This application claims priority from Japanese Patent Application No. 2019-054462, filed on Mar. 22, 2019, the entire subject matter of which is incorporated herein by reference.
An aspect of the present disclosure is related to an image forming apparatus capable of forming an electrophotographic image having a drum unit, which is removably attachable to a housing.
An image forming apparatus with a housing, to which a drum unit including a photosensitive drum is removably attachable, is known. For example, a color printer may have housing which accommodates an exposure device, and a drum unit with a plurality of photosensitive drums arranged therein in tandem may be disposed in the housing at a lower position with respect to the exposure device removably alongside developing rollers.
The drum unit may have cutouts formed at rear ends of lateral walls thereof, and the cutouts may fit with a shaft that extends in a crosswise direction in the housing so that the drum unit may be placed at a correct position in a vertical direction and in a front-rear direction at a rearward portion. At a frontward portion of the drum unit, meanwhile, the drum unit may have a shaft that extends in the crosswise direction, and crosswise ends of the shaft may be placed to contact a locator member arranged at a frontward position in the housing from above so that the drum unit may be placed at a correct position in the vertical direction. In this regard, however, a position of the drum unit in the crosswise direction, or an axial direction, i.e., a direction parallel to rotation axes of the photosensitive drums, is not considered. Displacement of the drum unit with respect to the housing in the crosswise direction may affect an image forming quality of the color printer to some extent.
The present disclosure is advantageous in that an image forming apparatus, in which a drum unit may be placed steadily at a correct position not only in the front-rear and vertical directions but also in the crosswise direction, provided.
According to an aspect of the present disclosure, an image forming apparatus, having a casing, a drum unit, a first developing cartridge, a second developing cartridge, a first operable member, and a second operable member, is provided. The drum unit is detachably attachable to the casing. The drum unit is detachable from the casing by being dawn outward in a drawing-out direction with respect to the casing. The drum unit includes a first lateral wall and a second lateral wall arranged to be spaced apart from each other in a direction orthogonal to the drawing-out direction, and a first photosensitive drum and a second photosensitive drum arranged to be spaced apart from each other in the drawing-out direction. The first photosensitive drum and the second photosensitive drum are supported rotatably by the first lateral wall and the second lateral wall to rotate about axes extending orthogonally to the drawing-out direction. The first developing cartridge is supported by the drum unit at a position corresponding to the first photosensitive drum. The first developing cartridge including a first developing roller configured to contact the first photosensitive drum. The first developing cartridge is movable between a position, in which the first developing roller is located at a contacting position to contact the first photosensitive drum, and a position, in which the first developing roller is located at a separated position to be separated from the first photosensitive drum. The second developing cartridge is supported by the drum unit at a position corresponding to the second photosensitive drum. The second developing cartridge includes a second developing roller configured to contact the second photosensitive drum. The second developing cartridge is movable between a position, in which the second developing roller is located at a contacting position to contact the second photosensitive drum, and a position, in which the second developing roller is located at a separated position to be separated from the second photosensitive drum. The first operable member is arranged in the casing at a position corresponding to the first developing cartridge. The first operable member is configured to press the first developing cartridge in a direction from the first lateral wall toward the second lateral wall to move the first developing roller from the contacting position to the separated position. The second operable member is arranged in the casing at a position corresponding to the second developing cartridge. The second operable member is configured to press the second developing cartridge in the direction from the first lateral wall toward the second lateral wall to move the second developing roller from the contacting position to the separated position. The casing includes a restrictive portion. When the drum unit is attached to the casing, the casing restricts movement of the drum unit causable by at least one of a pressing action of the first operable member to press the first developing cartridge and a pressing action of the second operable member to press the second developing cartridge.
According to another aspect of the present disclosure, an image forming apparatus, including a casing, a drum unit, a first developing cartridge, a second developing cartridge, a first operable member, and a second operable member, is provided. The casing includes a first side-frame. The drum unit is configured to be drawn outward in a first direction with respect to the casing. The drum unit includes a first lateral wall including a first opening and a second opening, a second lateral wall arranged to be spaced apart from the first lateral wall in a second direction extending orthogonally to the first direction, a first photosensitive drum arranged between the first lateral wall and the second lateral wall rotatably to rotate about a rotation axis being parallel to the second direction, and a second photosensitive drum arranged between the first lateral wall and the second lateral wall at a position spaced apart from the first photosensitive drum in the first direction rotatably to rotate about a rotation axis being parallel to the second direction. The drum unit is supported by the first side-frame through the first lateral wall to be movable along the first direction between a stored position, in which the first photosensitive drum and the second photosensitive drum are located inside the casing, and a drawn-out position, in which the first photosensitive drum and the second photosensitive drum are located outside the casing. The first developing cartridge includes a first developing roller. When the first developing cartridge is attached to the drum unit, the first developing cartridge is movable between a position, in which the first developing roller being located at a contacting position contacts the first photosensitive drum, and a position, in which the first developing roller being located at a separated position is separated from the first photosensitive drum. The second developing cartridge includes a second developing roller. When the second developing cartridge is attached to the drum unit, the second developing cartridge is movable between a position, in which the second developing roller being located at a contacting position contacts the second photosensitive drum, and a position, in which the second developing roller being located at a separated position is separated from the second photosensitive drum. The first operable member is arranged on the first side-frame at a position corresponding to the first developing cartridge. The first operable member is configured to move through the first opening in the first lateral wall and press the first developing cartridge in the second direction to move the first developing roller from the contacting position to the separated position. The second operable member is arranged on the first side-frame at a position corresponding to the second developing cartridge. The second operable member is configured to move through the second opening in the first lateral wall and press the second developing cartridge in the second direction to move the second developing roller from the contacting position to the separated position. The first lateral wall includes a first engageable portion and a second engageable portion. The second engageable portion is arranged at a position spaced apart from the first engageable portion in the first direction. The first side-frame includes a first restrictive portion and a second restrictive portion. When the drum unit is located at the stored position, engagement of the first engageable portion with the first restrictive portion and engagement of the second engageable portion with the second restrictive portion restrict movement of the drum unit causable by at least one of a pressing action of the first operable member to press the first developing cartridge and a pressing action of the second operable member to press the second developing cartridge. When the drum unit is located at the drawn-out position, the first engageable portion is disengaged from the first restrictive portion and the second engageable portion is disengaged from the second restrictive portion.
