This application is based on and claims the benefit of priority from Japanese Patent application No. 2013-245591 filed on Nov. 28, 2013, the entire contents of which are incorporated herein by reference.
The present disclosure relates to an electrographic image forming apparatus.
Conventionally, an electrographic image forming apparatus carries out development process by supplying a toner (a developer) from a development device to an electrostatic latent image formed on a surface of a photosensitive drum or the like. The toner used in the development process is supplied from a toner case to the development device.
The above-mentioned toner case includes, for example, a case main body having a discharge port configured to discharge the toner and a shutter configured to open/close the discharge port. In the image forming apparatus including the toner case with such a configuration, there is a possibility that a cover covering the toner case is closed by erroneous operation of a worker (e.g. a user) in a situation where the shutter closes the discharge port. If such a circumstance occurs, there is a possibility of causing a trouble that image forming operation cannot be started despite the fact that the case main body contains the toner. Thereupon, there is a configuration that a manipulation portion connected to the shutter interferes with the cover so that the cover is not closed in the situation where the shutter closes the discharge port.
When the image forming apparatus is shipped, the shutter closes the discharge port in order to prevent the toner from leaking from the case main body in transit. In the above-mentioned configuration, if the toner case is installed to an apparatus main body in the situation where the shutter closes the discharge port, because the cover becomes unclosable, it is difficult to ship the image forming apparatus in a situation where the toner case is installed to the apparatus main body. Therefore, the toner case is packed separately from the apparatus main body, and accordingly, the volume and the number of the packing materials are increased and increase of a packing cost is caused.
In accordance with an embodiment of the present disclosure, an image forming apparatus includes a toner case, an apparatus main body and a cover. The toner case includes a case main body, a shutter and a manipulation portion. The case main body has a discharge port configured to discharge a toner. The shutter is configured to open/close the discharge port. The manipulation portion is movable between a first position to make the shutter open the discharge port and a second position to make the shutter close the discharge port. To the apparatus main body, the toner case is detachably attached. The cover is openably/closably attached to the apparatus main body. The cover includes an interfering member. The interfering member is movable between an interfering position where the interfering member interferes with the manipulation portion being in the second position and an interference release position where the interfering member does not interfere with the manipulation portion being in the second position.
The above and other objects, features, and advantages of the present disclosure will become more apparent from the following description when taken in conjunction with the accompanying drawings in which a preferred embodiment of the present disclosure is shown by way of illustrative example.
First, with reference to
The printer 1 includes a box-formed printer main body 2 (an apparatus main body). To a lower portion of the printer main body 2, a sheet feeding cartridge 3 storing sheets (not shown) is installed and, in a center portion in upward and downward directions of the printer main body 2, an ejected sheet tray 4 is arranged. In a front portion of the printer main body 2, a toner container 5 (a toner case) is installed and, to a front upper portion of the toner container 5, a front cover 6 (a cover) is attached. In an upper end portion of the printer main body 2, an image reading device 7 is provided.
In the printer main body 2, an exposure device 8 composed of a laser scanning unit (LSU) is located below the ejected sheet tray 4. Below the exposure device 8, an image forming portion 9 is provided. To the image forming portion 9, a photosensitive drum 10 as an image carrier is rotatably installed. Around the photosensitive drum 10, a charger 11, a development device 12, a transfer roller 13 and a cleaning device 14 are located along a rotating direction (refer to an arrow X in
Inside the printer main body 2, a sheet conveying path 15 is arranged. At an upstream end of the conveying path 15, a sheet feeding portion 16 is positioned. At an intermediate stream portion of the conveying path 15, a transferring portion 17 constructed of the photosensitive drum 10 and transfer roller 13 is positioned. At a downstream portion of the conveying path 15, a fixing device 18 is positioned. At a downstream end of the conveying path 15, a sheet ejecting portion 19 is positioned.
Next, image forming operation of the printer 1 having such a configuration will be described.
When the power is supplied to the printer 1, various parameters are initialized and initial determination, such as temperature determination of the fixing device 18, is carried out. Subsequently, in the printer 1, when image data is inputted and a printing start is directed from a computer or the like connected with the printer 1, the image forming operation is carried out as follows.
