The present disclosure relates to an image forming apparatus including a transfer unit that transfers a toner image formed on an image carrier to a sheet. Specifically, the disclosure relates to an image forming apparatus that enables a transfer unit to be accurately and stably positioned and disposed with respect to an image carrier.
An image forming apparatus including an image carrier includes a transfer unit including a transfer member which comes into contact with the image carrier and holds a sheet at a contact portion while the sheet is rotated and carried to transfer a toner image formed on the image carrier to the sheet. During a transfer operation, the transfer member comes into contact with the image carrier to rotate, or comes into contact with the image carrier to rotate with the sheet in between. When the sheet is jammed during the transfer operation, it is desired to remove the jammed sheet. Therefore, a configuration of a transfer unit is proposed in which the transfer unit is moved so that a transfer member is separated from an image carrier. For example, a transfer unit capable of rotating around an axis of a registration roller is disclosed in Japanese Unexamined Patent Application Publication No. 2002-229348.
The transfer unit described in Japanese Unexamined Patent Application Publication No. 2002-229348 includes a mechanism in which a spring urges a transfer roller (transfer member) against a photosensitive body and the transfer unit is rotated around an axis of the registration roller when a paper jam occurs, and thereby the transfer roller can be separated from the photosensitive body. A side of the transfer unit opposite to the registration roller is urged by an urging member having an urging force larger than an urging force of the transfer roller to the photosensitive body when the transfer unit abuts against a right door (moving member). A transfer entrance guide has a protrusion portion which abuts against a developing device, and thus the rotation of the transfer unit stops due to urging of the right door, the transfer unit is positioned, and the transfer roller abuts against the photosensitive body with a predetermined urging force.
In this case, the right door urges the urging member and therefore the side of the transfer unit opposite to the registration roller is urged to a photosensitive body side. There is a problem that an urging direction of the urging member is the same as a movement direction of the right door, so that an operability (operation of disposing and moving the transfer unit at a predetermined position) of the movement of the right door becomes worse due to a reaction force of the urging member. Furthermore, there is a problem that a size of the right door is increased to avoid the right door being deformed by the reaction force of the urging member.
It is desirable to provide an image forming apparatus in which, when a transfer unit is urged and disposed by an urging member at a predetermined position of the image forming apparatus, deterioration of an operability of a moving member can be suppressed by suppressing a reaction force acting on the moving member for urging the transfer unit, and the transfer unit can be reliably held at the predetermined position.
According to an aspect of the disclosure, there is provided an image forming apparatus including an image carrier, the apparatus including: a first unit that includes a transfer member which is rotatable and abuts against the image carrier and a first urging member for urging the transfer member against the image carrier, and that is movable from a position at which the transfer member comes into contact with the image carrier to a position at which the transfer member is separated from the image carrier, in which, when the first unit is disposed at the position at which the transfer member comes into contact with the image carrier, the first unit is urged in a first urging direction intersecting a movement direction of a second unit by a second urging member disposed between the first unit and the second unit being movable between a first attachment position with respect to an image forming apparatus body and a second attachment position different from the first attachment position.
Hereinafter, an embodiment will be described.
The image forming apparatus 100 of the embodiment is an electrographic image forming apparatus and, as illustrated in
The image reading portion 1 includes a document placing table 11, an automatic document feeder 12 (ADF) for automatically supplying a document on the document placing table 11, and a document image reading unit 13 for scanning and reading an image of the document placed on the document placing table 11. The image forming portion 3 is provided in an image forming apparatus body 110. The image forming portion 3 is provided with a unit that performs an electrographic process with a photosensitive drum 30 (image carrier) as a center.
A charger 31, an optical scanning unit 32, a developing unit 33, a transfer unit 50, a cleaning device 35, and a static eliminating unit (not illustrated) are provided in a periphery of the photosensitive drum 30 in numerical order.
