Patent Grant
10001744
The present application claims priority under 35 U.S.C. ยง 119 to Japanese Patent Application No. 2016-077124, filed on Apr. 7, 2016. The contents of this application are incorporated herein by reference in their entirety.
The present disclosure relates to image forming apparatuses.
A certain image forming apparatus includes a casing, an optical scanning device, an upper cover, a front cover, a shutter, and a linkage member. The upper cover and the front cover each are openable and closable relative to the casing. The shutter is openable and closable relative to the optical scanning device. When the upper cover is opened, the linkage member closes the shutter. When the upper cover is closed, the linkage member opens the shutter. The shutter in a closed state blocks a light path of a laser emitted from the optical scanning device.
An image forming apparatus according to the present disclosure includes a casing, an image forming unit, a plurality of covers, a shutter, and a linkage mechanism. The image forming unit includes a light source and is disposed in an interior of the casing. The image forming unit forms an image on a recording medium. The covers are openable and closable relative to the casing. The shutter is openable and closable relative to the light source. The linkage mechanism links the respective covers to the shutter. The linkage mechanism sets the shutter in a closed state in a situation in which at least one of the covers is in an open state and sets the shutter in an open state in a situation in which all the covers are in a closed state.
The following explains an embodiment of the present disclosure with reference to the drawings. It is noted that the present disclosure is not limited to the following embodiments. Elements in the drawings that are the same or equivalent are marked by the same reference signs. Furthermore, explanation of such elements is not repeated.
Explanation is given below of an image forming apparatus 1 according to an embodiment of the present disclosure with reference to
As illustrated in
In the present embodiment, a front-to-rear direction is defined by defining a surface of the image forming apparatus 1 on which the first cover 3a is mounted in
The first cover 3a is openable and closable (freely opened and closed) relative to the casing 2. The first cover 3a has a rotational axis. The first cover 3a is mounted on the casing 2 pivotally about the rotational axis. The first cover 3a is supported to the casing 2 in a pivotal manner about the rotational axis. The rotational axis is located at a lower end of the first cover 3a. In the above configuration, the first cover 3a is openable and closable in the front-to-rear direction about the lower end thereof as a center, as indicated by an imaginary line.
The first cover 3a preferably includes a latch mechanism. The latch mechanism keeps the first cover 3a in a closed state. Provision of the latch mechanism can prevent unintentional opening of the first cover 3a.
The second cover 3b is openable and closable (freely opened and closed) relative to the casing 2. The second cover 3b has a rotational axis. The second cover 3b is mounted on the casing 2 in a pivotal manner about the rotational axis. The second cover 3b is supported to the casing 2 in a pivotal manner about the rotational axis. The rotational axis is located at a rear end of the second cover 3b. In the above configuration, the second cover 3b is openable and closable in the up-and-down direction about the rear end thereof, as indicated by an imaginary line.
In situation in which the first and second covers 3a and 3b each are in a closed state, a front surface of the second cover 3b abuts on an upper end part of the first cover 3a. In the above configuration, the second cover 3b is openable (capable of transitioning from a closed state to an open state) only in a situation in which the first cover 3a is in an open state. Accordingly, it is necessary to open the first cover 3a first in order to set the first and second covers 3a and 3b each in the open state. Note that the first and second covers 3a and 3b can be closed in any order. The first and second covers 3a and 3b are opened for maintenance such as replacement of a toner container or jam clearance.
The image forming apparatus 1 further includes an accommodation section 4, an ejection section 5, an image forming section 6 (an example of an image forming unit), a fixing section 7, and a shutter 10. The accommodation section 4, the image forming section 6, the fixing section 7, and the shutter 10 are accommodated in the interior of the casing 2. The sheets T are conveyed one at a time from the accommodation section 4 to the ejection section 5 through a predetermined sheet conveyance path.
The accommodation section 4 includes a cassette 41. The cassette 41 is located in a lower part of the casing 2. The cassette 41 is attachable to and detachable from the image forming apparatus 1 from the front side thereof. The sheets T are loadable on the cassette 41. Note that the accommodation section 4 may have a plurality of cassettes. Furthermore, the accommodation section 4 may include a manual feed tray in addition.
The image forming section 6 forms a toner image on a sheet T. The image forming section 6 includes a photosensitive drum 61, a charger 62, an exposure device 63 that is a light source, a developing device 64, a transfer device 65, and a cleaner 66. The charger 62, the exposure device 63, the developing device 64, the transfer device 65, and the cleaner 66 are located around the photosensitive drum 61 in the stated order in a rotational direction thereof the photosensitive drum 61.
