquid developer (liquid) in the mixer 31 is provided. The resistance detecting device 311 detects the volume resistivity by detecting a resistance at the time when, for example, a pair of electrodes is provided in the liquid developer and a current is caused to flow through between the electrodes.
Further, in the supply carrier tank 60, a float sensor 600 as a liquid amount detecting means for detecting a liquid amount of the carrier liquid in the supply carrier tank 60 is provided. The float sensor 600 has the same constitution as that of the above-described float sensor 320.
The separating device 60A supplies the carrier liquid for supply into the mixer (second container) 31 on the basis of a detection result of the resistance detecting device 311 and as desired on the basis of a detection result of the solid component content detecting device 310. Such control is effected by the CPU 200 (
The content of the solid component in the mixer 31 is detected by the solid component content detecting device 310 (S4). In the case where the content of the solid component in the mixer 31 is out of a predetermined range (e.g., 10±0.5%), the CPU 200 discriminates whether or not the solid component content is 10.5% or more (S5). In the case where the solid component content is 10.5% or more, the electromagnetic valve 41 or 63 is opened, so that the carrier liquid is supplied from the carrier tank 32 or the supply carrier tank 60 into the mixer 31 (S1). In this case, it is preferable that the electromagnetic valve 41 is opened preferentially and thus the carrier liquid is supplied preferentially from the carrier tank 32. The electromagnetic valve 63 is opened, e.g., in the case where the amount of the carrier liquid in the carrier tank 32 is small. As a result, it is possible to suppress a frequency of use of the carrier liquid for supply. Incidentally, the electromagnetic valves 41 and 63 may also be opened simultaneously and thus the carrier liquid may also be supplied from the carrier tank 32 and the supply carrier tank 60.
On the other hand, in the case where the solid component content is not 10.5% or more, i.e., in the case where the solid component content is 9.5% or less, the electromagnetic valve 42 is opened, so that the toner is supplied from the toner tank 33 into the mixer 31 (S7). As a result, content adjustment of the liquid developer in the mixer 31 is made. That is, in the case where a toner content (solid component content) is high, the carrier liquid is supplied from the carrier tank 32 or the supply carrier tank 60 to the mixer 31 through the electromagnetic valve 41 or 63. Further, in the case where the toner content is low, the liquid developer higher in toner content than the liquid developer used in the mixer 31 is supplied from the toner tank 33 to the mixer 31 through the electromagnetic valve 42.
When the solid component content in the mixer 31 falls within a predetermined range, the volume resistivity of the liquid developer in the mixer 31 is detected by the resistance detecting device 311 (S71). Then, when detection that the volume resistivity of the liquid developer in the mixer 31 is less than a predetermined value (e.g., 1.0×1011 Ω·cm) is made, the electromagnetic valve 63 is opened and thus the carrier liquid is supplied from the supply carrier tank 60 to the mixer 31 (S72). When the volume resistivity of the liquid developer in the mixer 31 is not less than the predetermined value, the pump 44 is driven as desired, and then the liquid developer subjected to the content adjustment is supplied from the mixer 31 to the developing device 16 (S8).
As a result, in the case where the volume resistivity of the liquid developer in the mixer 31 is less than the predetermined value, it is possible to automatically supply the fresh carrier or the carrier having the high volume resistivity. Incidentally, such a constitution that a sensor, such as the float sensor, for detecting the liquid amount is provided in the mixer 31 and in parallel to or in place of the above-described control, the carrier liquid is supplied from the supply carrier tank 60 on the basis of a detection result of this sensor may also be employed.
On the other hand, into the supply carrier tank 60, the carrier liquid is supplied appropriately from the second separating device 61A. As described above, in the supply carrier tank 60, the float sensor 600 is provided. When by the float sensor 600, detection that the liquid level (position) of the carrier liquid in the supply carrier tank 60 is not more than a predetermined position (e.g., not more than 500 cc) is made, the electromagnetic valve 64 is opened. Then, the fresh carrier liquid or the carrier liquid having the high volume resistivity is supplied from the supply carrier bottle 61 to the supply carrier tank 60.
Such control is effected by the CPU 200 (
As described above, in the case of this embodiment, the carrier liquid for supply having the volume resistivity higher than the volume resistivity of the carrier liquid separated by the separation and extraction device 34 is supplied from the separating device 60A. For this reason, a lowering in volume resistivity of the carrier liquid to be reused can be suppressed, so that also the generation of the image defect can be suppressed.
That is, in this embodiment, the carrier liquid for supply having the higher volume resistivity than the carrier liquid separated by the separation and extraction device 34 is supplied from the separating device 60A into the mixer 31, so that the lowering in volume resistivity of the liquid developer in the mixer 31 is suppressed. As a result, the lowering in resistance of the liquid developer can be suppressed, so that the generation of the image defect can be suppressed.
