This application claims priority from Japanese Patent Application No. 2019-055448, filed on Mar. 22, 2019, the entire subject matter of which is incorporated herein by reference.
An aspect of the present disclosure is related to an image forming apparatus, having a motor for driving a developing roller.
An image forming apparatus may be equipped with rollers and motors for driving the rollers. While a plurality of motors in an image forming apparatus may consume electricity, when starting up the plurality of motors, in order to moderate starting peak current, for example, the image forming apparatus may control timings to start operating a first motor and a second motor to be differed. In such an image forming apparatus, the first motor may firstly drive an auxiliary sheet-feed roller, a heat roller, a sheet-ejection roller, and a pickup roller, and after the current to the second motor is stabilized, the first motor may secondly drive a developing roller and a registration roller.
Loads on a motor may be reduced by differing timings to start driving some of motor-drivable objects from another. Meanwhile, the differed timings may extend a queueing period for succeeding actions to be started.
The present disclosure is advantageous in that an image forming apparatus, in which loads on a motor may be reduced while a queueing period for a succeeding actions to be started may be shortened, is provided.
According to an aspect of the present disclosure, an image forming apparatus, having a motor, a first photosensitive drum, a second photosensitive drum, a first developing roller, a second developing roller, a first cam, a second cam, a first clutch, a second clutch, a first phase sensor, and a controller, is provided. The first developing roller is configured to move between a first contacting position, in which the first developing roller contacts the first photosensitive drum and in which the first developing roller is rotatable by a driving force from the motor transmitted thereto, and a first separated position, in which the first developing roller is separated from the first photosensitive drum and in which the driving force from the motor is not transmitted to the first developing roller. The second developing roller is configured to move between a second contacting position, in which the second developing roller contacts the second photosensitive drum and in which the second developing roller is rotatable by the driving force from the motor transmitted thereto, and a second separated position, in which the second developing roller is separated from the second photosensitive drum and in which the driving force from the motor is not transmitted to the second developing roller. The first cam is configured to rotate by receiving the driving force transmitted from the motor. The first cam is configured to move the first developing roller between the first contacting position and the first separated position. The second cam is configured to rotate by receiving the driving force transmitted from the motor. The second cam is configured to move the second developing roller between the second contacting position and the second separated position. The first clutch is configured to switch between a transmittable condition, in which the driving force from the motor is transmittable to the first cam, and a discontinuing condition, in which the driving force from the motor is discontinued without being transmitted to the first cam. The second clutch is configured to switch between a transmittable condition, in which the driving force from the motor is transmittable to the second cam, and a discontinuing condition, in which the driving force from the motor is discontinued without being transmitted to the second cam. The first phase sensor is configured to detect phases of the first cam. The first phase sensor is configured to output a separation signal when the first cam is in a predetermined phase range, in which the first developing roller is located at the separated position. The first phase sensor is configured not to output the separation signal when the first cam is not in the predetermined phase range. On condition that a triggering condition in the image forming apparatus is satisfied, the controller is configured to start the motor to operate, place the first clutch in the transmittable condition to cause the first developing roller to move from the first contacting position for the first separated position, and place the second clutch in the discontinuing condition. The controller is further configured to place the second clutch in the transmittable condition to cause the second developing roller to move from the second contacting position to the second separated position in one of cases where a predetermined period since the first clutch is placed in the transmittable condition elapses, the predetermined period being longer than or equal to a length for the first cam to rotate from a phase, in which the first phase sensor stops outputting the separation sensor, to a phase, in which the first developing roller moves from the first contacting position to the first separated position; and where the controller receives the separation signal from the first phase sensor before the predetermined period since the first clutch is placed in the transmittable condition elapses.
Hereinafter, described with reference to the accompanying drawings will be an embodiment of the present disclosure.
As shown in
The sheet feeder 20 is arranged at a lower position in the main casing 10 and includes a sheet tray 21 to store sheets S and a feeder device 22 to feed the sheets S from the sheet tray 21 to the image forming device 30. The sheet tray 21 is movable to be pulled frontward, e.g., leftward in
In the sheet feeder 20, one of the sheets S in the sheet tray 21 may be picked up by the feeder roller 23 and separated from the other sheets S by the separator roller 24 and the separator pad 25. As the separated sheet S is conveyed further, a position of a leading edge of the sheet S may be regulated by the registration roller 27, which may be pausing. Thereafter, as the registration roller 27 starts rotating, the sheet S may be fed to the image forming device 30. At a position downstream from the separator roller 24 in a conveying direction to convey the sheet S, arranged is a feeder sensor 28A, which may detect the sheet S passing thereby. At a position upstream from the registration roller 27 in the conveying direction, arranged is a pre-registration sensor 28B, which may detect the sheet S passing thereby. At a position downstream from the registration roller 27 in the conveying direction, arranged is a post-registration sensor 28C.
The image forming device 30 includes an exposure device 40, a plurality of photosensitive drums 50, a plurality of developing cartridges 60, a conveyer 70, and a fuser 80.
The exposure device 40 includes laser diodes, deflectors, lenses, and mirrors, which are not shown. The exposure device 40 may emit laser beams at the photosensitive drums 50 to expose the photosensitive drums 50 to the light and to scan surfaces of the photosensitive drums 50.
The photosensitive drums 50 include a first photosensitive drum 50Y, a fourth photosensitive drum 50M, a third photosensitive drum 50C, and a second photosensitive drum 50K, which are provided correspondingly to a first color, a fourth color, a third color, and a second color, respectively. The first, second, third, and fourth colors may be, for example, yellow, black, cyan, and magenta. The first photosensitive drum 50Y is arranged at a most upstream position, and the second photosensitive drum 50K is arranged at a most downstream position, in a sheet-moving direction for a sheet S. The sheet-moving direction is a direction, in which the sheet S is conveyed in the conveyer 70 (e.g., rearward in
The developing cartridge 60 is provided correspondingly to the photosensitive drum 50. In particular, the developing cartridge 60 includes a first developing cartridge 60Y, a fourth developing cartridge 60M, a third developing cartridge 60C, and a second developing cartridge 60K. The first developing cartridge 60Y includes a first developing roller 61Y, which may supply yellow toner to the first photosensitive drum 50Y. The fourth developing cartridge 60M includes a fourth developing roller 61M, which may supply magenta toner to the fourth photosensitive drum 50M. The third developing cartridge 60C includes a third developing roller 61C, which may supply cyan toner to the third photosensitive drum 50C. The second developing cartridge 60K includes a second developing roller 61K, which may supply black toner to the second photosensitive drum 50K.
The first developing roller 61Y, the fourth developing roller 61M, the third developing roller 61C, and the second developing roller 61K are arranged in line in this recited order from upstream to downstream along the sheet-moving direction, correspondingly to the first photosensitive drum 50Y, the fourth photosensitive drum 50M, the third photosensitive drum 50C, and the second photosensitive drum 50K, respectively.
The developing cartridge 60 is movable between a position, in which the developing roller 61 being at a contacting position contacts the corresponding photosensitive drum 50, as indicated by solid lines in
As shown in
The image forming apparatus 1 includes four (4) moving mechanisms 5, each of which may move one of the first, fourth, third, and second developing rollers 61Y, 61M, 61C, 61K between the contacting position, in which the developing roller 61 contacts the corresponding photosensitive drum 51, and the separated position, in which the developing roller 61 is separated from the corresponding photosensitive drum 51. Thus, four (4) moving mechanisms 5 are provided for the first, second, third, and fourth colors.