The photosensitive drum 61 is disposed so as to be rotatable. The photosensitive drum 61 includes for example a conductive substrate and a photosensitive layer disposed on an outer circumferential surface of the conductive substrate.
The charger 62 charges the photosensitive drum 61 to a predetermined potential. The exposure device 63 irradiates an outer circumferential surface of the charged photosensitive drum 61 with laser light L. The exposure device 63 forms an electrostatic latent image on the outer circumferential surface of the photosensitive drum 61 using the laser light L. The electrostatic latent image is formed based on image data. The image data is transmitted for example from an external device. The exposure device 63 is disposed above the photosensitive drum 61. The exposure device 63 irradiates the photosensitive drum 61 with the laser light L through a gap between the charger 62 and the developing device 64.
The developing device 64 develops the electrostatic latent image into a toner image. As a result, the toner image is formed on the outer circumferential surface of the photosensitive drum 61. The transfer device 65 forms a transfer nip in cooperation with the photosensitive drum 61. The transfer nip is formed in the sheet conveyance path. The toner image formed on the outer circumferential surface of the photosensitive drum 61 is transferred to the sheet T when the sheet T passes through the transfer nip. The cleaner 66 removes residual toner attached to the photosensitive drum 61 after transfer of the toner image to the sheet T.
The fixing section 7 is disposed downstream of the image forming section 6 in the sheet conveyance path. The fixing section 7 fixes the toner image to the sheet T by applying heat and pressure to the sheet T to which the toner image has been transferred. The sheet T to which the toner image is fixed is ejected onto the ejection section 5.
The shutter 10 is openable and closable relative to the exposure device 63. The shutter 10 in a closed state blocks a light path of the laser light L emitted from the exposure device 63. The shutter 10 in an open state unblocks the light path of the laser light L emitted from the exposure device 63.
The following explains, with reference to
As illustrated in
The shutter 10 transitions from an open state to a closed state by rotation of the shaft portion 10a in the first direction R1, as indicted by an imaginary line in
The linkage mechanism 8 includes a base 80, a first shaft 81, a second shaft 82, a first lever 84, a second lever 85, a third lever 86, a first push member 91, a first urging member 93, and a holding piece 95. The base 80 includes a pair of first bearings 80a and a pair of second bearings 80b.
The first linkage mechanism 8a links the first cover 3a to the shutter 10. When the first cover 3a is opened (transitions from the closed state to the open state), the first linkage mechanism 8a rotates the shaft portion 10a of the shutter 10 in the first direction R1 to set the shutter 10 in the closed state. By contrast, when the first cover 3a is closed (transitions from the open state to the closed state), the first linkage mechanism 8a sets the shaft portion 10a of the shutter 10 rotatable. In other words, the shutter 10 is openable and closable in a situation in which the first cover 3a is in the closed state. The first linkage mechanism 8a is constituted by the first shaft 81, the second shaft 82, the first lever 84, the second lever 85, the third lever 86, the first push member 91, the first urging member 93, and the holding piece 95.
The first shaft 81 extends from one end surface of the shaft portion 10a of the shutter 10 coaxially with the shaft portion 10a. In the above configuration, the first shaft 81 rotates in the first and second directions R1 and R2 together with the shaft portion 10a. The first shaft 81 rotates in the second direction R2 in association with swing of the shutter 10 in the second direction R2 by the own weight of the shutter 10. When the first shaft 81 rotates in the first direction R1, the shutter 10 is in the closed state.
The first lever 84 is fixed to the first shaft 81. The first lever 84 extends in a radially outward direction of the first shaft 81. The first lever 84 swings in the first and second directions R1 and R2 about the first shaft 81 as a swing center. The first lever 84 is a plate-shaped member extending from the first shaft 81 and bent in a substantially C-shape.
The first lever 84 includes a protrusion 84a. The protrusion 84a is located at a tip end of the first lever 84 (on an opposite side to the first shaft 81). The protrusion 84a protrudes in the axial direction of the first shaft 81. The protrusion 84a is located at a rear of the first shaft 81 during the shutter 10 being in the open state. The protrusion 84a is located above the first shaft 81 during the shutter 10 being in the closed state.
The second shaft 82 is disposed in the left-right direction (in parallel to the shaft portion 10a) and supported by the first bearings 80a in a pivotal manner. The second shaft 82 rotates in the third and fourth directions R3 and R4 in association with opening and closing of the first cover 3a. The second lever 85 is fixed to one end of the second shaft 82 on a side of the shutter 10. The third lever 86 is fixed to the other end of the second shaft 82 on a side opposite to the shutter 10. The second shaft 82 includes a protrusion 82a. The protrusion 82a protrudes in a radially outward direction of the second shaft 82 from a substantial center of the second shaft 82 in the axial direction of the second shaft 82.