According to another aspect of the present disclosure, an image forming apparatus, including a casing, a drum unit, a first side-frame, a second side-frame, and a connecting member, is provided. The drum unit is configured to be drawn outward in a first direction from the casing. The drum unit includes a first lateral wall including a first engageable portion and a second engageable portion arranged to be spaced apart from the first engageable portion in the first direction, a second lateral wall arranged to be spaced apart from the first lateral wall in a second direction extending orthogonally to the first direction, and a photosensitive drum arranged between the first lateral wall and the second lateral wall rotatably to rotate about a rotation axis being parallel to the second direction. The first side-frame is arranged inside the casing. The first side-frame is configured to support the first lateral wall movably to aid the drum unit to move along the first direction between a stored position, in which the photosensitive drum is located inside the casing, and a drawn-out position, in which the photosensitive drum is located outside the casing. The first side-frame includes a first restrictive portion configured to, when the drum unit is located at the stored position, engage with the first engageable portion, and a second restrictive portion configured to, when the drum unit is located at the stored position, engage with the second engageable portion. The second side-frame is arranged inside the casing to be spaced apart from the first side-frame in the second direction. The connecting member connects the first side-frame and the second side-frame with each other. The connecting member is configured to, when the drum unit is located at the stored position with the first lateral wall and the second lateral wall contacting the connecting member, locate the drum unit at a correct position with respect to the casing in the first direction. When the drum unit moves from the drawn-out position to the stored position, movement of the drum unit in the second direction is restricted earlier by the engagement of the first engageable portion with the first restrictive portion and the engagement of the second engageable portion with the second restrictive portion, and movement of the drum unit in the first direction is restricted later by contact of the first lateral wall and the second lateral wall with the connecting member.
According to another aspect of the present disclosure, an image forming apparatus, having a casing, a drum unit, a developing cartridge, and an operable member, is provided. The casing includes a first side-frame. The drum unit is configured to be drawn outward in a first direction with respect to the casing. The drum unit includes a first lateral wall, a second lateral wall, and a photosensitive drum. The first lateral wall includes an opening. The second lateral wall is arranged to be spaced apart from the first lateral wall in a second direction. The second direction extends orthogonally to the first direction. The photosensitive drum is arranged between the first lateral wall and the second lateral wall. The photosensitive drum is rotatable about a rotation axis being parallel to the second direction. The drum unit is supported by the first side-frame through the first lateral wall to be movable along the first direction between a stored position, in which the photosensitive drum is located inside the casing, and a drawn-out position, in which the photosensitive drum is located outside the casing. The developing cartridge includes a developing roller. The developing cartridge is movable between a first position, in which the developing roller contacts the photosensitive drum, and a second position, in which the developing roller is separated from the photosensitive drum. The operable member is arranged on the first side-frame at a position corresponding to the developing cartridge. The operable member is configured to move through the opening in the first lateral wall and press the developing cartridge in the second direction to move the developing cartridge from the first position to the second position. The first lateral wall includes a first engageable portion and a second engageable portion. The second engageable portion is arranged at a position spaced apart from the first engageable portion in the first direction. The first side-frame includes a first restrictive portion and a second restrictive portion. When the drum unit is located at the stored position, engagement of the first engageable portion with the first restrictive portion and engagement of the second engageable portion with the second restrictive portion restrict movement of the drum unit causable by a pressing action of the operable member to press the developing cartridge. When the drum unit is located at the drawn-out position, the first engageable portion is disengaged from the first restrictive portion and the second engageable portion is disengaged from the second restrictive portion.
Hereinafter, described with reference to the accompanying drawings will be an embodiment of the present disclosure.
As shown in
The sheet feeder 20 is arranged at a lower position in the casing 10 and includes a sheet tray 21 to store sheets S and a feeder device 22 to feed the sheets S from the sheet tray 21 to the image forming device 30. The sheet tray 21 is movable to be pulled frontward, e.g., leftward in
In the sheet feeder 20, one of the sheets S in the sheet tray 21 may be picked up by the feeder roller 23 and separated from the other sheets S by the separator roller 24 and the separator pad 25. As the separated sheet S is conveyed further, a position of a leading edge of the sheet S may be regulated by the registration roller 27, which may be pausing. Thereafter, as the registration roller 27 starts rotating, the sheet S may be fed to the image forming device 30. At a position downstream from the separator roller 24 in a conveying direction to convey the sheet S, arranged is a feeder sensor 28A, which may detect the sheet S passing thereby. At a position upstream from the registration roller 27 in the conveying direction, arranged is a pre-registration sensor 28B, which may detect the sheet S passing thereby. At a position downstream from the registration roller 27 in the conveying direction, arranged is a post-registration sensor 28C.
The image forming device 30 includes an exposure device 40, a drum unit 500, a plurality of developing cartridges 60, a conveyer 70, and a fuser 80.
The exposure device 40 includes laser diodes, deflectors, lenses, and mirrors, which are not shown. The exposure device 40 may emit laser beams at the photosensitive drums 50 to expose photosensitive drums 50 to the light and to scan surfaces of the photosensitive drums 50.