Each moving mechanism 5 includes a cam 150 and a cam follower 170. The cam 150 is rotatable about an axis, which is parallel to a rotation axis 61X (see
The cam follower 170 is movable between an operable position, in which the cam follower 170 contacts a cam face 152F being an end face of the first cam portion 152A to place the developing roller 61 at the separated position as shown in
Referring back to
At upper positions with respect to the side frames 91R, 91L in the supporting member 90, arranged are contact portions 94. Each contact portion 94 may contact a slider member 64, which will be described further below. The contact portion 94 includes a roller, and while the axial direction of the photosensitive drum 50 extends in a first direction, and the first, fourth, third, and second photosensitive drums 50Y, 50M, 50C, 50K align along a second direction, the roller in the contact portion 94 may rotate about an axis extending along a third direction, e.g., vertical direction, which extends orthogonally to the first direction and to the second direction.
The supporting member 90 includes pressing members 95 for the first, fourth, third, and second developing cartridges 60Y, 60M, 60C, 60K. In particular, two (2) pressing members 95 may be provided for each of the first, fourth, third, and second developing cartridges 60Y, 60M, 60C, 60K. The pressing members 95 are arranged at one and the other ends of the corresponding developing cartridge 60 in the axial direction of the photosensitive drum 50. The pressing members 95 are urged rearward by springs 95A (see
The developing cartridge 60 as shown in
The case 63 has a first protrusive portion 63A and a second protrusive portion 63B, which protrude in the rotation-axis direction, on one sideward face, e.g., a leftward face, thereof. The first protrusive portion 63A is arranged coaxially with the rotation axis 61X of the developing roller 61 and protrudes in the rotation-axis direction. The second protrusive portion 63B is arranged at a position apart from the first protrusive portion 63A for a predetermined distance. The second protrusive portion 63B is arranged at an upper position with respect to the first protrusive portion 63A. The first protrusive portion 63A and the second protrusive portion 63B are rollers, which are rotatable about axes extending in parallel with the rotation-axis direction. Although not shown in the drawings, on the other sideward face, e.g., a rightward face, of the case 63 in the widthwise direction, arranged are a first protrusive portion and a second protrusive portion, which are in the same forms as the first protrusive portion 63A and the second protrusive portion 63B, respectively, at widthwise symmetrical positions.
The case 63 includes a protrusion 63D to be pressed by the pressing member 95 at a frontward position on each sideward face thereof. Thus, the protrusions 63D are arranged at end faces of the case 63 in the rotation-axis direction.
The coupling 65 may engage with a coupling shaft 119, which will be described further below, so that a rotation-driving force may be input from the coupling shaft 119 to the coupling 65.
The slider member 64 is slidable to move in the rotation-axis direction with respect to the case 63. The slider member 64 may be pressed by the cam follower 170 to slidably move in the rotation-axis direction.
As shown in
The shaft 181 is arranged to extend through the case 63 via holes, which are formed in the rotation-axis direction in the case 63, to be slidably supported by the case 63.
The first contact member 182 includes a pressing face 182A, which is an end face of the first contact member 182 in the rotation-axis direction, and an oblique face 182B, which inclines with respect to the rotation-axis direction. The pressing face 182A is a face to be pressed by the cam follower 170. The oblique face 182B may, when the slider member 64 is pressed by the cam follower 170 in the rotation-axis direction, contact the contact portion 94 on the left in the supporting member 90 and urge the developing cartridge 60 in a direction parallel to the sheet-moving direction to move the developing cartridge 60 (see
The second contact member 183 includes an oblique face 183B, which inclines similarly to the oblique face 182B of the first contact member 182. The oblique face 183B may, when the slider member 64 is pressed by the cam follower 170 in the rotation-axis direction, contact the contact portion 94 on the right in the supporting member 90 and urge the developing cartridge 60 in the direction parallel to the sheet-moving direction to move the developing cartridge 60 (see
At a position between the first contact member 182 and the case 63, arranged is a spring 184, which urges the slider member 64 toward one side, e.g., leftward, in the rotation-axis direction. The spring 184 may be a compressed coil spring arranged to coil around an outer periphery of the shaft 181.
As shown in
When the developing roller 61 is located at the contacting position, in which the developing roller 61 contacts the corresponding photosensitive drum 50, as seen in the first developing cartridge 60Y, the fourth developing cartridge 60M, and the third developing cartridge 60C shown in
As shown in
The disk portion 151 has an approximate shape of a disk and is rotatably supported by a supporting plate 102 (see
The clutch-controlling cam 153 works in cooperation with a lever 160 to switch transmission to or disconnection from the clutch 150. The clutch-controlling cam 153 includes a basal round portion 153A, which forms a partial cylindrical form, and a second cam portion 153B, which protrudes from the basal round portion 153A in a diametrical direction of the cam 150. The clutch-controlling cam 153 is formed integrally with the disk portion 151. Therefore, the second cam portion 153B rotates synchronously with the cam 150.
The cam follower 170 includes a slidable shaft 171 and a contact portion 172. The slidable shaft 171 is slidably supported by a shaft, which is fixed to the main casing 10 but is not shown, to slide in the rotation-axis direction. The slidable shaft 171 is urged by a spring 173 in a direction such that the contact portion 172 tends to contact the cam face 152F of the cam 150. Therefore, the cam follower 170 is urged toward the standby position. The spring 173 is a tension coil spring, one end of which is hooked to the slidable shaft 171, and the other end of which is hooked to a spring hook being arranged in the main casing 10 but not shown. The contact portion 172 extends from the slidable shaft 171. An end face of the contact portion 172 at one end in the rotation-axis direction faces the cam face 152 and contacts the cam face 152F.
As shown in
The separation sensor 4C being a phase sensor may output a separation signal when the first cam 150Y is in a predetermined phase range, in which the first developing roller 61Y is at the separated position thereof. The separation sensor 4C may output no separation signal when the first cam 150Y is not in the predetermined phase range. In particular, although detailed configuration will be described later, the separation sensor 4C is arranged correspondingly to the third cam 150C and may output the separation signal when the separation sensor 4C detects the detectable portion 154 being a part of the third cam 150C. The separation sensor 4C may output no separation signal when the separation sensor 4C does not detect the detective portion 154. In the present embodiment, the first cam 150Y, the fourth cam 150M, and the third cam 150C may move mechanically in conjunction with one another to rotate or stop rotating. While the separation sensor 4C is arranged to directly detect the phase of the third cam 150C, the separation sensor 4C may detect the phases of the first cam 150Y and the fourth cam 150M indirectly through the detected phase of the third cam 150C.
The separation sensor 4K is a phase sensor to detect phases of the second cam 150K. The separation sensor 4K may output a separation signal when the second cam 150K is in a predetermined phase range, in which the second developing roller 61K is at the separated position thereof. The separation sensor 4K may output no separation signal when the second cam 150K is not in the predetermined phase range. In particular, the separation sensor 4K may output the separation signal when the separation sensor 4K detects the detectable portion 154 being a part of the second cam 150K. The separation sensor 4K may output no separation signal when the separation sensor 4K does not detect the detective portion 154. In the present embodiment, for a reason of convenience, the separation sensor(s) 4C, 4K outputting the separation signals may be expressed as “the separation sensor(s) 4C, 4K is/are ON.” Moreover, the separation signal may be called as an ON signal. Meanwhile, the separation sensors 4C, 4K outputting no separation signal may be expressed as “the separation sensors 4C, 4K output OFF signals.” A voltage required in the phase sensors 4C, 4K to output the separation signal may either be higher or lower than a voltage in the phase sensors 4C, 4K not outputting the separation signal.
