Patent Grant
11199805
The present invention relates to an image forming apparatus capable of mounting and dismounting of a consumable such as a developer cartridge for supplying a developer for image formation.
In the image forming apparatus such as a laser printer, an ink jet printer or a copying machine, in the case where the developer cartridge for supplying the developer for image formation has been used up, a user or a service person exchanges the developer cartridge with a new (fresh) developer cartridge.
In this exchanging operation, the user (service person) opens an openable cover of an apparatus main assembly and has access to an inside of the apparatus main assembly, and then exchanges the developer cartridge in general (U.S. Pat. No. 6,768,877).
In such an exchange of the developer cartridge, in some cases, the user erroneously opened the openable cover before the developer in the developer cartridge was completely consumed, and exchanged the developer cartridge which was still usable.
However, such as an early exchange of the developer cartridge which was still usable results in an excessive cost to the user.
The present invention has been accomplished in view of the above-described circumstances. A principal object of the present invention is to provide an image forming apparatus capable of preventing early exchange of a consumable such as a developer cartridge which is still usable.
According to an aspect of the present invention, there is provided an image forming apparatus comprising: a main assembly; an openable member provided with a portion-to-be-engaged and configured to cover a mounting portion where a consumable for image formation is mounted; an engaging member provided on the main assembly and configured to engage with the portion-to-be-engaged of the openable member positioned at a closed position so as to restrict movement of the openable member relative to the main assembly; a locking portion configured to lock the engaging member in an engaged state with the portion-to-be-engaged by restricting movement of the engaging member; an electric driving portion configured to unlock the locking portion; a determining portion configured to determine that the consumable mounted is in an exchange state in which the consumable is to be exchanged; and a controller configured to drive the electric driving portion so as to unlock of the locking portion when the controller receives, from the determining portion, a signal for determining that the consumable is in the exchange state.
Further features of the present invention will become apparent from the following description of exemplary embodiments with reference to the attached drawings.
Parts (a) and (b) of
Parts (a) and (b) of
Parts (a) and (b) of
Parts (a) and (b) of
Parts (a) to (d) of
Parts (a) and (b) of
Parts (a) and (b) of
Parts (a) and (b) of
Parts (a) and (b) of
Parts (a) and (b) of
Parts (a) and (b) of
Parts (a) and (b) of
Parts (a) and (b) of
Part (a) of
Part (a) of
Parts (a) and (b) of
Parts (a) and (b) of
In the following, embodiments of the present invention will be described specifically with reference to the drawings. In the following embodiments, constituent elements are examples, and various conditions such as structures, functions, materials, shapes, relative arrangements and the like of an apparatus to which the present invention is applicable can be appropriately modified or changed within a range not deviating from a scope of the present invention, and are not limited to those in the following embodiments. For example, in the following embodiments, as an image forming apparatus, a color laser printer using an electrophotographic image forming process will be described, and the present invention is not limited to the image forming apparatus using the electrophotographic image forming process, but may also be an image forming apparatus of another type such as an ink jet type.
In
The image forming portion 1100A further includes primary transfer rollers 1106Y, 1106M, 1106C and 1106K for forming nips between the intermediary transfer belt 1102 and the respective photosensitive drums 1101Y, 1101M, 1101C and 1101K from an inner peripheral side of the intermediary transfer belt 1106. These primary transfer rollers 1106Y, 1106M, 1106C and 1106K primary-transfer the toner images onto the intermediary transfer belt 1102 by generating a potential difference between the intermediary transfer belt 1102 and the photosensitive drums 1101Y, 1101M, 1101C and 1101K, respectively. Further, the image forming portion 1100A includes a secondary transfer roller 1105 which forms a nip between itself and the intermediary transfer belt 1102 and which secondary-transfers the images from the intermediary transfer belt 1102 onto a sheet 1114 such as a print sheet.
When an image forming operation is started in the image forming portion 1100A, the photosensitive drums 1101Y, 1101M, 1101C and 1101K are irradiated with beams (light) depending on image signals by a laser scanner 1103, so that latent images are formed on the photosensitive drums 1101Y, 1101M, 1101C and 1101K.
Next, the latent images are developed with toners accommodated in developing cartridges (developer cartridges) 1104Y, 1104M, 1104C and 1104K each including a developing roller, so that toner images (visible images) are formed on the photosensitive drums 1101Y, 1101M, 1101C and 1101K.
The toner images formed on the photosensitive drums 1101Y, 1101M, 1101C and 1101K are primary-transferred onto the intermediary transfer belt 1102, and the toner images primary-transferred onto the intermediary transfer belt 1102 are fed to a secondary transfer portion by the intermediary transfer belt 1102.
In parallel with the above-described toner image forming operation, sheets 1114 are fed one by one from a sheet accommodating portion 1107 by a pick-up roller 1108. Then, the sheet 1114 is fed to the secondary transfer portion, formed by the nip between the intermediary transfer belt 1102 and the secondary transfer roller 1105, by a feed roller 1109 and a registration roller 1110 for correcting oblique movement of the sheet 1114.