The drum unit 500 includes a plurality of, e.g., four (4), photosensitive drums 50, a plurality of chargers 52, which are provided in one-to-one correspondence to the photosensitive drums 50, and a supporting member 90 (see
The photosensitive drums 50 include a first photosensitive drum 50Y a second photosensitive drum 50M, a third photosensitive drum 50C, and a fourth photosensitive drum 50K, which are provided correspondingly to a first color, a second color, a third color, and a fourth color, respectively. The first, second, third, and fourth colors may be, for example, yellow, magenta, cyan, and black. In the following paragraphs and the accompanying drawings, a color to which an item corresponds may be identified by a suffix Y, M, C, or K, representing yellow, magenta, cyan, or black, respectively, appended to a reference sign of the item. On the other hand, when items are described generally without necessity of referring to the corresponding colors thereto, the items may be described representatively in a singular form with a single reference sign without the suffix Y, M, C, or K; and the ordinal terms (e.g., first, second, etc.) may be omitted.
The developing cartridge 60 is supported by the drum unit 500, more specifically, by the supporting member 90 which will be described further below, at a position corresponding to the photosensitive drum 50. In particular, the developing cartridge 60 includes a first developing cartridge 60Y a second developing cartridge 60M, a third developing cartridge 60C, and a fourth developing cartridge 60K. The first developing cartridge 60Y includes a first developing roller 61Y, which may contact the first photosensitive drum 50Y. The second developing cartridge 60M includes a second developing roller 61M, which may contact the second photosensitive drum 50M. The third developing cartridge 60C includes a third developing roller 61C, which may contact the third photosensitive drum 50C. The fourth developing cartridge 60K includes a fourth developing roller 61K, which may contact the fourth photosensitive drum 50K.
The first developing roller 61Y, the second developing roller 61M, the third developing roller 61C, and the fourth developing roller 61K are arranged in line in this recited order from upstream to downstream along a sheet-moving direction. In other words, the first developing roller 61Y is at a most upstream position, and the fourth developing roller 61K is at a most downstream position, in the sheet-moving direction for the sheet S. The sheet-moving direction is a direction, in which the sheet S is conveyed in the conveyer 70 (e.g., rearward in
The developing cartridge 60 is movable between a position, in which the developing roller 61 being at a contacting position contacts the corresponding photosensitive drum 50, as indicated by solid lines in
As shown in
The connecting plate 430 includes a metal plate that connects an upper part of the first side-frame 410 and an upper part of the second side-frame 410 with each other. The exposure device 40 is fixed to an upper surface of the connecting plate 430.
The connecting pipe 440 is arranged at a position corresponding to engageable recessed portions 930, which are arranged at an inner, or rearward, position in the drum unit 500 in the drawing-out direction, and connects the first side-frame 410 and the second side-frame 420 with each other (see also
As shown in
The first lateral wall 910 and the second lateral wall 920 are arranged to be spaced apart from each other in a direction orthogonal to the drawing-out direction or to the first direction. In other words, the second lateral wall 920 is arranged to be spaced apart from the first lateral wall 910 in a rightward direction being the second direction (see
As shown in
The supporting member 90 is provided with chargers 52 (see
The image forming apparatus 1 includes four (4) moving mechanisms 5, each of which may move one of the first, second, third, and fourth developing cartridges 60Y, 60M, 60C, 60K between the position, in which the developing roller 61 therein is located at the contacting position to contact the corresponding photosensitive drum 50, and the position, in which the developing roller 61 therein is located at the separated position to be separated from the corresponding photosensitive drum 51. Thus, four (4) moving mechanisms 5 are provided for the first, second, third, and fourth colors.
Each moving mechanism 5 includes a cam 150 and a cam follower 170. The cam 150 is rotatable about an axis, which is parallel to a rotation axis 61X (see
Each cam 150 includes a first cam portion 152A protruding in a rotation-axis direction, which is a direction of the rotation axis 61X of the developing roller 61. The cam follower 170 is movable between an operable position, in which the cam follower 170 contacts a cam face 152F being an end face of the first cam portion 152A to place the developing roller 61 at the separated position as shown in
Referring back to
At upper positions with respect to the first lateral wall 910 and the second lateral wall 920 in the supporting member 90, arranged are contact portions 94. Each contact portion 94 may contact a slider member 64, which will be described further below. The contact portion 94 includes a roller, and while the first, second, third, and fourth photosensitive drums 50Y, 50M, 50C, 50K align along the first direction, and the axial direction of the photosensitive drum 50 extends in the second direction, the roller in the contact portion 94 may rotate about an axis extending along a third direction, e.g., vertical direction, which extends orthogonally to the first direction and to the second direction.
The supporting member 90 includes pressing members 95 for the first, second, third, and fourth developing cartridges 60Y, 60M, 60C, 60K. In particular, two (2) pressing members 95 may be provided for each of the first, second, third, and fourth developing cartridges 60Y, 60M, 60C, 60K. The pressing members 95 are arranged at one and the other ends of the corresponding developing cartridge 60 in the axial direction of the photosensitive drum 50. The pressing members 95 are urged rearward by springs 95A (see
The developing cartridge 60 as shown in
The case 63 has a first protrusive portion 63A and a second protrusive portion 63B, which protrude in the rotation-axis direction, on one sideward face, e.g., a leftward face, thereof. The first protrusive portion 63A is arranged coaxially with the rotation axis 61X of the developing roller 61 and protrudes in the rotation-axis direction. The second protrusive portion 63B is arranged at a position apart from the first protrusive portion 63A for a predetermined distance. The second protrusive portion 63B is arranged at an upper position with respect to the first protrusive portion 63A. The first protrusive portion 63A and the second protrusive portion 63B are rollers, which are rotatable about axes extending in parallel with the rotation-axis direction. Although not shown in the drawings, on the other sideward face, a rightward face, of the case 63 in the widthwise direction, arranged are a first protrusive portion and a second protrusive portion, which are in the same forms as the first protrusive portion 63A and the second protrusive portion 63B, respectively, at widthwise symmetrical positions.