The separation sensors 4C, 4K each includes an emitter 4P to emit light and a receiver 4R receivable of the light emitted from the emitter 4P. When the detectable portion 154 is at a position between the emitter 4P and the receiver 4R to interrupt the light from the emitter 4P, the receiver 4R may not receive the light from the emitter 4P, and the separation sensor 4C, 4K may output ON signals to the controller 2. On the other hand, when the detectable portion 154 is displaced from the position between the emitter 4P and the receiver 4R, the receiver 4R may receive the light from the emitter 4P, the separation sensor 4C, 4K may output OFF signals to the controller 2. It may be noted that the first and fourth cams 150Y, 150M as well has the same formation as the detectable portion 154; however, neither the first cam 150Y nor the fourth cam 150M is provided with a separation sensor. Therefore, the formation similar to the detectable portion 154 may not serve as a detectable portion.
Referring back to
The fuser 80 is arranged at a rearward position with respect to the photosensitive drum 50 and the conveyer 70. The fuser 80 includes a heat roller 81 and a pressurizer roller 82 arranged to face the heat roller 81. At a position downstream from the fuser 80 in the sheet-conveying direction, arranged is an ejection sensor 28D to detect the sheet S passing thereby. At an upper position with respect to the fuser 80, arranged is a conveyer roller 15, and at an upper position with respect to the conveyer roller 15, arranged is an ejection roller 16.
In the image forming device 30 configured as above, the surface of the photosensitive drum 50 may be charged evenly by the charger and selectively exposed to the light emitted from the exposure device 40. Thereby, electrostatic latent images based on image data may be formed on the surface of the photosensitive drum 50.
Meanwhile, the toner in the case 63 may be supplied to the surface of the developing roller 61, and when the developing roller 61 contacts the corresponding photosensitive drum 50, the toner may be supplied to the electrostatic latent image formed on the surface of the photosensitive drum 50. Thus, the toner image may be formed on the photosensitive drum 50.
When the sheet S on the conveyer belt 73 passes through the position between the photosensitive drum 50 and the transfer roller 74, the toner image formed on the photosensitive drum 50 may be transferred onto the sheet S. Further, as the sheet S is conveyed to pass through the position between the heat roller 81 and the pressurizer roller 82, the toner images transferred to the sheet S may be fused to the sheet S.
The sheet S ejected from the fuser 80 may be conveyed by the conveyer roller 15 and the ejection roller 16 to rest on an ejection tray 13 formed on an upper face of the main casing 10.
Next, described in the following paragraphs will be a configuration to drive or stop rotation of the developing roller 61 and a configuration to move the developing roller 61 to contact or separate from the photosensitive drum 50.
As shown in
The driving-force transmitter 100 includes, as shown in
The driving-force transmitter gear train 100D includes first idle gears 110, second idle gears 113, third idle gears 115, clutches 120, and coupling gears 117. The first idle gears 100 include two (2) first idle gears 110A, 110B; the second idle gears 113 include three (3) second idle gears 113A, 113B, 113C; the third idle gears 115 include four (4) third idle gears 115Y, 115M, 1150, 115K; the clutches 120 includes four (4) clutches 120; and the coupling gears 117 include four (4) coupling gears 117Y, 117M, 117C, 117K. The gears forming the driving-force transmitter gear train 110D are supported by either the supporting plate 102 or a frame, which is not shown, and may rotate about rotation axes parallel to the rotation axis of the photosensitive drum 50.
The motor 3 includes an output shaft 3A, which may rotate when the motor 3 is active. To the output shaft 3A, attached is a gear, which is not shown.
As shown in
As shown in
The third idle gears 115Y, 115M, 115C, 115K are provided to correspond to the colors of yellow, magenta, cyan, and black, respectively, and arranged in this recited order from front to rear. In other words, the third idle gear 115Y for yellow is at a most frontward position among the third idle gears 115Y, 115M, 115C, 115K, and the third idle gear 115K for black is at a most rearward position among the third idle gears 115Y, 115M, 115C, 115K. The third idle gears 115Y, 115M mesh with the second idle gear 113A. The third idle gear 115C meshes with the second idle gear 113B. The third idle gears 115C, 115K mesh with the second idle gear 113C. Therefore, the third idle gear 115K may receive the driving force from the third idle gear USC through the second idle gear 113C.
The clutches 120 are in a same configuration. The clutches 120 each meshes with one of the third idle gears 115Y, 115M, 115C, 115K to receive the driving force from the third idle gears 115Y, 115M, 115C, 115K. The clutches 120 will be described further below.
The coupling gears 117 each meshes with one of the clutches 120. Each coupling gear 117 includes a coupling shaft 119 (see
With the driving-force transmitter gear train 110D, the coupling gear 117Y for yellow may receive the driving force from the motor 3 through the first idle gear 110A, the second idle gear 113A, the third idle gear 115Y, and the clutch 120. The coupling gear 117M for magenta may receive the driving force from the motor 3 through the first idle gear 110A, the second idle gear 113A, the third idle gear 115M, and the clutch 120. The coupling gear 117C for cyan may receive the driving force from the motor 3 through the first idle gear 110B, the second idle gear 113B, the third idle gear 115C, and the clutch 120. The coupling gear 117K for black may receive the driving force from the motor 3 through the first idle gear 110B, the second idle gear 113B, the third idle gear 115C, the second idle gear 113C, the third idle gear 115K, and the clutch 120.
As shown in
Each fourth idle gear 131 is a two-wheeler gear having a larger-diameter gear 131L and a smaller-diameter gear 131S (see
The fifth idle gear 132A is arranged at a frontward position with respect to the fourth idle gear 131A, and the fifth idle gear 132B is arranged at a rearward position with respect to the fourth idle gear 131B. The fifth idle gears 132A, 132B mesh with the smaller-diameter gears 131S in the fourth idle gears 131A, 131B, respectively.
The YMC clutch 140A may switch transmission and disconnection of the driving-force controller gear train 110C, which forms the transmission flow to transmit the driving force from the motor 3 to the first, fourth, and third cams 150Y, 150M, 150C. The YMC clutch 140A is switchable between a transmittable condition, in which the YMC clutch 140A may transmit the driving force from the motor 3 to the first cam 150Y, the fourth cam 150M, and the third cam 150C; and a discontinuing condition, in which the YMC clutch 140A discontinues the driving force from the motor 3 not to be transmitted to the first cam 150Y, the fourth cam 150M, and the third cam 150C. In other words, the YMC clutch 140A may switch state of the first, fourth, and third cams 150Y, 150M, 150C between rotating and stationary. The YMC clutch 140A includes a larger-diameter gear 140L and a smaller-diameter gear 140S. A quantity of teeth in the smaller-diameter gear 140S is smaller than a quantity of teeth in the larger-diameter gear 140L. The YMC clutch 140A is arranged at a frontward position with respect to the fifth idle gear 132A, with the larger-diameter gear 140L meshing with the fifth idle gear 132A. The YAW clutch 140A may be, for example, an electromagnetic clutch, in which the larger-diameter gear 140L and the smaller-diameter gear 140S may rotate integrally when the YMC clutch 140A is powered on, or activated; and when the YMC clutch 140A is powered off or deactivated, the larger-diameter gear 140L may idle so that the smaller-diameter gear 140S may stay stationary.
