This application is based on and claims priority under 35 USC 119 from Japanese Patent Application No. 2007-019121 filed Jan. 30, 2007.
1. Technical Field
The present invention relates to an image forming apparatus such as a printer, a facsimile machine and a copier.
2. Related Art
Generally, when an image forming apparatus of this type performs high speed processing, it is necessary to increase a process speed. However, the performance of marking and the performance of a driving system are limited.
There is provided an image forming apparatus including: a conveyance unit that conveys plural single cut-sheet recording media arrayed along a direction orthogonal to a conveyance direction; and an image forming unit that forms an image on the plural single cut-sheet recording media conveyed by the conveyance unit.
Exemplary embodiments of the present invention will be described in detail based on the following figures, wherein:
As shown in
As shown in
As shown in
In this manner, upon conveyance of sheets, when the sheets are arrayed in the direction orthogonal to the sheet conveyance direction, the process speed may be lower in comparison with conveyance of sheets one by one. Further, in a case where the process speeds are the same, when plural sheets are conveyed in parallel, the number of printed sheets per minute is larger than the conveyance of sheets one by one.
Note that in the image forming apparatus according to the exemplary embodiment, the sheet size may be A3, B5 or the like other than A4.
As shown in
The image forming apparatus main body 12 has sheet supply parts 20 in e.g. 3 stages, and a supply head 22 is provided in the respective sheet supply parts 20. When one of the sheet supply parts 20 is selected, the supply head 22 is actuated, to supply a sheet from the selected sheet supply part 20 via a sheet conveyance path 24 to an image forming part 26.
The sheet conveyance path 24 is employed to convey sheets, supplied from the sheet supply part 20 and the external sheet supply device 16 to be described later, one by one, or in parallel. The sheet conveyance path 24 serves as a conveyance unit to convey plural sheets arrayed in a direction orthogonal to a conveyance direction. The width of the sheet conveyance path 24 is wider than the width of the parallel-arrayed plural sheets. For example, when two A4LEF sheets or an A4LEF and an A3SEF sheets are conveyed, the width of the sheet conveyance path 24 is at least 594 mm. Further, when three A4LEF sheets are conveyed, the width of the sheet conveyance path 24 is at least 630 mm.
The image forming part 26 having e.g. a xerography machine, forms images on plural sheets conveyed on the sheet conveyance path 24. More particularly, the image forming part 26 has an image holder 28, plural charging rollers 30a and 30b to uniformly charge the surface of the image holder 28, plural laser writing devices 32a and 32b to write latent images on the image holder 28, plural developing devices 34a and 34b to develop the written latent images, plural transfer rollers 36a and 36b to transfer the developed toner images onto the sheets, plural cleaners 38a and 38b to remove residual toner, and fixing devices 40a and 40b to fix the toner images onto the sheets. In this example, in the image forming part 26, the charging roller 30a, the laser writing device 32a, the developing device 34a, the transfer roller 36a and the cleaner 38a are provided on the right side to the sheet conveyance direction (front side in
When the surface of the image holder 28 is charged with the charging rollers 30a and 30b, the respective laser writing devices 32a and 32b write latent images in different positions in an axial direction of the image holder 28. Accordingly, on the right side of the sheet conveyance direction in the image holder 28, the latent image is developed with the developing device 34a, then transferred with the transfer roller 36a onto the sheet conveyed on the right side of the sheet conveyance path 24, then fixed with the fixing device 40a, and discharged from a sheet discharge path 42 via one of the post processing devices 18a and 18b to a sheet discharge tray (not shown). Similarly, on the left side of the sheet conveyance direction in the image holder 28, the latent image is developed with the developing device 34b, then transferred with the transfer roller 36b onto the sheet conveyed on the left side of the sheet conveyance path 24, then fixed with the fixing device 40b, and discharged from the sheet discharge path 42 via one of the post processing devices 18a and 18b to the sheet discharge tray (not shown).
When double sided printing is set, sheets with their one surfaces fixed with the fixing device 40a and 40b are sent from the sheet discharge path 42 to a reverse device 46 and are reversed with the reverse device 46, then sent to a sheet reverse path 48, then returned to the sheet conveyance path 24, sent to the image forming part 26 and are subjected to printing on their other surfaces. Note that the width of the sheet discharge path 42 and that of the sheet reverse path 48 are set as in the case of the sheet conveyance path 24.