Here, the sheet 1114 is required to align a position thereof, with respect to a sheet feeding direction, with the toner images formed on the intermediary transfer belt 1102. For that reason, feeding speed control of the sheet is carried out by the registration roller 1110 and the feed roller 1109, so that a feeding operation of the sheet 1114 is timed to the toner images formed on the intermediary transfer belt 1102. Then, by applying a bias to the secondary transfer roller 1105 at the secondary transfer portion, the toner images are transferred from the intermediary transfer belt 1102 onto the sheet 1114.
The sheet 1114 on which the toner images are transferred is fed to a fixing portion 1111, and is heated and pressed in the fixing portion 1111, so that the toner images are fixed on the sheet 1114 and the sheet 1114 is discharged onto a discharge portion 1113 at an upper portion of the printer 1100 by a discharging roller 1112.
The photosensitive drums 1101Y, 1101M, 1101C and 1101K and the developing cartridges 1104Y, 1104M, 1104C and 1104K are consumables, and therefore, are constituted so as to be mountable in and dismountable from a mounting portion of the printer 1100. Further, the developing cartridges 1104Y, 1104M, 1104C and 1104K are provided with known remaining toner amount detecting sensors, respectively, so that remaining toner amounts in the respective developing cartridges are monitored.
In
In a state in which the openable cover 11 is closed, the openable cover 11 is kept in the closed state by locking latch locking portions 11a and 11b of the openable cover 11 by latch portions 14b and 14c, respectively, as holding portions provided on a main assembly of the printer 1100.
An operating portion 12 is an operating portion for releasing lock (locking) of the latch locking portions 11a and 11b of the openable cover 11, and is a lever to be pulled frontward when the openable cover 11 is opened. When the operating portion 12 is pulled frontward, the latch portions 14b and 14c slide (move) in interrelation with each other and release the lock of the latch locking portions 11a and 11b of the openable cover 11, so that the openable cover 11 is in an open state.
An operation panel 114 is a user interface, of the printer 1100, for performing various displays and operation input.
Parts (a) and (b) of
In parts (a) and (b) of
When a handgrip portion 12a of the operating portion 12 is pulled in an arrow D direction as shown in part (b) of
By this rotation, a second arm 16c of the connecting member 16 pushes a portion-to-be-urged 14d of the latch 14 in an arrow L direction against an urging force of the latch spring 15. When the connecting member 16 is rotated (moved) in the arrow E direction to a predetermined position, the latch 14 slides (moves) to a lock releasing position where the latch portions 14b and 14c release the lock of the latch locking portions 11a and 11b of the openable cover 11. As a result, the openable cover 11 opens in an arrow F direction.
Parts (a) and (b) of
In parts (a) and (b) of
Pulling of the lock lever 17 in the arrow J direction by the solenoid 111 is performed by pulling of the lock lever 17 through a spring pin 111b by a plunger 111a pulled by a magnetic force of the solenoid 111.
In the locked state shown in part (a) of
In the lock-released state shown in part (b) of
Parts (a) and (b) of
When the locking mechanism is in the locked state and the operating portion 12 is operated for opening the openable cover 11 as described with reference to
In a state of part (b) of
Parts (a) and (b) of
When the locking mechanism is in the lock-released state and the operating portion 12 is operated for opening the openable cover 11 as described with reference to
In a state of part (b) of
Parts (a) to (d) of
In parts (a) to (d) of
In a state in which the operating portion 12 is not operated, as shown in part (b) of
A state of part (c) of
A state of part (d) of
Thus, the switch lever 110 is capable of detecting the operation of the operating portion 2 when the operating portion 2 is operated, irrespective of the locked state of the locking mechanism in which the openable cover 11 is locked in the closed state, and the lock-released state of the locking mechanism.
Incidentally, when control of the lock and lock-release of the locking mechanism for locking the openable cover 11 in the closed state is carried out as shown in
In
Next, an operation of the locking mechanism for the openable cover 11 will be described in accordance with a flowchart, of the control circuit 201 of
In a step S01, when a decrease in remaining toner amounts of the developing cartridges 1104Y, 1104M, 1104C and 1104K to a predetermined amount or less is detected by the remaining toner amount detecting circuit 205, the control circuit 1201 receives a signal thereof, and a sequence goes to a step S02. That is, when determination that the developing cartridge is in a state in which the developing cartridge is to be exchanged is made by the remaining toner amount detecting circuit 1205, the control circuit 1202 receives the signal thereof, and the sequence goes to the step S02.
In the step S02, when the control circuit 1201 receives the signal indicating that determination that the developing cartridge is in the state in which the developing cartridge is to be exchanged is made, the control circuit 1201 sends a signal, for driving the solenoid 111, to the solenoid driving circuit 1206. As a result, the solenoid driving circuit 1206 drives the solenoid 111 and the lock lever 17 is pulled, so that lock retention by which the openable cover 11 is kept in the closed state is made releasable.
Thereafter, in a step S03, the developing cartridge is exchanged with a new (fresh) cartridge, and closing of the openable cover 11 is detected by the openable cover closing detecting circuit 1203. Then, in a step S04, when detection that the remaining toner amounts of the developing cartridges 1104Y, 1104M, 1104C and 1104K are not the predetermined amount or less is made by the remaining toner amount detecting circuit 1205, in a step S05, drive of the solenoid 111 by the solenoid driving circuit 1206 is stopped. As a result, the lock lever 17 is pulled by the locking spring 18, so that the lock retention by which the openable cover 11 is kept in the closed state is made unreleasable.
