Field of the Invention
The present invention relates to image forming apparatuses, such as a copier and a laser printer, and in particular to printing mode switching control for double-sided printing in a color image forming apparatus.
Description of the Related Art
Conventionally, an electrophotographic color image forming apparatus has a mode capable of multi-color image forming (e.g., full color mode) and a mode capable of single color image forming (e.g., black and white mode). The two modes are configured to be switchable. Switching the mode every time when a user designates a color image forming apparatus to print a job mixedly including a full color image and a black and white image reduces productivity owing to downtime for mode switching. If all images including black and white images are printed in the full color mode, the operating lives of consumable items other than of black are unnecessarily reduced. Thus, an image forming apparatus has been proposed that optimizes mode switching timing according to the total number of sheets for a job and the number of black and white image sheets included in the job.
For example, Japanese Patent Application Laid-Open No. 2008-116906 discloses a method of determining mode switching timing based on the total number of pages for a job, the number of printed pages, and a mode switching threshold stored in an image forming apparatus, for processing a job mixedly including a black and white image and a full color image. According to Japanese Patent Application Laid-Open No. 2008-116906, the image forming apparatus is switched from the full color mode to the black and white mode if the number of remaining pages for a job exceeds the switching threshold, and printing is performed, thereby reducing the number of times for switching to the black and white mode and optimizing the total print time period. Likewise, Japanese Patent Application Laid-Open No. 2003-262999 also discloses a method of determining mode switching timing for a job mixedly including a black and white image and a full color image. According to Japanese Patent Application Laid-Open No. 2003-262999, mode switching from the full color mode to the black and white mode is executed if images of a job designated by a user indicate that a predetermined number of black and white images are consecutively arranged, and the black and white images are formed. On the contrary, if the number of black and white images is less than the number of predetermined sheets, the black and white images are formed, with the mode being left in the full color mode without mode switching. Thus, the frequency of execution of mode switching is optimized. That is, the productivity and the operating lives of consumable items are optimized.
In recent years, in view of savings in resources and energy, image forming apparatuses standardly having an automatic double-sided printing function have increasingly been installed. Meanwhile, both requirements of reduction in costs of image forming apparatuses and improvement in productivity of double-sided printing have been required to be met. For example, to achieve reduction in cost, there is a configuration that includes a driving source for a reverse mechanism embedded in an image forming apparatus to revert the front and back of a recording sheet, the driving source being shared with a fixing device, and omits a clutch for transmitting a driving force to the reverse mechanism. If this configuration executes a job of double-sided printing mixedly including a black and white image and a full color image, the mode cannot be switched according to an order in some cases. That is, situations occur where a recording sheet cannot be temporarily under stand-by in the reverse mechanism due to mode switching. To temporarily cause a recording sheet to stand by in the reverse mechanism, all operations related to the fixing device are also required to be temporarily stopped. Typically, returning operations related to the fixing device require a certain period after transmission of a driving force. Consequently, during the returning operations, the driving force is transmitted also to the reverse mechanism that shears the same driving source with the fixing device because the clutch is omitted. The recording sheet standing by in the reverse mechanism is thus conveyed to the reverse path, and collides with another recording sheet standing by on the reverse path, thereby causing printing failure.
If the image forming apparatus having the above configuration executes a job mixedly including a black and white image and a full color image entirely in the full color mode, no mode switching is required. Consequently, no printing failure occurs. However, if image forming is continued in the full color mode even for the black and white image, the operating lives of consumable items that are other than items for black and are not originally used for this image forming are reduced. This reduction is unfavorable for the user. It is thus an object to allow the image forming apparatus including the aforementioned cost-reduced reverse mechanism to execute mode switching at an appropriate timing in execution of a job mixedly including the black and white mode and the full color mode, without causing printing failure.
The present invention has been made in such situations, and has an object to execute mode switching during execution of a double-sided printing job mixedly including multiple image formation modes so as to cause no printing failure and alleviate reduction in operating lives of consumable items.
To achieve the above object, the present invention has the following configuration.
(1) An image forming apparatus includes a plurality of image forming units that forms an image on an image bearing member, a transfer unit that transfers the image formed on the image bearing member onto a recording material, a fixing unit that fixes the transferred image onto the recording material onto which the image has been transferred by the transfer unit, a containing unit that contains the recording material, a first supplying unit that supplies the recording material contained in the containing unit to the transfer unit, a reverse unit that reverses the recording material onto which the image has been fixed by the fixing unit, and conveys the recording material to a conveyance path communicating with the transfer unit, a second supplying unit that supplies the recording material conveyed to the conveyance path by the reverse unit to the transfer unit, a driving unit that drives the reverse unit; and a control unit that can switch an image formation mode between a first mode in which a first image forming unit and a second image forming unit different from the first image forming unit among the image forming units are used to form the image, and a second mode in which the second image forming unit is used for forming the image without using the first image forming unit, wherein if an image is formed on a first recording material supplied by the first supplying unit and subsequently an image is formed on a second recording material that is different from the first recording material and supplied by the second supplying unit, the driving unit continuously drives the reverse unit, and, if the image formation mode for the first recording material is different from the image formation mode for the second recording material, the control unit forms the images on the first recording material and the second recording material in the first mode.
