This application is based on and claims priority under 35 USC 119 from Japanese Patent Application No. 2021-137631 filed Aug. 25, 2021.
The present disclosure relates to an image forming apparatus.
Japanese Unexamined Patent Application Publication No. 2020-140062 discloses an image forming apparatus. The image forming apparatus according to this documents includes a loop-shaped transfer belt having an outer surface to which an image is transferred, and a transfer unit including a transfer cylinder and rotating bodies. The transfer cylinder has a transfer area in which a recording medium is sandwiched between the transfer cylinder and the outer surface of the transfer belt to transfer the image from the transfer belt to the recording medium. The rotating bodies are disposed at both ends of the transfer cylinder in an axial direction. The image forming apparatus also includes circulating members wrapped around the rotating bodies and circulated by rotation of the rotating bodies, and a holding unit attached to the circulating members. The holding unit holds the recording medium so that the recording medium is transported by circulation of the circulating members and caused to pass through the transfer area.
When vibration generated at a fixing cylinder is transmitted to a transfer cylinder during transferring of an image to a recording medium, the image transferred to the recording medium may be degraded.
Aspects of non-limiting embodiments of the present disclosure relate to an image forming apparatus that enables transferring of an image to a recording medium with less degradation of the image compared to when the ratio of a moment of inertia of a fixing cylinder to an output torque of a second driving unit is equal to the ratio of a moment of inertia of a transfer cylinder to an output torque of a first driving unit.
Aspects of certain non-limiting embodiments of the present disclosure overcome the above disadvantages and/or other disadvantages not described above. However, aspects of the non-limiting embodiments are not required to overcome the disadvantages described above, and aspects of the non-limiting embodiments of the present disclosure may not overcome any of the disadvantages described above.
According to an aspect of the present disclosure, there is provided an image forming apparatus including: a transfer cylinder that is rotatably supported, that has a first groove formed in an outer portion thereof in a rotational radial direction thereof, and that causes an image to be transferred to a recording medium when the recording medium passes along an outer surface of the transfer cylinder in the rotational radial direction; a fixing cylinder that is rotatably supported, that has a second groove formed in an outer portion thereof in a rotational radial direction thereof, and that causes the image transferred to the recording medium to be fixed to the recording medium when the recording medium passes along an outer surface of the fixing cylinder in the rotational radial direction; a circulating member that is loop-shaped, that is wrapped at least around the transfer cylinder and the fixing cylinder, and that circulates in response to rotations of the transfer cylinder and the fixing cylinder; a holding member that is supported by the circulating member, that is configured to hold the recording medium, and that is disposed in the first groove when the holding member passes along the outer portion of the transfer cylinder and disposed in the second groove when the holding member passes along the outer portion of the fixing cylinder; a first driving unit that rotates the transfer cylinder; and a second driving unit that rotates the fixing cylinder and that is configured such that a ratio of a moment of inertia of the fixing cylinder to an output torque of the second driving unit is set to be greater than a ratio of a moment of inertia of the transfer cylinder to an output torque of the first driving unit.
An exemplary embodiment of the present disclosure will be described in detail based on the following figures, wherein:
An exemplary embodiment of the present disclosure will now be described with reference to the drawings.
Image Forming Apparatus 10
The structure of an image forming apparatus 10 will now be described.
The image forming apparatus 10 is an electrophotographic image forming apparatus that forms toner images on paper sheets. The paper sheets are an example of a recording medium, and the toner images are an example of an image. More specifically, the image forming apparatus 10 includes a transport unit 12, an image forming unit 14, and a fixing unit 16.
Transport Unit 12
The transport unit 12 has a function of transporting each paper sheet. More specifically, the transport unit 12 includes a gripper 18 and a pair of chains 20. The gripper 18 holds a leading end portion of the paper sheet in a direction in which the paper sheet is transported. The gripper 18 is an example of a holding member. The pair of chains 20 are examples of a circulating member, and are loop-shaped. The pair of chains 20 are arranged in the front-back direction with an interval therebetween.
