1. Field of the Invention
The present invention relates to image-forming apparatuses in which image-bearing members and transfer members that are in contact with the image-bearing members are driven to rotate.
2. Description of the Related Art
To form good images with high accuracy in electrophotographic image-forming apparatuses, it is desired that photoconductive members and transfer members in contact with the photoconductive members be driven by drive units with high rotational accuracy. This is because nonuniformity in the driving operation of the drive units may lead to image failure including color misregistration, banding, and blank spots.
Typically, in a color-image-forming apparatus, color misregistration occurs because of shifts in the relative positions of images formed in different colors. One of the causes for such shifts in the relative positions of images is nonuniformity in the operation of driving photoconductive members and transfer members. Banding is variation in density periodically occurring in an image. Banding occurs because of periodical changes in the circumferential speeds of each photoconductive member and the corresponding transfer member during image formation. Blank spots occur because of positional shifts of toner during transfer from each photoconductive member to the corresponding transfer member performed at a transfer nip produced therebetween. The positional shifts of toner at the transfer nip occur because of the relative speed difference between the photoconductive member and the transfer member.
It is known that, in a configuration where the driving force of a motor is transmitted to a photoconductive member or a transfer member through reduction gears, the nonuniformity in the operation of driving the photoconductive member or the transfer member is reduced by detecting the angle of rotation of the photoconductive member or the transfer member, not the angle of rotation of the motor, and feeding the result of detection back to the motor. Thus, the low-frequency component of the nonuniformity in the driving operation is reduced, whereby color misregistration can be suppressed. Such a technique, however, is not effective in reducing the high-frequency component of the nonuniformity in the driving operation caused by the transmission of the driving force through the gears, and it is still difficult to suppress banding and the occurrence of blank spots.
There is a known technique in which a photoconductive member is driven by an oscillatory-wave motor (also known as a vibration-type motor or vibration wave motor) that does not require speed reduction with gears but produces a relatively large torque (as disclosed in Japanese Patent Laid-Open No. 10-186952, for example). Oscillatory-wave motors produce driving forces by exciting oscillatory bodies to generate oscillatory waves and perform relative friction driving of contacting bodies that are in contact with the oscillatory bodies (see Japanese Patent Laid-Open No. 60-176470, for example).
In Japanese Patent Laid-Open No. 10-186952, the photoconductive member is directly driven by an oscillatory-wave motor and the transfer member is driven by a pulse motor with gears interposed therebetween. The circumferential speed of the transfer member is controlled in accordance with the circumferential speed of the photoconductive member. Thus, the photoconductive member and the transfer member can be driven without nonuniformity in the driving operation. In image-forming apparatuses, however, the torque for driving the transfer member is larger than the torque for driving the photoconductive member. To drive such a transfer member by a motor with no gears interposed therebetween, a large motor is required. This is disadvantageous in terms of manufacturing cost and space. Nevertheless, if the photoconductive member is directly driven by an oscillatory-wave motor and the transfer member is driven by a pulse motor or a direct-current (DC) motor with gears interposed therebetween, the high-frequency component of the nonuniformity in the driving operation produced by the transmission of the driving force with the gears cannot be reduced effectively.
According to an aspect of the present invention, an image-forming apparatus includes an image-bearing member configured to bear an image, a transfer belt to which the image on the image-bearing member is transferred and configured to transfer the image onto a sheet, a first drive unit configured to drive the image-bearing member to rotate, a second drive unit configured to drive the transfer belt to rotate via a speed reduction member interposed therebetween, a detection unit configured to detect a circumferential speed of the transfer belt, and a control unit configured to control the first drive unit in accordance with the circumferential speed of the transfer belt detected by the detection unit.
Further features of the present invention will become apparent from the following description of exemplary embodiments with reference to the attached drawings.
The image-forming unit 10 includes the following: photoconductive drums 11a, 11b, 11c, and 11d, corresponding to the image-bearing members or photoconductive members, configured to be driven to rotate in the directions of the arrows and journaled at the centers thereof; and primary chargers 12a, 12b, 12c, and 12d, optical units 13a, 13b, 13c, and 13d, and developers 14a, 14b, 14c, and 14d arranged around and facing the outer peripheries of the individual photoconductive drums 11a to 11d. The primary chargers 12a to 12d apply charges of a uniform amount to the surfaces of the photoconductive drums 11a to 11d, respectively. Subsequently, the optical units 13a to 13d expose the photoconductive drums 11a to 11d, respectively, with laser beams modulated in accordance with image data, whereby electrostatic latent images are formed on the photoconductive drums 11a to 11d.