On the other hand, in the step S01, when determination that the remaining toner amounts of the developing cartridges 1104Y, 1104M, 1104C and 1104K are not the predetermined amount or less and thus the developing cartridges are not yet in a state in which the process cartridges should not be exchanged is made by the remaining toner amount detecting circuit 1205, the sequence goes to a step S06. In the step S06, drive of the solenoid 111 is not carried out, the lock retention by which the openable cover 11 is kept in the closed state is not made releasable. Therefore, a user cannot open the openable cover 11, and therefore, exchange of the developing cartridge is not performed, so that it is possible to prevent early exchange of the developing cartridge which is still usable.
Next, a display operation of the operation panel 114 when the operating portion 12 is operated by the user for opening the openable cover 11 will be described in accordance with a flowchart, of the control circuit 1201 of
In a step S011, when the operation of the operating portion 12 by the user for opening the openable cover 11 is detected by the operation detecting circuit 1202 through turning-on of the operation detection switch 19, a sequence goes to a step S12. In the step S12, whether or not the remaining toner amounts of the developing cartridges 1104Y, 1104M, 1104C and 1104K decrease to a predetermined amount or less is detected by the remaining toner amount detecting circuit 1205.
When determination that the remaining toner amounts of the developing cartridges 1104Y, 1104M, 1104C and 1104K decrease to the predetermined amount or less and thus the developing cartridges are in a state in which the developing cartridges are to be exchanged is made by the remaining toner amount detecting circuit 1205, the sequence goes to a step S13. In the step S13, in response to the determination that the developing cartridges are in the state in which the developing cartridges are to be exchanged is made, the display driving circuit 1204 causes the operation panel 114 to produce display corresponding to the state in which the developing cartridges are in the state in which the developing cartridges are to be exchanged. Specifically, guidance such that the lock of the openable cover 11 is released and the developing cartridge can be exchanged and guidance of an instruction necessary for the exchange and of an exchanging method are carried out visually or by voice through the operation panel 114.
On the other hand, in the step S12, when the determination that the remaining toner amounts of the developing cartridges 1104Y, 1104M, 1104C and 1104K do not decrease to the predetermined amount or less and thus the developing cartridges are not yet in the state in which the developing cartridges are to be exchanged is made by the remaining toner amount detecting circuit 1205, the sequence goes to a step S14.
In the step S14, in response to the determination that the developing cartridges are not yet in the state in which the developing cartridges are to be exchanged is made, the display driving circuit 1204 causes the operation panel 114 to produce display corresponding to the state in which the developing cartridges are not in the state in which the developing cartridges are to be exchanged. Specifically, guidance such that the developing cartridges are still usable and therefore this timing is not exchange timing and that the lock of the openable cover 11 is unreleased is carried out visually or by voice through the operation panel 114.
Incidentally, the display, depending on whether or not the retention of the closed state of the openable cover 11 is releasable, produced by the operation panel may also be display other than the above-described displays.
Parts (a) and (b) of
In part (b) of
At this time, as shown in part (a) of
Next, a second embodiment will be described. Incidentally, a basic constitution is the same as the first embodiment, and a redundant portion will be omitted from description. Further, constituent elements having the same functions as those in the first embodiment are represented by the same reference numerals or symbols and will be appropriately omitted from description.
In
In parts (a) and (b) of
The first link 120, the second link 121 and the latch 14 are slidably mounted on the latch holder 123. The latch 14 is positioned by abutment of a contact portion 14e thereof against an abutment portion 123a of the latch holder 23 by an urging force of the latch spring 15. The second link 121 and the first link 120 are positioned by positioning of the latch 14.
In
The first link 120 is slidably mounted on the latch holder 123 by engagement of an unshown groove portion, provided on the first link 120, with a boss 123d provided on the latch holder 123.
As shown in
The link spring 122 provided between the first link 120 and the second link 121 and the latch spring 15 provide a force relationship of “(urging force of link spring 122)>(urging force of latch spring 15)”. For this reason, when the cover button 132 is pressed down, the first link 120 engaging with the cover button 132 is moved, and the second link 121 is moved by the urging force of the link spring 122, so that the latch 14 is also moved. That is, the link spring 122 transmits an operation of the first link 120 to the second link 121 when the cover button 132 is pressed down, and brings the first link 120 into contact with the second link 121 when the cover button 132 is not pressed down.
Next, an operation of the latch locking portions 11a and 11b of the openable cover 11 during release of the lock retention will be described.
In
Next, an operation of the latch locking portions 11a and 11b of the openable cover 11 during the lock retention will be described.
By the urging force of the latch spring 15 provided between the latch 14 and the latch holder 123 on which the latch 14 is mounted, the latch 14 and the first and second links 120 and 121 move in a direction opposite to the direction during the pressing-down of the cover button 132. As a result, the latch portions 14b and 14c lock the latch locking portions 14a and 14b of the latch 14, so that the lock of the openable cover 11 is retained in the closed state. Further, a contact portion 14a of the latch 14 abuts against an abutment portion 123a of the latch holder 123 by the urging force of the latch spring 15, so that a position of the latch 14 is determined, and thus a locking amount of the latch portions 14b and 14c relative to the latch locking portions 11c and 11b is ensured.