Each of the pair of chains 20 is arranged to extend around a transfer cylinder 46, a fixing cylinder 56, a first intermediate shaft portion 60, and a second intermediate shaft portion 63 described below. More specifically, the pair of chains 20 are wrapped around pairs of sprockets (not illustrated) disposed at one and the other ends of each of the transfer cylinder 46, the fixing cylinder 56, the first intermediate shaft portion 60, and the second intermediate shaft portion 63 described below in an axial direction. Accordingly, the transfer cylinder 46, the fixing cylinder 56, the first intermediate shaft portion 60, and the second intermediate shaft portion 63 rotate in synchronization with each other.
In the transport unit 12, the gripper 18 holds the leading end portion of the paper sheet fed from a storage unit (not illustrated). In addition, in the transport unit 12, the chains 20 are circulated in the direction of arrow G while the leading end portion of the paper sheet is held by the gripper 18, so that the paper sheet is transported and caused to pass through an opposing position 54 (or a second transfer position) described below. In addition, in the transport unit 12, the gripper 18 transports the paper sheet that has passed through the opposing position 54 (or the second transfer position) to the fixing unit 16.
Image Forming Unit 14
The image forming unit 14 has a function of forming an image on each paper sheet. More specifically, the image forming unit 14 includes plural toner image forming units 28 that form toner images by an electrophotographic system and a transfer unit 30 that transfers the toner images formed by the toner image forming units 28 to the paper sheet.
Toner Image Forming Units 28
The toner image forming units 28 are provided to form toner images of respective colors. In the present exemplary embodiment, four toner image forming units 28 of respective colors, which are yellow (Y), magenta (M), cyan (C), and black (K), are provided. In
Each of the toner image forming units 28 of the respective colors includes a cylindrical photoconductor 32 that rotates and a charging device 34 that charges the photoconductor 32. Each toner image forming unit 28 further includes an exposure unit 36 that irradiates the charged photoconductor 32 with light for exposure to form an electrostatic latent image, and a developing unit 38 that develops the electrostatic latent image into an image formed of a toner layer by using developer containing toner. Each toner image forming unit 28 further includes a cleaner 40 that removes the toner that remains on the surface of the photoconductor 32 after transferring of the toner from the photoconductor 32 to the transfer belt 42.
Transfer Unit 30
The transfer unit 30 has a function of transferring the toner images on the photoconductors 32 of the respective colors to a transfer belt 42 in a superposed manner by rotating the photoconductors 32 on the transfer belt 42 in a first transfer process, and then transferring the superposed toner images to the paper sheet in a second transfer process. More specifically, the transfer unit 30 includes the transfer belt 42 that serves as an intermediate transfer body, first transfer rollers 44, the transfer cylinder 46, and a second transfer roller 48 (example of a transfer roller).
The first transfer rollers 44 have a function of transferring the toner images formed on the photoconductors 32 to an outer peripheral surface of the transfer belt 42 at first transfer positions 50 between the photoconductors 32 and the first transfer rollers 44.
The transfer belt 42 has an endless shape (or a loop shape), and is wrapped around the second transfer roller 48 and plural rollers 52 so that the transfer belt 42 is supported by the second transfer roller 48 and the rollers 52 in a predetermined position. When at least one of the rollers 52 is rotated, the transfer belt 42 is circulated in the direction of arrow X and transports the images that have been transferred thereto in the first transfer process to the opposing position 54.
The transfer cylinder 46 has a function of transferring the toner images that have been transferred to the transfer belt 42 to the paper sheet in cooperation with the transfer roller 48. The transfer cylinder 46 is disposed at a lower left position with respect to the transfer belt 42 so that the transfer cylinder 46 faces the transfer belt 42. The transfer cylinder 46 has a cylindrical shape with an axis thereof extending in the front-back direction. The transfer cylinder 46 rotates together with sprockets (not illustrated) around which the chains 20 are wrapped. The transfer cylinder 46 has a recessed groove 46A (example of a first groove) for preventing interference with each gripper 18 in an outer peripheral portion thereof, which is an outer portion thereof in the rotational radial direction. When each gripper 18 passes between the transfer cylinder 46 and the second transfer roller 48, the gripper 18 is disposed in the recessed groove 46A.