The external sheet supply device 16 has e.g. right and left two stage sheet supply parts 58a, 58b, 58c and 58d. In this example, on the right side to the image forming apparatus main body 12, the sheet supply part 58a is provided on an upper stage, and the sheet supply part 58c is provided on a lower stage, whereas on the left side, the sheet supply part 58b is provided on the upper stage, and the sheet supply part 58d is provided on the lower stage. As in the case of the sheet supply part 20, the supply head 22 is provided in these sheet supply parts 58a to 58d. When a selection is made among the sheet supply parts 58a to 58d, the supply head 22 is actuated, to supply sheets via the sheet conveyance path 24 from at least the selected one of the sheet supply parts 58a to 58d to the image forming part 26. In this example, sheets are supplied from the sheet supply parts 58a and 58c to the right side of the sheet conveyance path 24, and sheets are supplied from the sheet supply parts 58b and 58d to the left side of the sheet conveyance path 24. In this manner, the external sheet supply device 16 supplies plural sheets, to be conveyed on the sheet conveyance path 24 of the image forming apparatus main body 12, arrayed in the direction orthogonal to the conveyance direction. Note that the external sheet supply device 16 will be described in detail later.
The post processing devices 18a and 18b have sorters 60a and 60b, staplers (not shown) and the like. The post processing devices 18a and 18b receive sheets discharged from the image forming apparatus main body 12, perform sheet sorting processing or the like and discharge the sheets to the discharge tray (not shown). A sheet conveyance belt 44 is movably put in e.g. a position above the post processing device 18a and between the image forming apparatus main body 12 and the post processing device 18b. The sheet conveyance belt 44 conveys sheets, discharged from the image forming apparatus main body 12 onto the left side or the right side of the sheet conveyance direction, to the post processing device 18b. In the present exemplary embodiment, the sheet conveyance belt 44 conveys sheets discharged on the left side of the sheet conveyance direction to the post processing device 18b. The post processing devices 18a and 18b are selected based on a setting content inputted via an input-display 56 to be described later or a print job transmitted via a network (not shown). In this manner, the post processing devices 18a and 18b perform post processing on mutually different sheets, among plural sheets on which images are formed with the image forming part 26. Note that the post processing devices 18a and 18b and the sheet conveyance belt 44 may be included in the same case. Further, the post processing devices 18a and 18b and the sheet conveyance belt 44 will be described in detail later.
The image reading device 14 has an automatic document feeding device 50 such as an ADF (Auto Document Feeder) and a scanner 52 to read-scan an image sent from the automatic document feeding device 50. A sheet is sent from the automatic document feeding device 50 to a platen 54, and an image on the sheet is read with the scanner 52 on the platen 54. When copying is set with the image forming apparatus 10, the image read in the image reading device 14 is print-outputted with the image forming apparatus main body 12 thus the image is duplicated.
The input-display (UI) 56, having e.g. a touch panel, is provided in e.g. an upper part of the image forming apparatus main body 12. The UI part 56 receives an input from an operator, selects processing contents in the image forming apparatus main body 12, the image reading device 14, the external sheet supply device 16 and the post processing devices 18a and 18b and displays the selected processing contents.
As shown in
As shown in
In the present exemplary embodiment, the image forming apparatus 10 has a conveyance roller 62 (positioning member) to perform positioning on end surfaces of conveyed plural sheets based on end surfaces of the plural sheets in different directions. Upon conveyance of sheets conveyed on the sheet conveyance path 24, the conveyance roller 62 conveys the sheets in leftward or rightward direction, to abut the ends of the sheets on the reference abutting surface 64a or 64b. For example, as indicated with an arrow D1 in
As shown in
In the respective image forming processes, the timing (time) of image forming processing is controlled by a controller to be described later. In the plural image forming processes, the image forming apparatus 10 may form images at the same timing or may form images at different timings on plural sheets. For example, the image forming apparatus 10 simultaneously forms images on plural A4 sheets and plural A3 sheets, or A4SEF and A4LEF sheets, conveyed in parallel. Further, for example, the image forming apparatus 10 forms images at different timings on plural A4 sheets conveyed in parallel with ends shifted from each other, or A4LEF and A3SEF sheets conveyed in parallel.