Next, a locking mechanism for switching a locked state in which the openable cover 11 is locked in the closed state by disabling the lock retention of the latch locking portions 11a and 11b of the openable cover 11 by the latch portions 14b and 14c, and a lock-released state will be described with reference to
Parts (a) and (b) of
The locking mechanism includes a solenoid 111 and a solenoid holding metal plate 112 which is mounted on the latch holder 123 and which holds the solenoid 111. Further, the locking mechanism includes a lock lever 17a rotatable about a shaft 112a, provided on the solenoid holding metal plate 112, by an operation of a plunger 111a of the solenoid 111, and includes a locking spring 18a as an urging member for urging the lock lever 17a. The locking mechanism further includes a locking member 17b which is moved by rotation of the lock lever 17a and which is slidably mounted so as to constitute a locking portion and a restricting portion.
Switching of the locking mechanism between lock(ing) and lock release is carried out, on the basis of a force relationship between the urging force of the locking spring 18a and an attraction force of the solenoid 111, by rotating the lock lever 17a between a locked position and a lock-released position and by moving the locking member 17b contacting the lock lever 17a in interrelation with the lock lever 17a. Parts (a) and (b) of
When the locking mechanism is in the locked state, the force relationship is “(urging force of locking spring 18a)>(attraction force of solenoid 111)”, so that the plunger 111a, the lock lever 17a and the locking member 17b move in directions of an arrow S, an arrow T and an arrow U, respectively, to the locked position of part (a) of
As shown in part (b) of
On the other hand, in the lock released state, the force relationship is “urging force of locking spring 18)<(attraction force of solenoid 111)”, so that the plunger 111a, the lock lever 17a and the locking member 17b move in directions of an arrow J, an arrow N and an arrow P, respectively, to the lock-released position. As shown in part (b) of
Next, an operating portion detecting mechanism for detecting an operation of the cover button 132 by the user will be described with reference to
The operating portion detecting mechanism is constituted by the cover button 132, the first link 120, a switch lever 110c held rotatably about a rotation shaft 141a, and an operation detecting switch 19 mounted on the latch holder 123. The operation detecting switch 19 is a sensor for detecting that the cover button 132 is operated, and when the operation detecting switch 19 is pressed to an ON position, the operation detecting switch 19 detects that the user operated the cover button 132.
As shown in part (b) of
As shown in part (b) of
That is, as shown in part (b) of
Incidentally, in the embodiments described above, the operation detecting switch 19 was urged by moving the first link 120 by the cover button 132 and then by rotating the switch lever 110c by the first link 120. However, the present invention is not limited thereto, and it may only be required that the operation detecting switch 19 is pressed in interrelation with the cover button 132, and therefore, the cover button 32 may also directly press the operation detecting switch 19.
Next, a third embodiment will be described. Incidentally, in the following description, a constitution which is the same as those in the first and second embodiments will be described by quoting them and a redundant portion will be omitted from description. Further, constituent elements having the same functions as those in the first and second embodiments are represented by the same reference numerals or symbols and will be appropriately omitted from description.
Parts (a) and (b) of
In parts (a) and (b) of
The first link 120, the second link 121 and the latch 14 are slidably mounted on the latch holder 123. The latch 14 is positioned by abutment of a contact portion 14e thereof against an abutment portion 123a of the latch holder 23 by an urging force of the latch spring 15. The second link 121 and the first link 120 are constituted so as to be positioned by positioning of the latch 14.
In
The first link 120 is slidably mounted on the latch holder 123 by engagement of unshown groove portions, provided on the first link 120, with bosses 123g and 123h provided on the latch holder 123.
The first link 120 is urged in a rightward direction of
Next, an operation of the latch locking portions 11a and 11b of the openable cover 11 during release of the lock retention will be described.
In
Next, an operation of the latch locking portions 11a and 11b of the openable cover 11 during the lock retention will be described.
By the urging force of the latch spring 15 provided between the latch 14 and the latch holder 123 on which the latch 14 is mounted, the latch 14 and the first and second links 120 and 121 move in a direction opposite to the direction during the pressing-down of the cover button 132. As a result, the latch portions 14b and 14c lock the latch locking portions 14a and 14b of the latch 14, so that the lock of the openable cover 11 is retained in the closed state. Further, a contact portion 14a of the latch 14 abuts against an abutment portion 123a of the latch holder 123 by the urging force of the latch spring 15, so that a position of the latch 14 is determined, and thus a locking amount of the latch portions 14b and 14c relative to the latch locking portions 11c and 11b is ensured.