The second transfer roller 48 opposes the transfer cylinder 46 at the predetermined opposing position 54 with the transfer belt 42 disposed between the second transfer roller 48 and the transfer cylinder 46. More specifically, the second transfer roller 48 is disposed at an upper right position with respect to the transfer cylinder 46.
In the transfer unit 30, each paper sheet transported by the gripper 18 and the chains 20 is nipped between the transfer belt 42 and the transfer cylinder 46 at the opposing position 54, and a second transfer bias is applied between the transfer cylinder 46 and the second transfer roller 48 to generate an electrostatic force that causes the toner images that have been transferred to the outer peripheral surface of the transfer belt 42 to be transferred to the paper sheet. Thus, the opposing position 54 may also be referred to as a second transfer position at which the tone images are transferred in the second transfer process. The opposing position 54 may also be referred to as an image formation position at which an image is formed on the paper sheet. Furthermore, the opposing position 54 may also be referred to as a nipping position (or a nipping region) at which the paper sheet is nipped between the transfer belt 42 (or the second transfer roller 48) and the transfer cylinder 46. Furthermore, the opposing position 54 may also be referred to as a contact position (or a contact region) at which the second transfer roller 48 and the transfer belt 42 are in contact with each other.
Fixing Unit 16
The fixing unit 16 illustrated in
The fixing cylinder 56 has a cylindrical shape with an axis thereof extending in the front-back direction. The fixing cylinder 56 has an outer diameter that is equal to the outer diameter of the transfer cylinder 46 within a predetermined tolerance. The fixing cylinder 56 is disposed to the left of the transfer cylinder 46 and at the same position as the transfer cylinder 46 in the up-down direction within a predetermined tolerance. The fixing cylinder 56 rotates together with sprockets (not illustrated) around which the chains 20 are wrapped. The number of teeth on these sprockets is equal to the number of teeth on the sprockets that rotate together with the transfer cylinder 46. The fixing cylinder 56 has a recessed groove 56A (example of a second groove) for preventing interference with each gripper 18 in an outer peripheral portion thereof, which is an outer portion thereof in the rotational radial direction. In the present exemplary embodiment, the dimensions of each portion of the recessed groove 56A are equal to the dimensions of each portion of the recessed groove 46A in the transfer cylinder 46 within a predetermined tolerance. When each gripper 18 passes between the fixing cylinder 56 and the pressure roller 58, the gripper 18 is disposed in the recessed groove 56A.
In the present exemplary embodiment, a mechanism is provided for separating the pressure roller 58 from the fixing cylinder 56 when the recessed groove 56A in the fixing cylinder 56 passes through a region below the pressure roller 58 and moving the pressure roller 58 toward the fixing cylinder 56 (returning the pressure roller 58 to the original position) when the recessed groove 56A in the fixing cylinder 56 leaves the region below the pressure roller 58. This mechanism may be omitted.
In the fixing unit 16, the paper sheet transported by the gripper 18 and the chains 20 is nipped between the fixing cylinder 56 and the pressure roller 58, so that the image that has been transferred to the paper sheet is fixed to the paper sheet. Thus, the position at which the paper sheet is nipped between the fixing cylinder 56 and the pressure roller 58 may also be referred to as a fixing position at which the image is fixed. This position may also be referred to as a nipping position (or a nipping region) at which the paper sheet is nipped between the pressure roller 58 and the fixing cylinder 56. Furthermore, this position may also be referred to as a contact position (or a contact region) at which the pressure roller 58 and the fixing cylinder 56 are in contact with each other.
In the present exemplary embodiment, a first intermediate shaft portion 60 and a second intermediate shaft portion 63 are further provided. Each chain 20 is wrapped around the first intermediate shaft portion 60 and the second intermediate shaft portion 63 in a region that is rotationally upstream of the transfer cylinder 46 and rotationally downstream of the fixing cylinder 56. The first intermediate shaft portion 60 and the second intermediate shaft portion 63 are examples of an inner intermediate shaft portion.