The case 63 includes a protrusion 63D to be pressed by the pressing member 95 at a frontward position on each sideward face thereof. Thus, the protrusions 63D are arranged at end faces of the case 63 in the rotation-axis direction.
The coupling 65 may engage with a coupling shaft 119, which will be described further below, so that a rotation-driving force may be input from the coupling shaft 119 to the coupling 65.
The slider member 64 is slidable to move in the rotation-axis direction with respect to the case 63. The slider member 64 may be pressed by the cam follower 170 to slidably move in the rotation-axis direction.
As shown in
The shaft 181 is arranged to extend through the case 63 via holes, which are formed in the rotation-axis direction in the case 63, to be slidably supported by the case 63.
The first contact member 182 includes a pressing face 182A, which is an end face of the first contact member 182 in the rotation-axis direction, and an oblique face 182B, which inclines with respect to the rotation-axis direction. The pressing face 182A is a face to be pressed by the cam follower 170. The oblique face 182B may, when the slider member 64 is pressed by the cam follower 170 in the rotation-axis direction, contact the contact portion 94 on the left in the supporting member 90 and urge the developing cartridge 60 in a direction parallel to the sheet-moving direction to move the developing cartridge 60 (see
The second contact member 183 includes an oblique face 183B, which inclines similarly to the oblique face 182B of the first contact member 182. The oblique face 183B may, when the slider member 64 is pressed by the cam follower 170 in the rotation-axis direction, contact the contact portion 94 on the right in the supporting member 90 and urge the developing cartridge 60 in the direction parallel to the sheet-moving direction to move the developing cartridge 60 (see
At a position between the first contact member 182 and the case 63, arranged is a spring 184, which urges the slider member 64 toward one side, e.g., leftward, in the rotation-axis direction. The spring 184 may be a compressed coil spring arranged to coil around an outer periphery of the shaft 181.
As shown in
When the developing roller 61 is located at the contacting position, in which the developing roller 61 contacts the corresponding photosensitive drum 50, as seen in the first developing cartridge 60Y, the second developing cartridge 60M, and the third developing cartridge 60C shown in
As shown in
The disk portion 151 has an approximate shape of a disk and is rotatably supported by a supporting plate 102 (see
The clutch-controlling cam 153 works in cooperation with a lever 160 to switch transmission to or disconnection from the clutch 150. The clutch-controlling cam 153 includes a basal round portion 153A, which forms a partial cylindrical form, and a second cam portion 153B, which protrudes from the basal round portion 153A in a diametrical direction of the cam 150. The clutch-controlling cam 153 is fanned integrally with the disk portion 151. Therefore, the second cam portion 153B rotates synchronously with the cam 150.
The cam follower 170 includes a slidable shaft 171 and a contact portion 172. The slidable shaft 171 is slidably supported by a shaft, which is fixed to the casing 10 but is not shown, to slide in the rotation-axis direction. The slidable shaft 171 is urged by a spring 173 in a direction such that the contact portion 172 tends to contact the cam face 152F of the cam 150. Therefore, the cam follower 170 is urged toward the standby position. The spring 173 is a tension coil spring, one end of which is hooked to the slidable shaft 171, and the other end of which is hooked to a spring hook being arranged in the casing 10 but not shown. The contact portion 172 extends from the slidable shaft 171. An end face of the contact portion 172 at one end in the rotation-axis direction faces the cam face 152 and contacts the cam face 152F.
As shown in
The separation sensors 4C, 4K each includes an emitter 4P to emit light and a receiver 4R receivable of the light emitted from the emitter 4P. When the detectable portion 154 is at a position between the emitter 4P and the receiver 4R to interrupt the light from the emitter 4P, the receiver 4R may not receive the light from the emitter 4P, and the separation sensor 4C, 4K may output ON signals to the controller 2. On the other hand, when the detectable portion 154 is displaced from the position between the emitter 4P and the receiver 4R, the receiver 4R may receive the light from the emitter 4P, the separation sensor 4C, 4K may output OFF signals to the controller 2. It may be noted that the cams 150Y, 150M as well has the same formation as the detectable portion 154; however, neither the cam 150Y nor the cam 150M is provided with a separation sensor. Therefore, the formation similar to the detectable portion 154 in the cam 150Y or the cam 150M may not serve as a detectable portion.
Referring back to
The fuser 80 is arranged at a rearward position with respect to the photosensitive drum 50 and the conveyer 70. The fuser 80 includes a heat roller 81 and a pressurizer roller 82 arranged to face the heat roller 81. At a position downstream from the fuser 80 in the sheet-conveying direction, arranged is an ejection sensor 28D to detect the sheet S passing thereby. At an upper position with respect to the fuser 80, arranged is a conveyer roller 15, and at an upper position with respect to the conveyer roller 15, arranged is an ejection roller 16.
In the image forming device 30 configured as above, the surface of the photosensitive drum 50 may be charged evenly by the charger and selectively exposed to the light emitted from the exposure device 40. Thereby, electrostatic latent images based on image data may be formed on the surface of the photosensitive drum 50.
Meanwhile, the toner in the case 63 may be supplied to the surface of the developing roller 61, and when the developing roller 61 contacts the corresponding photosensitive drum 50, the toner may be supplied to the electrostatic latent image formed on the surface of the photosensitive drum 50. Thus, the toner image may be formed on the photosensitive drum 50.
When the sheet S on the conveyer belt 73 passes through the position between the photosensitive drum 50 and the transfer roller 74, the toner image formed on the photosensitive drum 50 may be transferred onto the sheet S. Further, as the sheet S is conveyed to pass through the position between the heat roller 81 and the pressurizer roller 82, the toner images transferred to the sheet S may be fused to the sheet S.
