Patent Grant
9223282
1. Field of the Invention
The present invention relates to an image forming apparatus such as a copying machine, a facsimile and a printer.
2. Description of the Related Art
As shown in
The driving unit 48 has the front frame 41 and the rear frame 42 which faces the front frame 41. All the motors 43 to 45 of the driving unit 48 are mounted on the rear frame 42. Any motor is not mounted on the front frame 41. In such a configuration, a problem arises where vibration generated by the motors 43 to 45 is transmitted to the rear frame 42 and a radiation sound is generated from the rear frame 42 and the radiation sound is emitted to the outside of the apparatus, thereby increasing noise.
In Japanese Patent Laid-Open No. 2000-235396, noise reduction is intended by designing the apparatus such that the exterior member constitutes a Helmholtz resonator. In addition, there are some configurations where noise reduction is intended by making an exterior member to be a laminated body in which a solid layer and an air layer are alternately laminated, or to be a hollow double-walled structure.
However, in the conventional configurations for achieving noise reduction by an exterior member, a design thereof is complicated and an apparatus becomes large.
Therefore, as shown in Japanese Patent Laid-Open No. 2009-282122, it is conceived to distribute a plurality of motors for driving photosensitive drums to different supporting plates of the driving unit.
However, when such a configuration is employed, the following problem occurs. The positions of supporting plates are different with respect to the axial direction of the photosensitive drum. Therefore, positions of a plurality of motors mounted on the supporting plates are different from each other with respect to the axial direction of the photosensitive drums, and the positions of the gear trains for transmitting the driving force to the photosensitive drums are also different with respect to the axial direction of the photosensitive drums for each supporting plate to which each motor is attached. This necessitates a change of positions of drive input devices of the process cartridge for inputting force from the gear trains depending on the positions of the supporting plates on which the motors are mounted.
Therefore, an object of the present invention is to provide an image forming apparatus which reduces a radiated sound emitted to the outside of the apparatus with a simple configuration, and which does not require a change of the positions of the drive input devices of the process cartridge for inputting force from the gear trains depending on the positions of the supporting plates on which the motors are mounted.
An image forming apparatus according to this invention, comprising:
an image bearing member which bears an electrostatic latent image;
a rear side plate disposed at the rear side of the main body of the image forming apparatus with respect to the image bearing member; and
a driving unit mounted on the rear side plate, the driving unit driving a first driven member and a second driven member of the image forming apparatus,
wherein the driving unit includes:
a first frame attached to the rear plate, the first frame being opposed to the rear side plate;
a second frame attached to the first frame, the second frame being opposed to the first frame;
a first driving source mounted on the first frame, the first driving source driving the first driven member;
a second driving source mounted on the second frame, the second driving source driving the second driven member;
a first gear train, disposed between the first frame and the second frame, for transmitting a driving force of the first driving source to the first driven member; and
a second gear train, disposed between the first frame and the second frame, for transmitting a driving force of the second driving source to the second driven member.
Further features of the present invention will become apparent from the following description of exemplary embodiments with reference to the attached drawings.
An embodiment of an image forming apparatus according to the present invention will be described with reference to the figures.
The surfaces of the photosensitive drums 1Y to 1K are uniformly charged by the charging unit 31Y to 31K. Then, an electrostatic latent image is formed by irradiating the photosensitive drums 1Y to 1K with a laser beam corresponding to image data by the exposure means 32Y to 32K. The formed electrostatic latent image is developed as a toner image by using the color toners by the developing devices (second driven members) 33Y˜33K. The developed toner images of respective colors are primarily transferred and superimposed with each other onto the intermediate transfer belt (second driven member) 3 by the primary transfer rollers 2Y to 2K. The toner image on the intermediate transfer belt 3 is secondarily transferred to the sheet T by the secondary transfer roller 26. The toner image secondarily transferred to the sheet T is fixed with heat and pressure by a fixing unit 35.
Transfer residual toner remaining on the photosensitive drums 1Y to 1K after the primary transfer is collected by the cleaning members 34Y to 34K of the photosensitive drums 1Y to 1K. Furthermore, transfer residual toner remaining after the secondary transfer on the intermediate transfer belt 3 is collected by the belt cleaning member 18.
In addition, the photosensitive drums 1Y to 1K, the charging means 31Y to 31K, the developing devices 33Y to 33K, the cleaning members 34Y to 34K are provided to the process cartridge which is detachable to the apparatus main body of the image forming apparatus 100.
(Driving unit 48)
The front frame 41 (first frame) of the drive unit 48 is attached to the base frame 47c (rear side plate) of the main body of the apparatus. The front frame 41 is opposed to the base frame 47c. The rear frame (second frame) 42 of the driving unit 48 is mounted on the front frame 41. The rear frame 42 is opposed to the front frame 41. The front frame 41 is disposed closer to the front side of the main body of the image forming apparatus than the rear frame 42. The developing motor (second driving source) 43 and the drum motor (second driving source) 44 are mounted on the rear frame 42. The monochrome motor (first driving source) 45 is mounted on the front frame 41 so as to be disposed between the base frame 47c and the front frame 41.