Further features of the present invention will become apparent from the following description of exemplary embodiments with reference to the attached drawings.
Preferred embodiments of the present invention will now be described in detail in accordance with the accompanying drawings.
Referring to
(Image Forming Unit)
An image forming unit includes a scanning optical unit 5, a photosensitive drums 8, a charger 9, a developing roller 7 and a cleaning device 10. The photosensitive drums 8, which are image bearing members, have a configuration including an aluminum cylinder and an organic photoconductive layer applied to outer peripheral surface of the cylinder. This drum is arranged to be rotatable in the direction of an arrow (counterclockwise direction) by a driving force of a driving source, not illustrated. Around the photosensitive drum 8, a charger 9, a scanning optical unit 5, a developing roller 7, a primary transfer roller 15 and a cleaning device 10 are arranged. The charger 9 uniformly charges a surface of the photosensitive drum 8. The scanning optical unit 5 guides light generated based on an image signal to an optical path 6, and irradiates the photosensitive drums 8 with the light. The developing roller 7 deposits toner onto electrostatic latent images formed on the surfaces of the photosensitive drums 8, and visualizes the images as yellow (Y), magenta (M), cyan (C) and black (K) toner images. The primary transfer roller 15 transfers the toner images on the photosensitive drums 8 (on the photosensitive drums) onto an intermediate transfer belt 11, which is an intermediate transferring member. The cleaning device 10 removes the toner that has not been transferred onto the intermediate transfer belt 11 and remains on the surface of the photosensitive drum 8. The developing roller 7 is driven by the driving source, not illustrated, and is configured to be contactable with and separable from the photosensitive drum 8 by a developing position switching solenoid, not illustrated. The cleaning device 10 removes the toner remaining on the photosensitive drum 8 described-above, or the toner remaining on the intermediate transfer belt 11 after the toner image formed on the intermediate transfer belt 11 has been transferred onto the recording sheet, and accumulates the toner in a cleaner container.
The intermediate transfer belt 11 extends around support rollers 11a and 11b, and is arranged to be in contact with the photosensitive drums 8. The intermediate transfer belt 11 is moved around in an arrow direction (clockwise direction) by the driving source, not illustrated. The primary transfer roller 15 transfers the toner image onto the photosensitive drum 8. As will be described later, the primary transfer rollers 15a to 15c except for the black primary transfer roller 15d is configured to be contactable with and separable from the intermediate transfer belt 11 by the driving force of the driving source, not illustrated, and the solenoid for switching the position of the primary transfer roller, not illustrated. The secondary transfer unit (also called a transfer unit) transfers the toner image on the intermediate transfer belt 11 onto the recording sheet while sandwiching and conveying the recording sheet. The secondary transfer unit is arranged so as to cause the transfer roller 11c to be in contact with the intermediate transfer belt 11, and so as to be at a position facing the support roller 11b.
(Sheet Feeding Unit)
The sheet feeding unit 1 includes a sheet feeding roller pair 1a and 1b, which is a first supplying unit for feeding the recording sheet stored in the sheet feeding cassette 1c. The sheet feeding cassette 1c, which is a containing unit, contains the recording sheet on which an image is to be formed. The recording sheet fed from the sheet feeding unit 1 passes through a resist sensor 17 and reaches the secondary transfer unit. A sheet feeding unit 2, which is an optional feeding device detachably attached to the main body of the image forming apparatus, includes a sheet feeding roller pair 2a and 2b for feeding the recording sheet contained in the sheet feeding cassette 2c, as with the case of the sheet feeding unit 1. The sheet feeding cassette 2c, which is a containing unit, stores the recording sheet on which an image is to be formed. The recording sheet fed by the sheet feeding roller pair 2a and 2b from the sheet feeding unit 2 attached to the bottom of the sheet feeding unit 1 passes through a part of conveyance path of the sheet feeding unit 1 and the resist sensor 17, and reaches the secondary transfer unit.
(Fixing Unit)
The fixing unit 12 includes a fixing roller 12a for heating the recording sheet, and a pressure roller 12b for pressing the recording sheet to the fixing roller 12a. The rollers are arranged so as to rotate in arrow directions by a motor 25, which is a driving source. The fixing roller 12a and the pressure roller 12b are hollowly formed, and internally incorporate heaters 16a and 16b. The recording sheet onto which the toner image has been transferred is conveyed by the fixing roller 12a and the pressure roller 12b, while application of heat and pressure to the recording sheet fixes the melted toner image onto the surface of the recording sheet. A discharge roller pair 13a and 13b, and a discharge roller pair 18a and 18b discharge the recording sheet onto which the toner image has been fixed, to a discharge unit 14.