The sheet S ejected from the fuser 80 may be conveyed by the conveyer roller 15 and the ejection roller 16 to rest on an ejection tray 13 formed on an upper face of the casing 10.
Next, described in the following paragraphs will be a configuration to drive or stop rotation of the developing roller 61 and a configuration to move the developing roller 61 to contact or separate from the photosensitive drum 50.
As shown in
The driving-force transmitter 100 includes, as shown in
The driving-force transmitter gear train 100D includes first idle gears 110, second idle gears 113, third idle gears 115, clutches 120, and coupling gears 117. The first idle gears 100 include two (2) first idle gears 110A, 110B; the second idle gears 113 include three (3) second idle gears 113A, 113B, 113C; the third idle gears 115 include four (4) third idle gears 115Y, 115M, 115C, 115K; the clutches 120 includes four (4) clutches 120; and the coupling gears 117 include four (4) coupling gears 117Y 117M, 117C, 117K. The gears forming the driving-force transmitter gear train 110D are supported by either the supporting plate 102 or a frame, which is not shown, and may rotate about rotation axes parallel to the rotation axis of the photosensitive drum 50.
The motor 3 includes an output shaft 3A, which may rotate when the motor 3 is active. To the output shaft 3A, attached is a gear, which is not shown.
As shown in
As shown in
The third idle gears 115Y, 115M, 115C, 115K are provided to correspond to the colors of yellow, magenta, cyan, and black, respectively, and arranged in this recited order from front to rear. In other words, the third idle gear 115Y for yellow is at a most frontward position among the third idle gears 115Y, 115M, 115C, 115K, and the third idle gear 115K for black is at a most rearward position among the third idle gears 115Y, 115M, 115C, 115K. The third idle gears 115Y, 115M mesh with the second idle gear 113A. The third idle gear 115C meshes with the second idle gear 113B. The third idle gears 115C, 115K mesh with the second idle gear 113C. Therefore, the third idle gear 115K may receive the driving force from the third idle gear 115C through the second idle gear 113C.
The clutches 120 are in a same configuration. The clutches 120 each meshes with one of the third idle gears 115Y, 115M, 115C, 115K to receive the driving force from the third idle gears 115Y, 115M, 115C, 115K. The clutches 120 will be described further below.
The coupling gears 117 each meshes with one of the clutches 120. Each coupling gear 117 includes a coupling shaft 119 (see
With the driving-force transmitter gear train 110D, the coupling gear 117Y for yellow may receive the driving force from the motor 3 through the first idle gear 110A, the second idle gear 113A, the third idle gear 115Y, and the clutch 120. The coupling gear 117M for magenta may receive the driving force from the motor 3 through the first idle gear 110A, the second idle gear 113A, the third idle gear 115M, and the clutch 120. The coupling gear 117C for cyan may receive the driving force from the motor 3 through the first idle gear 110B, the second idle gear 113B, the third idle gear 115C, and the clutch 120. The coupling gear 117K for black may receive the driving force from the motor 3 through the first idle gear 110B, the second idle gear 113B, the third idle gear 115C, the second idle gear 113C, the third idle gear 115K, and the clutch 120.
As shown in
Each fourth idle gear 131 is a two-wheeler gear having a larger-diameter gear 131L and a smaller-diameter gear 131S (see
The fifth idle gear 132A is arranged at a frontward position with respect to the fourth idle gear 131A, and the fifth idle gear 132B is arranged at a rearward position with respect to the fourth idle gear 131B. The fifth idle gears 132A, 132B mesh with the smaller-diameter gears 131S in the fourth idle gears 131A, 131B, respectively.
The YMC clutch 140A may switch transmission and disconnection of the driving-force controller gear train 110C, which forms the transmission flow to transmit the driving force from the motor 3 to the cams 150Y, 150M, 150C. In other words, the YMC clutch 140A may switch state of the cams 150Y, 150M, 150C between rotating and stationary. The YMC clutch 140A includes a larger-diameter gear 140L and a smaller-diameter gear 140S. A quantity of teeth in the smaller-diameter gear 140S is smaller than a quantity of teeth in the larger-diameter gear 140L. The YMC clutch 140A is arranged at a frontward position with respect to the fifth idle gear 132A, with the larger-diameter gear 140L meshing with the fifth idle gear 132A. The YMC clutch 140A may be, for example, an electromagnetic clutch, in which the larger-diameter gear 140L and the smaller-diameter gear 140S may rotate integrally when the YMC clutch 140A is powered on, or activated; and when the YMC clutch 140A is powered off, or deactivated, the larger-diameter gear 140L may idle so that the smaller-diameter gear 140S may stay stationary.
The K clutch 140K is in the configuration similar to the YMC clutch 140A. Therefore, the K clutch 140K may switch transmission and disconnection of the driving-force controller gear train 110C, which forms the transmission flow to transmit the driving force from the motor 3 to the cam 150K. In other words, the K clutch 140K may switch state of the cam 150K between rotating and stationary. The K clutch 140K includes a larger-diameter gear 140L and a smaller-diameter gear 140S. A quantity of teeth in the smaller-diameter gear 140S is smaller than a quantity of teeth in the larger-diameter gear 140L. The K clutch 140A is arranged at a rearward position with respect to the fifth idle gear 132B, with the larger-diameter gear 140L meshing with the fifth idle gear 132B.
Each sixth idle gear 133 is a two-wheeler gear having a larger-diameter gear 133L and a smaller-diameter gear 133S (see
The seventh idle gear 134 is arranged between the sixth idle gear 133A and the cam 150Y. The seventh idle gear 134 meshes with the smaller-diameter gear 133S (see
The eighth idle gear 135 is arranged between the cam 150Y and the cam 150M. The eighth idle gear 135 meshes with the gear portion 150G in the cam 150Y and the gear portion 150G in the cam 150M.