The second lever 85 swings in the third and fourth directions R3 and R4 about the second shaft 82 as a swing center in association with opening and closing of the first cover 3a. The second lever 85 includes a flat plate portion 85a having a hole 85b. The flat plate portion 85a is a plate-shaped member. The flat plate portion 85a has a substantially fan-like shape as viewed in the left-right direction and extends in the radially outward direction of the second shaft 82. The hole 85b passes through the flat plate portion 85a in the axial direction of the second shaft 82. The hole 85b extends from a center to a tip end (on a side opposite to a side where the second lever 85 is fixed to the second shaft 82) of the flat plate portion 85a. The hole 85b has a fan-like shape widening toward the tip end of the flat plate portion 85a.
The protrusion 84a of the first lever 84 is inserted in the hole 85b of the second lever 85. Through the insertion, the first lever 84 engages with the second lever 85. In a situation in which the shutter 10 is in the open state, the second lever 85 supports the protrusion 84a of the first lever 84 upward. In other words, the protrusion 84a of the first lever 84 is in contact with a lower edge of the hole 85b of the second lever 85. In the above configuration, the second lever 85 restricts swing of the first lever 84 in the second direction R2. In transition of the first cover 3a from the open state to the closed state, the second lever 85 swings in the fourth direction R4. As a result, a tip end of the second lever 85 is located downwardly frontward of the second shaft 82. This removes restriction of swing of the first lever 84 in the second direction R2. In transition of the first cover 3a from the closed state to the open state, the second lever 85 swings in the third direction R3. As a result, the tip end of the second lever 85 is located upwardly frontward of the second shaft 82.
The first urging member 93 is disposed between the protrusion 82a of the second shaft 82 and the base 80. The first urging member 93 includes an elastic member such as a tension spring or a rubber. The elastic member stretches when the second shaft 82 rotates in the fourth direction R4. That is, the first urging member 93 urges the second shaft 82 in a direction in which the second shaft 82 rotates in the third direction R3. The first urging member 93 rotates the second shaft 82 in the third direction R3 when the first cover 3a is opened.
The holding piece 95 is supported by the second shaft 82 in a swingable manner. The holding piece 95 holds the protrusion 84a of the first lever 84 in a swingable manner. Specifically, the protrusion 84a of the first lever 84 fits into a groove that the holding piece 95 has. The protrusion 84a of the first lever 84 slides along the groove of the holding piece 95 to be supported by the holding piece 95. The holding piece 95 prevents the protrusion 84a from falling off from the hole 85b of the second lever 85.
As illustrated in
The flat plate portion 86a is a plate-shaped member extending in the radially outward direction of the second shaft 82. In transition of the first cover 3a from the open state to the closed state, the third lever 86 swings in the fourth direction R4. As a result, a tip end of the third lever 86 is located downwardly rearward of the second shaft 82. By contrast, in transition of the first cover 3a from the closed state to the open state, the third lever 86 swings in the third direction R3 by urging force of the first urging member 93, which is explained with reference to
In transition of the first cover 3a from the open state to the closed state, the first push member 91 swings the third lever 86 in the fourth direction R4. The first push member 91 includes a contact portion 91a and an urging portion 91b. The contact portion 91a extends between the first cover 3a and the third lever 86. The urging portion 91b is fixed to a frame 1a of the image forming apparatus 1 and supports the contact portion 91a in a movable (slidable) manner in the front-to-rear direction. The urging portion 91b includes an elastic member that urges the contact portion 91a frontward. The elastic member includes for example a pushing spring.
When the first cover 3a is closed, the contact portion 91a comes in contact at a front edge 91c thereof with the first cover 3a to move rearward. The contact portion 91a that has moved rearward comes in contact at a rear edge 91d thereof with the flat plate portion 86a of the third lever 86 to swing the third lever 86 in the fourth direction R4. When the first cover 3a is opened, the contact portion 91a is moved frontward by urging force of the urging portion 91b so that the rear edge 91d of the contact portion 91a is located frontward of the second shaft 82. As a result, the second shaft 82 is rotated in the third direction R3 by the urging force of the first urging member 93, which is described with reference to
The first linkage mechanism 8a has been described so far. According to the first linkage mechanism 8a having the above configuration, the second lever 85 swings in the third direction R3 in association with opening of the first cover 3a to rise upwardly frontward. In association with opening of the first cover 3a in a situation in which the shutter 10 is in the open state, the protrusion 84a of the first lever 84 is raised to swing the first lever 84 in the first direction R1. As a result, the first shaft 81 (shaft portion 10a) rotates in the first direction R1. Through the above, the shutter 10 is in the closed state.
