This application claims priority from Japanese Patent Application No. 2013-245364, filed on Nov. 27, 2013, which is incorporated herein by reference in its entirety.
Aspects of the disclosure relate to an image forming apparatus including an ejection roller configured to rotate in both forward and reverse directions.
Some known image forming apparatuses include an ejection roller configured to rotate in both forward and reverse directions. The ejection roller is configured to rotate in the forward direction to feed a recording sheet ejected from an image forming unit toward a sheet receiving proportion and configured to rotate in the reverse direction to return the recording sheet to the image forming unit.
One image forming apparatus including such an ejection roller is provided with a restriction member configured to, when the ejection roller rotates in the reverse direction, protrude from under the ejection roller toward the sheet receiving portion. In the image forming apparatus, when a recording sheet already ejected onto the sheet receiving portion is drawn and raised, due to static electricity, by a recording sheet to be fed to the ejection roller, the restriction member prevents the recording sheet raised from the sheet receiving portion from being drawn to the ejection roller by holding the raised recording sheet down to the sheet receiving portion.
Another image forming unit includes a restriction member pivotally attached to the main body and urged by a spring in a direction where the restriction member is retracted inside the main body relative to the ejection roller. The restriction member is configured to, when a recording sheet fed to the ejection roller contacts the ejection roller, pivot and protrude to the sheet receiving portion further than the ejection roller.
Still another image forming apparatus includes a restriction member engaged with a solenoid controlled by a controlling unit. When the ejection roller rotates in the reverse direction, the controlling unit operates the solenoid to cause the restriction member to protrude to the sheet receiving portion further than the ejection roller.
However, in the above image forming apparatuses, structures for moving the restriction member are complicated.
Illustrative aspects of the disclosure provide an image forming apparatus configured to prevent a recording sheet on a sheet receiving portion from being drawn into an ejection roller with a simple structure.
According to an aspect of the disclosure, an image forming apparatus includes an image forming unit configured to form an image on a recording sheet, a sheet receiving portion configured to receive the recording sheet having the image, an ejection roller, and a restriction member. The ejection roller is configured to rotate in a forward direction to eject the recording sheet fed from the image forming unit to the sheet receiving portion, and to rotate in a reverse direction to return the recording sheet to the image forming unit. The restriction member is configured to move between a restriction position where the restriction member protrudes farther in a sheet ejection direction than a peripheral surface of the ejection roller and a retracted position where the restriction member is retracted from the restriction position. The ejection roller is configured to move the restriction member to the restriction position by rotating in the forward direction, and to move the restriction member to the retracted position by rotating in the reverse direction.
With this structure, when a recording sheet being ejected is returned to the image forming unit, even if a recording sheet ejected on the sheet receiving portion is raised due to a static electricity, the raised recording sheet is blocked by the restriction member such that it does not contact the ejection roller. Thus, any ejected recording sheets resting on the sheet receiving portion can be prevented from being drawn into the ejection roller. The restriction member is configured to move by rotation of the ejection roller. With this simple structure, any ejected recording sheets resting on the sheet receiving portion can be prevented from being drawn into the ejection roller.
Reference is made to the following description taken in connection with the accompanying drawings, like reference numerals being used for like corresponding parts in the various drawings.
An embodiment of the disclosure will be described with reference to the following drawings. The following description will be first made to a general structure of a color printer 1 as an example of an image forming apparatus according to the embodiment of the disclosure.
In the following description, the expressions “front”, “rear”, “upper or top”, “lower or bottom”, “right”, and “left” are used to define the various parts when the color printer 1 is disposed in an orientation in which it is intended to be used.
As shown in
The main body 10 includes, on its upper surface, an ejection tray as an example of a sheet receiving portion configured to receive a sheet S having image formed thereon.
The sheet supply unit 20 is disposed in a lower portion of the main body 10. The sheet supply unit 20 includes a sheet supply tray 21 and a sheet supply mechanism 22. The sheet supply mechanism 22 is disposed in a front portion of the sheet supply tray 21, and includes a pickup roller 23, a separation roller 24, a separation pad 25, a paper dust removing roller 26, and a pair of registration rollers 27.
A sheet S accommodated in the sheet supply tray 21 is fed in a U-turn from the front side of the main body 10 toward the rear side by the sheet supply mechanism 22 and fed to the image forming unit 30. The sheet supply tray 21 is configured to be removed from the main body 10 by being pulled to the front and be attached to the main body 10 by being pressed to the rear.
The image forming unit 30 is disposed above the sheet supply tray 21, configured to form an image on a sheet S fed from the sheet supply unit 20, and includes four LED units 40, four process units 50, a transfer unit 70, and a fixing unit 80.