The ninth idle gear 136 is arranged between the cam 150M and the cam 150C. The ninth idle gear 136 meshes with the gear portion 150G in the cam 150M and the gear portion 150G in the cam 150C.
The tenth idle gear 137 is arranged between the sixth idle gear 133B and the cam 150K. The tenth idle gear 137 meshes with the smaller-diameter gear 133S in the sixth idle gear 133B (see
With the driving-force controlling gear train 110C, the cam 150Y for yellow may receive the driving force from the motor 3 through the first idle gear 110A, the fourth idle gear 131A, the fifth idle gear 132A, the YMC clutch 140A, the sixth idle gear 133A, and the seventh idle gear 134. The cam 150M for magenta may receive the driving force from the cam 150Y for yellow through the eighth idle gear 135. The cam 150C for cyan may receive the driving force from the cam 150M for magenta through the ninth idle gear 136. The cams 150Y, 150M, 150C may synchronously rotate when the YMC clutch 140A is activated and stop rotating by when the YMC clutch 140A is deactivated.
The cam 150K for black, on the other hand, may receive the driving force from the motor 3 through the first idle gear 110B, the fourth idle gear 131B, the fifth idle gear 132B, the K clutch 140K, the sixth idle gear 133B, and the tenth idle gear 137. The cam 150K may rotate when the K clutch 150K is activated and stop rotating when the K clutch 140K is deactivated.
In the following paragraphs, described will be the detailed configuration and movements of the clutch 120. As shown in
The sun gear 121 includes a disk portion 121B, which is rotatable integrally with the gear portion 121A, and claw portions 121C, which are arranged on an outer circumference of the disk portion 121. The claw portions 121C each has a pointed end, which leans to one side in a rotating direction of the sun gear 121. The ring gear 122 includes an inner gear 122A arranged on an inner circumferential surface and an input gear 122B arranged on an outer circumferential surface.
The carrier 123 includes four (4) shaft portions 123A, which support the planetary gears 124 rotatably. The carrier 123 includes an output gear 123B arranged on an outer circumferential surface thereof.
The planetary gears 124 include four (4) planetary gears 124, each of which is supported by one of the shaft portions 123A in the carrier 123. The planetary gears 124 mesh with gear portion 121A of the sun gear 121 and with the inner gear 122A in the ring gear 122.
In the clutch 120, the input gear 122B meshes with the third idle gear 115, and the output gear 123B meshes with the coupling gear 117 (see
As shown in
In particular, as shown in
The rotation-supporting portion 161 has a cylindrical shape with a hollow, in which the supporting shaft 102A of the supporting plate 102 is inserted to support the lever 160.
An end of the second arm 163 extends toward the outer circumferential surface of the disk portion 121B of the clutch 120. The lever 160 is urged by a torsion spring, which is not shown, such that the end of the second arm 163 is urged against the outer circumferential surface of the sun gear 121, or the disk portion 121B. The end of the second arm 163 forms a hook 163A. The hook 163A may engage with one of the claw portions 121C formed on the outer circumferential surface of the sun gear 121 to restrict the sun gear 121 from rotating.
The lever 160 may contact the second cam portion 153B at an end portion 162A of the first arm 162. The lever 160 is movable between an engaging position, in which the end portion 162A of the first aim 162 faces the basal round portion 153A while the hook 163A engages with one of the claw portions 121C in the clutch 120, and a separating position, in which the end portion 162A of the first arm 162 is pushed by the second cam portion 153B to cause the hook 163A to separate from the claw portions 121C in the sun gear 121 being one of the elements in the planetary gear assembly. The lever 160 may place the clutch 120 in the transmittable condition when the lever 160 is separated from the second cam portion 153B and located at the engaging position and may place the clutch 120 in the discontinuing condition when the lever 160 contacts the second cam portion 153B and is located at the separated position.
With reference to
As shown in
As the cam 150 rotates from the position shown in
In order to separate the developing roller 61 from the photosensitive drum 50, the cam 150Y may further rotate so that the contact portion 172 may slide on the first guide face F3 and pushed by the first guide face F3 to contact the second retainer face F2, as shown in
When the developing roller 61 is at the separated position, the cam 150 may rotate further to a position, in which the end portion 162A of the arm 162 in the lever 160 may contact the second cam portion 153B, as shown in
In order to place and maintain the developing roller 61 at the separated position, the cam 150 may be stopped at a position, as shown in
In order to move the developing roller 61 from the separated position to the contacting position, the cam 150 may be rotated from the position shown in either
Accordingly, with the lever 160 located at the engaging position, in which the lever 160 faces the basal round portion 153A and engages with the sun gear 121, the clutch 120 may be placed in the transmittable condition.
Next, in the following paragraphs, described in detail will be the configuration for locating the drum unit 500 at a correct position in the casing 100. In the following description, a position of the drum unit 500 as shown in
As shown in
As shown in
As shown in
As shown in
As shown in
As shown in
As shown in
Meanwhile, as shown in
As shown in
In the second side-frame 420, on the other hand, arranged are four (4) electrode springs ES. The electrode springs ES are arranged at positions symmetrical to the protrusions 415 about a virtual plane PL2, which is orthogonal to the second direction, or a direction parallel to the rotation axis 50X of the photosensitive drum 50 in the drum unit 500 being attached to the casing 10. In other words, the protrusions 415 in the first side-frames 410 are arranged such that the positions, at which the protrusions 415 contact the end faces 916 of the protrusions 915 in the first lateral wall 910, coincide in the second direction with the electrode springs EP. Each electrode spring ES is, in the state where the drum unit 500 is attached to the casing 10, electrically connected with the corresponding one of the developing cartridges 60 through a terminal, which is not shown but is arranged on the second lateral wall 920 in the drum unit 500, and urges the drum unit 500 in a direction from the second side-frame 420 toward the first side-frame 410, e.g., leftward.
