The present application claims priority to and incorporates by reference the entire contents of Japanese priority document 2006-344510 filed in Japan on Dec. 21, 2006.
1. Field of the Invention
The present invention relates to an image forming apparatus that forms an image on a recording medium, such as a copier, a printer, a facsimile, and a multifunction product.
2. Description of the Related Art
In an image forming apparatus such as a copier, a printer, a facsimile, and a multifunction product (MFP), an image is formed by conveying a recording medium such as a sheet on a conveying path, so that a sheet may be jammed during a conveyance of the sheet. Because the sheet jam is basically cleared by a user, it is indispensable to make a jam processing easier for a user.
Japanese Patent Application Laid-open No. 2003-186371 discloses an image forming apparatus in which a cover unit that includes a transfer carrying belt unit, a guiding plate, and a registration roller on a driven side is arranged to be openable with respect to a body of the apparatus so that a sheet conveying path from a sheet feeding roller to a portion just before a fixing unit is exposed. The cover unit is supported by a swing shaft in a swingable manner with respect to the body. The cover unit needs to be detachable from the body for a maintenance or a component replacement.
However, when such bearing configuration is used, a positioning accuracy of the cover unit is degraded because each end of the cover unit is independently supported by the oval-shaped shaft 200, which may adversely affect a sheet conveyance or an image transfer. Specifically, a misalignment occurs in a shaft line of a conveying unit in the cover unit with respect to a conveying unit in the body that conveys sheets in cooperation with the conveying unit in the cover unit, which may cause jamming or skewing of sheets.
It is an object of the present invention to at least partially solve the problems in the conventional technology.
An apparatus for forming an image on a recording medium, according to one aspect of the present invention, includes a supporting unit that is mounted on a body of the apparatus in a swingable manner around a swing fulcrum and a through shaft that serves as the swing fulcrum, the through shaft being inserted into the supporting unit through the swing fulcrum so that both ends of the through shaft are supported by supporting members. The through shaft includes at least one of an operation member that is slidable on the through shaft in an axial direction and a biasing unit that biases a sliding force in one direction of the axial direction. When the supporting unit is opened with respect to the body, at least a part of a conveying path on which the recording medium is conveyed is exposed
The above and other objects, features, advantages and technical and industrial significance of this invention will be better understood by reading the following detailed description of presently preferred embodiments of the invention, when considered in connection with the accompanying drawings.
Exemplary embodiments of the present invention are explained in detail below with reference to the accompanying drawings.
As shown in
Each of the image forming units 10M, 10C, 10Y, and 10Bk includes a photosensitive drum 1 as an image carrier, and a charging unit, a developing unit, a cleaning unit, and the like that are arranged around the photosensitive drum 1. A transfer roller 12 is arranged as a primary transfer unit inside the intermediate transfer belt 11 opposite to the photosensitive drum 1. The image forming units 10M, 10C, 10Y, and 10Bk have the same configuration using different developers for different colors. The image forming units 10M, 10C, 10Y, and 10Bk are arranged in the order of magenta, cyan, yellow, and black from the left in
An optical writing unit 14 is arranged below the image forming units 10M, 10C, 10Y, and 10Bk. The optical writing unit 14 that includes a polygon mirror and a mirror group (not shown) emits an optically-modulated laser beam on a surface of each of the photosensitive drums 1. A plurality of optical writing units can be respectively arranged for the image forming units 10M, 10C, 10Y, and 10Bk. However, it is advantageous in cost to use a single optical writing unit in common for the image forming units 10M, 10C, 10Y, and 10Bk. The intermediate transfer belt 11 and the optical writing unit 14 are each formed as a unit, so that each of them can be detached from the body 50.
Two stages of sheet feeding cassettes 15a and 15b for sheet feeding units 16a and 16b are installed at a lower portion of the printer 100. Each of the sheet feeding units 16a and 16b includes a pick-up roller, a feeding roller, and a separating roller. Pairs of a driving roller 17a and a driven roller 17b (conveying rollers 17) are arranged to convey a recording medium (hereinafter, “a sheet”) such as a printing paper fed by the sheet feeding units 16a and 16b. A pair of registration rollers 18 is arranged above the upper pair of conveying rollers 17 (on a downstream side in a sheet conveying direction). A transfer roller 19 serving as a secondary transfer unit is arranged above the registration rollers 18 opposite to a transfer roller 13 that is one of the rollers over which the intermediate transfer belt is stretched.
