Patent Grant
7231157
1. Field of the Invention
The present invention relates to an image forming apparatus of an electrophotographic system such as a copying machine or a printer which forms an image on a recording material by using the electrophotographic system, or an image forming apparatus of an electrostatic recording system.
2. Description of the Related Art
Today, there are available a greater number of electrophotographic image forming apparatus capable of forming color images. One among them is a color image forming apparatus of a so-called one drum intermediate transferring belt system which sequentially forms toner images of yellow, magenta, cyan and black on one photosensitive drum, sequentially superimposes and transfers the toner images on an intermediate transferring belt, transfers the toner images of the intermediate transferring belt en bloc onto a recording material, and forms color images by fixing unfixed toner images of the recording material thereon by heat. There is also a tandem type color image forming apparatus which arrays a plurality of photosensitive drums, forms toner images of yellow, magenta, cyan, black and the like on the photosensitive drums, transfers the toner images from the photosensitive drums to an intermediate transferring belt, transfers the toner images of the intermediate transferring images onto a recording material, and forms color images by fixing unfixed toner images of the recording material thereon by heat.
In these color image forming apparatus, in a secondary transfer process of transferring the toner images of plural colors formed on the intermediate transferring belt en bloc to the recording material, if a toner charge amount on the intermediate transferring belt varies from color to color, colors of low and high transferabilities are generated, causing a problem of a reduction in image quality.
To prevent the problem, a post charging device for setting toner to a predetermined charge amount on the photosensitive drum after development is disposed to face the photosensitive drum. Toner charge amounts of color toner images transferred to the intermediate transferring belt are made uniform, thereby preventing the aforementioned problem.
Meanwhile, toner density detecting means is disposed in the color image forming apparatus. This toner density detecting means detects a toner density of the toner image on the photosensitive drum, and plays the following two roles.
One of these roles is to detect how much a predetermined latent image is developed, and used for controlling developing efficiency of a developing device. In the case of 2-component development, a mixing ratio of toner and a carrier greatly affects developing efficiency. Thus, feedback is generally given for toner replenishment of the developing device. The other of the above roles is used for controlling a gradation of an output image. A plurality of latent images different in gradation are provided, toner images are formed, densities thereof are detected, and feedback is given for control factors concerning gradation control of a look-up table or the like.
Ordinarily, a toner image for density detection uses an image of a small patch-shaped area. Accordingly, a toner density detecting sensor is called a patch detecting sensor in some case. As it is an optical sensor, the toner density detecting sensor (referred to as “patch detecting sensor”, hereinafter) cannot correctly measure a toner density if a sensor surface is stained with toner.
To solve this problem, a proposal of disposing a shutter between a photosensitive drum and a patch detecting sensor is described in Japanese Patent Application Laid-Open No. H01-309082. There is also known a method of preventing sensor staining by disposing a cleaning member such as a brush on a backside of a shutter to collect toner stuck to a sensor surface.
According to the conventional configuration, however, problems described below are inherent. The patch detecting sensor is arranged below the developing device to detect a density of a toner image developed by the developing device. In consequence, the shutter must be opened when the density of the toner image is detected. If development is carried out while the shutter is open, toner scattered from the developing device is stuck to a detecting unit of the patch detecting sensor to stain it.
Thus, Japanese Patent Application Laid-Open No. 05-289463 describes a configuration in which a post charging device is arranged on a downstream side of a developing device with respect to a rotational direction of a photosensitive drum, a patch detecting sensor is arranged on a downstream side of the post charging device, and a transferring unit is arranged on a downstream side of the patch detecting sensor. Such a distance set between the developing device and the patch detecting sensor enables a reduction in staining.
Additionally, an air flow must be formed around the post charging device to remove ozone generated from the post charging device. For the purpose of saving space, Japanese Patent Application Laid-Open No. 2000-162852 describes a configuration in which an air flow for blowing toward a photosensitive drum and a flow of air sucked away from the photosensitive drum (a photosensitive drum side) are formed in a post charging device. With this configuration, ozone generated from the post charging device can be removed.