The second linkage mechanism will be described next in detail with reference to
As illustrated in
The second linkage mechanism 8b links the second cover 3b to the shutter 10. When the second cover 3b is opened, the second linkage mechanism 8b rotates the shaft portion 10a of the shutter 10 in the first direction R1 to set the shutter 10 in the closed state. When the second cover 3b is closed, the second linkage mechanism 8b sets the shaft portion 10a of the shutter 10 rotatable. In other words, the shutter 10 is openable and closable in a situation in which the second cover 3b is in the closed state. The second linkage mechanism 8b is constituted by the first shaft 81, the third shaft 83, the fourth lever 87, the fifth lever 88, the sixth lever 89, and the second push member 92. The second push member 92 is integral with a rear edge of the second cover 3b. The second push member 92 is located rearward of the rotational axis of the second cover 3b.
The first shaft 81 includes a contact target portion 81a. The contact target portion 81a protrudes in the radially outward direction of the first shaft 81. The contact target portion 81a in the present embodiment is integral with a base end of the first lever 84.
The third shaft 83 is disposed in the left-right direction (in parallel to the shaft portion 10a) and supported by the second bearings 80b in a rotatable manner. The third shaft 83 rotates in the fifth and sixth directions R5 and R6 in association with opening and closing of the second cover 3b. The fifth lever 88 is fixed to one end of the third shaft 83 that is located on a side of the shutter 10. The sixth lever 89 is fixed to the other end of the third shaft 83 on a side opposite to the shutter 10. The third shaft 83 includes a protrusion 83a. The protrusion 83a protrudes in a radially outward direction of the third shaft 83 from a substantial center of the third shaft 83 in the axial direction thereof.
The sixth lever 89 swings in the fifth and sixth directions R5 and R6 about the third shaft 83 as a swing center in association with opening and closing of the second cover 3b. The sixth lever 89 includes a flat plate portion 89a. The flat plate portion 89a is a plate-shaped member extending in the radially outward direction of the third shaft 83. In transition of the second cover 3b from the open state to the closed state, the sixth lever 89 swings in the sixth direction R6. As a result, a tip end of the sixth lever 89 is located rearward of the third shaft 83. In transition of the second cover 3b from the closed state to the open state, the sixth lever 89 swings in the fifth direction R5. As a result, the tip end of the sixth lever 89 is located downward of the third shaft 83.
The second push member 92 includes a jut 92a. The jut 92a protrudes in the axial direction of the third shaft 83 and is capable of coming into contact with the sixth lever 89 (a lower end of the flat plate portion 89a). When the second cover 3b is opened, the second push member 92 (jut 92a) moves frontward. Through the frontward movement of the second push member 92, pushing force toward the sixth lever 89 (by the jut 92a) is removed. As a result, the third shaft 83 is rotated in the fifth direction R5 by urging force of the second urging member 94. By contrast, when the second cover 3b is closed, the second push member 92 (jut 92a) moves rearward. Through the rearward movement of the second push member 92, the sixth lever 89 is pushed by the jut 92a. As a result, the third shaft 83 rotates in the sixth direction R6 against the urging force of the second urging member 94.
As illustrated in
The fourth lever 87 has a hole 87h at an end portion (also referred to below as a base end portion) thereof. The first shaft 81 is inserted in the hole 87h of the fourth lever 87 to slides thereon. In the above configuration, the fourth lever 87 is swingable about the first shaft 81 as a swing center. The fourth lever 87 is a flat plate-shaped member and bent in a substantially C shape. The fourth lever 87 includes a protrusion at a tip end thereof (on a side opposite to the base end portion) that protrudes in the axial direction of the first shaft 81. The protrusion is inserted in the hole 88b of the fifth lever 88. Through the insertion of the protrusion to the hole 88b, the fourth lever 87 engages with the fifth lever 88. In transition of the second cover 3b from the open state to the closed state, the fourth lever 87 swings in the second direction R2 in association with swing of the fifth lever 88 in the sixth direction R6. As a result, a tip end of the fourth lever 87 is located rearward of the first shaft 81. In transition of the second cover 3b from the closed state to the open state, the fourth lever 87 swings in the first direction R1 in association with swing of the fifth lever 88 in the fifth direction R5. As a result, the tip end of the fourth lever 87 is located upward of the first shaft 81.