The first intermediate shaft portion 60 and the second intermediate shaft portion 63 are supported rotatably about respective axes extending the front-back direction. The first intermediate shaft portion 60 and the second intermediate shaft portion 63 each include a pair of sprockets around which the pair of chains 20 are wrapped, a shaft member that connects the pair of sprockets in the axial direction, and a flywheel fixed to the shaft member.
In the present exemplary embodiment, the first intermediate shaft portion 60 is disposed below the fixing cylinder 56. Each chain 20 is wrapped around the first intermediate shaft portion 60 such that the first intermediate shaft portion 60 is disposed inside the chain 20. The second intermediate shaft portion 63 is disposed to the right of the first intermediate shaft portion 60 and to the left of the transfer cylinder 46. Each chain 20 is wrapped around the second intermediate shaft portion 63 such that the second intermediate shaft portion 63 is disposed inside the chain 20.
Structure for Reducing Degradation of Transferred Images
The structure of a relevant part of the present exemplary embodiment will now be described.
When an end portion of the recessed groove 56A in the fixing cylinder 56 in a rotation direction of the fixing cylinder 56 comes into contact with the pressure roller 58 as illustrated in
As illustrated in
In the present exemplary embodiment, the first motor 64 of the first driving unit 68 and the second motor 66 of the second driving unit 70 have, for example, the same rated output of 1500 W. In addition, the first speed reducer 65 of the first driving unit 68 and the second speed reducer 67 of the second driving unit 70 have, for example, the same speed reduction ratio of 40. Accordingly, the rotation of the first motor 64 is transmitted to the transfer cylinder 46 after the speed (rotational speed) thereof is reduced to 1/40 by the first speed reducer 65, and the rotation of the second motor 66 is transmitted to the fixing cylinder 56 after the speed (rotational speed) thereof is reduced to 1/40 by the second speed reducer 67.
The rotation of the first motor 64 and the rotation of the second motor 66 are controlled independently of each other. The rotation of the first motor 64 is detected by an encoder (not illustrated). The rotation of the first motor 64 is controlled so that the rotation detected by the encoder approaches a target. Similarly, the rotation of the second motor 66 is detected by an encoder (not illustrated). The rotation of the second motor 66 is controlled so that the rotation detected by the encoder approaches a target.
In addition, in the present exemplary embodiment, the volume of hollow spaces in the fixing cylinder 56, the mass of a flywheel of the fixing cylinder 56, the volume of hollow spaces in the transfer cylinder 46, the mass of a flywheel of the transfer cylinder 46, etc., are adjusted so that the moment of inertia of the fixing cylinder 56 is greater than the moment of inertia of the transfer cylinder 46. Accordingly, the ratio of the moment of inertia of the fixing cylinder 56 to the output torque of the second driving unit 70 is greater than the ratio of the moment of inertia of the transfer cylinder 46 to the output torque of the first driving unit 68. More specifically, assuming that T2 is the output torque (rated torque) of the second driving unit 70, I2 is the moment of inertia of the fixing cylinder 56 about the rotational axis, T1 is the output torque (rated torque) of the first driving unit 68, and I1 is the moment of inertia of the transfer cylinder 46 about the rotational axis, the following Expression 1 is satisfied.
(I2/T2)>(I1/T1) Expression 1
The rated torque is a driving torque obtained when a rated output is obtained after rotation at a rated voltage and a rated frequency is stabilized. Therefore, when the second driving unit 70 is driven at a rated voltage and a rated frequency, the output torque of the second driving unit 70 is the rated torque. When the second driving unit 70 is driven at a voltage and a frequency different from the rated voltage and the rated frequency, respectively, the output torque obtained after the rotation at that voltage and frequency is stabilized is the output torque of the second driving unit 70.
In addition, in the present exemplary embodiment, the mass of the fixing cylinder 56 is greater than the mass of the transfer cylinder 46. Accordingly, the ratio of the mass of the fixing cylinder 56 to the output torque of the second driving unit 70 is greater than the ratio of the mass of the transfer cylinder 46 to the output torque of the first driving unit 68. In other words, assuming that M2 is the mass of the transfer cylinder 46 and M1 is the mass of the transfer cylinder 46, Expression 2 given below is satisfied. When the dimensions of each component of the fixing cylinder 56 are equal to the dimensions of each component of the transfer cylinder 46 within predetermined tolerances, Expression 2 is satisfied if Expression 1 is satisfied. Similarly, Expression 1 is satisfied if Expression 2 is satisfied.