(Reverse Unit)
A reverse unit reverses the conveyance direction of the recording sheet onto which the toner image has been fixed by the fixing unit 12. The reverse unit includes flapper 19 that changes the conveyance path of the recording sheet, and reverse rollers 20a and 20b that are configured to convey the recording sheet having been conveyed by the discharge roller pair 13a and 13b in a draw-in direction or the direction of a reverse path 28. The flapper 19 and the reverse rollers 20a and 20b are arranged to be driven by the motor 25, which is the same driving source shared with the fixing unit 12. A solenoid 27 is provided between the flapper 19, the reverse rollers 20a and 20b and the motor 25 as the driving unit. The solenoid 27 switches the position of the flapper 19, and the rotation direction of reverse rollers 20a and 20b. The solenoid 27 can switch the flapper 19 to a position indicated by a solid line in
(Sheet Refeeding Unit)
A sheet refeeding unit, which is a second supplying unit, temporarily stop conveying the recording sheet having been conveyed in the reverse path 28, and refeeds the recording sheet having temporarily been stopped being conveyed. When the sheet refeeding stand-by sensor 23 detects the recording sheet, the sheet refeeding unit stops a clutch for controlling supply of driving force by a motor 26, which is a driving source, to thereby stop driving of each conveyance roller pair. Subsequently, the clutch is operated until the resist sensor 17 detects the recording sheet such that the recording sheet passes a part of the conveyance path of the sheet feeding unit 1 and reaches the resist sensor 17 and the secondary transfer unit, and drives each of a conveyance roller pair. The reverse path is provided with a conveyance roller pair 21a and 21b, a conveyance roller pair 22a and 22b, a conveyance roller pair 24a and 24b, a clutch (not illustrated) that controls transmission of a driving force to each conveyance roller pair, and a sheet refeeding stand-by sensor 23. Each of the conveyance roller pairs 21a/21b, 22a/22b, and 24a/24b is driven by the motor 26 and the clutch for controlling supplying the driving force of the motor 26. The sheet feeding roller pair 1a and 1b of the sheet feeding unit 1, and the sheet feeding roller pair 2a and 2b of the sheet feeding unit 2 are driven by the motor 26 and the clutch for controlling supplying the driving force of the motor 26, as with the case of the conveyance roller pair.
[Mode Switching]
Next, a mode switching operation in the image forming unit according to this embodiment is described. The mode switching causes the mode of the image forming unit to transition to another mode, for example, transition from a full color mode capable of multi-color image forming to a black and white mode capable of single color image forming, or the black and white mode to the full color mode.
In the full color mode, the developing roller 7d to be used in the black and white mode is in contact with the photosensitive drum 8d, and the primary transfer roller 15d is at the position in contact with the intermediate transfer belt 11. Consequently, a black single color image can also be formed. The mode transition between modes is performed in orders indicated by the arrows 1 and 2 in
The reason of adoption of the above control is now described. In some cases, the image forming apparatus causes the same driving source to drive the developing rollers 7a to 7d, the photosensitive drums 8a to 8d and the intermediate transfer belt 11 to reduce cost. There is thus a possibility that mode switching during execution of the image forming operation causes variation in load occurring when the developing rollers 7a to 7d come into contact with the respective photosensitive drums 8a to 8d to affect the quality of an image that is to be formed. Consequently, in the case of mode transition from the full color mode to the black and white mode, stand-by is required until completion of the primary transfer or the secondary transfer as with the case of the above control. That is, mode switching requires a certain period.
[System Configuration of Image Forming Apparatus]
Next, the system configuration of the image forming apparatus is described.
[Transmission and Reception of Information Between Controller Unit and Engine Control Unit]
Next, transmission and reception of information between the controller unit 201 and the engine control unit 203 and the content of the information are described.
A reference vertical synchronization signal line 105 is a signal line for transmitting a/TOP signal, which is a reference vertical synchronization signal, from the engine control unit 203 to the controller unit 201. Signal lines 106 to 109 are for transmitting a horizontal synchronization signal from the engine control unit 203 to the controller unit 201. Yellow (Y), magenta (M), cyan (C) and black (K) horizontal synchronization signals are transmitted from the engine control unit 203 to the controller unit 201 through the respective horizontal synchronization signal line 106 to 109. Signal lines 110 to 113 are for transmitting image data signals from the controller unit 201 to the engine control unit 203. Yellow (Y), magenta (M), cyan (C) and black (K) image data signals are transmitted from the controller unit 201 to the engine control unit 203 through the respective image signal line 110 to 113.
The controller unit 201 receives image information and a print instruction from the host computer 200. The controller unit 201 analyzes the received image information, converts the information into bit data, and transmits video signals for respective images to be formed on the recording sheet via the video interface unit 204 to the engine control unit 203. Furthermore, the controller unit 201 transmits a print reservation instruction to the engine control unit 203 according to the received print instruction, and transmits a print start instruction to the engine control unit 203 at a timing when the engine control unit 203 comes into a printable state.