The charger 31 uniformly charges a surface of the photosensitive drum 30 to a predetermined potential. The optical scanning unit 32 scans an optical image on the uniformly charged photosensitive drum 30 to write an electrostatic latent image. The developing unit 33 attaches charged toner particles onto the electrostatic latent image written by the optical scanning unit 32 to visualize the electrostatic latent image. The developing unit 33 is provided with a toner container 41. The transfer unit 50 transfers a toner image visualized on the photosensitive drum 30 to a transfer sheet. The transfer unit 50 includes a transfer roller 51 (transfer member) that abuts against the photosensitive drum 30 and rotates together with the photosensitive drum 30. The cleaning device 35 removes a developer remaining on the photosensitive drum 30 with a cleaning blade 36, and thus a new image can be recorded on the photosensitive drum 30. Transfer residual toner removed from the photosensitive drum 30 by the cleaning blade 36 is carried in a vertical direction (upward) with respect to the drawing by a waste toner carrying screw 37, and is collected in a waste toner collection container (not illustrated) disposed between a front cabinet of the image forming apparatus and the image forming portion 3. The static eliminating unit is disposed between the cleaning device 35 and the charger 31. The static eliminating unit eliminates static electricity from the surface of the cleaned photosensitive drum 30 and uniformizes chargeability of the photosensitive drum 30 by the charger 31.
Furthermore, the image forming portion 3 includes a fixing unit 38 for melting the toner image transferred onto the transfer sheet by the transfer unit 50 and fixing the toner image on the sheet by pressure. The fixing unit 38 includes a heating roller 39 and a fixing roller 40.
The sheet feeding portion 2 includes a sheet cassette 21 and a manual sheet feeding tray 22 as a plurality of sheet feeding devices. The image forming apparatus 100 selects one of the sheet feeding devices from the sheet cassette 21 and the manual sheet feeding tray 22. Furthermore, the image forming apparatus 100 separates the transfer sheets one by one by a pickup roller 23 included in the corresponding selected sheet feeding device, and carries the transfer sheet so that a leading end of the transfer sheet bites into a nip portion of a registration roller 20. In this case, the registration roller 20 is stationary and, at an exact timing when a writing start position of the electrostatic latent image on the photosensitive drum 30 coincides with an image writing start position on the transfer sheet, the rotation of the registration roller 20 is started, so that the transfer sheet reaches the transfer roller 51 in the transfer unit 50.
The image forming apparatus 100 includes sheet carrying paths S1 and S2 for carrying the transfer sheet from the sheet feeding portion 2 to the image forming portion 3 and carrying the sheet on which the toner image is fixed to a sheet discharging tray 24, and a back-side printing sheet carrying path S3 for switch-back carrying of the transfer sheet during duplex printing. A sheet discharging roller 25 for discharging the sheet onto the sheet discharging tray 24 and a sheet carrying roller 26 are appropriately disposed in each of the carrying paths. Moreover, in the image forming apparatus 100, the transfer unit 50 is attached to a moving member 80 (for example, an opening/closing member, more specifically, an opening/closing door) together with a sheet guide portion forming a part of the back-side printing sheet carrying path S3. Therefore, when the moving member 80 is opened, the transfer unit 50 moves together with the moving member 80, and a path from the registration roller 20 to the fixing unit 38 in the sheet carrying path S1 is released. Accordingly, even if paper jam occurs, the sheet can be easily removed.
Next, an attachment structure of the transfer unit 50 to the image forming portion 3 according to Embodiment 1 will be described with reference to the drawings below.
As illustrated in
As illustrated in
The second urging member 85 is disposed so as to intersect, by an angle of α, a rotation direction of the sheet guide portion 83, that is, a movement direction (P in
The second urging member locking portion 61 on the one side and the second urging member locking portion 86 on the other side are disposed apart from each other by a predetermined first distance dw in the movement direction P, and therefore an urging force f of the second urging member 85 acts in the direction indicated by an oblique downward arrow in
Next, a detailed structure and a detailed attachment structure of the transfer unit 50 of Embodiment 1 will be described.
