This application is based on and claims priority under 35 USC 119 from Japanese Patent Application No. 2021-137597 filed Aug. 25, 2021.
The present disclosure relates to an image forming apparatus.
Japanese Unexamined Patent Application Publication No. 2012-220812 discloses a transfer device including a belt-shaped image carrier that carries an image, a drive roller around which the image carrier carrying the image is suspended and that moves the image carrier, a first tension roller around which the image carrier moved by the drive roller is suspended and gives tension to the image carrier, a first elastic support part that has a first elastic member generating the tension and supports one end of a rotary shaft of the first tension roller, a second elastic support part that has a second elastic member generating the tension and supports the other end of the rotary shaft of the first tension roller, a backup roller around which the image carrier suspended around the tension roller is suspended, a transfer roller that has a recessed part on a circumferential surface and forms a transfer nip by making contact with the image carrier suspended around the backup roller, and a second tension roller around which the image carrier suspended around the backup roller is suspended and that gives tension to the image carrier.
Japanese Unexamined Patent Application Publication No. 2002-108045 discloses an image forming apparatus including plural toner image formation units each including a toner image carrier and forming a toner image of a corresponding color on the toner image carrier, and an intermediate transfer belt onto which toner images of respective colors formed on the respective toner image carriers are transferred, wherein the toner images of the respective colors transferred onto the intermediate transfer belt are further transferred onto a recording medium, plural tensioning rollers that stretch the intermediate transfer belt into a shape having two or more planar parts that the toner image carriers provided in the toner image formation units face and a displacement unit that changes a tensioned state of the intermediate transfer belt by changing a position of at least one of the plural tensioning rollers are provided, and at least one of the toner image carriers and the intermediate transfer belt are provided so as to be separated away from each other and make contact with each other as the tensioned state of the intermediate transfer belt changes.
An image forming apparatus may include a transfer cylinder that rotates, a rotating member such as sprockets rotating integrally with the transfer cylinder, and a circulating member such as chains suspended around the rotating member and circulating as the rotating member rotates. The image forming apparatus may further include a transfer unit having a transfer belt that transfers an image onto a recording medium transported by the circulating member by sandwiching the recording medium together with the transfer cylinder, and plural image forming parts such as image forming units that form images on the transfer belt.
In the image forming apparatus, vibration generated in the circulating member and the rotating member may undesirably propagate to the transfer unit having the transfer belt and vibrate the transfer unit while a lower end of an image forming apparatus body serves as a fixed end.
Aspects of non-limiting embodiments of the present disclosure relate to reducing vibration of a transfer unit as compared with a configuration in which mass of an image forming part supported at a lower position is smaller than mass of an image forming part supported at a higher position than the image forming part among plural image forming parts.
Aspects of certain non-limiting embodiments of the present disclosure overcome the above disadvantages and/or other disadvantages not described above. However, aspects of the non-limiting embodiments are not required to overcome the disadvantages described above, and aspects of the non-limiting embodiments of the present disclosure may not overcome any of the disadvantages described above.
According to an aspect of the present disclosure, there is provided an image forming apparatus including: a transfer cylinder that is supported on an image forming apparatus body and rotates; a rotating member that is coaxial with the transfer cylinder and rotates integrally with the transfer cylinder; a circulating member that is provided with a holding part that holds a front end portion of a recording medium, is suspended around the rotating member, and transports the recording medium by circulating as the rotating member rotates; a transfer unit that is supported on the image forming apparatus body and has a transfer belt that transfers an image on a recording medium transported by the circulating member by sandwiching the recording medium together with the transfer cylinder at a nip position; a first image forming part that is supported on the image forming apparatus body and forms the image on the transfer belt; and a second image forming part that is supported on the image forming apparatus body at a position lower than the first image forming part and forms the image on the transfer belt, wherein mass of the second image forming part is larger than mass of the first image forming part.
Exemplary embodiments of the present disclosure will be described in detail based on the following figures, wherein:
Exemplary embodiments of the present disclosure are described below with reference to the drawings.
Image Forming Apparatus 10
First, a configuration of an image forming apparatus 10 according to a first exemplary embodiment is described.
Note that arrow UP in the drawings indicates an upward direction (vertically upward direction) of the apparatus, and arrow DO indicates a downward direction (vertically downward direction) of the apparatus. Furthermore, arrow LH in the drawings indicates a leftward direction of the apparatus, and arrow RH indicates a rightward direction of the apparatus. Furthermore, arrow FR in the drawings indicates a frontward direction of the apparatus, and arrow RR indicates a rearward direction of the apparatus. These directions are directions set for convenience of description, and an apparatus configuration is not limited to these directions. Note that the wording “apparatus” may be omitted when the directions of the apparatus are mentioned. For example, the “upward direction of the apparatus” may be sometimes referred simply as an “upward direction”.
In the following description, an “up-down direction” is sometimes used to refer to “both of the upward direction and the downward direction” or “either the upward direction or the downward direction”. A “left-right direction” is sometimes used to refer to “both of the rightward direction and the leftward direction” or “either the rightward direction or the leftward direction”. The “left-right direction” is also a lateral direction or a horizontal direction. A “front-rear direction” is sometimes used to refer to “both of the frontward direction and the rearward direction” or “either the frontward direction or the rearward direction”. The front-rear direction corresponds to an axial direction of a sprocket 25, which will be described later, and is also a lateral direction or a horizontal direction. The up-down direction, the left-right direction, and the front-rear direction are directions crossing one another (specifically directions orthogonal to one another).
The symbol “0” having “x” therein in the drawings represents an arrow pointing from a near side toward a deeper side of the paper on which the drawings are drawn. Meanwhile, the symbol “0” having “.” therein in the drawings represents an arrow pointing from a deeper side toward a near side of the paper on which the drawings are drawn.