However, depending on an air flow in the post charging device, toner scattered from the developing device may be headed to the patch detecting sensor, causing a problem of sticking of the scattered toner to the patch detecting sensor even if the developing device and the patch detecting sensor are set apart from each other.
It is an object of the present invention to reduce toner scattered from a developing means side and headed to a density detecting member, and to remove ozone near post charging means.
It is another object of the present invention to provide an image forming apparatus comprising: a rotatable image bearing member; latent image forming means for forming an electrostatic latent image on the image bearing member; developing means for developing the electrostatic latent image formed on the image bearing member and forming a toner image; transferring means for transferring the toner image of the image bearing member to a transferring material; a corona charging device which has a discharge wire to charge toner of the toner image before transfer and a shield member to surround the discharge wire, and which is arranged in a position on a downstream side of a developing position on the image bearing member with respect to a rotational direction of the image bearing member; a density detecting member which detects a density of the toner image on the image bearing member in a position on a downstream side of a discharge position of the corona discharging device with respect to the rotational direction of the image bearing member and on an upstream side of a transfer position; and an air flow path in which an air flow path formed through an inside of the shield member to pass air sucked from an image bearing member side toward the inside of the shield member.
Further objects of the invention will become apparent upon reading of the following description.
Next, referring to
(Entire Configuration of Image Forming Apparatus)
First, referring to
A photosensitive drum 1 that is an image bearing member is rotatably disposed, a primary charging device 2 is arranged as charging means for charging the image bearing member, and a surface of the photosensitive drum is uniformly charged. A laser unit 3 that is writing means selectively exposes the surface of the photosensitive drum 1 in accordance with an image signal, and an electrostatic latent image is formed.
A developing device 4 that is developing means visualizes the electrostatic image by toner. The developing device 4 comprises developing devices 4Y, 4M, 4C and 4K as four developing means having toner of yellow (Y), magenta (M), cyan (C) and black (K). These developing devices 4Y, 4M, 4C and 4K are mounted on a rotary 5 which can be rotated. The rotary 5 is rotated in accordance with image formation, the developing devices sequentially face the photosensitive drum 1, and toner images of respective colors are developed.
Below the photosensitive drum 1, an intermediate transferring belt 6 that is an intermediate transferring member is rotatably disposed by being hung on a driving roller 7a, a follower roller 7b, a primary transfer roller 8, and a secondary transfer inner roller 9. The toner images of the photosensitive drum visualized by the developing devices 4Y, 4M, 4C and 4K of respective colors are sequentially transferred to the intermediate transferring belt as a transferring material at a primary transfer unit T1 by applying a bias to the primary transfer roller 8 as a transferring member, whereby multiple-transferred toner images are obtained on a surface of the intermediate transferring belt 6.
A recording material P is fed from a feed cassette 10 to a feed roller 11, a separation roller pair 12, a conveying roller pair 13, and a registration roller pair 14 which constitute conveying means. Then, the recording material P waiting at the registration roller pair 14 is sent to a secondary transfer unit T2 in synchronization with the toner images on the intermediate transferring belt 6.
A secondary transfer roller 15 that is secondary transferring means is configured to be freely brought into contact with/separated from the intermediate transferring belt 6. The secondary transfer roller 15 moves apart from the intermediate transferring member 6 while a multiple transferring process is carried out thereon, and abuts on the same when a secondary transfer process is carried out. Then, the toner images on the intermediate transferring belt 6 are transferred onto the recording material P at the secondary transfer unit T2 by applying a bias to the secondary transfer roller 15.
Subsequently, the toner images borne on the recording material are fixed on the recording material P by heat and pressure at a fixing device 16. The recording material is discharged to a discharge unit by a discharge roller pair 17.