Note that the developing devices 34a and 34b may be arrayed in the axial direction of the image holder 28, or may be shifted from each other. The charging rollers 30a and 30b, the laser writing devices 32a and 32b and the transfer rollers 36a and 36 may also be arrayed in the axial direction of the image holder 28 or may be shifted from each other. In the image forming apparatus 10, when the developing devices 34a and 34b and the like are arrayed in the axial direction of the image holder 28, timings of image formation on plural sheets conveyed in parallel may be shifted thereby the sheets may be discharged at intervals.
As shown in
In this example, sheets 2, 4 and 6 are conveyed on the right side of the sheet conveyance direction of the image forming apparatus main body 12 and discharged, and conveyed with the sheet conveyance belt 70 to the post processing device 18a. Sheets 1, 3 and 5 are conveyed on the left side of the sheet conveyance direction and discharged, and conveyed with the sheet conveyance belt 70 to the post processing device 18a. During this conveyance processing, the sheets 1, 3 and 5 are moved with the sheet conveyance belt 72 to the right side of the sheet conveyance direction.
Accordingly, when plural arrayed sheets are conveyed in parallel, with their ends in different positions in the sheet conveyance direction as shown in
Note that the sheet conveyance belts 44, 70 and 72 are moved to predetermined positions in accordance with contents of settings at the UI part 56 or contents of print job. In this case, the sheet conveyance belts 44, 70 and 72 are moved by the controller to be described later based on sheet size, execution/non-execution of sort processing, execution/non-execution of parallel image forming processing and the like.
As shown in
The CPU 74 transmits/receives signals with other constituent elements of the controller and the respective constituent elements of the image forming apparatus main body 12 via the system bus 90, and controls the respective constituent elements of the image forming apparatus main body 12. The ROM 76, which is e.g. a nonvolatile memory, holds data such as a control program to control the image forming apparatus main body 12. The ROM 76 outputs the stored data via the system bus 90 to the CPU 74 or the like by access from the CPU 74.
The RAM 78 holds data to control the image forming apparatus main body 12 for the CPU 74, data transmitted from other computers and the like via the network (not shown) such as a print job, image data mapped based on a print job, data received from the image reading device 14, the external sheet supply device 16 and the post processing devices 18a and 18b, and the like. The communication IF 80 performs data transmission/reception with the other computers and the like via the network (not shown). The HDD 82 holds data such as image data as in the case of the RAM 78.
The external sheet supply device controller 84 inputs/outputs signals with the CPU 74 via the system bus 90, and controls the respective supply heads 22 of the sheet supply parts 58a to 58d, the conveyance roller and the like via the motor 92 under the control of the CPU 74. The motor 92 drives the supply heads 22 and the conveyance roller and the like under the control of the external sheet supply device controller 84. The sheet conveyance controller 86 controls the supply heads 22, the conveyance roller 62, the sheet conveyance belts 44, 70, 72 and the like via the motor 94 also under the control of the CPU 74. The motor 94 drives the supply heads 22, the conveyance roller 62, the sheet conveyance belts 44, 70, 72 and the like. The post processing device controller 88 controls the sorters 60a, 60b and the like via the motor 96 also under the control of the CPU 74. The motor 96 drives the sorters 60a, 60b and the like.
Next, the advantages of the above exemplary embodiment will be described.
When an operator A transmits a print request A to the image forming apparatus 10 using an external terminal device such as a personal computer, the image forming apparatus 10 receives the transmitted print request A via the communication IF 80. The print request includes data on print processing such as transmission source information, a sheet size, the number of printed sheets, document data expressed in a predetermined page description language. The image forming apparatus 10 receives the print request A to print e.g. an A4 document having plural pages from the external terminal device. On the other hand, when an operator B transmits a print request B to print e.g. an A3 document having plural pages to the image forming apparatus 10 using an external terminal device, the image forming apparatus 10 receives the transmitted print request B.