The image forming apparatus 10 illustrated in
Image Forming Apparatus Body 11
As illustrated in
In the present exemplary embodiment, for example, the medium storage part 12, the image forming mechanism 14, and the transport unit 16 are provided in the housing 11A, as illustrated in
Medium Storage Part 12
The medium storage part 12 is a part in which a recording medium P is stored in the image forming apparatus 10. A recording medium P stored in the medium storage part 12 is supplied to the transport unit 16. Specifically, a recording medium P stored in the medium storage part 12 is fed toward the transport unit 16 by a transport member 12A such as a transport roller.
The recording medium P is, for example, a sheet of paper. Note that the recording medium P is not limited to a sheet of paper, as long as the recording medium P is a medium on which an image can be formed. For example, the recording medium P may be a film.
Transport Unit 16
The transport unit 16 illustrated in
Specifically, the transport unit 16 has a transfer cylinder 50, a pair of sprockets 25, a pair of chains 22, and grippers 24, as illustrated in
In
Transfer Cylinder 50
As illustrated in
Note that the rearward view is a case where a target (the transfer cylinder 50 in this example) is viewed from a front side toward a rear side. That is, the rearward view is a case where the target is viewed toward a rear side, which is one side along a direction of a rotary axis of the pair of sprockets 25.
As illustrated in
Furthermore, as illustrated in
Pairs of Sprockets 25, 37, and 45 and Pair of Chains 22
As illustrated in
As illustrated in
The pair of sprockets 37 are disposed on a lower side relative to the pair of sprockets 25 and the pair of sprockets 45 and on a left side (i.e., on a pair of sprockets 45 side) relative to the pair of sprockets 25. The pair of sprockets 37 are disposed so as to be spaced apart from each other in the front-rear direction.
As illustrated in
The transfer cylinder 50 and the pair of sprockets 25 are driven to rotate integrally in a rotation direction B (a direction indicated by arrow B in
Grippers 24
As illustrated in
Plural attachment members 23 are disposed at predetermined intervals along the circulation direction C of the chains 22. One end and the other end of each of the attachment members 23 in a longitudinal direction are attached to the pair of chains 22, respectively.
As illustrated in
Although the grippers 24, which are an example of a holding part, hold a front end portion of a recording medium P on a downstream side in the transport direction in the present exemplary embodiment, this is not restrictive. The holding part may be any holding part that holds a front end portion of a recording medium P and may be, for example, a holding part that holds a front end portion of a recording medium P from both sides of the recording medium P.
In the transport unit 16, a front end portion of a recording medium P supplied from the medium storage part 12 in which recording media P are stored is held by the grippers 24 as illustrated in
Image Forming Mechanism 14
The image forming mechanism 14 illustrated in
Ejection Units 15A to 15F
Each of the ejection units 15A to 15F has a function of forming an image to be transferred from the transfer belt 62 onto a recording medium P. Specifically, the ejection units 15A to 15F are units that form images of predetermined colors on an outer circumferential surface of the transfer belt 62 by ejecting ink droplets of the predetermined colors toward the transfer belt 62. The predetermined colors include yellow (Y), magenta (M), cyan (C), and black (K).
Transfer Unit 60
As described above, the transfer unit 60 is a unit that has the transfer belt 62 that transfers an image onto a recording medium P. Specifically, the transfer unit 60 has the transfer belt 62, the opposed roller 65, plural support rollers 64, and a cleaning part 70.
Transfer Belt 62, Opposed Roller 65, and Plural Support Rollers 64
The transfer belt 62 has an annular shape (specifically, an endless shape), and is suspended around the opposed roller 65 and the plural support rollers 64 and is thereby supported by the opposed roller 65 and the plural support rollers 64.
The opposed roller 65 is disposed so as to face the transfer cylinder 50 with the transfer belt 62 interposed therebetween. Specifically, the opposed roller 65 is disposed on an upper right side relative to the transfer cylinder 50. The opposed roller 65 is pressed against the outer circumferential surface of the transfer cylinder 50 with the transfer belt 62 interposed therebetween, for example, by elastic force of an elastic member (not illustrated).
In the present exemplary embodiment, a position where the opposed roller 65 faces the transfer cylinder 50 is the transfer position TA where an image is transferred onto the recording medium P. The transfer position TA is an example of a “nip position”. The transfer position TA may also be referred to as an image formation position since an image is transferred and formed on a recording medium P at the transfer position TA.
Specifically, four support rollers 64 are provided on an inner circumferential side of the transfer belt 62, as indicated by reference signs (A), (B), (C), and (D) in
The transfer belt 62 is suspended around the opposed roller 65 and the four support rollers 64 and thereby forms a substantially pentagonal shape formed by five faces including a first face 91, a second face 92, and a third face 93 in rearward view.
The first face 91 of the transfer belt 62 is a face that faces an upper side between the support roller 64(C) and the support roller 64(D). Meanwhile, the second face 92 and the third face 93 of the transfer belt 62 are faces that face a lower side. Specifically, the second face 92 of the transfer belt 62 is a face that faces a lower right side between the support roller 64(B) and the support roller 64(C). The third face 93 of the transfer belt 62 is a face that faces a lower left side between the opposed roller 65 and the support roller 64(D). The second face 92 and the third face 93 are disposed on a lower side (i.e., at lower positions) than the first face 91. The second face 92 is disposed on a downstream side relative to the first face 91 and on an upstream side relative to the transfer position TA in the circulation direction A of the transfer belt 62.