The developers 14a to 14d, containing toners of four different colors of yellow, cyan, magenta, and black, visualize the electrostatic latent images on the photoconductive drums 11a to 11d with the toners, respectively. The resulting toner images on the photoconductive drums 11a to 11d are transferred onto an intermediate transfer belt 31 by primary transfer rollers 35a, 35b, 35c, and 35d at primary transfer portions Ta, Tb, Tc, and Td, respectively. Toners not having been transferred onto the intermediate transfer belt 31 and remaining on the photoconductive drums 11a to 11d are scraped off by cleaners 15a, 15b, 15c, and 15d, whereby the surfaces of the photoconductive drums 11a to 11d are cleaned.
The sheet-feeding unit 20 feeds sheets P stacked in cassettes 21a and 21b and a manual feed tray 27 one by one. Pickup rollers 22a, 22b, and 26 deliver the sheets P in the cassettes 21a and 21b and the manual feed tray 27 one by one, respectively. The sheet P delivered by any of the pickup rollers 22a, 22b, and 26 is conveyed along a feed guide 24 to registration rollers 25a and 25b by pairs of feed rollers 23. The registration rollers 25a and 25b deliver the sheet P to a secondary transfer portion Te in a timing matching the timing of image formation by the image-forming unit 10.
The intermediate transfer unit 30 transfers the toner image on the intermediate transfer belt 31, corresponding to the transfer member, onto the sheet P conveyed thereto by the registration rollers 25a and 25b. The intermediate transfer belt 31 is stretched between a driving roller 32, a steering roller 33, and an inner secondary-transfer roller 34, and is driven by the driving roller 32 to rotate in the direction of the arrow. The intermediate transfer belt 31 is made of, for example, polyimide or polyvinylidene fluoride. The primary transfer rollers 35a to 35d are positioned at the respective primary transfer portions Ta to Td, which are provided between the intermediate transfer belt 31 and the photoconductive drums 11a to 11d, and on the inner surface of the intermediate transfer belt 31. A secondary-transfer roller 36 is provided at the secondary transfer portion Te in such a manner as to face the inner secondary-transfer roller 34. The toner image on the intermediate transfer belt 31 is transferred onto the sheet P by the secondary-transfer roller 36.
A cleaning unit 50 is provided on the intermediate transfer belt 31 on the downstream side with respect to the secondary transfer portion Te. The cleaning unit 50 cleans an image-receiving surface of the intermediate transfer belt 31, and includes a cleaning blade 51 that is in contact with the intermediate transfer belt 31 and a waste toner box 52 that receives waste toner scraped off by the cleaning blade 51. The cleaning blade 51 is made of, for example, polyurethane rubber.
The fixing unit 40 fixes, on the sheet P, the toner image that has been transferred onto the sheet P. The fixing unit 40 performs a fixing process on the sheet P, conveyed thereto along a conveyance guide 43, with a fixing roller 41a and a pressing roller 41b. The fixing roller 41a includes thereinside a heat source such as a halogen heater. The pressing roller 41b is pressed against the fixing roller 41a. The sheet P discharged from between the fixing roller 41a and the pressing roller 41b is discharged onto a discharge tray 48 by inner discharge rollers 44 and outer discharge rollers 45.
An image-forming operation performed in the above configuration will now be described. When an image formation start signal is issued, a sheet P is delivered from the cassette 21a by the pickup roller 22a. The sheet P is guided along the feed guide 24 by the pair of feed rollers 23 and is conveyed to the registration rollers 25a and 25b. During this conveyance, the registration rollers 25a and 25b are not in rotation, and the leading end of the sheet P therefore knocks against a nip produced between the registration rollers 25a and 25b. Subsequently, in a timing in which the image-forming unit 10 starts image formation, the registration rollers 25a and 25b start rotating. The timing of rotation of the registration rollers 25a and 25b is set such that the timing in which the sheet P reaches the secondary transfer portion Te matches the timing in which the toner image primary-transferred from the image-forming unit 10 onto the intermediate transfer belt 31 reaches the secondary transfer portion Te.
Meanwhile, in the image-forming unit 10, when the image formation start signal is issued, the toner image formed as above on the photoconductive drum 11d, the most upstream one in the direction in which the intermediate transfer belt 31 rotates, is primary-transferred onto the intermediate transfer belt 31 at the primary transfer portion Td by the primary transfer roller 35d to which a high voltage is applied. The toner image primary-transferred onto the intermediate transfer belt 31 is then conveyed to the adjacent primary transfer portion Tc. At the primary transfer portion Tc, another toner image is transferred over the toner image that has been transferred at the primary transfer portion Td such that the positions of the two toner images coincide with each other. This process is further repeated. Thus, all the toner images in the four colors are primary-transferred onto the intermediate transfer belt 31.