In the image forming apparatus 10, the CPU 74 maps an image A based on the document data included in the received print request A, and stores the mapped image A into at least one of the RAM 78 and HDD 82. Similarly, the CPU 74 maps an image B based on document data included in the print request B and stores the mapped image B into the RAM 78 or the like.
The CPU 74 controls the external sheet supply device controller 84 to supply e.g. an A4LEF sheet from the sheet supply part 58a and an A3SEF sheet from the sheet supply part 58b. The A4LEF sheet and the A3SEF sheet are conveyed to the conveyance roller and supplied from the external sheet supply device 16 to the image forming apparatus main body 12.
The image holder 28 is charged with the charging rollers 30a and 30b. Then, on the charged image holder 28, a latent image based on the image A is written with the laser writing device 32a, and a latent image based on the image B is written with the laser writing device 32b in a position different from the position of the latent image based on A. These latent images are developed with the developing devices 34a and 34b.
The A4LEF sheet and the A3SEF sheet are conveyed on the sheet discharge path 42 at predetermined timings. A developing material image based on the image A is fixed with the fixing device 40a to the A4LEF sheet, and a developing material image based on the image B is fixed with the fixing device 40b to the A3SEF sheet. These sheets are discharged from the image forming apparatus main body 12. In this manner, the A4 document and the A3 document are printed by a predetermined number of sheets.
The A4LEF sheets are directly supplied from the image forming apparatus main body 12 to the post processing device 18a, then subjected to sort processing, staple processing and the like by the post processing device 18a, and discharged. The A3SEF sheets are conveyed with the sheet conveyance belt 44 and are supplied to the post processing device 18b, then subjected to sort processing and the like by the post processing device 18b, and discharged.
Note that the print request is not limited to a request transmitted from the external terminal device and may be a print job using the facsimile function or the copier function. For example, a sheet subjected to printing using the copier function, a sheet subjected to printing using the facsimile function and a sheet subjected to printing using the printer function may be conveyed in parallel and subjected to image formation.
Further, the sheet supply parts 20 may be provided as in the case of the sheet supply parts 58a to 58d of the external sheet supply device 16, in right and left columns and upper and lower stages. In this case, the sheet supply parts 20 may supply plural sheets in parallel to the sheet conveyance path 24.
Next, a second exemplary embodiment of the present invention will be described.
As shown in
The plural image forming units 26K, 26Y, 26M and 26C corresponding to colors for color image formation are provided below the image reading device 14. In the present exemplary embodiment, in correspondence with black (K), yellow (Y), magenta (M) and cyan (C) colors, the first image forming part 26K, the second image forming part 26Y, the third image forming part 26M and the fourth image forming part 26C are arranged, respectively in two positions, along the intermediate transfer belt 24, at predetermined intervals. The two first image forming units 26K are arranged in parallel in a direction orthogonal to a sheet conveyance direction of the intermediate transfer belt 24 to be described later. Similarly, the second image forming part 26Y, the third image forming part 26M and the fourth image forming part 26C are arranged in respectively two positions in parallel.
The intermediate transfer belt 24 conveys plural sheets from the sheet supply part 20 or the external sheet supply device 16 (not shown) in parallel. More particularly, the intermediate transfer belt 24 as an intermediate transfer body rotates in an arrow A direction in
The sheet conveyance path 21 is provided below the intermediate transfer belt 24. A sheet supplied from the sheet supply part 20 is conveyed on the sheet conveyance path 21, then the respective color developing material images overlay-transferred on the intermediate transfer belt 24 are transferred onto the sheet at a time, then the transferred developing material image is fixed with the fixing unit 19 to the sheet, and the sheet is discharged along an arrow B to the outside. Note that the width of the intermediate transfer belt 24 and that of the sheet conveyance path 21 are wider than the width of the plural sheets arrayed in parallel.
The foregoing description of the exemplary embodiments of the present invention has been provided for the purposes of illustration and description. It is not intended to be exhaustive or to limit the invention to the precise forms disclosed. Obviously, many modifications and variations will be apparent to practitioners skilled in the art. The embodiments were chosen and described in order to best explain the principles of the invention and its practical applications, thereby enabling others skilled in the art to understand the invention for various embodiments and with the various modifications as are suited to the particular use contemplated. It is intended that the scope of the invention be defined by the following claims and their equivalents.
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