The second linkage mechanism 8b further includes a contact portion 96. The contact portion 96 is located at the base end portion of the fourth lever 87. The contact portion 96 protrudes in the radially outward direction of the first shaft 81 along a circumferential surface of the first shaft 81. The contact portion 96 has a substantially arc shape as viewed in the left-right direction. The contact portion 96 in the present embodiment is integral with the base end portion of the fourth lever 87.
The contact portion 96 rotates in the first and second directions R1 and R2 about the first shaft 81 as a rotation center in association with opening and closing of the second cover 3b. When the fourth lever 87 swings in the first direction R1 in a situation in which the shutter 10 is in the open state, the contact portion 96 comes in contact with (abuts on) the contact target portion 81a of the first shaft 81 to rotate the first shaft 81 (shaft portion 10a) in the first direction R1. As a result, the shutter 10 is closed. By contrast, the contact portion 96 is out of contact with the contact target portion 81a in a situation in which the second cover 3b and the shutter 10 each are in the closed state.
Operation of the linkage mechanism 8 will be described next with reference to
As illustrated in
In order to open the second cover 3b, it is necessary to first open the first cover 3a in the present embodiment. When the first cover 3a transitions from the closed state to the open state in a situation in which the second cover 3b is in the closed state, the linkage mechanism 8 sets the shutter 10 in the closed state, as illustrated in
In a situation in which the first cover 3a is in the open state while the shutter 10 is in the closed state, the first lever 84 (protrusion 84a) located upwardly frontward of the first shaft 81 is in contact with the second lever 85 (lower edge of the hole 85b) located upwardly frontward of the second shaft 82. That is, the second lever 85 restricts swing of the first lever 84 in the first direction R1. Through the above, the linkage mechanism 8 maintains the closed state of the shutter 10 independent of opening and closing of the second cover 3b.
In the above configuration, even in transition of the second cover 3b from the closed state to the open state in a situation in which the first cover 3a is in the open state, the closed state of the shutter 10 is maintained, as illustrated in
Description will be made next with reference to
As illustrated in
Accordingly, even in transition of the first cover 3a from the open state to the closed state in a situation in which the second cover 3b is in the open state, the closed state of the shutter 10 is maintained, as illustrated in
As illustrated in
Description will be made next about operation of the linkage mechanism 8 in transition of the first cover 3a from the open state to the closed state after the second cover 3b transitions from the open state to the closed state.
As illustrated in
When the first cover 3a transitions from the open state to the closed state in a situation in which the second cover 3b is in the closed state, the linkage mechanism 8 sets the shutter 10 openable and closable, as illustrated in
According to the image forming apparatus 1 in the present embodiment, the linkage mechanism 8 closes the shutter 10 when the first cover 3a is opened. Further, when the first and second covers 3a and 3b each are closed, the linkage mechanism 8 opens the shutter 10. In the above configuration, even if a user closes either the first cover 3a or the second cover 3b first, external leakage of the laser light L from the casing 2 can be prevented. As a result, the user is allowed to close the first and second covers 3a and 3b in any order, thereby enhancing user friendliness.
The present embodiment has been explained so far with reference to
Note that the drawings are schematic illustrations that emphasize elements of configuration in order to facilitate understanding thereof. Therefore, in order that the elements of configuration can be easily illustrated in the drawings, properties of each of the element, such as thickness and length thereof, may differ from actual properties of the element. Material properties of elements of configuration, such as shapes, in the above embodiment are merely examples that do not impose any particular limitations and can be altered in various ways to the extent that there is not substantial deviation from the effects of the present disclosure.
| Number | Date | Country | Kind |
|---|---|---|---|
| 2016-077124 | Apr 2016 | JP | national |
| Number | Name | Date | Kind |
|---|---|---|---|
| 5937240 | Kanno | Aug 1999 | A |
| 9360797 | Bayubay | Jun 2016 | B1 |
| 20020181969 | Terada | Dec 2002 | A1 |
| 20030156856 | Arimitsu | Aug 2003 | A1 |
| 20100046979 | Lee | Feb 2010 | A1 |
| 20130170864 | Newman | Jul 2013 | A1 |
| 20140241758 | Rulon | Aug 2014 | A1 |
| Number | Date | Country |
|---|---|---|
| 2014-232223 | Dec 2014 | JP |
| Number | Date | Country | |
|---|---|---|---|
| 20170293252 A1 | Oct 2017 | US |