The transfer unit 50 includes bearings BL and BL rotatably supporting the transfer roller 51. The bearings BL and BL are provided at both end portions in a longitudinal direction (apparatus depth direction D) of the transfer roller 51. The bearings BL and BL are supported by bearing support portions 52 and 52. The bearing support portions 52 and 52 are movably disposed, so that the transfer roller 51 supported by the bearing support portions 52 and 52 is urged by first urging members 54 and 54 against the photosensitive drum 30 (see
The transfer unit 50 includes a peeling electrode 55 for peeling the transfer sheet from the photosensitive drum 30 (see
A pair of protrusion portions 58a and 58b (guide protrusion portions) engaging with a transfer unit guide member 90 (see
The transfer unit 50 includes a sheet entry guide member 57 (sheet guide member). The sheet entry guide member 57 is provided on an upstream side of the transfer roller 51 in the sheet carrying direction. The transfer unit 50 is locked to the second urging member locking portions 86 and 86 on the other side in the sheet guide portion 83 using the second urging members 85 and 85. Moreover, the transfer roller 51 is an elastic roller in which a metallic shaft is coated with a conductive elastic body. Therefore, the transfer roller 51 includes collar members 51a and 51a for stably abutting against the photosensitive drum 30 (see
The second urging members 85 and 85 are disposed with a predetermined angle β with respect to the longitudinal direction (apparatus depth direction D of the image forming portion 3) of the transfer unit 50. Specifically, the second urging member locking portions 61 and 61 (see
Next, a positioning structure of the transfer unit 50 to the image forming portion 3 will be described below with reference to
The transfer unit guide member 90 includes a pair of first inclined surface portions 92a and 92b (guide portions) for moving the pair of corresponding protrusion portions 58a and 58b of the transfer unit 50 in a first direction P1 (see
Furthermore, when the sheet guide portion 83 moves in a left direction (that is, the moving member 80 is on the photosensitive drum 30 side in the left direction), the protrusion portion 58a and the protrusion portion 58b move in a second direction P2 in
As described above, in the image forming apparatus 100 according to Embodiment 1, the second urging members 85 and 85 are provided so that the urging direction of the second urging members 85 and 85 urging the transfer unit 50 against the image forming portion 3 intersects the movement direction P (rotation direction) of the sheet guide portion 83 supporting the transfer unit 50, that is, the moving member 80 (opening/closing door portion included in the image forming portion 3) to which the sheet guide portion 83 is attached. Therefore, it is less likely to deteriorate the operability of the moving member 80, and it enables the transfer unit 50 to be locked to a predetermined position of the image forming portion 3. Since the component force f1w of the reaction force f of the moving member 80 among the reaction forces can be decreased when the transfer unit 50 is locked to the image forming portion 3, it is possible to effectively avoid the moving member 80 to be deflected and deformed by receiving the reaction force or the moving member 80 to be moved from a locking position by the reaction force. Furthermore, since the force applied to the moving member 80 is reduced, a size of the lock member 82 can be reduced. Furthermore, since the urging force f (locking force) when the transfer unit 50 is locked to the transfer unit guide member 90 can be increased, the transfer roller 51 can stably abut against the photosensitive drum 30 with a predetermined urging force by the first urging members 54 and 54.
The second urging members 85 and 85 are disposed so as to have the component force fd (see
Next, an image forming apparatus 100 according to Embodiment 2 will be described below with reference to the drawings. Moreover, in Embodiment 2, a structure of the transfer unit is different from that of Embodiment 1, and the other structures are substantially similar to those of Embodiment 1.
In Embodiment 2, the transfer unit 50 includes a roller holder 62 (third unit) including a transfer roller 51, a peeling electrode 55, and a sheet entry guide member 57, and an urging unit 66 holding the roller holder 62.
The urging unit 66 includes a pair of roller holder guide engagement portions (67 and 68) and (67 and 68) engaging with the roller holder 62, holder urging members 69 and 69 (first urging members) urging the roller holder 62 against the photosensitive drum 30, and contact holding covers 70 and 70 (holder urging member covers) transmitting the urging forces of the holder urging members 69 and 69 to the roller holder 62.
The roller holder 62 includes a pair of engagement portions 64 and 65 (see
Similar to the transfer unit 50 of Embodiment 1, the urging unit 66 includes a pair of protrusion portions 58a and 58b engaging with the transfer unit guide member 90.