The developing motor 43 drives and rotates the main body development couplings (not shown, second coupling members) 50Y, 50M and 50C with output ends of gear trains (not shown, second gear trains) disposed between the frames 41 and 42 thereby the developing devices 33Y, 33M and 33C are driven and rotated through the unit development couplings (not shown, second coupling members).
The drum motor 44 drives and rotates the main body drum couplings (second coupling member) 51Y, 51M and 51C with output ends of gear trains (not shown, second gear trains) disposed between the frames 41 and 42 thereby the photosensitive drums 1Y, 1M and 1C are driven and rotated through unit drum couplings (not shown, second coupling members).
The monochrome motor 45 drives and rotates main body drum couplings 51K (first coupling member) and unit drum couplings (not shown, first coupling members) through output ends of gear trains (not shown, first gear trains), and thereby the photosensitive drum 1K is driven. Also, the monochrome motor 45 drives and rotates the developing device 33K through the main body development coupling 50K (first coupling member) and a unit development coupling (not shown, first coupling member) through an output end of a gear train (not shown, first gear train) disposed between the frames 41 and 42.
Also, the monochrome motor 45 drives the intermediate transfer belt 3 through a gear train (not shown, a first gear train) disposed between the frames 41 and 42, the main body intermediate transfer coupling 52 and a unit intermediate transfer coupling (not shown, first coupling member). In addition, the main body intermediate transfer coupling 52 is provided above the monochrome motor 45, thereby to save space.
Thus, the developing motor 43 and the drum motor 44 are mounted on the frame 42 and the monochrome motor 45 is mounted on the frame 41. However, the output force of each motor is outputted through the gear train provided between the frames 41 and 42 and is transmitted to the driven member such as a photosensitive drum. Therefore, it is not necessary to change the position of the drive input device of the process cartridge for inputting force from the gear trains depending on the position of the supporting plate on which the motor is mounted.
The main body of the image forming apparatus has the framework of the base frame 47a (front side plate), 47b, 47c (rear side plate) and 47d. The photosensitive drums 1Y to 1K are provided between the base frame 47a (front side plate) and the base frame 47c (rear side plate) at a position near the front side. The photosensitive drums 1Y to 1K are disposed inside the space formed by the base frames 47a to 47d. The driving unit 48 is mounted on the base frame 47c as described above. Thus, with this structure, radiation noise generated by the driving unit 48 does not easily reach the front side of the main body of the image forming apparatus. The exterior materials 46a, 46b, 46c and 46d surround the base frames 47a, 47b, 47c and 47d and the outer periphery of the driving unit 48.
(Radiated sound generated from the driving unit 48) During image formation, the rear frame 42 is vibrated when the developing motor 43 and the drum motor 44 rotate. By the vibration of rear frame 42, the sound A2f is emitted to the front side of the rear frame 42, and the sound A2r is emitted to the rear side of the rear frame 42. The sound A2f emitted to the front side reaches the exterior material 46 after the sound A2f is damped by the front frame 41, and thereby the noise energy of the sound A2f emitted outside the apparatus is small. The sound A2r emitted to the rear side reaches the exterior material 46 without being damped, and thereby the noise energy of the sound A2r outputted outside the apparatus is large.
Also, the front frame 41 is vibrated when the monochrome motor 45 rotates.
By the vibration of the front frame 41, the sound A1f is emitted to the front side of the front frame 41, and the sound A1r is emitted to the rear side of the front frame 41. The sound A1f emitted to the front side reaches the exterior material 46 after the sound A1f is damped by the base frame 47c and so on, and thereby the noise energy of the sound A1f outputted outside the apparatus is small. Moreover, the sound A1r emitted to the rear side reaches the exterior material 46c after the sound A1r is damped by the rear frame 42 and so on, and thereby the noise energy emitted outside the apparatus is small.
(Comparison of a radiated sound generated from the driving unit 48 in this embodiment with that of a conventional configuration)
Since the conventional configuration is the same as the configuration of the present embodiment except for the arrangement of the monochrome motor 45, a detailed description thereof will be omitted. Conditions on rotational speeds and torques of the developing motor 43, the drum motor 44 and the monochrome motor 45 are identical to those of the present embodiment.
In the conventional configuration, when the developing motor 43, drum motor 44, the monochrome motor 45 rotate, the rear frame 42 is vibrated. By the vibration of the rear frame 42, the sound B2f is emitted to the front side of the rear frame 42, and the sound B2r is emitted to the rear side of the rear frame 42. The sound B2f emitted to the front side reaches the exterior material 46 after the sound B2f is damped by the front frame 41, and thereby the noise energy of the sound B2f emitted outside the apparatus is small. On the other hand, the sound B2r emitted to the rear side reaches the exterior material 46 without being damped by any frames and so on, and thereby the noise energy emitted outside the apparatus is large.