First, a surface of the photosensitive drum 10 is electrically charged by the charger 11. Then, exposure corresponding to the image data is carried out onto the photosensitive drum 10 by a laser (refer to two-dot chain line P in
On the other hand, the sheet picked up from the sheet feeding cartridge 3 by the sheet feeding portion 16 is conveyed to the transferring portion 17 in a suitable timing for the above-mentioned image forming operation, and then, the toner image on the photosensitive drum 10 is transferred onto the sheet in the transferring portion 17. The sheet with the transferred toner image is conveyed to the downstream side on the conveying path 15 to be inserted to the fixing device 18, and then, the toner image is fixed on the sheet in the fixing device 18. The sheet with the fixed toner image is ejected from the sheet ejecting portion 20 to the ejected sheet tray 4. The toner remained on the photosensitive drum 10 is collected by the cleaning device 14.
Next, the printer main body 2 will be described.
As shown in
Next, the toner container 5 will be described.
As shown in
The case main body 22 is formed in an elongated-shape in left and right directions to contain the toner. On an outer circumference of an upper end of the case main body 22, a main body side flange portion 30 is formed. As shown in
At the center of a right end wall 35 of the case main body 22, a cylindrical boss 37 having a communication hole 36 is protruded to the right direction (an outside direction). On a right face (an outer face) of the right end wall 35 of the case main body 22, a first restriction rib 38 is protruded at an upper backward side of the boss 37. On the right face of the right end wall 35 of the case main body 22, a second restriction rib 40 is protruded at an upper forward side of the boss 37. On the right face of the right end wall 35 of the case main body 22, a columnar protrusion 41 is formed below the first restriction rib 38.
As shown in
The agitating paddle 24 is located at a front upper side of the conveying screw 23 and formed in an elongated-shape in the left and right directions. The agitating paddle 24 includes a frame plate-formed supporting frame 45 and a sheet-formed agitating blade 46 supported by the supporting frame 45. Both left and right ends of the supporting frame 45 are pivotally supported by a left end wall (not shown) and the right end wall 35 of the case main body 22, respectively. The agitating blade 46 is made of a synthetic resin sheet, e.g. lumirror.
On an outer circumference of the covering body 25, a covering body side flange portion 47 is formed in the correspondent shape to the main body side flange portion 30 of the case main body 22. The main body side flange portion 30 and covering body side flange portion 47 are ultrasonic-welded together so that the case main body 22 and covering body 25 are unified.
As shown in
The transmitting member 27 includes a disc-formed transmitting member main body 54. On a right face (an outer face) of the transmitting member main body 54, a transmission coupling 55 is protruded. The transmission coupling 55 is jointed to a drive mechanism (not shown) housed in the case member 21 so that the transmitting member 27 is rotated by drive force of the drive mechanism.
On a left face (an inner face) of the transmitting member main body 54, an insertion piece 56 is protruded. The insertion piece 56 is inserted into the communication hole 36 bored in the boss 37 of the case main body 22, and then, jointed to the supporting frame 45 of the agitating paddle 24. Accordingly, when the transmitting member 27 is rotated, this rotation is transmitted to the agitating paddle 24 to rotate the agitating paddle 24 so that the toner in the case main body 22 is agitated and conveyed to the conveying screw 23 side.
On an outer circumference of the transmitting member main body 54, a transmission gear 57 is formed. The transmission gear 57 meshes with the conveying gear 44 fixed to the screw shaft 42 of the conveying screw 23. According to this, when the transmitting member 27 is rotated, this rotation is transmitted to the conveying screw 23 to rotate the conveying screw 23 so that the toner in the case main body 22 is discharged from the discharge port 32 and filled up into the development device 12 (refer to
As shown in
As shown in
Next, the front cover 6 will be described.
As shown in
As shown in
The cover main body 67 includes an outer cover portion 70 exposed to the outside and an inner cover portion 71 provided at an inner face side of a right end portion (a left end portion in
The outer cover portion 70 has an upper wall portion 72 (a first wall portion) extending in the horizontal direction and a front wall portion 73 (a second wall portion) extending downwardly from a front end portion (one end portion) of the upper wall portion 72. In the front wall portion 73, a pair of left and right attachment plates 74 are protruded downwardly. In a lower end portion of each attachment plate 74, a fulcrum portion 75 is provided. Around the fulcrum portion 75, the front cover 6 can be rotated.
As shown in
The main body portion 76 is parallel to the upper wall portion 72 of the outer cover portion 70. In a left end portion of the main body portion 76 of the inner cover portion 71, a supporting portion 78 protruding upwardly is provided. In a front end portion of an upper face of the supporting portion 78, a spring reception portion 79 is provided. In a rear portion of the supporting portion 78, an insertion gap 80 is formed in the upward and downward directions. The insertion gap 80 is recessed in a left edge portion of the inner cover portion 71. The insertion gap 80 has a first gap portion 81 widened in the left and right directions and a second gap portion 82 formed continuously to the first gap portion 81 at a right side (an inner side) of the first gap portion 81. The first gap portion 81 has a rectangular shape in plane view and the second gap portion 82 has a circular shape in plane view. A width in the forward and backward directions of the first gap portion 81 is smaller than a diameter of the second gap portion 82.