(M2/T2)>(M1/T1) Expression 2
For example, the mass M1 of the transfer cylinder 46 may be set to 30 kg or less, and the mass M2 of the fixing cylinder 56 may be set to 50 kg or more. Also, the mass M1 of the transfer cylinder 46 may be set to 20 kg or less, and the mass M2 of the fixing cylinder 56 may be set to 60 kg or more.
Referring to
M2>M1>M3 Expression 3
Operation of Present Exemplary Embodiment
An operation of the present exemplary embodiment will now be described.
In the above-described image forming apparatus 10 of the present exemplary embodiment, the moment of inertia I2 of the fixing cylinder 56 is set to be greater than the moment of inertia I1 of the transfer cylinder 46, so that the ratio of the moment of inertia I2 of the fixing cylinder 56 to the output torque T2 of the second driving unit 70 is greater than the ratio of the moment of inertia I1 of the transfer cylinder 46 to the output torque T1 of the first driving unit 68. In other words, Expression 1 is satisfied. Accordingly, even when vibration generated at the fixing cylinder 56 is transmitted to the transfer cylinder 46 through the chains 20 and the speed of the transfer cylinder 46 varies, the speed of the transfer cylinder 46 may be caused to return to the predetermined speed by the second driving unit 70 more quickly than when the moment of inertia I2 of the fixing cylinder 56 and the moment of inertia I1 of the transfer cylinder 46 are set to be equal. Accordingly, variation in the speed of the transfer cylinder 46 may be reduced.
The ratio of the moment of inertia of the fixing cylinder 56 to the output torque of the second driving unit 70 may instead be set to be greater than the ratio of the moment of inertia of the transfer cylinder 46 to the output torque of the first driving unit 68 by setting the rated output of the first motor 64 to be higher than the rated output of the second motor 66 or by setting the speed reduction ratio of the first speed reducer 65 to be greater than the speed reduction ratio of the second speed reducer 67. In such a case, even when there is no difference in moment of inertia between the fixing cylinder 56 and the transfer cylinder 46 or when the moment of inertia of the fixing cylinder 56 is less than the moment of inertia of the transfer cylinder 46, the number of rotation of the transfer cylinder 46 may be caused to quickly return to the predetermined number of rotation. In other words, variation in the speed of the transfer cylinder 46 may be reduced. Even when the mass of the fixing cylinder 56 is less than the mass of the transfer cylinder 46, the moment of inertia of the fixing cylinder 56 may be set to be greater than the moment of inertia of the transfer cylinder 46 by forming parts where mass is concentrated on outer or inner peripheral portions of the fixing cylinder 56 and the transfer cylinder 46.
In the graph of
As is clear from
In the graph of
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Referring to
The above-described structures may be applied in combinations as appropriate. In addition, components of the image forming apparatus 10 may be replaced by other components having similar functions.
Although an exemplary embodiment of the present disclosure is described above, the present disclosure is not limited to the above description, and various other modifications are, of course, possible without departing from the spirit of the present disclosure.
The foregoing description of the exemplary embodiments of the present disclosure has been provided for the purposes of illustration and description. It is not intended to be exhaustive or to limit the disclosure to the precise forms disclosed. Obviously, many modifications and variations will be apparent to practitioners skilled in the art. The embodiments were chosen and described in order to best explain the principles of the disclosure and its practical applications, thereby enabling others skilled in the art to understand the disclosure for various embodiments and with the various modifications as are suited to the particular use contemplated. It is intended that the scope of the disclosure be defined by the following claims and their equivalents.
Number | Date | Country | Kind |
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JP2021-137631 | Aug 2021 | JP | national |
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5045892 | Morisawa | Sep 1991 | A |
20110044731 | Nomura | Feb 2011 | A1 |
20210294246 | Yoshioka et al. | Sep 2021 | A1 |
20220107592 | Yuasa | Apr 2022 | A1 |
Number | Date | Country |
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2020-140062 | Sep 2020 | JP |