The casing 10 is in an arrangement such that, in the state where the drum unit 500 is attached to the casing 10, the first restrictive portion 411 contacts the first contact face 211; the second restrictive portion 412 contacts the second contact face 212; and the four protrusions 415 contact the end faces 916 of the four protrusions 915 in the first lateral wall 910, i.e., a lateral face of the first lateral wall 910 facing away from the second lateral wall 920. Therefore, the drum unit 500 may be restricted from moving in the second direction, or in the direction from the first lateral wall 910 toward the second lateral wall 920 along the axial direction by the first and second restrictive portions 411, 412, and from moving in a direction opposite to the second direction by the protrusions 415 in the first side-frame 410 to locate the drum unit 500 at the correct position in the axial direction.
As shown in
In the following paragraphs, described with reference to
As the drum unit 500 is further pushed from the position shown in
As the drum unit 500 is further pushed from the position shown in
As described earlier, the cam follower 170, which is located at the position corresponding to the pressing face 182A of the developing cartridge 60 in the first side-frame 410, may push the corresponding developing cartridge 60 in the second direction (see
In particular, for multicolored image printing in the image forming apparatus 1 with use of the first developing roller 61Y, the second developing roller 61M, the third developing roller 61C, and the fourth developing roller 61K, in order to transfer the toner images to the sheet S, the first developing roller 61Y, the second developing roller 61M, the third developing roller 61C, and the fourth developing roller 61K may be moved to the respective contacting positions synchronously with the conveyance of the sheet S, and after the toner images are developed on the first, second, third, and fourth photosensitive drums 50Y, 50M, 50C, 50K, the first developing roller 61Y, the second developing roller 61M, the third developing roller 61C, and the fourth developing roller 61K may be moved to the respective separated positions.
In the following paragraphs, described with reference to
When the sheet S is at a position not yet reached the first photosensitive drum 50Y, which is at the most upstream position in the sheet-moving direction, the first, second, third, and fourth developing rollers 61Y, 61M, 61C, 61K are all located at the separated positions. In this arrangement, as shown in
As the sheet S approaches the first photosensitive drum 50Y in order to move the first developing roller 61Y and the second developing roller 61M to the contacting positions, as shown in
As the sheet S approaches the second photosensitive drum 50M, in order to move the third developing cartridge 60C to locate the third developing roller 61C at the contacting position, as shown in
As the sheet S approaches the third photosensitive drum 50C, in order to move the fourth developing cartridge 60K to locate the fourth developing roller 61K at the contacting position, as shown in
When development of a toner image by the first developing roller 61Y on the first photosensitive drum 50Y is completed, in order to move the first developing cartridge 60Y to locate the first developing roller 61Y at the separated position, as shown in
When development of a toner image by the second developing roller 61M on the second photosensitive drum 50M is completed, in order to move the second developing cartridge 60M to locate the second developing roller 61M at the separated position, as shown in
When development of a toner image by the third developing roller 61C on the third photosensitive drum 50C is completed, in order to move the third developing cartridge 60C to locate the third developing roller 61C at the separated position, as shown in
When development of a toner image by the fourth developing roller 61K on the fourth photosensitive drum 50K is completed, in order to move the fourth developing cartridge 60K to locate the fourth developing roller 61K at the separated position, as shown in
Meanwhile, for monochrome image printing in the image forming apparatus 1 with use of the fourth developing roller 61K alone, similarly to the multicolored image printing described above, the cam followers 170Y, 170M, 170C, 170Y may be controlled such that, from the arrangement, in which the cam followers 170Y, 170M, 170C, 170Y are all located at the operable positions (see
When development of a toner image by the fourth developing roller 61K on the fourth photosensitive drum 50K is completed, in order to move the fourth developing cartridge 60K to locate the fourth developing roller 61K at the separated position, as shown in
Benefits achievable by the image forming apparatus 1 described above will be described below.
With the first and second restrictive portions 411, 412, which may restrict the drum unit 50 being attached to the casing 10 from moving in the second direction, i.e., the direction from the first lateral wall 910 toward the second lateral wall 920, along the rotation axis 50X of the photosensitive drum 50, the drum unit 500 may be located at a correct position in the axial direction and stabilized thereat. Therefore, the photosensitive drum 50 may be located at a correct position with respect to the exposure device 40, which is fixed to the connecting plate 430 of the casing 10, and positional deviation of electrostatic latent images on the photosensitive drum 50 to be formed by the exposure device 40 may be restrained.
In particular, in the configuration as described above such that the cam follower 170 to move the developing roller 61 from the contacting position to the separated position may move the developing cartridge 60 in the second direction, displacement of the drum unit 500 in the second direction due to the pressing force from the cam follower 170 in the second direction while the drum unit 500 is supported by the developing cartridge 60 may be restrained.
Moreover, when the image forming apparatus 1 is a multicolor printer as described in the embodiment above, in which the drum unit 500 has the plurality of photosensitive drums 50, the plurality of cam followers 170 aligning along the drawing-out direction of the drum unit 500 may press the plurality of developing cartridges 60 in different timings. In this regard, reaction forces that may deform or twist the drum unit 500 may be applied to the drum unit 500. However, with the first restrictive portion 411 and the second restrictive portion 412, which are arranged to be spaced apart in the drawing-out direction, or the first direction, the drum unit 500 may be restrained from being deformed or twisted.