Of the four support rollers 64, the support roller 64(D) is a driving roller that transmits driving force to the transfer belt 62. The support roller 64(D) is driven to rotate by a driving motor (not illustrated). The support roller 64(D) is a solid support roller. Meanwhile, the support rollers 64(A), 64(B), and 64(C) are hollow support rollers and driven rollers. Accordingly, mass of the support roller 64(D) is larger than mass of each of the support rollers 64(A), 64(B), and 64(C). Note that a hollow support roller is a support roller that has a hollow space therein, and a solid support roller is a support roller that has no hollow space therein.
When the support roller 64(D) is driven to rotate, the transfer belt 62 circulates in the circulation direction A (the direction indicated by arrow A in
Cleaning Part 70
The cleaning part 70 has a function of cleaning the transfer belt 62. Specifically, the cleaning part 70 has a function of removing a foreign substance attached on the transfer belt 62. Examples of the foreign substance include paper powder generated from a sheet of paper, which is an example of a recording medium P, and ink.
As illustrated in
The blade 72 has a function as an example of a contact part that removes a foreign substance from the transfer belt 62 by making contact with the transfer belt 62. Specifically, the blade 72 makes contact with a portion of the transfer belt 62 that is suspended around the support roller 64(D). That is, the blade 72 is disposed so as to face the support roller 64(D) with the transfer belt 62 interposed therebetween. In the present exemplary embodiment, the blade 72 removes a foreign substance from the transfer belt 62 by making contact with the portion of the transfer belt 62 that is suspended around the support roller 64(D) and scraping away the foreign substance attached on the transfer belt 62.
The housing 74 has an opening 74A on a side facing the third face 93 of the transfer belt 62 (i.e., on a side facing the support roller 64(D)), and a foreign substance removed by the blade 72 is stored in the housing 74 through the opening 74A.
Note that an example of the contact part that makes contact with the transfer belt 62 is not limited to the blade 72. The contact part may be any part that can remove a foreign substance from the transfer belt 62 and may be, for example, a brush. The blade 72, which is an example of the contact part, may be configured to make contact with a portion of the transfer belt 62 that is not suspended around the support roller 64. In this case, a member such as a roller is disposed so as to face the blade 72 with the transfer belt 62 interposed therebetween.
Structure for Supporting Parts of Image Forming Apparatus 10
The transport unit 16 has a support 26 that supports the parts (specifically, the transfer cylinder 50, the pairs of sprockets 25, 37, and 45, and others) of the transport unit 16. The support 26 has a support plate 27 disposed on each of a front side and a rear side relative to the transfer cylinder 50. The support 26 supports the parts of the transport unit 16 by the support plate 27. In this way, the parts of the transport unit 16 are integrated. For example, the support 26 is attached to the image forming apparatus body 11, and thereby the transport unit 16 is supported on the image forming apparatus body 11.
The transfer unit 60 has a support 66 that supports the parts (specifically, the transfer belt 62, the opposed roller 65, the plural support rollers 64, the cleaning part 70, and others) of the transfer unit 60. The support 66 has a support plate 67 disposed on each of a front side and a rear side relative to the transfer belt 62. The support 66 supports the parts of the transfer unit 60 by the support plate 67. In this way, the parts of the transfer unit 60 are integrated.
In the present exemplary embodiment, the transfer unit 60 and the ejection units 15A to 15F are, for example, supported on the image forming apparatus body 11 by support members 81, 82, 83, 84, 85, and 86 (hereinafter referred to as 81 to 86). Specifically, the support members 81 to 86 have a plate shape extending in one direction.
Each of the support members 81, 82, and 83 has a plate shape extending in the up-down direction. Each of the support members 81, 82, and 83 is configured such that one end part (specifically, a lower end part) thereof is attached to the support plate 67 of the transfer unit 60 and the other end part (specifically, an upper end part) thereof is attached to the image forming apparatus body 11. Each of the ejection units 15A, 15B, and 15C is attached to a part between the one end part and the other end part of a corresponding one of the support members 81, 82, and 83.
Each of the support members 84, 85, and 86 has a plate shape extending to an upper left side. Each of the support members 84, 85, and 86 is configured such that one end part (specifically, an upper end part) thereof is attached to the support plate 67 of the transfer unit 60 and the other end part (specifically, a lower end part) thereof is attached to the image forming apparatus body 11. Each of the ejection units 15D, 15E, and 15F is attached to a part between the one end part and the other end part of a corresponding one of the support members 84, 85, and 86. In this way, the transfer unit 60 and the ejection units 15A to 15F are supported on the image forming apparatus body 11.
Positional Relationship Among Ejection Units 15A to 15F
As described above, the ejection units 15A, 15B, and 15C and the ejection units 15D, 15E, and 15F supported on the image forming apparatus body 11 have the following positional relationship.
In the present exemplary embodiment, the ejection units 15A, 15B, and 15C face the first face 91 of the transfer belt 62 that faces an upper side and form images by ejecting ink droplets onto the first face 91. The ejection units 15D, 15E, and 15F face the second face 92 of the transfer belt 62 that faces a lower side (specifically, a lower right side) and form images by ejecting ink droplets onto the second face 92.
As described above, the second face 92 is disposed on a lower side (i.e., at a lower position) than the first face 91. The ejection units 15D, 15E, and 15F that face the second face 92 are supported at positions lower than the ejection units 15A, 15B, and 15C that face the first face 91.
As described above, the second face 92 is disposed on a downstream side relative to the first face 91 and on an upstream side relative to the transfer position TA in the circulation direction A of the transfer belt 62. The ejection units 15D, 15E, and 15F that face the second face 92 are disposed on a downstream side relative to the ejection units 15A, 15B, and 15C that face the first face 91 and on an upstream side relative to the transfer position TA in the circulation direction A of the transfer belt 62.