Incidentally, in the above-described Second Embodiment, a constitution in which the supply carrier tank 60 was provided and thus even when the supply carrier bottle 61 became empty, the image forming apparatus was capable of operating without humans in attendance was described. However, a constitution in which only the supply carrier bottle 61 is provided may also be employed.
A Third Embodiment of the present invention will be described using
The four image forming portions have the same constitution as the constitution of the image forming portion 12 as shown in
On the other hand, a single carrier tank 32 for supplying the carrier liquid to the respective mixers 31Y, 31M, 31C and 31K is provided. That is, the carrier liquid is supplied from the single carrier tank 32 to the respective mixers 31Y, 31M, 31C and 31K. Communication pipes for establishing communication of the single carrier tank 32 with the mixers 31Y, 31M, 31C and 31K are provided with electromagnetic valves 41Y, 41M, 41C and 41K.
The electromagnetic valves 41Y, 41M, 41C and 41K are controlled on the basis of detection results of the carrier liquid resistance detecting devices of the mixers 31Y, 31M, 31C and 31K. Thus, the carrier liquid is appropriately supplied from the single carrier tank 32 to the mixers 31Y, 31M, 31C and 31K.
In this embodiment, the single carrier tank (carrier container) 32, the four mixers (mixing devices) 31Y, 31M, 31C and 31K and the four electromagnetic valves (carrier supplying devices for mixing) 41Y, 41M, 41C and 41K are provided. In other words, commonalty of carrier tanks for the respective image forming portions is achieved. This is because the carrier tanks can be used in common to the respective image forming portions.
Also as regards the separation and extraction device for separating the liquid developers collected at the image forming portions for the respective colors, a single separation and extraction device is employed and is used in common to the image forming portions. Further, also the supply carrier tank 38 and the like described in the above-described embodiments are used in common.
In the case of this embodiment, the carrier tank 32 is used in common for the respective colors, and therefore downsizing and cost reduction of the image forming apparatus can be realized. Further, commonality of the first and second separation and extraction devices and the like is also achieved, so that the downsizing and the cost reduction can be further effectively realized. Other constitutions and actions are similar to those of either one of the above-described First Embodiments.
<Another Example of Third Embodiment>
Another example of Third Embodiment will be described using
Specifically, a single supply carrier tank (supply container) 60 for supplying the carrier liquid for supply to the respective mixers 31Y, 31M, 31C and 31K is provided. That is, the carrier liquid for supply is supplied from the single supply carrier tank 60 to the respective mixers 31Y, 31M, 31C and 31K. Communication pipes for establishing communication of the single supply carrier tank 60 with the mixers 31Y, 31M, 31C and 31K are provided with electromagnetic valves 63Y, 63M, 63C and 63K.
In each of the mixers 31Y, 31M, 31C and 31K, a resistance detecting device is provided. The electromagnetic valves 63Y, 63M, 63C and 63K are controlled on the basis of detection results of the resistance detecting devices of the mixers 31Y, 31M, 31C and 31K. Thus, the carrier liquid is appropriately supplied from the single supply carrier tank 60 to the mixers 31Y, 31M, 31C and 31K.
In this embodiment, the single supply carrier tank (supply container) 60, the four mixers (mixing devices) 31Y, 31M, 31C and 31K and the four electromagnetic valves (carrier supplying devices for supply) 63Y, 63M, 63C and 63K are provided. In other words, commonalty of supply carrier tanks for the respective image forming portions is achieved. This is because the carrier tanks can be used in common to the respective image forming portions. Incidentally, also the second separating device 61A is used in common to the respective image forming portions.
In the case of this embodiment, the supply carrier tank 60 is used in common for the respective colors, and therefore downsizing and cost reduction of the image forming apparatus can be realized. Other constitutions and actions are similar to those of either one of the above-described Second and Third Embodiments.
While the present invention has been described with reference to exemplary embodiments, it is to be understood that the invention is not limited to the disclosed exemplary embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all such modifications and equivalent structures and functions.
According to the present invention, a lowering in volume resistivity of the collect to be reused can be suppressed.
| Number | Date | Country | Kind |
|---|---|---|---|
| 2015-107898 | May 2015 | JP | national |
| Filing Document | Filing Date | Country | Kind |
|---|---|---|---|
| PCT/JP2016/066511 | 5/27/2016 | WO | 00 |
| Publishing Document | Publishing Date | Country | Kind |
|---|---|---|---|
| WO2016/190447 | 12/1/2016 | WO | A |
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| Number | Date | Country | |
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| 20180107130 A1 | Apr 2018 | US |