The K clutch 140K is in the configuration similar to the YMC clutch 140A. Therefore, the K clutch 140K may switch transmission and disconnection of the driving-force controller gear train 110C, which forms the transmission flow to transmit the driving force from the motor 3 to the second cam 150K. The K clutch 140K is switchable between a transmittable condition, in which the K clutch 140K may transmit the driving force from the motor 3 to the second cam 150K; and a discontinuing condition, in which the K clutch 140K discontinues the driving force from the motor 3 not to be transmitted to the second cam 150K. In other words, the K clutch 140K may switch state of the second cam 150K between rotating and stationary. The K clutch 140K includes a larger-diameter gear 140L and a smaller-diameter gear 140S. A quantity of teeth in the smaller-diameter gear 140S is smaller than a quantity of teeth in the larger-diameter gear 140L. The K clutch 140A is arranged at a rearward position with respect to the fifth idle gear 132B, with the larger-diameter gear 140L meshing with the fifth idle gear 132B. In the following paragraphs, the K clutch 140K or the YMC clutch 140A being in the transmittable condition may be expressed as “the K clutch 140K/YMC clutch 140A is ON,” and the K clutch 140K or the YMC clutch 140A being in the discontinuing condition may be expressed as “the K clutch 140K/YMC clutch 140A is OFF.”
Each sixth idle gear 133 is a two-wheeler gear having a larger-diameter gear 133L and a smaller-diameter gear 133S (see
The seventh idle gear 134 is arranged between the sixth idle gear 133A and the first cam 150Y. The seventh idle gear 134 meshes with the smaller-diameter gear 133S (see
The eighth idle gear 135 is arranged between the first cam 150Y and the fourth cam 150M. The eighth idle gear 135 meshes with the gear portion 150G in the first cam 150Y and the gear portion 150G in the fourth cam 150M.
The ninth idle gear 136 is arranged between the fourth cam 150M and the third cam 150C. The ninth idle gear 136 meshes with the gear portion 150G in the fourth cam 150M and the gear portion 150G in the third cam 150C.
The tenth idle gear 137 is arranged between the sixth idle gear 133B and the second cam 150K. The tenth idle gear 137 meshes with the smaller-diameter gear 133S in the sixth idle gear 133B (see
With the driving-force controlling gear train 110C, the first cam 150Y for yellow may receive the driving force from the motor 3 through the first idle gear 110A, the fourth idle gear 131A, the fifth idle gear 132A, the YMC clutch 140A, the sixth idle gear 133A, and the seventh idle gear 134. The fourth cam 150M for magenta may receive the driving force from the first cam 150Y for yellow through the eighth idle gear 135. The third cam 150C for cyan may receive the driving force from the fourth cam 150M for magenta through the ninth idle gear 136. The first, fourth, and third cams 150Y 150M, 150C may synchronously rotate when the YMC clutch 140A is activated and stop rotating by when the YMC clutch 140A is deactivated.
The second cam 150K for black, on the other hand, may receive the driving force from the motor 3 through the first idle gear 110B, the fourth idle gear 131B, the fifth idle gear 132B, the K clutch 140K, the sixth idle gear 133B, and the tenth idle gear 137. The second cam 150K may rotate when the K clutch 150K is activated and stop rotating when the K clutch 140K is deactivated.
In the following paragraphs, described will be the detailed configuration and movements of the clutch 120. As shown in
The sun gear 121 includes a disk portion 121B, which is rotatable integrally with the gear portion 121A, and claw portions 121C, which are arranged on an outer circumference of the disk portion 121. The claw portions 121C each has a pointed end, which leans to one side in a rotating direction of the sun gear 121. The ring gear 122 includes an inner gear 122A arranged on an inner circumferential surface and an input gear 122B arranged on an outer circumferential surface.
The carrier 123 includes four (4) shaft portions 123A, which support the planetary gears 124 rotatably. The carrier 123 includes an output gear 123B arranged on an outer circumferential surface thereof.
The planetary gears 124 include four (4) planetary gears 124, each of which is supported by one of the shaft portions 123A in the carrier 123. The planetary gears 124 mesh with gear portion 121A of the sun gear 121 and with the inner gear 122A in the ring gear 122.
In the clutch 120, the input gear 122B meshes with the third idle gear 115, and the output gear 123B meshes with the coupling gear 117 (see
As shown in
In particular, as shown in
The rotation-supporting portion 161 has a cylindrical shape with a hollow, in which the supporting shaft 102A of the supporting plate 102 is inserted to support the lever 160.
An end of the second arm 163 extends toward the outer circumferential surface of the disk portion 121B of the clutch 120. The lever 160 is urged by a torsion spring, which is not shown, such that the end of the second arm 163 is urged against the outer circumferential surface of the sun gear 121, or the disk portion 121B. The end of the second arm 163 forms a hook 163A. The hook 163A may engage with one of the claw portions 121C formed on the outer circumferential surface of the sun gear 121 to restrict the sun gear 121 from rotating.
The lever 160 may contact the second cam portion 153B at an end portion 162A of the first arm 162. The lever 160 is movable between an engaging position, in which the end portion 162A of the first arm 162 faces the basal round portion 153A while the hook 163A engages with one of the claw portions 121C in the clutch 120, and a separating position, in which the end portion 162A of the first arm 162 is pushed by the second cam portion 153B to cause the hook 163A to separate from the claw portions 121C in the sun gear 121 being one of the elements in the planetary gear assembly. The lever 160 may place the clutch 120 in the transmittable condition when the lever 160 is separated from the second cam portion 153B and located at the engaging position and may place the clutch 120 in the discontinuing condition when the lever 160 contacts the second cam portion 153B and is located at the separated position.
With reference to
As shown in
As the cam 150 rotates from the position shown in
In order to separate the developing roller 61 from the photosensitive drum 50, the first cam 150Y may further rotate so that the contact portion 172 may slide on the first guide face F3 and pushed by the first guide face F3 to contact the second retainer face F2, as shown in
When the developing roller 61 is at the separated position, the cam 150 may rotate further to a position, in which the end portion 162A of the arm 162 in the lever 160 may contact the second cam portion 153B, as shown in
In order to place and maintain the developing roller 61 at the separated position, the cam 150 may be stopped at a position, as shown in
In order to move the developing roller 61 from the separated position to the contacting position, the cam 150 may be rotated from the position shown in either
Accordingly, with the lever 160 located at the engaging position, in which the lever 160 faces the basal round portion 153A and engages with the sun gear 121, the clutch 120 may be placed in the transmittable condition.
In the image forming apparatus 1 of the present embodiment, in order to transfer the toner images to the sheet S, the first developing roller 61Y, the fourth developing roller 61M, the third developing roller 61C, and the second developing roller 61K are moved in sequence to the respective contacting positions as the sheet S is conveyed, and after transferring the toner images onto the sheet S, the first developing roller 61Y, the fourth developing roller 61M, the third developing roller 61C, and the second developing roller 61K are moved to the separated positions in sequence. In this regard, the first cam 150Y, the fourth cam 150M, and the third cam 150C are assembled in an arrangement such that the phases of the first cam portions 152A are differed from one another for predetermined angles (see
The controller 2 may control overall movements in the image forming apparatus 1. The controller 2 includes a CPU, a ROM, a RAM, and input/output device, which are not shown. The controller 2 may execute predetermined programs to process operations.