The outer frame portion 77 protrudes to the upper wall portion 72 of the outer cover portion 70 from an outer circumference portion of the main body portion 76. In a left end portion of the outer frame portion 77 of the inner cover portion 71, a guide frame portion 83 is provided along an outer circumference of the insertion gap 80. On an upper face of the guide frame portion 83, engagement protrusions 84 (first engagement portions) are protruded at a correspondent position to the second gap portion 82 of the insertion gap 80. Two engagement protrusions 84 are arranged around an axis line A passing through the center of the second gap portion 82 at 180 degrees intervals.
As shown in
On an outer circumference face of the rotation shaft 85, four V-shaped notch portions 89 extending in the upward and downward directions are formed at 90 degrees intervals. In an upper portion of the rotation shaft 85, a pair of recessed portions 91 are formed. A diameter of the rotation shaft 85 at a portion having the recessed portions 91 is smaller than the width of the first gap portion 81 of the insertion gap 80 arranged in the inner cover portion 71 of the cover main body 67.
As shown in
As shown in
As shown in
As shown in
In the printer 1 with the above-mentioned configuration, an operation opening/closing the front cover 6 in shipping and using will be described. Arrows Z in
When the printer 1 is shipped, the toner container 5 is attached to the container installation portion 20 of the printer main body 2 in a situation where the lever 26 is held at the second position (refer to
Next, the front cover 6 is closed. At that time, since the interfering member 68 is held at the interference release position as mentioned above, as shown in
In a situation before the front cover 6 is closed, as shown in
When use of the printer 1 is started (the printer 1 is unsealed), the front cover 6 is opened in a situation where the interfering member 68 is in the middle position as mentioned above. According to this, the gripping portion 51 of the lever 26 of the toner container 5 and the interfering piece 87 of the interfering member 68 are separated from each other, and then, the interfering member 68 is rotated from the middle position to the interfering position by the biasing force of the coil spring 100. After that, when the printer 1 is used, the interfering member 68 is held at the interfering position.
In a case where the interfering member 68 is thus in the interfering position, if close of the front cover 6 is attempted in the situation where the lever 26 of the toner container 5 is in the second position, the gripping portion 51 of the lever 26 of the toner container 5 interferes with the interfering piece 87 of the interfering member 68 as shown in
The front cover 6 of the embodiment includes the interfering member 68 rotatable between the interfering position where the interfering member 68 interferes with the lever 26 being in the second position and the interference release position where the interfering member 68 does not interfere with the lever 26 being in the second position. Therefore, by holding the interfering member 68 at the interference release position in shipping of the printer 1, it is possible to attach the toner container 5 to the container installation portion 20 of the printer main body 2 in the situation where the lever 26 is in the second position (a situation where the shutter 28 closes the discharge port 32) and to close the front cover 6. According to this, it is possible to surely prevent the toner from leaking from the case main body 22 in transit and to ship the printer 1 with packing the printer main body 2 together with the toner container 5. Thereby, it is possible to dispense the specific packing materials for the toner container 5 and to decrease a packing cost.
On the other hand, if the interfering member 68 is held at the interfering position in using of the printer 1, the toner container 5 is attached to the printer main body 2 in the situation where the lever 26 is in the second position (the situation where the shutter 28 closes the discharge port 32), and then, if the close of the front cover 6 is attempted, the interfering piece 87 of the interfering member 68 interferes with the gripping portion 51 of the lever 26. Accordingly, it is possible to notify a worker that the close of the front cover 6 is attempted by mistake while the shutter 28 closes the discharge port 32 and to prevent following erroneous operation.
When the front cover 6 is closed in the situation where the lever 26 is in the second position and the interfering member 68 is in the interference release position, the holding of the interfering member 68 at the interference release position by the holding mechanism 94 is released and the interfering member 68 is rotated to the middle position between the interference release position and interfering position by the biasing force of the coil spring 100. Moreover, when the front cover 6 is opened in the situation where the lever 26 is in the second position and the interfering member 68 is in the middle position, the interfering member 68 is rotated to the interfering position by the biasing force of the coil spring 100. By applying such a configuration, by closing and opening the front cover 6 in the situation where the interfering member 68 is in the interference release position, the interfering member 68 is automatically rotated from the interference release position to the interfering position. Therefore, it is possible to reduce a load of the worker as compared with a case of manually rotating the interfering member 68.