On the other hand, the photosensitive drum 1 comprises a drum cleaner 18, and the intermediate transferring belt 6 comprises a transfer cleaner 19. These are both blade cleaning types. The drum cleaner 18 cleans untransferred toner left on the photosensitive drum in the primary transfer process. The transfer cleaner 19 is configured to be freely brought into contact with/separated from the intermediate transferring belt 6, and cleans untransferred toner left on the intermediate transferring belt 6 in the secondary transfer process.
In the image forming apparatus of the embodiment, a post charging device 21 that is post charging means is arranged on a rotational-direction downstream side of the photosensitive drum with respect to the developing device 4, and a patch detecting sensor 22 that is a density detecting member is arranged on a further rotational-direction downstream side of the photosensitive drum.
(Post Charging Device and Toner Density Detection)
Next, referring to
For example, toner materials may be different between color toner of yellow, magenta and cyan and black toner, and toner charge amounts may be different. In such a case, only when a black toner image is developed on the photosensitive drum 1, a high voltage is applied by the post charging device 21 arranged on its downstream side, and a black toner charge amount is controlled, whereby the black toner charge amount can be made equal to the color toner charge amount. Accordingly, toner transfer is uniformly carried out in the secondary transfer process for transferring the toner image to the recording material, thereby preventing defective images.
As shown in
The patch detecting sensor 22 that becomes toner density detecting means for detecting a density of the toner image formed on the photosensitive drum 1 is arranged on a downstream side of the post charging device 21 but on an upstream side of the primary transfer unit T1 with respect to a rotational direction of the photosensitive drum 1. This patch detecting sensor 22 detects a toner density of the toner image on the photosensitive drum 1, and it is used for controlling toner replenishment of the developing device 4 and a gradation of an output image.
As it is an optical sensor, the patch detecting sensor 22 cannot correctly measure a toner density if a sensor surface 22a opposed to the photosensitive drum 1 is stained with toner. Thus, a shutter 23 that can open/close the sensor surface 22a is disposed to prevent sensor staining, and the sensor surface 22a is closed by the shutter 23 as much as possible when unnecessary. Moreover, a brush 24 is disposed as a cleaning member on the backside of the shutter 23. The sensor surface 22a is cleaned by collecting toner.
However, as there is a limit to its toner collecting efficiency, the brush 24 is set as a replaceable component. When a great amount of scattered toner comes to the sensor surface 22a, a brush replacing period must be set short, resulting in burdensome work. Especially, if the sensor surface 22a is located below a rotational center la of the photosensitive drum 1 in a vertical direction as in the case of the image forming apparatus of the embodiment, scattered and dropped toner is easily stuck thereto.
Thus, while the aforementioned stain preventing mechanism is important, it is important to prevent scattered toner from coming to the sensor surface 22a. Accordingly, in the apparatus of the embodiment, an air flow path is disposed in the post charging device 21 as described below.
(Air Flow of Post Charging Device)
As shown in
As shown in
Thus, ozone generated by corona discharging of the post charging device 21, and scattered toner generated near the developing device 4 are discharged from the opening disposed in the shield member 21b through the air flow path, and collected through the ozone and toner filters 33 and 34. The opening is preferably disposed in an entire longitudinal area of the post charging device 21.
As described above, the air is sucked toward the inside of shield member at the portion of the post charging device 21 located on an upstream side of the patch detecting sensor 22 with respect to the rotational direction of the photosensitive drum, thereby collecting the scattered toner. Thus, the amount of scattered toner near the patch detecting sensor 22 becomes small, whereby toner staining of the sensor surface 22a is greatly reduced.
Furthermore, no new air flow is added to collect the scattered toner. Thus, ozone discharging performance from the post charging device 21 can be secured without improving exhaust fan performance (air volume, pressure).
Now, the image forming apparatus of the embodiment is configured as follows to efficiently collect the scattered toner.
As shown in
Accordingly, since the shield plate 21b1 becomes a shield when seen from the patch detecting sensor 22, scattered toner reaching the sensor surface 22a of the patch detecting sensor 22 becomes difficult, thereby increasing the stain preventing effect of the sensor surface 22a.