For example, the controller 2 may control the YMC clutch 140A and the clutch 140K based on signals from the feeder sensor 28A, the pre-registration sensor 28B, the post-registration sensor 28C, and the separation sensors 4K, 4C to control the contacting and separating movements of the developing roller 61 with respect to the photosensitive drum 50.
When the fourth developing roller 61M, the third developing roller 61C, and the second developing roller 61K are at the respective separating positions, the fourth developing roller 61M, the third developing roller 61C, and the second developing roller 61K may interrupt the light paths for the laser beams emitted at the first photosensitive drum 50Y, the fourth photosensitive drum 50M, and the third photosensitive drum 50C, respectively, which are located upstream adjacent positions in the sheet-moving direction from the fourth photosensitive drum 50M, the third photosensitive drum 50C, and the second photosensitive drum 50K corresponding to the fourth developing roller 61M, the third developing roller 61C, and the second developing roller 61K, respectively. Therefore, the image forming apparatus 1 is arranged such that the fourth developing roller 61M, the third developing roller 61C, and the second developing roller 61K are moved to or located at the respective contacting positions before the upstream adjoining photosensitive drums 50, i.e., the first photosensitive drum 50Y, the fourth photosensitive drum 50M, the third photosensitive drum 50C, are exposed to the laser beams.
In this regard, the fourth developing roller 61M and the third developing rollers 61C are enabled to be located to the respective contacting positions before the first and fourth photosensitive drums 50Y, 50M in the upstream adjoining positions are exposed to the laser beams from the exposure device 40 due to the difference in the circumferential lengths of the first cam portions 152A in the first, fourth, and third cams 150Y, 150M, 150C in the rotating direction and the mechanical setting for the phases of the first, fourth, and third cams 150Y, 150M, 150C being differed from one another. In particular, in order to locate the fourth developing roller 61M at the contacting position before the first photosensitive drum 50Y is exposed to the laser beam, the first and fourth cams 150Y, 150M are in an arrangement such that the fourth developing roller 61M is moved to contact the fourth photosensitive drum 50M on or before the first developing roller 61Y contacts the first photosensitive drum 50Y. In other words, t1, which expresses the time when the first developing roller 61Y contacts the first photosensitive drum 50Y, and t2, which expresses the time when the fourth developing roller 61M contacts the fourth photosensitive drum 50M, are set in a relation: t2≤t1. In the present embodiment, more specifically, t1 and t2 are set to be equal (t2=t1), or simultaneous.
Meanwhile, the second developing roller 61K may be controlled differently depending on whether an image to be formed is a multicolored image or a monochrome image. When printing a multicolored image, in consideration of the movement of the third developing roller 61C, the controller 2 may control the second cam 150K to move at a delayed phase for a predetermined angle with respect to the third cam 150C. In other words, when the multicolored image is printed with use of the first developing roller 61Y, the fourth developing roller 61M, the third developing roller 61C, and the second developing roller 61K, the controller 2 may, before the third photosensitive drum 50C is exposed to the laser beam, move the third developing roller 61C to the contacting position and move the second developing roller 61K to the contacting position. After the toner image is completely developed by the third developing roller 61C on the third photosensitive drum 50C, and before the toner image is completely developed by the second developing roller 61K on the second photosensitive drum 50K, the controller 2 may move the third developing roller 61C to the separated position. Thereafter, when the toner image is completely developed on the second photosensitive drum 50K, the controller 2 may move the second developing roller 61K to the separated position.
On the other hand, when printing a monochrome image on the sheet S with use of the second developing roller 61K alone, the controller 2 may maintain the first developing roller 61Y, the fourth developing roller 61M, and the third developing roller 61C at the respective separated positions, and before the second photosensitive drum 50K is exposed to the laser beam, move the second developing roller 61K to the contacting position. After the toner image is completely developed by the second developing roller 61K on the second photosensitive drum 50K, the controller 2 may move the second developing roller 61K to the separated position.
The controller 2 further controls timing, in which the first developing roller 61Y for yellow at the most upstream position in the sheet-conveying direction among the first, fourth, third, and second developing rollers 61Y, 61M, 61C, 61K contacts the first photosensitive drum 50Y, to be synchronized with the conveyance of the sheet S. In other words, after starting conveying the sheet S and before the sheet S reaches the first photosensitive drum 50Y, the controller 2 controls the first, fourth, and third cams 150Y, 150M, 150C through the YMC clutch 140A to rotate. Thereafter, the controller 2 controls the YMC clutch 140A to stop the rotation of the first, fourth, and third cams 150Y, 150M, 150C at a pausing timing, which is a moment when a first period T1 elapses since ON signals from the separation sensor 4C were discontinued, in other words, since the controller 2 starts receiving OFF signals, while the first developing roller 61Y is separated from the first photosensitive drum 50Y. Thereafter, at a resuming timing, which is a moment when a second period T2 elapses since the pre-registration sensor 28B being a sheet sensor detects the leading edge of the sheet S passing thereby, the controller 2 controls the YMC clutch 140A to move the first, fourth, and third cams 150Y, 150M, 150C to rotate, and after the first developing roller 61Y contacts the first photosensitive drum 50Y, the image may be printed on the sheet S.
Meanwhile, the controller 2 may control the developing roller 61 to move from the contacting position to the separated position when a triggering condition, which will be described further below, is satisfied. The triggering condition may be, for example, occurrence of an event such that the image forming apparatus 1 is powered on or the front cover 11 is closed. In other words, the controller 2 may determine that the triggering condition is satisfied when the image forming apparatus 1 is powered on or the front cover 11 is closed.
When the triggering condition is satisfied, it is assumable that the image forming apparatus 1 was deactivated while running for an operation because, for example, due to an electrical power failure, or the front cover 11 being opened due to a sheet jam. In such an occasion, if the image forming apparatus 1 is stopped during the operation while the cam 150 is rotating, the controller 2 may not determine the phase of the cam 150 correctly. In this regard, based on the triggering condition being satisfied, the controller 2 controls the developing roller 61 to move from the contacting position to the separated position. Thereby, the cam 150 may be located at a predetermined phase range, in which the developing roller 61 is at the separated position, so that the controller 2 may determine the phase of the cam 150 correctly.
Meanwhile, in order to move the developing roller 61 from the contacting position to the separated position, the image forming apparatus 1 controls the cam 150 so that the cam follower 170 may be moved by the cam 150 through the cam face 152F, or the first guide face F3, slidably from the standby position to the operable position to push the developing cartridge 60. In this action, resistance from the developing roller 61 may affect the rotation of the cam 150 to increase the load on the motor 3. Moreover, while the developing roller 61 is moved from the contacting position to the separated position, the driving force from the motor 3 is continuously transmitted to the developing roller 61, and the developing roller 61 is maintained rotated until the developing roller 61 reaches the separated position; therefore, in order to move and rotate the developing roller 61 simultaneously, the load on the motor 3 may increase further. In particular, if moving the first developing roller 61Y from the contacting position to the separated position and moving the second developing roller 61K from the contacting position to the separated position are conducted concurrently, while the first, fourth, third, and second developing rollers 61Y, 61M, 61C, 61K may all be rotated simultaneously, the motor 3 may be burdened with excessive load.
In this regard, when the triggering condition is satisfied, the controller 2 may drive the motor 3 to place the YMC clutch 140A in the transmittable condition to move the first developing roller 61Y, the fourth developing roller 61M, and the third developing roller 61C from the respective contacting positions to the respective separated positions in sequence and place the K clutch 140K in the discontinuing condition. Thereby, the driving force from the motor 3 may be transmitted to the first cam 150Y, the fourth cam 150M, and the third cam 150C while the driving force from the motor 3 may not be transmitted to the second cam 150K.