Subsequently, when the sheet P reaches the secondary transfer portion Te and comes into contact with the intermediate transfer belt 31, a high voltage is applied to the secondary-transfer roller 36 in the timing of the passage of the sheet P, whereby the resulting toner image including the images in the four colors formed as above on the intermediate transfer belt 31 is transferred onto a surface of the sheet P. The sheet P having the resulting toner image is guided along the conveyance guide 43 to a nip produced between the fixing roller 41a and the pressing roller 41b of the fixing unit 40, and is fixed on the surface of the sheet P with heat and nipping pressure applied by the pair of rollers 41a and 41b of the fixing unit 40. The sheet P having the fixed toner image is further conveyed by the inner discharge rollers 44 and the outer discharge rollers 45 and is discharged to the outside of the apparatus.
An oscillatory-wave-motor control unit 111 (a control unit) performs feedback control of the oscillatory-wave motor 101 such that the output from the encoder sensor 113 becomes a target value generated by a target-value generator 112. The target value output from the target-value generator 112 changes with the change in the circumferential speed of the intermediate transfer belt 31, as described below. The oscillatory-wave-motor control unit 111 controls the circumferential speed of the photoconductive drum 11 to change with the change in the circumferential speed of the intermediate transfer belt 31.
A DC motor control unit 110 (a second control unit) detects, with reference to the output from an encoder sensor 130 that detects the value of the encoder wheel 131, the circumferential speed of the intermediate transfer belt 31 and performs feedback control of the DC motor 108 such that the drive shaft 105 rotates at a constant angular speed. The DC motor 108 outputs a frequency-generator (FG) signal per rotation thereof to the target-value generator 112. On the basis of the FG signal, the phase of the rotation angle of the motor is detected. The FG signal is used as information on a home position relative to which the rotation angle of the DC motor 108 is determined.
The image-forming apparatus of the embodiment includes the target-value generator 112 that successively generates target values (target speeds) of the oscillatory-wave motor 101. The target-value generator 112 generates, with reference to the FG signal output from the DC motor 108, a target angular speed corresponding to the phase and frequency of the drive shaft 105 in which nonuniformity in the driving operation by the aforementioned gears occurs.
A central processing unit (CPU) 501 changes the phase θ and the amplitude A, thereby identifying such a phase θ and an amplitude A that the integral value of the difference shown in
The target angular speed calculated by the target-value generator 112 are input to the oscillatory-wave-motor control unit 111, shown in
When the photoconductive drum 11 is driven in accordance with the target sine-wave value, the position of the latent image drawn on the photoconductive drum 11 by the optical unit 13 shifts in accordance with the positional shift of the photoconductive drum 11 shown in
The target sine-wave value generated by the target-value generator 112 is input to the oscillation control unit 152. The oscillation control unit 152 generates such an applied-voltage signal that the positional shift of the latent image is corrected in accordance with the target sine-wave value. The oscillation control unit 152 supplies the applied voltage to the piezoelectric device 151. Thus, the piezoelectric device 151 is driven to oscillate in accordance with the target sine-wave value. Therefore, even if the photoconductive drum 11 is driven in accordance with the target sine-wave value and produces the waveform as shown in
While the embodiment employs the intermediate transfer belt 31, the present invention may alternatively be applied to an image-forming apparatus employing, instead of the intermediate transfer belt 31, an intermediate transfer drum, a direct transfer belt, or a direct transfer drum. Furthermore, while the embodiment employs the oscillatory-wave motor 101 as a drive unit for the photoconductive drum 11, the oscillatory-wave motor 101 may be substituted by a non-reduction direct-drive unit such as a DC direct motor.
Moreover, the phase of the DC motor 108, which is detected on the basis of the FG signal from the DC motor 108 in the embodiment, may alternatively be detected by an optical sensor or the like provided on a member whose speed is reduced at a ratio of an integer with respect to the speed of the motor included in the train of gears functioning as a speed reduction member. In addition, the position of the latent image, which is corrected by the piezoelectric device 151 provided on the redirecting mirror 150 in the embodiment, may alternatively be corrected by utilizing a surface emitting laser or by controlling the timing of emission from a solid-state light-emitting device such as a light-emitting diode (LED).
While the present invention has been described with reference to exemplary embodiments, it is to be understood that the invention is not limited to the disclosed exemplary embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all modifications and equivalent structures and functions.
This application claims the benefit of Japanese Patent Application No. 2008-324165 filed Dec. 19, 2008, which is hereby incorporated by reference herein in its entirety.
Number | Date | Country | Kind |
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2008-324165 | Dec 2008 | JP | national |
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Number | Date | Country |
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60-176470 | Sep 1985 | JP |
10-186952 | Jul 1998 | JP |
Number | Date | Country | |
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20100158551 A1 | Jun 2010 | US |