The engine control unit 203 performs preparation for execution of printing in an order of the print reservation instructions received from the controller unit 201, and waits for the print start instruction from the controller unit 201. Upon receipt of print start instruction, the engine control unit 203 starts a starting-up process. After completion of the starting-up process, the engine control unit 203 outputs/TOP signal, which serves as a reference timing for the output of the video signal, to the controller unit 201, and starts a printing operation for the print reservation instructions.
[Operation of Each Control Unit According to Job Execution]
Next, an operation is described in the case where the print reservation instruction mixedly including designations of the full color mode and the black and white mode in double-sided two-sheet alternate printing is transmitted from the controller unit 201 to the engine control unit 203 in the image forming apparatus having the above configuration.
In
In the content of the print reservations, the first designated item among three designated items delimited by forward slashes (/) indicates the order of recording sheets for designating the recording sheet, that is, the ordinal number of the recording sheet to be printed. The case of the one sheet indicates the first sheet among the recording sheets. The second designated item indicates a surface between the surfaces of the recording sheet. In the case of an image forming instruction for the first surface, an image is formed on a top surface, while in the case of an image forming instruction for the second surface, an image forming is formed on a back surface. The third designated item indicates the type of an image transmitted from the controller unit 201. In the case of the full color mode, the item indicates a multi-color image. In the case of the black and white mode, the item indicates an image only using black. Numerals in the parentheses indicate the orders of execution of the print reservation instructions.
[Example of Image Forming Operation Causing Printing Failure]
Next, the operation upon receipt of the print start instruction by the engine control unit 203 after receipt of the print reservation instruction described above is described with reference to the timing chart illustrated at the lower part of
Before image formation, the engine control unit 203 receives the print reservation instruction from the controller unit 201. The acquired print reservation instruction is stored in the RAM 214 described above. Upon receipt of the print start instruction (indicated by START PRINTING in the drawing) from the controller unit 201 (T1001), the image forming unit, the secondary transfer unit, the fixing unit and the sheet feeding unit of the image forming apparatus described with reference to
The printing failure occurs because the fixing unit and the reverse unit are always driven together. Such driving is performed because the fixing unit and the reverse unit share the same driving source (motor 25 in
[Determination of Whether Mode Transition is Allowed or not]
[Example of Image Forming Operation Causing No Printing Failure]
When a predetermined period has elapsed after start of image output for the print reservation 1, the engine control unit 203 transmits the /TOP signal for the print reservation 2 to the controller unit 201, and the controller unit 201 starts image output for the print reservation 2 (T2201). As with the case of the first recording sheet, the image forming unit, the secondary transfer unit, the fixing unit and the reverse unit sequentially perform processes for the second recording sheet (T2201 to T2203). After start of image forming for the print reservation 2, the determination unit 212 determines that the print reservation 3 designates the black and white mode and the second surface, and the image forming only for the black can be performed in the situations of the full color mode (
[Determination Flow of Whether to Allow Mode Transition by Determination Unit]
As with the case of description of the timing using the determination result by the determination unit 212 with reference to
In step (hereinafter called “S”) 1001, the determination unit 212 determines whether in the engine control unit 203 there are two or more unexecuted print reservation instructions (hereinafter, called unexecuted print reservations) among the print reservation instructions received from the controller unit 201 or not. If the determination unit 212 determines that there are two or more unexecuted print reservations, the processing proceeds to S1002. If this unit determines that there is less than two, the processing proceeds to S1007. In S1002, the determination unit 212 determines whether or not the first unexecuted print reservation designates the first surface of the recording sheet and the subsequent second unexecuted print reservation designates the second surface of the recording sheet among unexecuted consecutive print reservations. If the determination unit 212 determines that the first print reservation designates the first surface of the recording sheet and the second print reservation designates the second surface of the recording sheet, the processing proceeds to S1003. If this unit determines that the first print reservation is the second surface or the second print reservation designates the first surface, the processing proceeds to S1006. In S1003, the determination unit 212 determines whether the recording sheet designated by the first unexecuted print reservation is different from the recording sheet designated by the second unexecuted print reservation or not. That is, this unit determines whether the first and second unexecuted print reservations are print reservations for different recording sheets or not, for example, whether or not the first unexecuted print reservation is a print reservation for the second recording sheet, and the second print reservation is a print reservation for the first recording sheet. If the determination unit 212 determines that the first and second print reservations designate different recording sheets, the processing proceeds to S1004. If this unit determines that the print reservations designate the same recording sheet, the processing proceeds to S1006. In S1004, the determination unit 212 determines whether the first unexecuted print reservation and the second unexecuted print reservation designate different designation modes or not, that is, whether or not one designates the full color mode and the other designates the black and white mode. If the determination unit 212 determines that the two unexecuted print reservations designate different modes, the processing proceeds to S1005. If this unit determines that the assignments designate the same mode, the processing proceeds to S1006. In S1005, the determination unit 212 instructs the image forming unit to choose the full color mode as the designation mode for the case of executing the first print reservation and the second print reservation, and finishes the processing. In S1006, the determination unit 212 instructs the image forming unit to choose the mode instructed by the first unexecuted print reservation, and finishes the processing. In S1007, the determination unit 212 determines whether there is any unexecuted print reservation instruction among the print reservation instructions received from the controller unit 201 or not. If the determination unit 212 determines that there is an unexecuted print reservation, the processing proceeds to S1008. If this unit determines that there is no unexecuted print reservation, the processing is finished. In S1008, the determination unit 212 instructs the image forming unit to choose, as the next mode, a mode instructed by the first print reservation, and the processing is finished.