Additionally, a proximate distance L3 between a photosensitive drum side end of a shield plate 21b2 on the upstream side of the post charging device 21 and the surface of the photosensitive drum 1 is set larger than the proximate distance L2 between the photosensitive drum side end of the shield plate 21b1 on the downstream side and the surface of the photosensitive drum 1 (L2<L3). Accordingly, an air flow amount sucked from the upstream side of the opening formed in the shield member 21b of the post charging device 21 with respect to the rotational direction of the photosensitive drum becomes larger than an air flow amount sucked from the downstream side of the opening, whereby toner scattered around the developing device 4 can be more effectively collected.
Thus, according to the image forming apparatus of the embodiment, toner staining prevention of the patch detecting sensor 22 as the density detecting member and ozone discharge performance securing from the post charging device 21 can both be realized, and it is possible to maintain a good image forming operation for a long time.
Furthermore, according to the image forming apparatus of the one drum intermediate transferring belt system, even if the patch detecting sensor 22 is arranged below the photosensitive drum 1 and in a position which causes easy sticking of scattered toner to the sensor surface 22a because of a member arrangement, it is possible to realize both toner staining prevention of the sensor surface 22a and ozone discharge performance.
(Fan Driving)
A fan operation sequence of sucking air from the photosensitive drum side into the shield of the post charging device will be described. According to the embodiment, for the fan operation, two types of operations are enabled: a full-speed state in which 24 V is applied to the fan, and a half-speed state in which 12 V half of that of the full-speed state is applied to the fan. According to the embodiment, during an image forming operation, the fan is rotated in the full-speed state because the amount of toner scattered from the developing device is large. A period of the image forming operation is from an input of an image forming operation signal to an end of the image forming operation or a passage of predetermined time after the end. In a state in which power is ON and a process waits for an input of an image forming operation signal (standby state), the fan is rotated in the half-speed state because the amount of toner scattered from the developing device is small.
The embodiment has been described by way of the image forming apparatus of the one drum intermediate transferring belt system. However, the configuration of using the intermediate transferring belt does not need to be always used. For example, even in the case of an image forming apparatus configured to enable circulation and conveyance of a recording material with respect to a photosensitive drum and to sequentially form toner images of respective colors on a photosensitive drum, and obtain color images by sequentially superimposing and transferring the toner images on a circulating recording material, effects similar to those of the embodiment can be obtained by arranging the post charging device 21 having the aforementioned air flow path and the patch detecting sensor 22.
Thus, according to the present invention, by sucking air toward the air flow path disposed in the post charging device located on the upstream side of the density detecting member, discharging of ozone from the post charging means and collection of scattered toner are simultaneously carried out, and toner staining of the toner density detecting means located on the downstream side thereof can be suppressed.
Furthermore, no new air flow path needs to be added to collect the scattered toner. Thus, it is possible to secure ozone discharge performance from the post charging means without improving exhaust fan performance.
The embodiment of the present invention has been described. However, the embodiment is in no way limitative of the invention, and various changes and modifications can be made within technical ideas of the invention.
This application claims priority from Japanese Patent Application No. 2004-132962 filed Apr. 28, 2004, which is hereby incorporated by reference herein.
| Number | Date | Country | Kind |
|---|---|---|---|
| 2004-132962 | Apr 2004 | JP | national |
| Number | Name | Date | Kind |
|---|---|---|---|
| 4260235 | Stack | Apr 1981 | A |
| 5406359 | Fletcher | Apr 1995 | A |
| 6006061 | Liu et al. | Dec 1999 | A |
| 6006062 | Takahashi et al. | Dec 1999 | A |
| 6545693 | Kitayama et al. | Apr 2003 | B2 |
| 20050244178 | Kitayama | Nov 2005 | A1 |
| Number | Date | Country |
|---|---|---|
| 1-309082 | Dec 1989 | JP |
| 5-289463 | Nov 1993 | JP |
| 2000-162852 | Jun 2000 | JP |
| Number | Date | Country | |
|---|---|---|---|
| 20050244178 A1 | Nov 2005 | US |