Moreover, with the first restrictive portion 411 and the second restrictive portion 412 being arranged at the same height H as the cam follower 170, which may press the developing cartridge 60, deformation and displacement of the drum unit 500 in the axial direction may be restrained.
When the drum unit 500 is attached to the casing 10, the first restrictive portion 411 contacts the first contact face 211 of the first engageable portion 911 in the first lateral wall 910, which faces toward the second lateral wall 920 along the axial direction; the second restrictive portion 412 contacts the second contact face 212 of the second engageable portion 912 in the first lateral wall 910, which faces toward the second lateral wall 920 along the axial direction; and the protrusions 415 arranged between the first restrictive portion 411 and the second restrictive portion 412 contact a side face of the first lateral wall 910, including the end faces 916 of the protrusions 915, facing away from the second lateral wall 920 along the axial direction. Therefore, the first lateral wall 910 may be fitted at both sides in the axial direction to be stabilized in the correct position.
When the drum unit 500 is attached to the casing 10, the protrusions 415 are arranged at positions corresponding to the electrode springs ES, which may urge the drum unit 500 against the first side-frame 410, so that the urging force by the electrode springs ES may be reliably received by the first side-frame 410. Therefore, displacement of the drum unit 500 in the direction toward the first side-frame 410 may be restrained.
The first restrictive portion 411 is arranged at the position inward with respect to the second restrictive portion 412 in the drawing-out direction and closer than the second restrictive portion 412 to the second side-frame 420 in the axial direction. Therefore, while the drum unit 500 is guided by the guide rails 408 to be pushed inward from the drawn-out position to the stored position, the drum unit 500 may be moved smoothly without interference of the first engageable portion 911 against the second restrictive portion 412.
Moreover, at the end of the procedure to attach the drum unit 500 to the casing 10, the first restrictive portion 411, the second restrictive portion 412, and the protrusions 415 may work earlier to place the drum unit 500 in the correct position in the axial direction than the engagement of the engageable recessed portions 930 in the first lateral wall 910 and the second lateral wall 920 with the connecting pipe 440 to place the drum unit 500 in the correct position in the drawing-out direction. Therefore, the connecting pipe 440 may be restrained from being scraped by the engageable recessed portions 930 upon and after engagement of the engageable recessed portions 930 with the connecting pipe 440 due to the axial movement of the drum unit 500 which may otherwise be caused in order to place the drum unit 500 at the correct position in the axial direction later.
Although an example of carrying out the invention has been described, those skilled in the art will appreciate that there are numerous variations and permutations of the image forming apparatus that fall within the spirit and scope of the invention as set forth in the appended claims. It is to be understood that the subject matter defined in the appended claims is not necessarily limited to the specific features or act described above. Rather, the specific features and acts described above are disclosed as example forms of implementing the claims.
For example, the cam follower 170 may not necessarily be movable between the operable position and the standby position by the cam 150 which is rotatable but may be movable between the operable position and the standby position by a linear motion cam, which may move linearly. For another example, a linear-motion motor such as a solenoid motor which is movable between the operable position and the standby position may press the developing cartridge. For another example, the developing cartridge may be pressed directly by a cam.
For another example, the position of the drum unit 500 in the axial direction may not necessarily be restricted by two restrictive portions, i.e., the first restrictive portion 411 and the second restrictive portion 412, and the locator formation being the plurality of protrusions 415 between the two restrictive portions on the casing 10: the casing 10 may provide solely one restrictive portion or three or more restrictive portions. Moreover, a quantity and/or arrangement of the protrusions 415 may not necessarily be limited to those illustrated in the embodiment described above.
Moreover, the positions of the restrictive portions on the casing 10 may not necessarily be limited to those illustrated in the embodiment described above. For example, the restrictive portion may not necessarily be arranged on the first side-frame 410 but may be arranged on an inner side of the second side-frame 420. When the casing 10 provides two or more restrictive portions, the restrictive portions may not necessarily be arranged at the same height as the cam follower 170 but may be arranged at vertically different positions. Moreover, as long as the restrictive portions do not interfere with the drum unit 500 being attached to the casing 10, the first restrictive portion on the inner position in the drawing-out direction may not necessarily be arranged at the position closer than the second restrictive portion to the side frame on the opposite side. With the restrictive portion arranged at a preferable position in adjacent to the drum unit 500 attached to the casing 10, the drum unit 500 may be placed at the correct position in the second direction and may be restrained from being displaced upon or after the attachment to the casing 10. For another example, depending on an arrangement of the restrictive portion(s), the locator formation may be omittable.
For another example, the image forming apparatus 1 may not necessarily be limited to the image forming apparatus for forming multicolored images in the toners of four colors but may be an image forming apparatus for forming multicolored images in toners of three colors, five colors, or a different number of colors.
For another example, the image forming apparatus may be a multifunction peripheral machine or a copier.
Number | Date | Country | Kind |
---|---|---|---|
JP2019-054462 | Mar 2019 | JP | national |
Number | Name | Date | Kind |
---|---|---|---|
6101349 | Ohashi et al. | Aug 2000 | A |
20120251163 | Tomatsu et al. | Oct 2012 | A1 |
20120308259 | Abe | Dec 2012 | A1 |
20140126929 | Tomatsu | May 2014 | A1 |
20140294425 | Okabe | Oct 2014 | A1 |
20150301497 | Kawanami | Oct 2015 | A1 |
20190302674 | Wang | Oct 2019 | A1 |
Number | Date | Country |
---|---|---|
2000-19928 | Jan 2000 | JP |
2012-211940 | Nov 2012 | JP |
2013-127653 | Jun 2013 | JP |
2014-92676 | May 2014 | JP |
2014-199334 | Oct 2014 | JP |
2017-26938 | Feb 2017 | JP |
Number | Date | Country | |
---|---|---|---|
20200301345 A1 | Sep 2020 | US |