The ejection units 15A, 15B, and 15C are an example of a “first image forming part”, and the ejection units 15D, 15E, and 15F are an example of a “second image forming part”.
Mass of Each Part of Image Forming Apparatus 10
Mass of the transport unit 16 including the transfer cylinder 50, the pairs of sprockets 25, 37, and 45, the pair of chains 22, and the grippers 24 is two times as large as mass of the transfer unit 60 or larger. Specifically, the mass of the transfer unit 60 is 300 kg, and the mass of the transport unit 16 is, for example, 600 kg.
Furthermore, mass of each of the ejection units 15A to 15F is 100 kg or larger. Specifically, the mass of each of the ejection units 15A to 15F is, for example, within a range of larger than 115 kg and not larger than 130 kg. The mass of each of the ejection units 15A to 15F includes mass of ink stored in each of the ejection units 15A to 15F.
Furthermore, the mass of each of the ejection units 15D, 15E, and 15F is larger than the mass of each of the ejection units 15A, 15B, and 15C. For example, the mass of each of the ejection units 15A, 15B, and 15C is within a range of larger than 115 kg and not larger than 125 kg. For example, the mass of each of the ejection units 15D, 15E, and 15F is within a range of larger than 125 kg and not larger than 135 kg.
Operation According to First Exemplary Embodiment
Next, operation according to the first exemplary embodiment is described.
In the image forming apparatus 10, a front end portion of a recording medium P fed from the medium storage part 12 in which recording media P are stored is held by the grippers 24, as illustrated in
Then, the transfer belt 62 transfers an image formed on an outer circumferential surface thereof onto the recording medium P by sandwiching the recording medium P together with the transfer cylinder 50 at the transfer position TA. In this way, an image is formed on the recording medium P.
In the image forming apparatus 10, vibration generated in members such as the chains 22 and the sprockets 25 during transport of the recording medium P propagates to the lower end (specifically, the leg parts 11B) of the image forming apparatus body 11. The vibration may undesirably further propagate to the transfer unit 60 having the transfer belt 62 and vibrate the transfer unit 60 while the lower end of the image forming apparatus body 11 serves as a fixed end.
In particular, since the opposed roller 65 is pressed against the outer circumferential surface of the transfer cylinder 50 with the transfer belt 62 interposed therebetween in the present exemplary embodiment, vibration is likely to be generated at the transfer position TA due to a step of the recessed part 54 when the recessed part 54 of the transfer cylinder 50 passes the transfer position TA (hereinafter referred to as a cause A).
Furthermore, since the mass of the transport unit 16 is two times as large as the mass of the transfer unit 60 or larger in the present exemplary embodiment, the transfer unit 60 is likely to vibrate due to the vibration generated in the transport unit 16 (hereinafter referred to as a cause B).
Furthermore, since the mass of each of the ejection units 15A to 15F is 100 kg or larger in the present exemplary embodiment, the image forming apparatus 10 becomes large in size, and therefore the transfer unit 60 is likely to be vibrated (hereinafter referred to as a cause C). When the transfer unit 60 is vibrated, an image defect such as banding occurs in an image transferred from the transfer belt 62 onto the recording medium P. Note that the banding is an image defect that appears as deep and pale stripes.
In the present exemplary embodiment, the mass of each of the ejection units 15D, 15E, and 15F supported at lower positions than the ejection units 15A, 15B, and 15C is larger than the mass of each of the ejection units 15A, 15B, and 15C.
Accordingly, even in a case where the vibration generated in the members such as the chains 22 and the sprockets 25 propagates to the transfer unit 60 having the transfer belt 62 while the lower end of the image forming apparatus body 11 serves as a fixed end, the transfer unit 60 is harder to be vibrated than in a configuration (hereinafter referred to as a configuration A) in which mass of each of the ejection units 15D, 15E, and 15F is smaller than the mass of each of the ejection units 15A, 15B, and 15C.
As a result, according to the present exemplary embodiment, the vibration of the transfer belt 62 is reduced and occurrence of an image defect of an image formed on a recording medium P is reduced as compared with the configuration A although the configuration in which the transfer unit 60 is likely to be vibrated due to the causes A, B, and C is employed.
In the present exemplary embodiment, the mass of each of the plural ejection units (specifically, the ejection units 15D, 15E, and 15F) that face the second face 92 of the transfer belt 62 is larger than the mass of each of the plural ejection units (specifically, the ejection units 15A, 15B, and 15C) that face the first face 91 of the transfer belt 62, as described above.
Accordingly, vibration of the transfer unit 60 is reduced as compared with a configuration in which mass of only one of the plural ejection units (specifically, the ejection units 15D, 15E, and 15F) that face the second face 92 is larger than mass of only one of the plural ejection units (specifically, the ejection units 15A, 15B, and 15C) that face the first face 91.
In the present exemplary embodiment, the ejection units 15D, 15E, and 15F are disposed on a downstream side relative to the ejection units 15A, 15B, and 15C and on an upstream side relative to the transfer position TA in the circulation direction A of the transfer belt 62.
In other words, it can be said that the second face 92 on which images are formed by the ejection units 15D, 15E, and 15F is disposed on a downstream side relative to the first face 91 on which images are formed by the ejection units 15A, 15B, and 15C and on an upstream side relative to the transfer position TA in the circulation direction A of the transfer belt 62.
Since the mass of each of the ejection units 15D, 15E, and 15F supported at lower positions than the ejection units 15A, 15B, and 15C is larger than the mass of each of the ejection units 15A, 15B, and 15C, the ejection units 15D, 15E, and 15F are harder to be vibrated than the ejection units 15A, 15B, and 15C.