Thereafter, when a predetermined period T30 elapses since the YMC clutch 140A is placed in the transmittable condition, the controller 2 may control the K clutch 140K to place in the transmittable condition to move the second developing roller 61K from the contacting position to the separated position. The predetermined period T30 is set to be longer than or equal to a length for the first cam 150Y to rotate from the phase, in which the separation sensor 4C stopped outputting the separation signal, i.e., in which the separation signal 4C started outputting the OFF signal, to the phase, in which the first cam 150Y causes the first developing roller 61Y to move from the contacting position to the separated position. In the present embodiment, the predetermined period T30 is a length for the first cam 150Y to rotate from the phase, in which the separation sensor 4C started outputting the OFF signal, to the phase, in which the first developing roller 61Y is moved by the first cam 150Y to the separated position. In other words, the predetermined period T30 is a length between the time when the first developing roller 61Y is moved from the separated position to cause the separation sensor 4C to output the OFF signal and the time when the first developing roller 61Y moved through the contacting position returns to the separated position.
Thus, after the predetermined period T30 elapses since the YMC clutch 140A was placed in the transmittable condition, the K clutch 140K may be placed in the transmittable condition so that the second cam 150K may be rotated by the driving force from the motor 3, which is transmitted through the K clutch 140K after the first developing roller 61Y is completely moved from the contacting position to the separated position and the rotation-driving force from the motor 3 to the first developing roller 61Y is discontinued.
Meanwhile, the controller 2 may place the K clutch 140K in the transmittable condition to move the second developing roller 61K from the contacting position to the separated position even before the predetermined period T30 elapses if the controller 2 receives the separation signal from the separation sensor 4C. Under this control, the second cam 150K may as well be rotated by the driving force from the motor 3, which is transmitted after the first developing roller 61Y is completely moved from the contacting position to the separated position and the rotation-driving force from the motor 3 to the first developing roller 61Y is discontinued.
Moreover, even when the triggering condition is satisfied, as long as the controller 2 receives the separation signal from the separated sensor 4C, the controller 2 may maintain the YMC clutch 140A in the discontinuing condition and place the K clutch 140K in the transmittable condition to move the second developing roller 61K from the contacting position to the separated position. In this occasion, the first developing roller 61Y, the fourth developing roller 61M, and the third developing roller 61C may already be located in the respective separated positions; therefore, the controller 2 may cause the driving force from the motor 3 to be transmitted to the second cam 150K alone to move the second developing roller 61K from the contacting position to the separated position without moving the first, fourth, or third cams 150Y, 150M, 150C. Meanwhile, the rotation-driving force from the motor 3 may not be transmitted to the first, fourth, or third developing roller 61Y, 61M, 61C but may be transmitted to the second developing roller 61K alone until the second developing roller 61K moves to the separated position.
After the YMC clutch 140A is placed in the transmittable condition, and when the controller 2 receives the separation signal from the separation sensor 4C, the controller 2 may place the YMC clutch 140A in the discontinuing condition so that the driving force from the motor 3 may not be transmitted to the first cam 150Y, the fourth cam 150M, or the third cam 150C. Meanwhile, after placing the K clutch 140K in the transmittable condition, and when the controller 2 receives the separation signal from the separation sensor 4K, the controller 2 may place the K clutch 140K in the discontinuing condition so that the driving force from the motor 3 may not be transmitted to the second cam 150K.
In the following paragraphs, described with reference to
As shown in
In the following paragraphs, described with reference to a flowchart in
For multicolored image printing in S2 (see also
After starting conveyance of the sheet S, and before the sheet S reaches the first photosensitive drum 50Y, in S210, the controller 2 determines whether the first period T1 elapsed since the separation sensor 4C for cyan started outputting the OFF signals. If the controller 2 determines that the first period T1 elapsed (S210: YES), in S211 (t32), the controller 2 deactivates the YAW clutch 140A so that the first, fourth, and third cams 150Y, 150M, 150C stop rotating at the pausing timing. The first period T1 is set to have a length, in which the contact portion 172 of the cam follower 170 for yellow reaches the position on the second retainer face F2 of the first cam 150Y most adjacent to the second guide face F4. Therefore, when the rotation of the first, fourth, and third cams 150Y, 150M, 150C resumes, the second guide face F4 of the first cam 150Y shortly reaches the cam follower 170. In other words, the cam follower 170 for yellow may shortly move to the second guide face F4 of the first cam 150Y, and the first developing roller 61Y may start moving for the contacting position.
In S212, the controller 2 determines whether the second period T2 elapsed since t53, when the pre-registration sensor 28B started outputting ON signals, i.e., when the leading edge of the sheet S passes by the pre-registration sensor 28B. If the controller 2 determines that the second period T2 elapsed (S212: YES), in S213 (t33), the controller 2 activates the YMC clutch 140A to resume the rotation of the first, fourth, and third cams 150Y, 150M, 150C at the resuming timing. The second period T2 is set to have a length, in which the development of the toner image on the first photosensitive drum 50Y by the first developing roller 61Y may be rendered in time without being late for the transfer of the developed toner image onto the sheet S.
In S220, after starting the conveyance of the sheet S and before the sheet S reaches the second photosensitive drum 50K, the controller 2 determines whether a first period T21, since the separation sensor 4K for black started outputting the OFF signals, elapsed. If the controller 2 determines that the first period T21 elapsed (S220: YES), in S221 (t42), the controller 2 deactivates the K clutch 140K to stop the rotation of the second cam 150K at the pausing timing. The first period T21 is set to have a length, in which the contact portion 172 of the cam follower 170 for black may be located at the position on the second retainer face F2 of the second cam 150K most adjacent to the second guide face F4 at the pausing timing. Therefore, when the rotation of the second cam 150K resumes, the cam follower 170 for black may move shortly to the second guide face F4, and the second developing roller 61K may start moving for the contacting position. It may be noted that the first period T21 and the first period T1 are different from each other.
In S222, as shown in
In S224, the controller 2 determines whether a second period T22 since t54, when the post-registration sensor 28C started outputting ON signals, i.e., since the leading edge of the sheet S passed by the post-registration sensor 28C, elapsed. If the controller 2 determines that second period T22 elapsed (S224: YES), in S225 (t43), the controller 2 activates the K clutch 140K to rotate the second cam 150K. The second period T22 is set to have a length, in which the development of the toner image in black on the second photosensitive drum 50K by the second developing roller 61K may be rendered in time to be transferred onto the sheet S. Therefore, the second developing roller 61K is located at the contacting position shortly before the third photosensitive drum 50 is exposed to the laser beam.
In S226, the controller 2 determines whether a predetermine period T23 since t43, when the K clutch 140K was activated, elapsed. If the controller 2 determines that the predetermined period T23 elapsed (S226: YES), in S227 (t44), the controller 2 deactivates the K clutch 140K to stop the rotation of the second cam 150K. The predetermined period T23 is set to have a length, in which the second developing roller 61K is moved and located at the contacting position.