Next, a locking mechanism for switching a locked state in which the openable cover 11 is locked in the closed state by disabling the lock of the latch locking portions 11a and 11b of the openable cover 11 by the latch portions 14b and 14c, and a lock-released state will be described with reference to
Parts (a) and (b) of
The locking mechanism includes a solenoid 111 and a solenoid holding metal plate 112 which is mounted on the latch holder 123 and which holds the solenoid 111. Further, the locking mechanism includes a lock lever 17a rotatable about a shaft 112a, provided on the solenoid holding metal plate 112, by an operation of a plunger 111a of the solenoid 111, and includes a locking spring 18a for urging the lock lever 17a. The locking mechanism further includes a link moving member 17c which is moved by rotation of the lock lever 17a and which is slidably mounted so as to constitute a locking portion and a restricting portion.
Switching of the locking mechanism between lock(ing) and lock release is carried out, on the basis of a force relationship between the urging force of the locking spring 18a and an attraction force of the solenoid 111, by rotating the lock lever 17a between a locked position and a lock-released position and by moving the link moving member 17c contacting the lock lever 17a in interrelation with the lock lever 17a. Parts (a) and (b) of
When the locking mechanism is in the locked state, the force relationship is “(urging force of locking spring 18a)>(attraction force of solenoid 111)”. As a result, the plunger 111a, the lock lever 17a, the link moving member 17c and the second link 121 move in directions of an arrow S, an arrow T, an arrow U, and the arrow U, respectively, to the locked position shown in part (a) of
As shown in part (b) of
On the other hand, in the lock released state, the force relationship is “urging force of locking spring 18) 21 (attraction force of solenoid 111)”. As a result, the plunger 111a, the lock lever 17a, the link moving member 17c and the second link 121 move in directions of an arrow J, an arrow N, an arrow P and the arrow P, respectively, to the lock-released position.
As shown in part (b) of
Next, an operating portion detecting mechanism for detecting an operation of the cover button 132 by the user will be described with reference to
The operating portion detecting mechanism is constituted by the cover button 132, the first link 120, a switch lever 110c held rotatably about a rotation shaft 141a, and an operation detecting switch 19 mounted on the latch holder 123. The operation detecting switch 19 is a sensor for detecting that the cover button 132 is operated, and when the operation detecting switch 19 is pressed to an ON position, the operation detecting switch 19 detects that the user operated the cover button 132.
As shown in part (b) of
As shown in part (b) of
Next, a fourth embodiment will be described. In this embodiment, similarly as in the first embodiment, a constitution in which the lock of the openable cover is manually released and the openable cover can be opened during emergency is employed. However, in the first embodiment, the constitution in which the lock of the openable cover is released by using the tool is employed, but the present invention is not limited thereto. Therefore, in this embodiment, a constitution in which the lock of the openable cover is manually released and the openable cover can be opened is employed. In the following, first, a general structure of an image forming apparatus according to this embodiment will be described together with an operation during image formation with reference to the drawings.
An image forming apparatus A is an image forming apparatus of an intermediary transfer tandem type in which toner images of four colors of yellow Y, magenta M, cyan C and black K are transferred onto the intermediary transfer belt and thereafter are transferred onto a sheet and thus an image is formed on the sheet. Incidentally, in the following description, although suffixes Y, M, C and K are added to members using toners of the respective colors, constitutions and operations of the respective members are the substantially same except that the colors of the toners to be used are different from each other, and therefore, the suffixes will be appropriately omitted except for the case where distinction (determination) is required.
As shown in
In the respective process cartridges 257, toners of yellow, magenta, cyan and black are accommodated, respectively, and toner sensors 235 for detecting amounts of the accommodated toners are provided, respectively. The process cartridges 257 include photosensitive drums 251 (251Y, 251M, 251C, 251K), charging rollers 252 (252Y, 252M, 252C, 252K) and developing rollers 253 (253Y, 253M, 253C, 253K), respectively.
Next, an image forming operation will be described. First, when a controller 230 shown in
On the other hand, in the image forming portion, first, a bias (voltage) is applied to the charging roller 252, whereby the surface of the photosensitive drum 251 contacting the charging roller 252 is electrically charged uniformly. Thereafter, depending on image data transmitted from an external device or the like, the surface of the photosensitive drum 251 is irradiated with laser light by the laser scanner unit 2103. As a result, an electrostatic latent image depending on the image data is formed on the surface of the photosensitive drum 251.
Thereafter, a bias is applied to the developing roller 253, whereby the toner of an associated color is deposited on the electrostatic latent image formed on the surface of the photosensitive drum 251. As a result, a toner image is formed on the surface of the photosensitive drum 251. The thus-formed toner image is sent to a primary transfer portion formed by the photosensitive drum 251 and the primary transfer roller 254 with rotation of the photosensitive drum 251.
The toner images of the respective colors sent to the primary transfer portions are transferred onto the intermediary transfer belt 2102 by applying a bias, of an opposite polarity to a charge polarity of the toner, to each of the primary transfer rollers 254. As a result, the toner images of the respective colors are successively superposed on the intermediary transfer belt 2102, so that a full-color toner images is formed.
Next, the toner image is sent to a secondary transfer portion by rotation of the intermediary transfer belt 2102. Then, at the secondary transfer portion, a bias is applied to a secondary transfer roller 2105, whereby the toner image on the intermediary transfer belt 2102 is transferred onto the sheet S.