The LED units 40 each include a plurality of light emitting diodes, LEDs, at their lower ends, and are disposed above and facing respective photosensitive drums 51. The LED units 40 are configured to expose surfaces of the respective photosensitive drums 51 by causing the LEDs to blink based on image data.
The process units 50 area arranged in a front-rear direction, and each include a photosensitive drum 51, a charger 52, a developing roller, a supply roller, a layer thickness regulating blade, and a toner storing portion, which are illustrated without reference numerals.
The transfer unit 70 is disposed between the sheet supply tray 21 and the process units 50, and includes a drive roller 71, a driven roller 72, an endless conveyer belt 73 extending between the drive roller 71 and the driven roller 72, and four transfer rollers 74. The conveyor belt 73 is sandwiched between the photosensitive drums 51 contacting an outer surface of the conveyor belt 73 and the respective transfer rollers 74 disposed inside the conveyor belt 73.
The fixing unit 80 is disposed to the rear of the process units 50, and includes a heat roller 81 and a pressure roller 82 disposed facing the heat roller 81 to press the heat roller 81.
In the image forming unit 30, the surface of each photosensitive drum 51 is uniformly charged by the corresponding charger 52, and exposed to the light with light from the corresponding LED unit 40, and an electrostatic latent image based on image data is formed on the surface of each photosensitive drum 51. Toner in the toner storing portion is supplied via the supply roller to the developing roller, enters between the developing roller and the layer thickness regulating blade and is carried on the developing roller as a thin layer having a uniform thickness.
The toner carried on the developing roller is supplied from the developing roller to the electrostatic latent image formed on each photosensitive drum 51. Thereby, the electrostatic latent image is visualized as a toner image on each photosensitive drum 51. Then, when a sheet S is fed to between the photosensitive drums 51 and the conveyor belt 73, toner images on the photosensitive drums 51 are sequentially transferred and overlaid one over the other onto the sheet S.
The sheet S having the toner image transferred thereon is fed between the heat roller 81 and the pressure roller 82 and thermally fixed therebetween. In this way, images can be formed on the sheet S. The sheet S having images formed thereon is fed from the fixing unit 80 to a feed path 91 by a feed roller 83.
A feed unit 90 functions as an ejection mechanism configured to eject a sheet S fed from the image forming unit 30 outside of the main body 10 and functions also as a re-feed mechanism configured to re-feed a sheet S having an image on one side formed by the image forming unit 30 to the image forming unit 30 for forming an image on the other side of the sheet S. Specifically, the feed unit 90 includes the feed path 91, an ejection roller unit 92, a flapper 93 configured to pivot in the front-rear direction, a re-feed path 94, and a plurality of pairs of re-feed rollers 95 configured to feed the sheet S in the re-feed path 94.
The feed path 91 is defined in a rear portion of the main body 10, and extends upward from the front of flapper 93 pivoting to the rear (indicated with a solid line) and is bent to the front.
As described herein, the rotation of the ejection roller unit 92 refers to rollers 110, 120 and 130 of the ejection roller unit 92 each being configured to rotate in both forward and reverse directions about a respective rotational axis. The ejection roller unit 92 is configured to, when the rollers 110, 120 and 130 rotate in the forward direction, eject a sheet fed from the image forming unit 30 outside of the main body 10 or to the ejection tray 11, and configured to, when the rollers 110, 120 and 130 rotate in the reverse direction, draw the sheet S back to the main body 10.
The flapper 93 is configured to pivot to the rear when the sheet S fed from the image forming unit 30 is guided to the feed path 91, and configured to pivot to the front when the sheet S returned to the main body 10 by the reverse rotation of the ejection roller unit 92 is re-fed to the image forming unit 30.
The re-feed path 94 is for feeding a sheet S having an image on one side formed by the image forming unit 30 again to the image forming unit 30. The re-feed path 94 is defined in a U-shape in cross section in a rear portion, a lower portion, and a front portion of the main body 10. Specifically, the re-feed path 94 extends downward from behind the flapper 93 pivoting to the front (indicated with a chain line), is bent to the front, passes to the front under a sheet accommodating portion of the sheet supply tray 21, and is bent upward to the paper dust removing roller 26.