The holding mechanism 94 includes the engagement protrusions 84 arranged in the inner cover portion 71 of the cover main body 67 and the engagement holes 93 arranged in the attachment piece 86 of the interfering member 68 and being engagable with the engagement protrusions 84. It is configured that, when the front cover 6 is closed in the situation where the interfering member 68 is in the interference release position, the upper face of the case member 21 of the printer main body 2 presses the lower end portion of the rotation shaft 85 of the interfering member 68, and then, the engagement of the engagement protrusions 84 and engagement holes 93 is released. By applying such a configuration, it is possible to simplify the structure of the holding mechanism 94.
A plurality of the engagement protrusions 84 (two engagement protrusions 84 in the embodiment) and a plurality of the engagement holes 93 (two engagement holes 93 in the embodiment) are arranged around the above-mentioned axis line A as a rotation center of the interfering member 68 at equal angular intervals (180 degrees intervals in the embodiment). By applying such a configuration, it is possible to surely hold the interfering member 68 at the interference release position by the holding mechanism 94.
The interfering member 68 includes the rotation shaft 85, the attachment piece 86 to which the coil spring 100 is attached, the attachment piece 86 arranged on the outer circumference of the rotation shaft 85, and the interfering piece 87 arranged on the outer circumference of the rotation shaft 85 at the interval from the attachment piece 86 and interfering with the gripping portion 51 of the lever 26. By applying such a configuration, it is possible to simplify the structure of the interfering member 68.
In the left edge portion of the inner cover portion 71 of the cover main body 67, the insertion gap 80 is recessed and, between the attachment piece 86 and interfering piece 87, the rotation shaft 85 is inserted into the second gap portion 82 of the insertion gap 80. By applying such a configuration, it is possible to easily attach the interfering member 68 to the cover main body 67.
The cover main body 67 includes the outer cover portion 70 exposed to the outside and the inner cover portion 71 arranged at the inner face side of the outer cover portion 70, and then, the interfering member 68 is rotatably supported by the inner cover portion 71. By applying such a configuration, it is possible to restrain the interfering member 68 from being seen from the outside as possible and to improve external appearance of the printer 1.
In the situation where the front cover 6 is closed, the lever 26 is in the second position and the interfering member 68 is in the middle position, the lever 26 comes into contact with the interfering member 68 and the rotation of the interfering member 68 from the middle position to the interfering position is restricted. By applying such a configuration, it is possible to easily restrict the rotation of the interfering member 68 from the middle position to the interfering position.
Although, in the embodiment, the engagement protrusions 84 are arranged as the first engagement portions and the engagement holes 93 are arranged as the second engagement portion, in another embodiment, an engagement hole may be arranged as a first engagement portion and an engagement protrusion may be arranged as a second engagement portion.
Although, in the embodiment, a case of arranging the coil spring 100 as the biasing member was described, in another embodiment, a torsion coil spring may be arranged as the biasing member.
Although, in the embodiment, a case of automatically rotating the interfering member 68 from the interference release position to the interfering position by closing and opening the front cover 6 was described, in another embodiment, the interfering member 68 may be manually rotated from the interference release position to the interfering position.
Although, in the embodiment, a case of rotating the interfering member 68 was described, in another embodiment, the interfering member 68 may be slid linearly.
Although, in the embodiment, a case of applying the configuration of the present disclosure to the front cover 6 was described, in another embodiment, the configuration of the present disclosure may be applied to a rear cover, a side face cover or other.
Although, in the embodiment, a case of forming individually the lever 26 and shutter 28 was described, in another embodiment, the lever 26 and shutter 28 may be formed in a body.
Although the embodiment was described in a case of applying the configuration of the present disclosure to the printer 1, in another embodiment, the configuration of the present disclosure may be applied to another image forming apparatus except for the printer 1, such as a copying machine, a facsimile or a multifunction peripheral.
While the present disclosure has been described with reference to the particular illustrative embodiments, it is not to be restricted by the embodiments. It is to be appreciated that those skilled in the art can change or modify the embodiments without departing from the scope and spirit of the present disclosure.
Number | Date | Country | Kind |
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2013-245591 | Nov 2013 | JP | national |
Number | Name | Date | Kind |
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8554116 | Sato | Oct 2013 | B2 |
8737887 | Cavill et al. | May 2014 | B2 |
Number | Date | Country |
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2008-116479 | May 2008 | JP |
2013250364 | Dec 2013 | JP |
Entry |
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Machine translation of JP 2013-250364 A obtained on May 21, 2015. |
Number | Date | Country | |
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20150147095 A1 | May 2015 | US |