Thereafter, the sheet S on which the toner image is transferred is sent to a fixing device 2111. The toner image is subjected to a heating and pressing process by the fixing device 211, so that the toner image is fixed on the sheet S. Thereafter, the sheet S is discharged onto a discharge portion 2113 by a discharging roller 2112.
<Openable Door>
Next, a constitution of an openable door 21 will be described.
As shown in
Further, the image forming apparatus A is provided with the openable door 21 capable of being opened and closed relative to an apparatus main assembly 2100. The openable door 21 is rotatably supported by the apparatus main assembly 2100 and moves between an open position where the openable door 21 is open relative to the apparatus main assembly 2100 and a closed position where the openable door 21 is closed relative to the apparatus main assembly 2100 by being rotated. That is, the openable door 21 is constituted so as to be movable between the closed position where the openable door 21 covers an opening of the apparatus main assembly 2100 and the open position where the opening of the apparatus main assembly 2100 is exposed. Further, the openable door 21 is provided with two engaging claws 1a (portions-to-be-engaged).
When the openable door 21 is in the open position, the cartridge tray 258 holding a process cartridge 257 is exposed through the opening. The user or a service person is capable of mounting and dismounting the cartridge 257 relative to the apparatus main assembly 2100 by linearly pulling out the cartridge tray 258 through the opening of the apparatus main assembly 2100. Further, the cartridge tray 258 is accommodated in the apparatus main assembly 2100, so that the process cartridge 257 mounted in the cartridge tray 258 is mounted in the apparatus main assembly 2100. Thus, the process cartridge 257 is constituted so as to be mountable in and dismountable from the apparatus main assembly 2100 of the image forming apparatus 2100.
The image forming apparatus A is provided with the cover member 2222 which is openable relative to the openable door 21. The cover member 2222 is rotatably supported by the openable door 21 and is moved between an open position where the cover member 2222 is open relative to the openable door 21 and a closed position where the cover member 2222 is closed relative to the openable door 21, by being rotated. When the cover member 2222 is opened, an inserting opening 21c which is a hole for permitting insertion of an unshown tool is exposed. That is, the cover member 2222 is constituted so as to be movable between the closed position where the cover member 2222 covers the insertion opening 21c and the open position where the insertion opening 21c is exposed. Specific uses of the insertion opening 21c will be described later. Incidentally, the cover member 2222 may also be changed to a sheet feeding tray or the like for stacking sheets S to be manually fed, for example.
The image forming apparatus A includes a latch member 24 (engaging member) for locking the openable door 21, being in the closed position, to the apparatus main assembly 2100. The latch member 24 includes two latches 24a. Parts (a) and (b) of
As shown in part (a) of
Further, as shown in part (b) of
<Restricting Unit>
Next, a constitution of a restricting unit 2200 (restricting portion) for restricting movement of the button 22 will be described.
Part (a) of
As shown in
The slidable member 2211 is supported so as to be movable in arrow K1 and K2 directions relative to the holder 2210 and is urged in the arrow K1 direction by a slide spring 14. As a result, a button contact portion 2211a of the slidable member 2211 is abutted against the button 22.
The stopper member 27 (restricting member) is supported so as to be swingable about a stopper shaft 27a thereof in arrow R1 and R2 directions by engagement of the stopper shaft 27a with a supporting hole 2210a of the holder 2210, and is urged in the arrow R1 direction by an urging force of a stopper spring 28. Here, a position (shown in
The solenoid 211 is fixed to the holder 2210 with screws 2217. Further, into a plunger 211a of the solenoid 211, a connecting shaft 211b is mounted, and the connecting shaft 211b engages with a groove 27b of the stopper member 27, so that the solenoid 211 and the stopper member 7 are connected to each other. When a current is supplied to the solenoid 211, a magnetic force is generated, so that the plunger 211a moves in an arrow K3 direction. As a result, the stopper member 27 connected to the plunger 211a swings from the restricting position in the arrow R2 direction against an urging force of the stopper spring 28 in the arrow R1 direction. Thus, a position (shown in
Here, an attraction force of a permanent magnet (not shown) of the solenoid 211 is set so as to be stronger than the urging force of the stopper spring 28. Accordingly, even after supply of the current to the solenoid 211 is stopped, the stopper member 27 maintains a state in which the stopper member 27 is in the released position. Further, in the case where the stopper member 27 is in the released position, when a current flowing in a direction opposite to the direction during movement of the plunger 211a in the arrow K3 direction is supplied to the solenoid 211, the plunger 211a swings in an arrow K4 direction by a magnetic force and the urging force of the stopper spring 28. As a result, the stopper member 27 moves from the released position to the restricting position. That is, the stopper member 27 which is a part of the restricting unit 2200 is constituted so as to be movable between the restricting position and the released position by the supply of the current to the solenoid 211 (driving source). Incidentally, whether the stopper member 27 is in either position of the restricting position or the released position is detectable by a stopper sensor 234 (
The button sensor 29 is supported by the holder 2210 by engagement of a sensor shaft 2210c of the holder 2210 in a supporting hole 29b thereof. The button sensor 29 is provided with a flag 29a swingable in arrow R3 and R4 directions. As described later, when the button 22 is pressed, the flag 29a swings in the arrow R3 direction, so that detection that the button 22 was pressed is made.