For example, transition of the processing to Y in S1004 of the flowchart of
As described above, according to the configuration where the fixing unit and the reverse unit share the same driving source, in execution of the print reservation instruction mixedly including the full color mode and the black and white mode during double-sided two-sheet alternate printing, the mode of the image forming unit is determined so as to cause no delay of starting image forming due to mode transition. That is, the image formation mode of the image forming unit is determined so as to cause no delay of starting image forming due to mode transition between the first and second image forming, thereby allowing double-sided two-sheet alternate printing to be executed causing no printing failure. As described above, this embodiment can execute mode switching during execution of the double-sided printing job mixedly including multiple image formation modes so as to cause no printing failure and alleviate reduction in operating lives of consumable items. In particular, the image forming apparatus of this embodiment has the configuration where the driving source for reversing the front and back of the recording sheet is shared with the fixing unit, and has the reverse mechanism without a clutch for transmitting the driving force to the reverse mechanism to achieve low cost. Such an image forming apparatus allows the double-sided printing job mixedly including the black and white mode and the full color mode to be executed causing no printing failure.
Embodiment 2 describes the case where an image forming apparatus that includes an image forming unit having a configuration with a different period required for mode transition executes a double-sided printing job mixedly including designations of the full color mode and the black and white mode. In Embodiment 1, mode transition of the image forming unit is necessarily by way of the detachment mode. Consequently, mode transition requires a certain period. In the image forming unit of this embodiment, mode transition from the black and white mode to the full color mode is by way of the detachment mode as with the first embodiment. However, mode transition from the full color mode to the black and white mode is not necessarily by way of the detachment mode but direct mode transition is allowed, which is different from Embodiment 1. The other configuration of the image forming apparatus is similar to that of Embodiment 1. The description is thus omitted.
[Mode Switching]
[Operation of Each Control Unit According to Job Execution]
Next, an operation is described in the case where execution of a job mixedly including designations of the full color mode and the black and white mode in double-sided two-sheet alternate printing is transmitted from the controller unit 201 to the engine control unit 203 in the image forming apparatus having the above configuration.
In
In the content of the print reservations, the three designated items delimited by forward slashes (/) are the same as the items in Embodiment 1. The description is thus omitted. Numerals in the parentheses indicate the orders of execution of the print reservation instructions.
Next, the operation upon receipt of the print start instruction by the engine control unit 203 after receipt of the print reservation instruction described above is described with reference to the lower part of the timing chart illustrated
Next, the print reservation 4 designates the first surface of the third recording sheet, and the black and white mode. The print reservation 5 designates the second surface of the second recording sheet, and the full color mode. Consequently, the determination unit 212 determines that image forming is performed for the print reservation 4 and the print reservation 5 in the full color mode immediately before start of image forming for the print reservation 4. During image forming for the print reservation 3, the image forming unit is in the full color mode. Consequently, the image forming unit does not perform mode transition, and performs image forming for the print reservation 4 and the print reservation 5.
As described above, based on the determination flow described in Embodiment 1, the image forming unit performs image forming entirely in the full color mode until execution of the print reservation 5. In the configuration of the image forming unit in this embodiment, the period required for mode switching is different according to the mode of the image forming unit at the time of switching. Thus, even if the mode is switched at the timing after image forming for the print reservation 2 (T3002), start of refeeding the first recording sheet for the print reservation 3 by the time of start of reversing the second recording sheet for the print reservation 2 can continue image forming in the designated mode. Unlike in the full color mode, in the black and white mode, the yellow, magenta and cyan image forming units do not cause the developing rollers 7a to 7c to be in contact with the photosensitive drums 8a to 8c, and do not cause the primary transfer rollers 15a to 15c to be in contact with the intermediate transfer belt 11. The noncontact can avoid excessive reduction in operating lives of consumable items of the yellow, magenta and cyan image forming units (e.g., the photosensitive drum 8, developing roller 7 and primary transfer roller 15).