Accordingly, in the present exemplary embodiment, vibration is reduced at the ejection units 15D, 15E, and 15F that form images on the transfer belt 62 later, and therefore an image defect such as banding is less noticeable in an image formed on the transfer belt 62.
As a result, an image defect such as banding occurring in an image transferred onto a recording medium P is less noticeable than in a configuration in which the ejection units 15D, 15E, and 15F are disposed on an upstream side relative to the ejection units 15A, 15B, and 15C and on a downstream side relative to the transfer position TA in the circulation direction A of the transfer belt 62.
It can also be said that an image defect such as banding occurring in an image transferred onto a recording medium P is less noticeable than in a configuration in which the second face 92 is disposed on an upstream side relative to the first face 91 and on a downstream side relative to the transfer position TA in the circulation direction A of the transfer belt 62.
Image Forming Apparatus 200
Although the image forming apparatus 10 is an inkjet image forming apparatus that forms an image on a recording medium P by using ink in the first exemplary embodiment, the image forming apparatus is not limited to this. The image forming apparatus may be any apparatus that forms an image and may be, for example, an electrophotographic image forming apparatus. In the second exemplary embodiment, an electrophotographic image forming apparatus 200 is described.
Image Forming Mechanism 214
The image forming apparatus 200 has an image forming mechanism 214 instead of the image forming mechanism 14. The image forming mechanism 214 has a function of forming a toner image (an example of an image) on a recording medium P according to an electrophotographic system. More specifically, as illustrated in
Toner Image Forming Units 222A to 222F
Each of the toner image forming units 222A to 222F illustrated in
In the present exemplary embodiment, the toner image forming units 222A to 222F have similar configurations except for used toner, and therefore parts of the toner image forming unit 222C as a representative of the toner image forming units 222A to 222F are given reference signs in
Specifically, each of the toner image forming units 222A to 222F has a photoreceptor 224 that rotates in one direction (e.g., a counterclockwise direction in
In each of the toner image forming units 222A to 222F, the charging device 223 charges the photoreceptor 224. Furthermore, the exposure device 240 forms an electrostatic latent image on the photoreceptor 224 by exposing the photoreceptor 224 charged by the charging device 223 to light. Furthermore, the developing device 238 forms a toner image by developing the electrostatic latent image formed on the photoreceptor 224 by the exposure device 240.
Note that each of the toner image forming units 222A to 222F further has a support (not illustrated) that supports members (specifically, the photoreceptor 224, the charging device 223, the exposure device 240, the developing device 238, and others) of each of the toner image forming units 222A to 222F. The support has a support frame (not illustrated) disposed on a front side and a rear side relative to the photoreceptor 224. The toner image forming units 222A to 222F may be any units that have at least the photoreceptor 224.
Transfer Unit 60
The transfer unit 60 illustrated in
Each of the first transfer rollers 226 is a roller that transfers a toner image on the photoreceptor 224 of each of the toner image forming units 222A to 222F onto the transfer belt 62 at a first transfer position T1 between the photoreceptor 224 and the first transfer roller 226. Specifically, each of the first transfer rollers 226 sandwiches the transfer belt 62 together with the photoreceptor 224 at the first transfer position T1.
In the present exemplary embodiment, a first transfer electric field is applied between the first transfer roller 226 and the photoreceptor 224, and thereby a toner image formed on the photoreceptor 224 is transferred onto the transfer belt 62 at the first transfer position T1. Furthermore, a second transfer electric field is applied between the opposed roller 65 and the transfer cylinder 50, and thereby the toner image transferred onto the transfer belt 62 is transferred onto a recording medium P held between the transfer belt 62 and the transfer cylinder 50 at a transfer position TA. The transfer unit 60 according to the present exemplary embodiment has a similar configuration to the transfer unit 60 according to the first exemplary embodiment except for that the first transfer rollers 226 are provided.
Fixation Device 280
The image forming apparatus 200 further includes a fixation device 280 that fixes, on a recording medium P, a toner image transferred onto the recording medium P. As illustrated in
In the present exemplary embodiment, a pair of sprockets 45 are provided beside both ends of the pressing roller 281 in an axial direction, respectively. The pair of sprockets 45 are coaxial with the pressing roller 281 and rotates integrally with the pressing roller 281. Furthermore, the pressing roller 281 has, on an outer circumference thereof, a recessed part 284 in which grippers 24 and an attachment member 23 are stored.
In the fixation device 280, the heating roller 282 is disposed on an upper side relative to the pressing roller 281. The heating roller 282 has a heating source 282A such as a halogen lamp therein.
In the fixation device 280, a recording medium P is heated and pressed while being transported between the heating roller 282 and the pressing roller 281, and thereby a toner image transferred onto the recording medium P is fixed on the recording medium P.
In the image forming apparatus 200, chains 22 circulate in a circulation direction C while the grippers 24 are holding a front end portion of a recording medium P, and thereby the transport unit 16 causes the recording medium P to pass the transfer position TA and a fixation position NP between the pressing roller 281 and the heating roller 282. Then, toner images first-transferred onto the transfer belt 62 so as to be superimposed on one another at the first transfer positions T1 of the toner image forming units 222A to 222F are second-transferred onto the recording medium P at the transfer position TA. The toner images second-transferred onto the recording medium P are fixed on the recording medium P at the fixation position NP.
Structure for Supporting Parts of Image Forming Apparatus 200
The transport unit 16 has a support 26 that supports the parts (specifically, the transfer cylinder 50, the pairs of sprockets 25, 37, and 45, and others) of the transport unit 16. The support 26 has a support plate 27 disposed on each of a front side and a rear side relative to the transfer cylinder 50. The support 26 supports the parts of the transport unit 16 by the support plate 27. In this way, the parts of the transport unit 16 are integrated. For example, the support 26 is attached to the image forming apparatus body 11, and thereby the transport unit 16 is supported by the image forming apparatus body 11.