The vibration of the rear frame 42 is transmitted to the front frame 41. By the vibration of the front frame 41, the sound B1f is emitted to the front side of the front frame 41, and the sound B1r is emitted to the rear side of the front frame 41. The vibration transmitted to the front frame 41 is damped at the portion connecting the front frame 41 and rear frame 42, and thereby the vibration of the front frame 41 becomes small. In other words, the sounds B1f and B1r generated by the vibration of the front frame 41 are smaller than the sounds A1f and A1r of the present embodiment. In addition, the sound B1f reaches the exterior material 46 after the sound B1f is damped by the base frame 47c, and thereby the noise energy of the sound B1f emitted outside the apparatus is small. The sound B1r reaches the exterior material 46 after the sound B1r is damped by the rear frame 42, and thereby the noise energy of the sound B1r emitted outside the apparatus is also small.
In the conventional configuration, the monochrome motor 45 is additionally disposed on the rear frame 42. Therefore, the sounds B2f and B2r generated by the vibration of the rear frame 42 of the conventional configuration are larger than the sounds A2f and A2r generated by the vibration of the rear frame 42 of the present embodiment.
After the sounds A1f, A1r, A2f and A2r of this embodiment are emitted outside the apparatus, the noise energies A1f′, A1r′, A2f′ and A2r′ are captured by the human ear as a synthesized noise energy A. The synthetic noise energy A has a large proportion of the noise energy A2r′. Similarly, after the sounds B1f, B1r, B2f and B2r of the conventional configuration are emitted outside the apparatus, the noise energies B1f′, B1r′, B2f′ and B2r′ are captured by the human ear as a synthesized noise energy B. The synthetic noise energy B has a large proportion of the noise energy B2r′.
Then, as described above, since the sound B2r of the conventional configuration is larger than the sound A2r of this embodiment, A2r′<B2r′. Therefore, the magnitude relationship between the noise energy A emitted from the apparatus of this embodiment and the noise energy B emitted from the apparatus of the conventional configuration is A<B. That is, as compared with the conventional configuration, the drive unit 48 of this embodiment can reduce the noise energy emitted outside the apparatus.
When the present embodiment is compared with the conventional configuration in the case where the developing motor 43, the drum motor 44 and the monochrome motor 45 are rotated, the sound level outside the apparatus of the present embodiment is 43.9 dB and the sound level outside the apparatus of the conventional configuration is 45.6 dB. That is, it is confirmed that the sound level of this embodiment is lower than that of the conventional configuration by 1.8 dB. In general, since the difference of 1 dB in the sound level can be recognized by a human, this embodiment can sufficiently reduce the noise energy emitted outside the apparatus.
As shown in
Therefore, in this embodiment, the noise energy emitted to the outside of the apparatus is reduced by not mounting all the motors 43 to 45 of the drive unit 48 on the rear frame 42. In addition, large vibration transmitted to the photosensitive drum 1 and the exposure unit 32 is avoided and the occurrence of banding is suppressed by not mounting all the motors 43 to 45 on the front frame 41. From the above, it is possible for this embodiment to reduce the level of the sound emitted to the outside of the apparatus with a simple configuration thereby to reduce noise without complicated design of the exterior material.
In the present embodiment, the developing motor 43 and the drum motor 44 are mounted on the rear frame 42 and the monochrome motor 45 is mounted on the front frame 41. However, the present invention is not limited to this configuration. The configuration may be another one as long as at least one motor is mounted on the front frame 41 and the rear frame 42, respectively.
For example, the configuration may be employed in which a motor having the heaviest load among the plurality of driving sources (motors 43 to 45) is mounted on the front frame 41. According to this configuration, vibration of the rear frame 42 can be reduced thereby the radiated sound B2r and noise can be reduced.
According to the present invention, it is possible to reduce the sound and noise emitted to the outside of the apparatus with a simple configuration without complicated design of the exterior material. Furthermore, according to the present invention, there is no need to change the positions of the drive input devices of the process cartridge for inputting force from the gear trains depending on the positions of the supporting plates on which the motors are mounted.
While the present invention has been described with reference to exemplary embodiments, it is to be understood that the invention is not limited to the disclosed exemplary embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all such modifications and equivalent structures and functions.
This application claims the benefit of Japanese Patent Application No. 2014-034221, filed Feb. 25, 2014 which is hereby incorporated by reference herein in its entirety.
| Number | Date | Country | Kind |
|---|---|---|---|
| 2014-034221 | Feb 2014 | JP | national |
| Number | Name | Date | Kind |
|---|---|---|---|
| 7433610 | Oyama | Oct 2008 | B2 |
| 20040052538 | Yugeta et al. | Mar 2004 | A1 |
| Number | Date | Country |
|---|---|---|
| 2000-235396 | Aug 2000 | JP |
| 2002-040738 | Feb 2002 | JP |
| 3434492 | Aug 2003 | JP |
| 2009-282122 | Dec 2009 | JP |
| 2010-151940 | Jul 2010 | JP |
| Number | Date | Country | |
|---|---|---|---|
| 20150241834 A1 | Aug 2015 | US |