A fixing unit 20 is arranged above the secondary transfer unit, and first to third switching claws 21, 22, and 23 for switching sheet conveying directions are arranged above the fixing unit 20. Each of the switching claws 21 to 23 is switched between the positions indicated by a solid line and a broken line in
A sheet discharging tray 30 is arranged on top of the body 50, and a pair of sheet-discharging rollers 29 for discharging sheets to the sheet discharging tray 30 is arranged on the upper left of the fixing unit 20.
A sheet reversing unit 60 serving as a supporting unit is arranged on a right side of the body 50 shown in
A manual tray 33 is arranged on a side of the sheet reversing unit 60 so that the manual tray 33 can be pulled out and accommodated. In
An image forming operation of the above-constituted full-color printer 100 is explained.
The photosensitive drum 1 of each of the image forming units 10M, 10C, 10Y, and 10Bk is driven to rotate clockwise by a driving unit (not shown) in
The intermediate transfer belt 11 is driven counterclockwise as shown by an arrow in
A single-color image or a two or three-color image can be formed by using one or some of the image forming units 10M, 10C, 10Y, and 10Bk. For monochrome printing, the image forming unit 10Bk on the rightmost side of the image forming units 10M, 10C, 10Y, and 10Bk in
A residual toner adhered to a surface of the photosensitive drum 1 after a toner image is transferred to the intermediate transfer belt 11 is removed by the cleaning unit. Then, the surface of the photosensitive drum 1 is neutralized by a neutralizing unit to have an initial potential, whereby the photosensitive drum 1 is prepared for the next image forming.
A sheet is selectively fed from the manual tray 33 or one of the sheet feeding cassettes 15a and 15b, and sent to the secondary transfer section through the registration rollers 18 at which the timing for conveying the sheet is adjusted to synchronize with the movement of the intermediate transfer belt 11 carrying the toner image. In this example, a transfer voltage having a polarity opposite to that of the charged toners of the toner images on the surface of the intermediate transfer belt 11 is applied to the transfer roller 19, so that the toner images on the surface of the intermediate transfer belt is transferred to the sheet all at once. When the sheet on which the toner image is transferred passes through the fixing unit 20, the toner image is fused and fixed on the sheet by heat and pressure. The sheet with the toner image fixed thereon is discharged onto the sheet discharging tray 30 by the sheet-discharging rollers 29. A sheet conveying path for a single-side printing is indicated by a solid line [1] in
A sheet discharging tray (for example, a four-bin tray having a sorting function) can be optionally mounted on the top surface of the printer 100 that is above the second switching claw 22, and the sheet with the toner image fixed thereon can be discharged on the optionally-mounted sheet discharging tray. A sheet conveying path for discharging a sheet to the optionally-mounted sheet discharging tray (after passing through the fixing unit 20) is indicated by a broken line [2] in
When performing a double-side printing, the sheet with the toner image fixed on one side is sent into the sheet reversing path 61 by properly switching the first to the third switching claws 21 to 23. In this case, the first and the second switching claws 21 and 22 are switched to the positions indicated by the broken lines in
When the sheet sensor 40 detects a rear end of the sheet sent into the sheet reversing path 61, the first and the second reversing rollers 31 and 32 are rotated counterclockwise in
The sheet returning path 62 is combined with the sheet conveying path from the manual tray 33 at its lower end, and is also combined with the sheet conveying path from the sheet feeding cassettes 15a and 15b on a left side of the sheet feeding roller 28. The sheet is conveyed through the sheet returning path 62 by the conveying rollers 26 and 27, and is further conveyed to the registration rollers 18 by the sheet feeding roller 28. A sheet conveying path that passes through the sheet returning path 62 (from the third switching claw 23 to the junction with the solid line [1]) is indicated by a one-dot chain line [4] in
The sheet reversed in the sheet reversing path 61 is passed through the sheet returning path 62, whereby the sheet is turned upside down. Then, a toner image is transferred on a back side of the sheet from the intermediate transfer belt 11, and the toner image is fixed on the sheet at the fixing unit. The sheet carrying an image on each side is discharged to the sheet discharging tray 30 or the optionally-mounted tray, whereby the double-side printing is finished.
The sheet reversing unit 60 is mounted in a swingable manner about a swing shaft 63 arranged at its lower portion as a fulcrum, and can be opened or closed with respect to the body 50.
The sheet reversing unit 60 includes a guiding plate forming the sheet reversing path 61, part of the guiding plate 66 forming the sheet returning path 62, a transfer unit 64, the third switching claw 23, the first and the second reversing rollers 31 and 32, the manual tray 33, the sheet feeding unit 34, the sheet feeding roller 28, and the driven rollers 17b that are opened or closed with respect to the body 50.