A detecting arm 2212 is supported swingably in arrow R5 and R6 directions relative to an arm shaft 2201b of the holder 2210 and is urged in the arrow R5 direction by an arm spring 2215. As a result, the detecting arm 2212 contacts an arm supporting portion 2211c of the slidable member 2211. Incidentally, an urging force of the slidable member 2214 is set so as to be larger than the urging force of the arm spring 2215. Accordingly, the slidable member 2211 does not move in the arrow K2 direction by the urging force of the arm spring 2215 and is moved in the arrow K1 direction by the urging force of the slide spring 2214, and thus is abutted against the button 22.
<Restricting Operation by Restricting Unit>
Next, a restricting operation of the movement of the button 22 by the restricting unit 2200 will be described.
Parts (a) and (b) of
As shown in part (a) of
Here, in the case where the stopper member 27 is in the restricting position, when the slidable member 2211 move in the arrow K2 direction by a distance P (
As shown in
Further, as shown in part (b) of
Parts (a) and (b) of
As shown in part (a) of
Here, in the case where the stopper member 27 is in the released position, different from the case where the stopper member 27 is in the restricting position, the slidable member 2211 is not restricted from moving in contact with the stopper member 27. Accordingly, the slidable member 2211 moves in the arrow K2 direction until the detecting arm 2212 swinging in an arrow K6 direction with movement of the slidable member 2211 contacts the arm contact portion 2210d. That is, in the case where the stopper member 27 is in the released position, the slidable member 2211 moves in K2 direction in a distance longer than the distance in the case where the stopper member 27 is in the restricting position.
As shown in
Further, as shown in part (b) of
<Controller>
Next, of a system constitution of the image forming apparatus A, a system constitution of a portion particularly relating to the openable door 21 and the restricting unit 2200 will be described.
That is, in the controller 230, the CPU 231 controls various devices of the image forming apparatus A on the basis of the control program stored in the ROM 232 while using the RAM 233 as an operational space (area). Further, the controller 230 (CPU 231) carries out the above-described image forming operation, such as formation of the toner image on the photosensitive drum 251 through the control of the various devices.
To the controller 230, an operating panel 214 is connected. As described above, the user operates the operating panel 214, so that the user is capable of executing various settings relating to the image formation and an image forming job. Further, the controller 230 receives a signal from the operating panel 214 and causes the various devices of the image forming apparatus A to operate.
Further, to the controller 230, a power source 236 for supplying the current to the solenoid 211 is connected. The controller 230 controls the solenoid 211 through control of the power source 236, so that the stopper member 27 is moved between the restricting position and the released position.
Further, to the controller 230, a toner sensor 235 (toner detecting means), a button sensor 29 (detecting means) and a stopper sensor 234 are connected. The controller 230 executes a cartridge exchange sequence described later by using a detection result of these sensors.
<Cartridge Exchange Sequence>
Next, the cartridge exchange sequence which is a sequence when a process cartridge 257 is exchanged will be described using a flowchart shown in
When the cartridge exchange sequence is started, first, the stopper sensor 234 detects whether the stopper member 27 is in either position of the restricting position or the released position (S31). Next, even in the case where the stopper member 27 is in either position (the restricting position, the released position), the toner sensor 235 detects a toner amount in the process cartridge 257 (S32, S33, S36).
Next, in the case where the stopper member 27 is in the restricting position and the toner amount in the developing cartridge 257 is less than the predetermined amount, the controller 230 causes the power source 236 to supply a current to the solenoid 211, so that the stopper member 27 is moved from the restricting position to the retracted (released) position (S34, S35). Incidentally, in the case where the toner amount in the process cartridge 257 is the predetermined amount or more, the controller 230 causes the power source 236 not to supply the current to the solenoid 211, so that the stopper member 27 is kept at the restricting position as it is (S34).
Further, in the case where the stopper member 27 is in the retracted (released) position and the toner amount in the process cartridge 257 is the predetermined amount or more, the controller 230 causes the power source 236 to supply the current to the solenoid 211, so that the stopper member 27 is moved from the retracted (released) position to the restricting position (S37, S38). Incidentally, in the case where the toner amount in the process cartridge 257 is less than the predetermined amount, the controller 230 causes the power source 236 not to supply the current to the solenoid 211, so that the stopper member 27 is kept at the released (retracted) position as it is (S37). That is, the controller 230 causes the stopper member 27 to be positioned at the restricting position in the case where the toner amount in the process cartridge 257 is the predetermined amount or more and to be positioned at the retracted (released) position in the case where the toner amount in the process cartridge 246 is less than the predetermined amount.
Next, when pressing of the button 22 is detected by the button sensor 29, the toner sensor 235 detects the toner amount in the process cartridge 257 (S39, S40). Thereafter, in the case where the toner amounts in all the process cartridges 257 are the predetermined amount or more, the controller 230 causes the operating panel 214 to display a message to the effect that timing is not exchange timing of the process cartridge 257 and ends the cartridge exchange sequence (S41, S43). Further, in the case where at least one of the process cartridges in which the toner amounts are less than the predetermined amount exists, the controller 230 causes the operating panel 214 to display the process cartridge(s) 257 required to be exchanged and ends the cartridge exchange sequence (S41, S42). Incidentally, in addition to display at the operating panel 214, the process cartridge(s) 257 required to be exchanged may also be notified through voice.