The transfer unit 60 has a support 66 that supports the parts (specifically, the transfer belt 62, the opposed roller 65, the plural support rollers 64, the cleaning part 70, and others) of the transfer unit 60. The support 66 has a support plate 67 disposed on each of a front side and a rear side relative to the transfer belt 62. The support 66 supports the parts of the transfer unit 60 by the support plate 67. In this way, the parts of the transfer unit 60 are integrated.
In the present exemplary embodiment, the transfer unit 60 and the toner image forming units 222A to 222F are, for example, supported on the image forming apparatus body 11 by support members 81, 82, 83, 84, 85, and 86 (hereinafter referred to as 81 to 86). Specifically, the support members 81 to 86 have a plate shape extending in one direction.
Each of the support members 81, 82, and 83 has a plate shape extending in the up-down direction. Each of the support members 81, 82, and 83 is configured such that one end part (specifically, a lower end part) thereof is attached to the transfer unit 60 and the other end part (specifically, an upper end part) thereof is attached to the image forming apparatus body 11. The transfer unit 60 is, for example, attached to the support members 81, 82, and 83 at shaft parts of the first transfer rollers 226.
Each of the toner image forming units 222A, 222B, and 222C is attached to a part between the one end part and the other end part of a corresponding one of the support members 81, 82, and 83. The toner image forming units 222A, 222B, and 222C are, for example, attached to the support members 81, 82, and 83 at shaft parts of the photoreceptors 224, respectively.
Each of the support members 84, 85, and 86 has a plate shape extending to an upper left side. Each of the support members 84, 85, and 86 is configured such that one end part (specifically, an upper end part) thereof is attached to the transfer unit 60 and the other end part (specifically, a lower end part) thereof is attached to the image forming apparatus body 11. The transfer unit 60 is, for example, attached to the support members 84, 85, and 86 at shaft parts of the first transfer rollers 226.
Each of the toner image forming units 222D, 222E, and 222F is attached to a part between the one end part and the other end part of a corresponding one of the support members 84, 85, and 86. The toner image forming units 222D, 222E, and 222F are, for example, attached to the support members 84, 85, and 86 at shaft parts of the photoreceptors 224, respectively. In this way, the transfer unit 60 and the toner image forming units 222A to 222F are supported on the image forming apparatus body 11.
Positional Relationship Among Toner Image Forming Units 222A to 222F
As described above, the toner image forming units 222A, 222B, and 222C and the toner image forming units 222D, 222E, and 222F supported on the image forming apparatus body 11 have the following positional relationship.
In the present exemplary embodiment, the toner image forming units 222A, 222B, and 222C face the first face 91 of the transfer belt 62 that faces an upper side. Specifically, the photoreceptors 224 of the toner image forming units 222A, 222B, and 222C are in contact with the first face 91 of the transfer belt 62, and the toner image forming units 222A, 222B, and 222C form toner images on the first face 91. The toner image forming units 222D, 222E, and 222F face the second face 92 of the transfer belt 62 that faces a lower side (specifically, a lower right side). Specifically, the photoreceptors 224 of the toner image forming units 222D, 222E, and 222F are in contact with the second face 92 of the transfer belt 62, and the toner image forming units 222D, 222E, and 222F form toner images on the second face 92.
As described above, the second face 92 is disposed on a lower side (i.e., at a lower position) than the first face 91. The toner image forming units 222D, 222E, and 222F that face the second face 92 are supported at positions lower than the toner image forming units 222A, 222B, and 222C that face the first face 91.
As described above, the second face 92 is disposed on a downstream side relative to the first face 91 and on an upstream side relative to the transfer position TA in the circulation direction A of the transfer belt 62. The toner image forming units 222D, 222E, and 222F that face the second face 92 are disposed on a downstream side relative to the toner image forming units 222A, 222B, and 222C that face the first face 91 and on an upstream side relative to the transfer position TA in the circulation direction A of the transfer belt 62.
The toner image forming units 222A, 222B, and 222C are an example of a “first image forming part”, and the toner image forming units 222D, 222E, and 222F are an example of a “second image forming part”.
Mass of Each Part of Image Forming Apparatus 200
Mass of the transport unit 16 including the transfer cylinder 50, the pairs of sprockets 25, 37, and 45, the pair of chains 22, and the grippers 24 is two times as large as mass of the transfer unit 60 or larger. Specifically, the mass of the transfer unit 60 is 300 kg, and the mass of the transport unit 16 is, for example, 600 kg.
Furthermore, mass of each of the toner image forming units 222A to 222F is 100 kg or larger. Specifically, the mass of each of the toner image forming units 222A to 222F is, for example, within a range of larger than 115 kg and not larger than 135 kg.
Furthermore, the mass of each of the toner image forming units 222D, 222E, and 222F is larger than the mass of each of the toner image forming units 222A, 222B, and 222C. For example, the mass of each of the toner image forming units 222A, 222B, and 222C is within a range of larger than 115 kg and not larger than 125 kg. For example, the mass of each of the toner image forming units 222D, 222E, and 222F is within a range of larger than 125 kg and not larger than 135 kg.
Operation According to Second Exemplary Embodiment
Next, operation according to the second exemplary embodiment is described.
In the image forming apparatus 200, vibration generated in members such as the chains 22 and the sprockets 25 during transport of the recording medium P propagates to the lower end (specifically, the leg parts 11B) of the image forming apparatus body 11, as in the image forming apparatus 10. The vibration may undesirably further propagate to the transfer unit 60 having the transfer belt 62 and vibrate the transfer unit 60 while the lower end of the image forming apparatus body 11 serves as a fixed end. As in the present exemplary embodiment, the transfer unit 60 is likely to be vibrated due to the causes A, B, and C.