In S230, the controller 2 determines whether a fourth period T4 since t57, when the post-registration sensor 28C started outputting the OFF signals, i.e., since the trailing end of the sheet S passed by the post-registration sensor 28C, elapsed. If the controller 2 determines that fourth period T4 elapsed (S230: YES), in S231 (t37), as shown in
In S232, the controller 2 determines whether a predetermine period T13 since t57, when the post-registration sensor 28C started outputting the OFF signals, elapsed. If the controller 2 determines that predetermined period T13 elapsed (S232: YES), in S233 (t45), the controller 2 activates the K clutch 140K to rotate the second cam 150K. The predetermined period T13 is set to have a length, in which, after the toner image in black is completely developed on the second photosensitive drum 50K by the second developing roller 61K, and shortly after completion of transferring the toner image from the second photosensitive drum 50K to the sheet S, the second developing roller 61K becomes ready to be moved to the separated position.
In S240, the controller 2 determines whether the separation sensor 4C for cyan is outputting ON signals (i.e., separation signals). If the controller 2 determines that the separation sensor 4C is outputting OFF signals (S240; NO), the controller 2 repeats S240. If the controller 2 determines that the separation sensor 4C is outputting ON signals (S240: YES), in S241 (t40), the controller 2 deactivates the YMC clutch 140A to stop the rotation of the first, fourth, and third cams 150Y, 150M, 150C.
In S242, the controller 2 determines whether the separation sensor 4K for black is outputting ON signals. If the controller 2 determines that the separation sensor 4K is outputting OFF signals (S242: NO), the controller 2 repeats S242. If the controller 2 determines that the separation sensor 4K is outputting ON signals (S242: YES), in S243 (t46), the controller 2 deactivates the K clutch 140K to stop the rotation of the second cam 150K.
According to the flow described above, the first, fourth, third, and second developing rollers 61Y, 60M, 61C, 61K may move sequentially from the respective separated positions to the respective contacting positions for printing a multicolored image on a page and, after printing the multicolored image on the page, from the respective contacting positions to the respective separated positions. In particular, as shown in
Moreover, the first developing roller 61Y is moved to be separated from the first photosensitive drum 50Y at t11, the fourth developing roller 61M is moved to be separated from the fourth photosensitive drum 50M at t12, the third developing roller 61C is moved to be separated from the third photosensitive drum 50C at t13, and the second developing roller 61K is moved to be separated from the second photosensitive drum 50K at t14. In the present embodiment, t11 is earlier than t12, t12 is earlier than t13, and t13 is earlier than t14 (t11<t12<t13<t14). Therefore, when the length between t1 and t2 is expressed as |t1−t2|, and when a length between t11 and t12 is expressed as |t11−t12|, the absolute value between t1 and t2 is set to be smaller than the absolute value between t11 and t12 (|t1−t2|<|t11−t12|).
In the following paragraphs, described with reference to a flowchart in
For monochrome image printing in S3 (see also
After starting the conveyance of the sheet S, and before the sheet S reaches the second photosensitive drum 50K, in S310, the controller 2 determines whether a first period T21, since the separation sensor 4K for black started outputting the OFF signals, elapsed. If the controller 2 determines that the first period T21 elapsed (S310: YES), in S311 (t62), the controller 2 deactivates the K clutch 140K to stop the rotation of the second cam 150K at the pausing timing. The first period T21 is set to have a length, in which the contact portion 172 of the cam follower 170 for black may be located at the position on the second retainer face F2 of the second cam 150K most adjacent to the second guide face F4. Therefore, when the rotation of the second cam 150K resumes, the cam follower 170 for black may move shortly to the second guide face F4, and the second developing roller 61K may start moving for the contacting position. It may be noted that the first period T21 for the monochrome image printing and the first period T1 for the multicolored image printing are different from each other.
In S312, the controller 2 determines whether a second period T22 since t54, when the pre-registration sensor 28B started outputting ON signals, i.e., since the leading edge of the sheet S passes by the post-registration sensor 28C, elapsed. If the controller 2 determines that the second period T22 elapsed (S312: YES), in S313 (t63), the controller 2 activates the K clutch 140K to resume the rotation of the second cam 150K at the resuming timing. The second period T22 is set to have a length, in which the development of the toner image in black on the second photosensitive drum 50K by the second developing roller 61K may be rendered in time to be transferred onto the sheet S. The second period T22 for the monochrome image printing and the second period T2 for the multicolored image printing are different from each other.
In S324, as shown in
In S332, the controller 2 determines whether a predetermine period T13 since t57, when the post-registration sensor 28C started outputting the OFF signals, elapsed. If the controller 2 determines that predetermined period T13 elapsed (S332: YES), in S333 (t67), the controller 2 activates the K clutch 140K to rotate the second cam 150K.
In S342, the controller 2 determines whether the separation sensor 4K for black is outputting ON signals. If the controller 2 determines that the separation sensor 4K is outputting OFF signals (S342: NO), the controller 2 repeats S342. If the controller 2 determines that the separation sensor 4K is outputting ON signals (S342: YES), in S343 (t70), the controller 2 deactivates the K clutch 140K to stop the rotation of the second cam 150K. Meanwhile, the first developing roller 61Y, the fourth developing roller 61M, and the third developing roller 61C are maintained at the respective separated positions. In other words, the first developing roller 61Y, the fourth developing roller 61M, and the third developing roller 61C may be prevented from being rotated for not developing any toner images.
In the following paragraphs, described with reference to
For multicolored image printing in the image forming apparatus 1 with use of the first developing roller 61Y, the fourth developing roller 61M, the third developing roller 61C, and the second developing roller 61K, in order to transfer the toner images to the sheet S, the first developing roller 61Y, the fourth developing roller 61M, the third developing roller 61C, and the second developing roller 61K may be moved to the respective contacting positions synchronously with the conveyance of the sheet S, and after the toner images are developed on the first, fourth, third, and second photosensitive drums 50Y, 50M, 50C, 50K, the first developing roller 61Y the fourth developing roller 61M, the third developing roller 61C, and the second developing roller 61K may be moved to the respective separated positions.
For example, as shown in
As the sheet S approaches the first photosensitive drum 50Y as shown in
As the sheet S approaches the fourth photosensitive drum 50M, as shown in
As the sheet S approaches the third photosensitive drum 50C, as shown in
After the toner image is completely developed by the first developing roller 61Y on the first photosensitive drum 50Y, and before the toner image is completely developed by the fourth developing roller 61M on the fourth photosensitive drum 50M, as shown in
After the first developing cartridge 60Y is located at the separated position and the toner image is completely developed by the fourth developing roller 61M on the fourth photosensitive drum 50M, and before the toner image is completely developed by the third developing roller 61C on the third photosensitive drum 50C, in other words, before the third developing roller 61C is moved to the separated position, as shown in
After the first developing roller 61Y and the fourth developing roller 61M are both moved to the respective separated positions and the toner image is completely developed by the third developing roller 61C on the third photosensitive drum 50C, and before the toner image is completely developed by the second developing roller 61K on the second photosensitive drum 50K, as shown in
After the toner image is completely developed by the second developing roller 61K on the second photosensitive drum 50K, as shown in
For monochrome image printing in the image forming apparatus 1 with use of the second developing roller 61K alone, in order to transfer the toner image to the sheet S, as shown in
For example, as shown in
In the following paragraphs, described with reference to a flowchart in
As shown in
In S412, the controller 2 determines whether the separation sensor 4C for cyan is outputting ON signals. If the separation sensor 4C is not outputting ON signals (S412: NO), in S413, the controller 2 determines whether the predetermined period T 30 elapsed since the YMC clutch 140Y was activated. If the predetermined period T30 has not elapsed (S413: NO), the controller 2 returns to S412 and repeats S412-S413.