Next, an engagement state between the roller holder 62 and the urging unit 66 will be described with reference to
The urging unit 66 is locked to the sheet guide portion 83 (second unit) using the second urging members 85 and 85. A locking method and locking positions of the second urging members 85 and 85, an urging direction of the second urging members 85 and 85, and the like are the same as those of the transfer unit 50 of Embodiment 1.
The roller holder 62 is formed such that the engagement portion 64 on one side engages with the roller holder guide engagement portion 67 on one side in the urging unit 66, and the engagement portion 65 on the other side engages with the roller holder guide engagement portion 68 on the other side in the urging unit 66. The roller holder 62 is urged toward the photosensitive drum 30 (see
In Embodiment 2, the roller holder 62 including the roller holder positioning portion 63 engaging with the positioning portion provided in the photosensitive unit at an end portion is urged against the photosensitive drum 30 by the holder urging member 69 included in the urging unit 66. Therefore, the transfer roller 51 can be disposed at a predetermined position with respect to the photosensitive drum 30 with high accuracy. Furthermore, the sheet entry guide member 57 and the peeling electrode 55 are disposed in the roller holder 62 so as to have a predetermined positional relationship with the transfer roller 51. Therefore, the sheet entry guide member 57 and the peeling electrode 55 can be also disposed so as to have a predetermined positional relationship with the photosensitive drum 30 with high accuracy.
As illustrated in
Similar to Embodiment 1, the power supply terminals (53 and 56) are urged against the back surface side of the image forming portion 3 by the second urging members 85 and 85. Therefore, the power supply terminals (53 and 56) can stably come into contact with the body power supply terminal disposed on the back surface side of the image forming portion 3. Therefore, it is possible to stably supply power to the transfer roller 51 and the peeling electrode 55. Moreover, a roller holder stopper portion 71 (regulating portion) is provided in a side surface portion of one of the roller holder guide engagement portions 67 on the one side in the urging unit 66. When the power supply terminals (53 and 56) come into contact with the body power supply terminal, the roller holder stopper portion 71 regulates a position in the longitudinal direction (apparatus depth direction D), so that the roller holder 62 does not move in the longitudinal direction (apparatus depth direction D).
As described above, in the image forming apparatus 100 according to Embodiment 2, the transfer unit 50 can be formed such that the roller holder 62 including the transfer roller 51, the sheet entry guide member 57, and the peeling electrode 55, and the urging unit 66 for urging the roller holder 62 can be separately constituted. Therefore, the transfer roller 51, the sheet entry guide member 57, and the peeling electrode 55 are disposed with high accuracy in a predetermined positional relationship.
The power supply terminals (53 and 56) for respectively supplying power to the transfer roller 51 and the peeling electrode 55 are disposed in the roller holder 62, and the roller holder stopper portion 71 is provided in the urging unit 66. Therefore, it is possible to reliably supply power to the transfer roller 51 and the peeling electrode 55.
The embodiments disclosed this time are examples in all respects and are not a basis for a limited interpretation. Therefore, the technical scope of the disclosure is not interpreted only by the above-described embodiments but is defined based on the description of the claims. Also, meanings equivalent to claims and all changes within the scope are included.
The present disclosure contains subject matter related to that disclosed in Japanese Priority Patent Application JP 2018-015114 filed in the Japan Patent Office on Jan. 31, 2018, the entire contents of which are hereby incorporated by reference.
It should be understood by those skilled in the art that various modifications, combinations, sub-combinations and alterations may occur depending on design requirements and other factors insofar as they are within the scope of the appended claims or the equivalents thereof.
Number | Date | Country | Kind |
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2018-015114 | Jan 2018 | JP | national |
Number | Name | Date | Kind |
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20090022514 | Fujiwara | Jan 2009 | A1 |
20100003051 | Sekina | Jan 2010 | A1 |
20130108320 | Ju | May 2013 | A1 |
Number | Date | Country |
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2002-229348 | Aug 2002 | JP |
Number | Date | Country | |
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20190235418 A1 | Aug 2019 | US |