[Threshold of Whether to Switch Mode or not]
period C>period D, (Expression 1)
where, the period C includes the following operation periods for the second recording sheet for the print reservation 2 in
period C=(period from start of image forming on the second recording sheet to start of the secondary transfer)+(period from start of secondary transfer onto the second recording sheet to start of draw-in by the reverse unit)+(period required for draw-in for the second recording sheet)
The (period required for draw-in for the second recording sheet) designates a period required for draw-in operation for the second recording sheet at the reverse unit in
On the other hand, the period D includes the following operation period for the second recording sheet for the print reservation 2, and the first recording sheet for the print reservation 3 in an analogous manner with reference to
period D=(period from start of image forming on the second recording sheet to end of image forming)+(mode transition operation period at the image forming unit)+(period from start of image forming for the first recording sheet to start of secondary transfer)−(refeeding period at the sheet refeeding unit)
Note that the (refeeding period at the sheet refeeding unit) designates a period required for “first sheet refeeding” at the sheet refeeding unit in
The period C and period D described above are substituted into (Expression 1). The (period from start of image forming on the second recording sheet to end of image forming) in the period D is replaced with the following periods. That is, the period is replaced with (period from start of image forming for the second recording sheet to start of black primary transfer)+(period required for transferring the black image to be on the second recording sheet onto the intermediate transfer belt 11). Note that (period required for transferring the black image to be on the second recording sheet onto the intermediate transfer belt 11) indicates period required to transfer the black image formed on the photosensitive drum 8d onto the intermediate transfer belt 11. The period can be calculated by (the length in the recording sheet conveyance direction/the rotation (movement) speed of the intermediate transfer belt 11). In this embodiment, it is assumed that the recording sheet conveyance speed is the same as the rotation (movement) speed of the intermediate transfer belt 11. The (period from start of image forming for the second recording sheet to start of secondary transfer) of the period C is the same as the (period from start of image forming for the first recording sheet to start of secondary transfer) in the period D. The (Expression 1) is organized as the following (Expression 2).
The (period from start of secondary transfer onto the second recording sheet to start of draw-in by the reverse unit)+(refeeding period at the sheet refeeding unit)−(period from start of image forming for the second recording sheet to start of black primary transfer)>(mode transition operation period at the image forming unit) (Expression 2)
In (Expression 2), mode transition operation period at the image forming unit allowing the left side to be equal to the right side can be defined as a threshold. Consequently, the threshold is as follows.
threshold=(period from start of secondary transfer onto the second recording sheet to start of draw-in by the reverse unit)+(refeeding period at the sheet refeeding unit)−(period from start of image forming for the second recording sheet to start of black primary transfer) (Expression 3)
In the example of the print reservation described above with reference to
[Operation of Each Control Unit According to Job Execution]
The determination unit 212 adds determination of whether the period required for mode transition is at least the threshold or not to the determination flow in Embodiment 1, and determines whether mode transition is allowed or not. In
Next, the print reservation 4 designates printing for the first surface of the recording sheet in the black and white mode. The print reservation 5 designates printing on the second surface of the recording sheet in the full color mode. Before start of image forming for the print reservation 4, the determination unit 212 determines that executes image forming for the print reservation 4 and the print reservation 5 in the full color mode because the mode transition period from the black and white mode to the full color mode is at least the threshold. The image forming unit is in the black and white mode at this time. Consequently, the image forming unit performs mode transition from the black and white mode to the full color mode based on the determination result by the determination unit 212 at the timing of completion of the image forming for the print reservation 3 (T4003). After completion of the mode transition (T4401), the image forming unit continues image forming for the print reservations 4 and 5 (T4401 to T4404, T4501 to T4502).
[Determination Flow of Whether to Allow Mode Transition by Determination Unit]
In S2005, the determination unit 212 determines whether the period required for mode transition from the designation mode for the first unexecuted print reservation to the designation mode for the second unexecuted print reservation is at least the threshold or not. If the determination unit 212 determines that the period required for mode transition is at least the threshold, the processing proceeds to S2006. If this unit determines the period is less than the threshold, the processing proceeds to S2007. In S2006, the determination unit 212 determines that execution of mode transition causes printing failure, and instructs the image forming unit to choose the full color modes as the designation mode for executing the first print reservation and the second print reservation. The processing is then finished. In S2007, the determination unit 212 determines that execution of the mode transition causes no printing failure, and instructs the image forming unit to choose the mode instructed by the first unexecuted print reservation. The processing is then finished.
As described above, according to this embodiment, determination of whether the period required for mode transition is at least the predetermined period or not allows the image forming operation to be executed in conformity with the content of the print reservation instruction. This execution can avoid excessive reduction in operating lives of consumable items, and continue image forming. As described above, this embodiment can execute mode switching during execution of a double-sided printing job mixedly including multiple image formation modes so as to cause no printing failure and alleviate reduction in operating lives of consumable items.