If the predetermined period elapsed (S413: YES), in S414 (t73), the controller 2 activates the K clutch 140K. Thereby, the second cam 150K may rotate, and the second developing roller 61K may start moving for the separated position from the contacting position.
In S431, as shown in
In S431, if the separation sensor 4C is outputting ON signals (S431: YES), in S433 (t74), the controller 2 deactivates the YMC clutch 140A. Therefore, the first cam 150Y, the fourth cam 150M, and the third cam 150C stop rotating. In this arrangement, the first, fourth, and third developing rollers 61Y, 61M, 61C are located at the respective separated positions, where the rotation-driving force from the motor 3 may not be transmitted. In other words, the first, fourth, and third developing rollers 61Y, 61M, 61C stop rotating.
In S441, the controller 2 determines whether the separation sensor 4K for black is outputting ON signals. If the separation sensor 4K is outputting ON signals (S441: YES), in S442 (t76), the controller 2 deactivates the K clutch 140K. Therefore, the second cam 150K stops rotating. In this arrangement, the second developing roller 61K is at the separated position, where the rotation-driving force from the motor 3 may not be transmitted. In other words, the second developing roller 61K stops rotating.
Meanwhile, in S432, if the separation sensor 4K is outputting ON signals before the separation sensor 4C for cyan outputs ON signals (S432: YES), in S434, the controller 2 deactivates the K clutch 140K. In S443, the controller 2 determines whether the separation sensor 4C for cyan is outputting ON signals. If the separation sensor 4C is outputting ON signals (S43: YES), in S444, the controller 2 deactivates the YMC clutch 140A.
As shown in
Thereafter in S441, the controller 2 determines whether the separation sensor 4K for black is outputting ON signals. If the separation sensor 4K is outputting ON signals (S441: YES), in S442 (t86), the controller 2 deactivates the K clutch 140K. Therefore, the second cam 150K stops rotating. In this instance, the second developing roller 61K is located at the separated position, where the rotation-driving force from the motor 3 may not be transmitted. In other words, the second developing roller 61K stops rotating.
In S410, on the other hand, if the separation sensor 4C for cyan is outputting ON signals when the triggering condition is satisfied and the motor 3 starts operating (S410: YES), the first, fourth, and third developing rollers 61Y, 61M, 61C are all located at the respective separated positions. Therefore, in S421, the controller 2 deactivates the YMC clutch 140A, or maintains the YMC clutch 140A inactive, and activates the K clutch 140K. Thereby, while the first, fourth, and third cams 150Y, 150M, 150C stay stationary, the second cam 150K alone may rotate so that the second developing roller 61K may move for the separated position from the contacting position. Thereafter, the controller 2 may proceed to S441 and conducts the steps onward.
In S451, the controller 2 deactivates the YMC clutch 140A and the K clutch 140K to stop the rotation of the first, fourth, third, and second cams 150Y, 150M, 150C, 150K and controls the motor 3 to stop operating. The error-recovery process ends thereat.
Benefits achievable by the image forming apparatus 1 described above will be described below. In the image forming apparatus 1 according to the embodiment, as shown in
Moreover, when the separation signals from the separation sensor 4C for cyan are received, in other words, when the first developing roller 61Y moved from the contacting position to the separated position is detected, the second developing roller 61K may be moved earlier than the lapse of the predetermined period T30 from the contacting position to the separated position where the rotation-driving force from the motor 3 may not be transmitted to the second developing roller 61K. Therefore, rotating activity of the developing roller 61 may be reduced, and the toner may be restrained from being exhausted or impaired.
Meanwhile, in a case where the separation signals from the separation sensor 4C have been received when the triggering condition is satisfied, the K clutch 140K is placed in the transmittable condition to cause the second cam 150K to rotate while the first, fourth, and third cams 150Y, 150M, 150C are not rotated. Therefore, without moving the first, fourth, or the third developing roller 61Y, 61M, 61C from the contacting position to the separated position, the second developing roller 61K may be moved promptly from the contacting position to the separated position. In this arrangement, a waiting period for subsequent steps that follow the action of the developing roller 61 moving to the separated position may be shortened. Moreover, as the second developing roller 61K is moved earlier to the separated position, where the rotation-driving force from the motor 3 may not be transmitted, rotating activity of the developing roller 61 may be minimized.
Moreover, while the separation sensor 4C may detect the detectable portion 154 of the third cam 150C to determine the phase of the third cam 150C, the separation sensor 4C may further detect the phase of the first can 150Y, which corresponds to the position of the first developing roller 61Y, indirectly. Therefore, individual phase sensors to detect the phases of the first cam 150Y and the fourth cam 150M are not necessary, and a quantity of the phase sensors to be provided in the image forming apparatus 1 may be minimized.
Moreover, when the separation signal form the separation sensor 4C for cyan is received, in other words, when the K clutch 140K is placed in the transmittable condition to start transmitting the driving force to the second cam 150K, the YMC clutch 140A may be placed in the discontinuing condition, in which the driving force for the first, fourth, and third cams 150Y, 150M, 150C is discontinued. Therefore, the load on the motor 3 may be reduced. Meanwhile, the first, fourth, and third cams 150Y, 150M, 150C may be stopped at positions in a predetermined phase range. In this regard, the positions of the first, fourth and third cams 150Y, 150M in the subsequent actions may be controlled correctly with reference to the stopped positions.
Moreover, when the separation signal form the separation sensor 4K black is received, the K clutch 140K may be placed in the discontinuing condition, in which the driving force for the second cam 150K is discontinued. Therefore, the second cam 150K may be stopped at a position in a predetermined phase range. In this regard, the position of the second cam 150K in the subsequent actions may be controlled correctly with reference to the stopped position.
Although an example of carrying out the invention has been described, those skilled in the art will appreciate that there are numerous variations and permutations of the image forming apparatus that fall within the spirit and scope of the invention as set forth in the appended claims. It is to be understood that the subject matter defined in the appended claims is not necessarily limited to the specific features or act described above. Rather, the specific features and acts described above are disclosed as example forms of implementing the claims.
For example, the phase of the first cam 150Y for yellow may not necessarily be detected indirectly by the separation sensor 4C for cyan through the phase of the third cam 150M, but the first cam 150Y may be provided with a separation sensor to directly detect the phase of the first cam 150Y.
For another example, the first photosensitive drum, the first developing roller, the first cam, and the corresponding clutch may not necessarily be provided for yellow, which is one of the multiple colors to be used in multicolored image printing, while the second developing roller, the second cam, and the corresponding clutch may not necessarily be provided for black, which is the color to be used in monochrome image printing. In other words, the first photosensitive drum, the first developing roller, the first cam, and the corresponding clutch may be provided for the color to be used in monochrome image printing while the second photosensitive drum, the second developing roller, the second cam, and the corresponding clutch may be provided for one of the multiple colors to be used in multicolored image printing.
For another example, the image forming apparatus 1 may not necessarily be limited to the image forming apparatus for forming multicolored images in the toners of four colors but may be an image forming apparatus for forming multicolored images in toners of three colors, five colors, or a different number of colors.
For another example, the image forming apparatus may be a multifunction peripheral machine or a copier.
Number | Date | Country | Kind |
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JP2019-055448 | Mar 2019 | JP | national |
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20030138270 | Matsuoka | Jul 2003 | A1 |
20080226345 | Yoon | Sep 2008 | A1 |
20080286001 | Matsumoto | Nov 2008 | A1 |
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9-295412 | Nov 1997 | JP |
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Number | Date | Country | |
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20200301350 A1 | Sep 2020 | US |