In the feed unit 90, when image formation is completed, the sheet S fed from the image forming unit 30 is fed along the feed path 91, and ejected outside of the main body 10 by rotating the ejection roller unit 92 in the forward direction and received onto the ejection tray 11. When another image is formed on the other side of a sheet S having an image on one side thereof, the sheet S being ejected is returned to the main body 10 by rotating the ejection roller unit 92 in a reverse direction before the entire of the sheet S is completely ejected outside of the main body 10. The returned sheet S is fed from the feed path 91 to the re-feed path 94. Thereafter, the sheet S (indicated by a broken line) is fed through the re-feed path 94 by re-feed rollers 95 and fed again to the image forming unit 30 by the sheet supply mechanism 22.
The sheet S having an image formed on the other side thereof by the image forming unit 30 is ejected outside of the main body 10 by the ejection roller unit 92 rotating in the forward direction and received on the ejection tray 11.
A structure in vicinity of the ejection roller unit 92 will be described below.
As shown in
As shown in
Each of the first rollers 110 is made of rubber and has a tubular shape. The first rollers 110 are fitted around a first roller shaft 140 having a gear G at a left end thereof and configured to rotate together with the first roller shaft 140. The gear G receives drive force from a drive source and the first roller 110 rotate.
The frame F includes a pair of left and right first frames F1, and a second frame F2 disposed below the first rollers 110 and connecting the left and right first frames F1. The left and right first frames F1 supports left and right end of the first roller shaft 140.
As shown in
As shown in
The second roller body 121 has a pair of large-diameter portions 121A and a small-diameter portion 121B disposed between the large-diameter portions 121A and having a diameter smaller than the large-diameter portions 121A. The large-diameter portions 121A are made of resin such as polyoxymethylene (POM). The small-diameter portion 121B is made of rubber.
The roller holder 300 includes a bottom portion 310 and a pair of second roller shaft supporting portions 320 as an example of a shaft supporting portion. The bottom portion 310 is disposed below the second roller 120. The second roller shaft supporting portions 320 are disposed at a front end portion of the bottom portion 310, and raised from left and right ends of the bottom portion 310 for supporting the second roller shaft 122. As shown in
The second roller shaft supporting portions 320 each have a C shape opening top to support the second roller shaft 122 therein (
The sidewall portions 330 each have a third roller shaft supporting portion 331 having a C shape opening top to support the third roller 130 therein.
The bottom portion 310 has an inclined surface 311 disposed between the second roller supporting portions 320 to guide the restriction member 200. As shown in
As shown in
A slit 301 is provided in the second roller shaft supporting portion 320 and the extension portion 340 disposed on each of the left and right sides of the inclined surface 311.
The guide ribs 350 are arranged in the left-right direction, and outermost guide ribs 350 are provided as portions of the sidewall portions 330. Each guide rib 350 has an upper end surface, which is arcuate and extends upward to the front, to guide a sheet S fed from the rear side to between the first roller 110 and the third roller 130.
As shown in
As shown in
The restriction member 200 includes a first portion 210, as an example of a second surface portion, extending in the front-rear direction along the inclined surface 311 of the roller holder 300 and having a rectangular shape, and a second portion 220, as an example of a first surface portion, extending from the rear end portion of the first portion 210. The second portion extends further outwardly in the left-right direction than the first portion 210. The first portion 210 is disposed on the inclined surface 311 and left and right end portions of the second portion 220 are disposed in the left and right slits 301, respectively.
The first portion 210 has left and right openings 201 each extending in the front-rear direction. The protrusions 312 of the inclined surface 311 extend into respective openings 201.
The first portion 210 is greater than the inclined surface 311 in size in the front-rear direction and is substantially the same as the small-diameter portion 121B of the second roller 120 in size in the left-right direction (
The restriction member 200 structured as described above is configured to slide along the inclined surface 311 between a restriction position shown in
More specifically, as shown in
Operation and effects of the color printer 1 structured as described above will be described.
When a sheet S is ejected onto the ejection tray 11, the ejection roller unit 92 rotates in the forward direction as shown in
When the second roller 120 rotates in the forward direction, friction is produced between the small-diameter portion 121B of the second roller 120 and the restriction member 200, and the restriction member 200 moves along the inclined surface 311 toward the inside of the roller holder 300. At this time, the protrusion 312 of the roller holder 300 contacts the second side surface defining the upper end of the opening 201 in the restriction member 200 to restrict the movement of the restriction member 200 such that the restriction member 200 is maintained in the retracted position.
While the ejection roller unit 92 rotates in the forward direction to eject the sheet S, the restriction member 200 is in the retracted position. Thus, the sheet S being ejected is prevented from getting caught on the restriction member 200.