Embodiment 3 describes the case where an image forming apparatus with different image forming units at which image forming is started according to different designated modes executes a double-sided printing job mixedly including designations of the full color mode and the black and white mode. In Embodiment 1, when the controller unit 201 designates the full color mode for the multi-color image or designates the black and white mode for the single color image, the timing of starting image forming is as follows. That is, the timing of starting image forming is always defined with reference to the yellow image forming unit positioned most upstream in the rotation direction of the intermediate transfer belt 11 among the multiple image forming units. In this embodiment, when the print reservation instruction designates the black and white mode for the single color image, the timing of starting image forming is as follows, irrespective of the image formation mode of the image forming unit. That is, the timing of starting image forming is defined with reference to the black image forming unit positioned most downstream of the rotation direction of the intermediate transfer belt 11 among the multiple image forming units. This point is different from that of Embodiment 1. The other configuration of the image forming apparatus is similar to that of Embodiment 1. The description is thus omitted.
[Reference of Starting Image Forming in Each Mode]
[Operation of Each Control Unit According to Job Execution]
Next, an operation is described in the case where the print reservation instruction mixedly including designations of the full color mode and the black and white mode in double-sided two-sheet alternate printing is transmitted from the controller unit 201 to the engine control unit 203 in the image forming apparatus having the above configuration.
In
Next, the operation upon receipt of the print start instruction by the engine control unit 203 after receipt of the print reservation instruction described above is described with reference to the timing chart illustrated at the lower part of
Next, the print reservation 4 designates the first surface of the third recording sheet, and the black and white mode. The print reservation 5 designates the second surface of the second recording sheet, and the full color mode. Consequently, the determination unit 212 determines that image forming is performed for the print reservation 4 and the print reservation 5 in the full color mode, immediately before start of image forming for the print reservation 4. During image forming for the print reservation 3, the image forming unit is in the full color mode. Consequently, the image forming unit does not perform mode transition, and performs image forming for the print reservation 4 and the print reservation 5.
As described above, based on the determination flow described in Embodiment 1, the image forming unit performs image forming entirely in the full color mode until execution of the print reservation 5. In the configuration of the image forming unit in this embodiment, the image forming unit at which image forming is started is different between the full color mode and the black and white mode. Thus, even if the mode is switched at the timing after image forming for the print reservation 2 (T5002), start of refeeding the first recording sheet for the print reservation 3 by the time of start of reversing the second recording sheet for the print reservation 2 can continue image forming in the designated mode. As a result, excessive reduction in operating lives of consumable items of the yellow, magenta and cyan image forming units can be avoided.
[Threshold of Whether to Switch Mode or not]
period E>period F, (Expression 4)
where, the period E includes the following operation periods for the second recording sheet for the print reservation 2 in
period E=(period from start of yellow position image forming on the second recording sheet to start of secondary transfer)+(period from start of secondary transfer onto the second recording sheet to start of draw-in by the reverse unit)+(period required for draw-in for the second recording sheet)
The (period required for draw-in for the second recording sheet) designates a period required for draw-in operation for the second recording sheet at the reverse unit in
On the other hand, the period F includes the following operation period for the second recording sheet for the print reservation 2, and the first recording sheet for the print reservation 3 in an analogous manner, with reference to
period F=(period from start of yellow position image forming on the second recording sheet to end of image forming)+(mode transition operation period at the image forming unit)+(period from start of black position image forming on the first recording sheet to start of secondary transfer)−(refeeding period at the sheet refeeding unit)
Note that (refeeding period at the sheet refeeding unit) designates a period required for “first sheet refeeding” at the sheet refeeding unit in
The period E and period F described above are substituted into (Expression 4). The (period from start of yellow position image forming on the second recording sheet to end of image forming) in the period F is replaced with the following expression. That is, the period is replaced with (period from start of yellow position image forming to start of yellow primary transfer)+(period from start of yellow primary transfer to start of black primary transfer)+(period required for transferring the black image onto the intermediate transfer belt 11) for the second recording sheet. Note that the (period required for transferring the black image onto the intermediate transfer belt 11) indicates period required for transferring the black image formed on the photosensitive drum 8d for the second recording sheet onto the intermediate transfer belt 11. The period can be calculated by (the length in the recording sheet conveyance direction/the rotation (movement) speed of the intermediate transfer belt 11). In this embodiment, it is assumed that the recording sheet conveyance speed is the same as the rotation (movement) speed of the intermediate transfer belt 11.
The (period from start of black position image forming on the first recording sheet to start of secondary transfer) in the period F is replaced with the following expression. That is, the period is replaced with (period from start of black position image forming to start of black primary transfer)+(period from start of black primary transfer to start of secondary transfer) for the first recording sheet.
Furthermore, (period from start of yellow position image forming on the second recording sheet to start of secondary transfer) in the period E is replaced with the following expression. That is, the period is replaced with (period from start of yellow position image forming to start of yellow primary transfer)+(period from start of yellow primary transfer to start of black primary transfer)+(period from start of black primary transfer to start of secondary transfer) for the second recording sheet. The (period from start of black primary transfer to start of secondary transfer) for the second recording sheet in the period E is the same as the (period from start of black primary transfer to start of secondary transfer) for the first recording sheet in period F, which have been described above. The (Expression 4) is organized as the following (Expression 5).