Thus, because the sheet reversing unit 60 can be opened, a sheet conveying path from a position just after a sheet is fed to a position just before an image on the sheet is fixed thereto is opened. Therefore, even a user can easily clear a sheet jamming. The sheet reversing unit 60 can be detached from the body 50 for maintenance or component replacement. For making the sheet reversing unit 60 detachable from the body 50, if the swing shaft 63 is composed of the bearing members 210 as shown in
As shown in
The through shaft is used as the swing shaft 63, so that the sheet reversing unit 60 can be securely held by the through shaft, and positioned with high accuracy. Consequently, the driven rollers 17b and the transfer roller 19 are positioned with high accuracy, which results in preventing a sheet conveyance or an image transfer from being adversely affected. For example, because a large load is imposed on the driven rollers 17b when conveying a thick sheet, and a positioning accuracy of the transfer roller 19 affects a positioning accuracy of an image on the recording medium, the swing shaft 63 is used to position the sheet reversing unit 60 while the sheet reversing unit 60 securely holding the swing shaft 63, thereby significantly contributing to the thick paper conveyance or the high-quality image formation.
Although the problems in the sheet conveyance or the image transfer can be avoided by using the swing shaft 63 that works as the through shaft, the sheet reversing unit 60 needs to be detachable from the body 50 for a maintenance or a component replacement, as described above. However, when the through shaft is used as the swing shaft 63, it is difficult to pull out the swing shaft 63 from the bearings 51 and 52 and detach the sheet reversing unit 60 from the body 50.
According to a second embodiment of the present invention, a sliding lever 70 serving as an operation member is fixed to the swing shaft 63 in
In the image forming apparatus in which the sliding lever 70 is fixed to the swing shaft 63, the right end 63R of the swing shaft 63 is extracted from the bearing 52 simply by pushing the lever unit 72 in the direction of the arrow A, so that the sheet reversing unit 60 can be pulled out of the body 50 in a direction indicated by an arrow B. In this case, as shown in
The sheet reversing unit 60 using the swing shaft 63 can be pulled out of the body 50, so that it is possible to perform a maintenance of the sheet reversing unit 60, a component replacement in the sheet reversing unit 60, or the like. After performing the maintenance, the component replacement, or the like, the sheet reversing unit 60 needs to be mounted again. The operation is performed in the order opposite to the operation of pulling out the sheet reversing unit 60 from the body 50. However, it is difficult to return the swing shaft 63 from a state shown in
According to a third embodiment of the present invention, the operation of mounting the sheet reversing unit 60 is simplified by effectively utilizing a biasing of an biasing unit shown in
As shown in
When the swing shaft 63 reaches a position at which the swing shaft 63 is aligned with the bearings 51 and 52 in a state the spring 75 is compressed by pushing the swing shaft 63 to the left as shown in
According to a fourth embodiment of the present invention, for mounting the sheet reversing unit 60 on the body 50 more smoothly by dropping it downward, a slope surface 53 that is formed to slope to the left toward its bottom is formed on the upper portion of the bearing 52 as shown in
With this configuration, when the left end 63L is fitted into the bearing 51, the sheet reversing unit 60 moves to a proper position by its own weight, and the swing shaft 63 is properly supported by the bearings 51 and 52 by the action of the spring 75, thereby enabling the sheet reversing unit 60 to automatically be mounted.
According to a fifth embodiment of the present invention, as shown
With this configuration, for mounting the sheet reversing unit 60 on the body 50, when the left end 63L of the swing shaft 63 is fitted into the bearing 51, the sheet reversing unit 60 moves to a proper position by its own weight. Furthermore, the swing shaft 63 is properly supported by the bearings 51 and 52 by the action of the spring 75. In this manner, mounting of the sheet reversing unit 60 is completed.
For detaching the sheet reversing unit 60 from the body 50, the right end 63R is pulled out of the bearing 52 by pushing the lever unit 72 of the sliding lever 70 against the action of the spring 75 in a direction opposite to a direction indicated by an arrow in
As described above, exemplary embodiments of the present invention are explained. However, the present invention is not limited to the embodiments and can be modified in various manners. For example, the sheet reversing unit 60 is used as a supporting unit in the embodiments; however, it is possible to use an image carrier that can carry an image transferred to a sheet instead of a supporting unit.
According to an aspect of the present invention, it is possible to securely hold a shaft of a supporting unit because the supporting unit is supported by one through shaft and to position the supporting unit with high accuracy. Furthermore, it is possible to easily mount and detach even the supporting unit supported by the through shaft with respect to the apparatus.
Although the invention has been described with respect to specific embodiments for a complete and clear disclosure, the appended claims are not to be thus limited but are to be construed as embodying all modifications and alternative constructions that may occur to one skilled in the art that fairly fall within the basic teaching herein set forth.
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