When the sheet S is returned to the main body 10 to be re-fed to the image forming unit 30, the ejection roller unit 92 rotates in the reverse direction. At this time, the second roller 120 rotates clockwise as shown in
When the second roller 120 rotates in the reverse direction, friction is produced between the small-diameter portion 121B of the second roller 120 and the restriction member 200, and the restriction member 200 moves along the inclined surface 311 diagonally upwardly toward the front of the color printer 1. At this time, the protrusion 312 of the roller holder 300 contacts the first side surface defining the lower end of the opening 201 of the restriction member 200 to restrict the movement of the restriction member 200 such that the restriction member 200 is maintained in the restriction position.
In the embodiment, as the second roller 120 contacts a portion of the restriction member 200 not in contact with the inclined surface 311, the restriction member 200 may be caused to rotate counterclockwise in
As shown in
If a raised sheet S on the ejection tray 11 contacts a portion of the peripheral surface of the second roller 120, which is above the axis of the second roller 120 and closer to the ejection tray 11, the sheet S is likely to be drawn into the ejection roller unit 92. In this embodiment, when the restriction member 200 is in the restriction position, the upper end of the restriction member 200 is disposed above the axis of the second roller 120 and between the ejection tray 11 and a portion of the second roller 120 above the axis of the second roller 120. Thus, the restriction member 200 can reliably restrict a sheet S resting on the ejection tray 11 from being drawn into the ejection roller unit 92.
The restriction member 200 is configured to move by receiving a force from rotation of the second roller 120. Thus, the restriction member 200 can prevent a sheet S from being drawn into the ejection roller unit 92 with a simple structure. In the embodiment, the restriction member 200 is in contact with the second roller 120, and the restriction member 200 moves due to friction between the restriction member 200 and the second roller 120. Thus, the restriction member 200 can move between the restriction position and the retracted position with a simple structure.
When the restriction member 200 is in one of the restriction position and the retracted position, the movement of the restriction member 200 is restricted by the protrusion of the roller holder 300 contacting a side surface defining an end of the opening 201. This structure allows the restriction member 200 to move within a specified range.
The roller holder 300 supports the restriction member 200 as well as the second roller 120. The restriction member 200 is disposed in close vicinity to the second roller 120 and the movement of the restriction member 200 is minimized.
The inclined surface 311, the openings 201, and the protrusions 312 are disposed between the pair of second roller shaft supporting portions 320. The need for increasing the physical size of the main body 10 can be minimized compared with a case where the inclined surface 311, the openings 201, and protrusions 312 are offset in the front-rear or left-right direction relative to the second roller shaft supporting portions 320.
The embodiment shows, but is not limited to, the restriction member 200 being configured to move between the restriction position and the retracted position by sliding. For example, as shown in
Specifically, the restriction member 400 includes a ring portion 410, a restricting portion 420, and a stopper 430. The ring portion 410 is configured to engage the small-diameter portion 121B of the second roller 120. The restricting portion 420 extends radially outwardly from the ring portion 410 and an end of the restriction portion 420 protrudes from the large-diameter portion 121A when viewed in the left-right direction. The stopper 430 extends radially outwardly from the ring portion 410 within the roller holder 300.
As shown in
As shown in
Even with this structure, the restriction member 400 is configured to move between the restriction position and the retracted position by receiving a force from rotation of the second roller 120. Thus, the restriction member 400 can prevent a sheet S resting on the ejection tray 11 from being drawn into the ejection roller unit 92 with a simple structure.
The embodiment shows, but is not limited to, a configuration where, when the restriction member 200 is in the restriction position, the upper end of the restriction member 200 is disposed above the axis of the second roller 120. The upper end of the restriction member disposed in the restriction position might not be disposed above the axis of the second roller 120 as long as the upper end of the restriction member may protrude outwardly relative to the peripheral surface of the second roller 120 and protrude toward the ejection tray 11 relative to the axis of the second roller 120, when viewed in an axial direction of the second roller 120.
The embodiment shows, but is not limited to, the restriction member 200 having the openings 201 and the roller holder 300 including the protrusions 312 configured to extend into the respective openings 201. For example, the roller holder 300 may have openings and the restriction member 200 may include protrusions to extend into the openings.
The embodiment shows, but is not limited to, the color printer 1 as an example of an image forming apparatus. The disclosure may be applied to a monochrome laser printer, a copier, and a multifunction apparatus.
While the features herein have been described in connection with various example structures and illustrative aspects, it will be understood by those skilled in the art that other variations and modifications of the structures and aspects described above may be made without departing from the scope of the inventions described herein. Other structures and aspects will be apparent to those skilled in the art from a consideration of the specification or practice of the features disclosed herein. It is intended that the specification and the described examples only are illustrative with the true scope of the inventions being defined by the following claims.
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Number | Date | Country | |
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20150145197 A1 | May 2015 | US |