(period from start of secondary transfer onto the second recording sheet to start of draw-in by the reverse unit)+(refeeding period at the sheet refeeding unit)−(period from start of black position image forming to start of black primary transfer for the first recording sheet)>(mode transition operation period at the image forming unit) (Expression 5)
In (Expression 5), mode transition operation period at the image forming unit allowing the left side to be equal to the right side can be defined as a threshold. Consequently, the threshold is as follows.
threshold=(period from start of secondary transfer onto the second recording sheet to start of draw-in by the reverse unit)+(refeeding period at the sheet refeeding unit)−(period from start of black position image forming on to the first recording sheet to start of black primary transfer for the first recording sheet) (Expression 6)
Note that the (period from start of black position image forming to start of black primary transfer) in (Expression 6) may be, for example, (period from start of yellow position image forming to start of yellow primary transfer).
In the example of the print reservation described above with reference to
[Operation of Each Control Unit According to Job Execution]
The determination unit 212 adds determination of whether the period required for mode transition is at least the threshold or not to the determination flow in Embodiment 1, and determines whether mode transition is allowed or not. In
Next, the print reservation 4 designates printing for the first surface of the recording sheet in the black and white mode. The print reservation 5 designates printing on the second surface of the recording sheet in the full color mode. Before start of image forming for the print reservation 4, the determination unit 212 determines that executes image forming for the print reservation 4 and the print reservation 5 in the full color mode because the mode transition period from the black and white mode to the full color mode is at least the threshold. The image forming unit is in the black and white mode at this time. Consequently, the image forming unit performs mode transition from the black and white mode to the full color mode based on the determination result by the determination unit 212 at the timing of completion of the image forming for the print reservation 3 (T6003). After completion of the mode transition (T6401), the image forming unit continues image forming for the print reservations 4 and 5 (T6401 to T6404, T6501 to T6502). Even though the determination flow by the determination unit 212 in this embodiment has the different threshold to be applied, this determination flow is the same as that of Embodiment 2 in
As described above, this embodiment has the configuration having different references for start of image forming according to whether the image to be formed is multi-colored or single-colored (black), determines whether the period required for mode transition is at least the predetermined period or not, and thus determines whether mode transition is allowed or not. This determination can execute the image forming operation in conformity with the content of the print reservation instruction. The execution can continue image formation without excessively reducing the operating lives of consumable items, and continue image forming. As described above, this embodiment can execute mode switching during execution of the double-sided printing job mixedly including multiple image formation modes so as to cause no printing failure and alleviate reduction in operating lives of consumable items.
In the above embodiments, the description has been made using the example where the full color mode is adopted as the mode for forming the multi-color image, and the black and white mode is adopted as the mode for forming the single color image. However, the modes are not limited to these modes. The mode for forming multiple colors may be a mode for forming an image using at least two image forming units. The mode for forming the single color image may be a mode for forming an image using one image forming unit other than for the black.
In the above embodiments, the description has been made for the case of switching between the mode for forming the multi-color image and the mode for forming the single color image. However, the case is not limited to such switching. One of the modes is not necessarily the mode for forming the single color image. Only a relationship is required where among the multiple image formation modes, an image formed in one image formation mode can be formed also in another image formation mode. That is, only a relationship is required where an image forming unit used in one image formation mode is also used in the other image formation mode. The switching control is not necessarily between two modes. Alternatively, the control may be switching control between three or more modes. In the above embodiments, the description has been made for the configuration that primarily transfers an image from the photosensitive drums 8 onto the intermediate transfer belt 11, and secondarily transfers the image formed on the intermediate transfer belt 11 onto the recording material. However, the transfer is not limited to this example. For instance, a configuration may be adopted that sequentially transfers images from multiple photosensitive drums 8 to the recording material, thus forming a multi-color image.
In the above embodiments, the description has been made for the configuration including the same motor shared by driving the fixing unit and the reverse unit. However, the configuration is not limited to such a configuration. For example, individual motors may be separately provided for the driving the fixing unit and for the driving the reverse unit. The present invention is applicable to a configuration where the individual motors do not stop and do continuously rotate during image forming.
While the present invention has been described with reference to exemplary embodiments, it is to be understood that the invention is not limited to the disclosed exemplary embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all such modifications and equivalent structures and functions.
This application claims the benefit of Japanese Patent Application No. 2014-123570, filed Jun. 16, 2014, and Japanese Patent Application No. 2015-075032, filed Apr. 1, 2015, which are hereby incorporated by reference herein in their entirety.
Number | Date | Country | Kind |
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2014-123570 | Jun 2014 | JP | national |
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Office Action dated Jun. 12, 2017 in Chinese Patent Application No. 201510328766.7. |
Number | Date | Country | |
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Number | Date | Country | |
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Parent | 14734621 | Jun 2015 | US |
Child | 15365314 | US |