In the present exemplary embodiment, the mass of each of the toner image forming units 222D, 222E, and 222F supported at positions lower than the toner image forming units 222A, 222B, and 222C is larger than the mass of each of the toner image forming units 222A, 222B, and 222C.
Accordingly, even in a case where the vibration generated in the members such as the chains 22 and the sprockets 25 propagates to the transfer unit 60 having the transfer belt 62 while the lower end of the image forming apparatus body 11 serves as a fixed end, the transfer unit 60 is harder to be vibrated than in a configuration (hereinafter referred to as a configuration B) in which the mass of each of the toner image forming units 222D, 222E, and 222F is smaller than the mass of each of the toner image forming units 222A, 222B, and 222C.
As a result, according to the present exemplary embodiment, the vibration of the transfer belt 62 is reduced and occurrence of an image defect of an image formed on a recording medium P is reduced as compared with the configuration B although the configuration in which the transfer unit 60 is likely to be vibrated due to the causes A, B, and C is employed.
In the present exemplary embodiment, the mass of each of the plural toner image forming units (specifically, the toner image forming units 222D, 222E, and 222F) that face the second face 92 of the transfer belt 62 is larger than the mass of each of the plural toner image forming units (specifically, the toner image forming units 222A, 222B, and 222C) that face the first face 91 of the transfer belt 62, as described above.
Accordingly, vibration of the transfer unit 60 is reduced as compared with a configuration in which mass of only one of the plural toner image forming units (specifically, the toner image forming units 222D, 222E, and 222F) that face the second face 92 is larger than mass of only one of the plural toner image forming units (specifically, the toner image forming units 222A, 222B, and 222C) that face the first face 91.
In the present exemplary embodiment, the toner image forming units 222D, 222E, and 222F are disposed on a downstream side relative to the toner image forming units 222A, 222B, and 222C and on an upstream side relative to the transfer position TA in the circulation direction A of the transfer belt 62.
In other words, it can be said that the second face 92 on which images are formed by the toner image forming units 222D, 222E, and 222F is disposed on a downstream side relative to the first face 91 on which images are formed by the toner image forming units 222A, 222B, and 222C and on an upstream side relative to the transfer position TA in the circulation direction A of the transfer belt 62.
Since the mass of each of the toner image forming units 222D, 222E, and 222F supported at lower positions than the toner image forming units 222A, 222B, and 222C is larger than the mass of each of the toner image forming units 222A, 222B, and 222C, the toner image forming units 222D, 222E, and 222F are harder to be vibrated than the toner image forming units 222A, 222B, and 222C.
Accordingly, in the present exemplary embodiment, vibration is reduced at the toner image forming units 222D, 222E, and 222F that form images on the transfer belt 62 later, and therefore an image defect such as banding is less noticeable in an image formed on the transfer belt 62.
As a result, an image defect such as banding occurring in an image transferred onto a recording medium P is less noticeable than in a configuration in which the toner image forming units 222D, 222E, and 222F are disposed on an upstream side relative to the toner image forming units 222A, 222B, and 222C and on a downstream side relative to the transfer position TA in the circulation direction A of the transfer belt 62.
Accordingly, it can also be said that an image defect such as banding occurring in an image transferred onto a recording medium P is less noticeable than in a configuration in which the second face 92 is disposed on an upstream side relative to the first face 91 and on a downstream side relative to the transfer position TA in the circulation direction A of the transfer belt 62.
Evaluation
In evaluation, an image was formed on a recording medium P while changing mass of each of the toner image forming units 222A, 222B, and 222C and mass of each of the toner image forming units 222D, 222E, and 222F in the configuration according to the second exemplary embodiment, and occurrence of banding in the image was evaluated.
In the evaluation, a half-tone image (image density 20%) of a single color was formed on the recording medium P by using the toner image forming units 222A to 222F, and occurrence of banding was visually checked.
Evaluation Criteria
A: occurrence of banding cannot be confirmed
B: occurrence of banding can be confirmed
The mass of each of the toner image forming units 222A, 222B, and 222C was set to 125 kg, and the mass of each of the toner image forming units 222D, 222E, and 222F was set to 128 kg.
The mass of each of the toner image forming units 222A, 222B, and 222C was set to 128 kg, and the mass of each of the toner image forming units 222D, 222E, and 222F was set to 125 kg.
Evaluation Results
As illustrated in
Modifications
Although mass of each of the plural ejection units (specifically, the ejection units 15D, 15E, and 15F) that face the second face 92 of the transfer belt 62 is larger than mass of each of the plural ejection units (specifically, the ejection units 15A, 15B, and 15C) that face the first face 91 of the transfer belt 62 in the first exemplary embodiment, this is not restrictive. For example, the mass of one or some of the plural ejection units (specifically, the ejection units 15D, 15E, and 15F) that face the second face 92 may be larger than the mass of one or some of the plural ejection units (specifically, the ejection units 15A, 15B, and 15C) that face the first face 91.
Although the ejection units 15D, 15E, and 15F are disposed on a downstream side relative to the ejection units 15A, 15B, and 15C and on an upstream side relative to the transfer position TA in the circulation direction A of the transfer belt 62 in the first exemplary embodiment, this is not restrictive. For example, the ejection units 15D, 15E, and 15F may be disposed on an upstream side relative to the ejection units 15A, 15B, and 15C and on a downstream side relative to the transfer position TA in the circulation direction A of the transfer belt 62.