<Method of Manually Releasing Lock of Openable Door>
In the image forming apparatus A, in the case where the current cannot be supplied to the solenoid 211 due to an out-of-order or the like of an electric system, lock of the openable door 21 cannot be electrically released. Therefore, a method of manually release the lock of the openable door 21 will be described.
As shown in part (a) of
The latch member 24 is constituted as a separate member from the button 22 and the stopper member 27, and therefore, can be independently moved. Accordingly, by this operation, an entirety of the latch member 24 moves in the arrow K2 direction, so that engagement between the latch 24a and the engaging claw 21a is released. That is, the latch member 24 is movable from an outside of the apparatus main assembly 2100, and even in a state in which movement of the button 22 is restricted by the restricting unit 2200, the engagement between the latch 24a of the latch member 24 and the engaging claw 21a is made releasable. Thus, the releaser is capable of manually releasing the lock of the openable door 21 even in the case where the current cannot be supplied to the solenoid 211 due to the out-of-order or the like of the electric system.
According to the embodiments described above, in the case where by the remaining toner amount detection, the cartridge mounted is still usable, opening of the openable cover covering the cartridge mounting portion is locked. Therefore, the cartridge cannot be exchanged, so that it is possible to prevent that the cartridge which is still usable is exchanged early and thus the user bears an excessive cost.
Further, according to the above-described embodiments, in the case where by the remaining toner amount detection, the cartridge mounted is still usable and the openable cover is locked in the closed state, for the user who intends to open the openable cover, display that the opening up of the openable cover is made. Therefore, it is possible to prevent that the user cannot recognize the lock of the opening up of the openable cover and breaks the openable cover by forcedly opening the openable cover.
Further, according to the above-described embodiments, in the case where the cartridge which is used up is exchanged, the openable cover is automatically locked to the closed state again until a new (fresh) cartridge which has been newly mounted is in a used-up state to be detected through the remaining toner amount detection. Therefore, it is possible to prevent that the cartridge which is mounted and which is still usable is exchanged.
Incidentally, in the above-described embodiments, the solenoid is used as the electric driving portion for releasing the lock of the openable cover in the closed state, but other electric driving devices such as a DC motor and a stepping motor can be similarly applied.
Further, in the above-described embodiments, an example in which determination of the remaining toner amount is carried out by detecting an actual remaining toner amount by the remaining toner amount detecting sensor was shown. On the other hand, the remaining toner amount may also be determined by estimating amount of the toner from an integrated value of a density of print data or an integrated value of dot data of the latent image.
Further, in the above-described embodiments, exchange of the developing (developer) cartridge, which is in the state in which the cartridge is to be exchanged and which is used up, with a new and usable developing cartridge is determined by the remaining toner amount detection after the openable cover is closed, and then the openable cover is locked again in the closed state. On the other hand, the exchange of the developing cartridge, which is in the state in which the cartridge is to be exchanged and which is used up, with the new and usable developing cartridge is detected by closing of the openable cover and then the openable cover may also be locked again in the closed state without performing determination by the remaining toner amount detection. In that case, thereafter, the exchange to the new and usable developing cartridge is determined by the remaining toner amount detection and then the lock of the openable cover in the closed state may only be required to be controlled.
Further, in the above-described embodiments, even when the locking mechanism is in the lock released state, the lock of the openable cover is retained, but the locking mechanism is in the lock released state and then the lock retention of the openable cover may also be released.
In the above-described embodiments, the image forming apparatus in which the toner is used as the developer in the developer cartridge to be mounted was described as an example, but the present invention is similarly applicable to even an image forming apparatus in which another developer such as ink is used.
In the above-described embodiments, the developing (developer) cartridge or the process cartridge was described as an example of the consumable for which the state in which the cartridge is to be exchanged is determined, but the present invention is similarly applicable to even a drum cartridge and a toner cartridge. Further, the present invention is also applicable to even other consumables. For example, in the above-described embodiments, although the image forming apparatuses of the electrophotographic type were described, the present invention is not limited thereto and is also applicable to a constitution of an image forming apparatus of an ink jet type in which the openable door 21 is opened and then an ink cartridge is mounted and dismounted.
While the present invention has been described with reference to exemplary embodiments, it is to be understood that the invention is not limited to the disclosed exemplary embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all such modifications and equivalent structures and functions.
This application claims the benefit of Japanese Patent Application Nos. 2019-005954 filed on Jan. 17, 2019, and 2019-040681 filed on Mar. 6, 2019, which are hereby incorporated by reference herein in their entirety.
| Number | Date | Country | Kind |
|---|---|---|---|
| JP2019-005954 | Jan 2019 | JP | national |
| JP2019-040681 | Mar 2019 | JP | national |
| Number | Name | Date | Kind |
|---|---|---|---|
| 6768877 | Alegria et al. | Jul 2004 | B2 |
| 20100329704 | Tachibana | Dec 2010 | A1 |
| Number | Date | Country | |
|---|---|---|---|
| 20200233370 A1 | Jul 2020 | US |