Although the second face 92 on which images are formed by the ejection units 15D, 15E, and 15F is disposed on a downstream side relative to the first face 91 on which images are formed by the ejection units 15A, 15B, and 15C and on an upstream side relative to the transfer position TA in the circulation direction A of the transfer belt 62 in the first exemplary embodiment, this is not restrictive. For example, the second face 92 may be disposed on an upstream side relative to the first face 91 and on a downstream side relative to the transfer position TA in the circulation direction A of the transfer belt 62.
Although the six ejection units 15A to 15F are provided in the first exemplary embodiment, this is not restrictive. It is only necessary that at least two ejection units are provided at different heights and that mass of one of the ejection units that is provided at a lower position is larger than mass of another one of the ejection units.
Although the mass of each of the ejection units 15A to 15F is 100 kg or larger in the first exemplary embodiment, this is not restrictive. For example, the mass of each of the ejection units 15A to 15F may be less than 100 kg.
Although the mass of each of the plural toner image forming units (specifically, the toner image forming units 222D, 222E, and 222F) that face the second face 92 of the transfer belt 62 is larger than the mass of each of the plural toner image forming units (specifically, the toner image forming units 222A, 222B, and 222C) that face the first face 91 of the transfer belt 62 in the second exemplary embodiment, this is not restrictive. For example, the mass of one or some of the plural toner image forming units (specifically, the toner image forming units 222D, 222E, and 222F) that face the second face 92 may be larger than the mass of one or some of the plural toner image forming units (specifically, the toner image forming units 222A, 222B, and 222C) that face the first face 91.
Although the toner image forming units 222D, 222E, and 222F are disposed on a downstream side relative to the toner image forming units 222A, 222B, and 222C and on an upstream side relative to the transfer position TA in the circulation direction A of the transfer belt 62 in the second exemplary embodiment, this is not restrictive. For example, the toner image forming units 222D, 222E, and 222F may be disposed on an upstream side relative to the toner image forming units 222A, 222B, and 222C and on a downstream side relative to the transfer position TA in the circulation direction A of the transfer belt 62.
Although the second face 92 on which images are formed by the toner image forming units 222D, 222E, and 222F is disposed on a downstream side relative to the first face 91 on which images are formed by the toner image forming units 222A, 222B, and 222C and on an upstream side relative to the transfer position TA in the circulation direction A of the transfer belt 62 in the first exemplary embodiment, this is not restrictive. For example, the second face 92 may be disposed on an upstream side relative to the first face 91 and on a downstream side relative to the transfer position TA in the circulation direction A of the transfer belt 62.
Although the six toner image forming units 222A to 222F are provided in the second exemplary embodiment, this is not restrictive. It is only necessary that at least two toner image forming units are provided at different heights and that mass of one of the toner image forming units that is provided at a lower position is larger than mass of another one of the toner image forming units.
Although the mass of each of the toner image forming units 222A to 222F is 100 kg or larger in the second exemplary embodiment, this is not restrictive. For example, the mass of each of the toner image forming units 222A to 222F may be less than 100 kg.
Although the transfer cylinder 50 has the recessed part 54 on the outer circumferential surface thereof in the first and second exemplary embodiments, this is not restrictive. For example, the transfer cylinder 50 that does not have the recessed part 54 may be used. In this case, for example, a front end portion of a recording medium P is held from both sides of the recording medium P by a holding part disposed at both ends of the transfer cylinder 50 in the axial direction. That is, a holding part that does not need to be stored in the recessed part 54 is used. Furthermore, the recessed part 54 provided on the outer circumferential surface of the transfer cylinder 50 may be a recessed part used for use other than storing the grippers 24, which are an example of a holding part.
Although the chains 22 are used as an example of a circulating member and the sprockets 25 are used as an example of a rotating member in the first and second exemplary embodiments, this is not restrictive. For example, a timing belt having recessed and raised parts on an inner circumference may be used as an example of a circulating member, and a timing pulley (i.e., a pulley having recessed and raised parts on an outer circumference) may be used as an example of a rotating member. Furthermore, a belt may be used as an example of a circulating member, and a pulley that causes the belt to circulate due to friction may be used as an example of a rotating member.
Although the mass of the transport unit 16 is two times as large as the mass of the transfer unit 60 or larger in the first and second exemplary embodiments, this is not restrictive. For example, the mass of the transport unit 16 may be less than the mass that is two times as large as the mass of the transfer unit 60.
The present disclosure is not limited to the above exemplary embodiments and can be modified, changed, or improved in various ways without departing from the spirit of the present disclosure. For example, the modifications described above may be combined as appropriate.
The foregoing description of the exemplary embodiments of the present disclosure has been provided for the purposes of illustration and description. It is not intended to be exhaustive or to limit the disclosure to the precise forms disclosed. Obviously, many modifications and variations will be apparent to practitioners skilled in the art. The embodiments were chosen and described in order to best explain the principles of the disclosure and its practical applications, thereby enabling others skilled in the art to understand the disclosure for various embodiments and with the various modifications as are suited to the particular use contemplated. It is intended that the scope of the disclosure be defined by the following claims and their equivalents.
Number | Date | Country | Kind |
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JP2021-137597 | Aug 2021 | JP | national |
Number | Name | Date | Kind |
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20080252949 | Choi | Oct 2008 | A1 |
20150003882 | Izawa | Jan 2015 | A1 |
20170285546 | Saito | Oct 2017 | A1 |
20180170071 | Albert | Jun 2018 | A1 |
Number | Date | Country |
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2002-108045 | Apr 2002 | JP |
2012-220812 | Nov 2012 | JP |
2021054292 | Mar 2021 | WO |
Entry |
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Extended European Search Report dated Aug. 18, 2022 from the European Patent Office in EP Application No. 22166231.5. |