This application is based on and claims the benefit of priority from Japanese patent application No. 2021-125641 filed on Jul. 30, 2021, which is incorporated by reference in its entirety.
The present disclosure relates to an image forming apparatus provided with a detachable toner container.
In an image forming apparatus provided with a detachable toner container, a cover member turnable between an opened position for opening an attachment part of the toner container and a closed position for closing the attachment part is sometimes provided, and the opening/closing state of a shutter member of the toner container can be switched with the opening/closing operation of the cover member.
The image forming apparatus includes a rack gear which moves with the opening/closing operation of the cover member, and a gear which rotates in mesh with the rack gear and engages with the shutter member when the toner container is attached to the attachment part. When the cover member is opened, the rack gear moves in one direction to switch the shutter member to a closed state through the gear. On the other hand, when the cover member is closed, the rack gear moves in a direction opposite to one direction to switch the shutter member to an opened state through the gear.
In the image forming apparatus described above, when the toner container is attached to the attachment part while the cover member is rotated to the normal opened position, the shutter member is engaged with the gear. However, the toner container may be attached to the attachment part even when the cover member is not turned to the normal opened position, such as when the cover member is half-opened. Then, the shutter member is not engaged with the gear, and even when the cover member is turned to the closed position, the shutter member cannot be switched to the opened position, and the toner cannot be supplied from the toner container. Further, since the position of the toner container attached to the attachment part does not change between the state in which the cover member is not turned to the normal opened position and the state in which the cover member is turned to the normal opening position, it is impossible to visually confirm whether the toner container is normally attached.
In accordance with one aspect of the present disclosure, an image forming apparatus includes a toner container, a storage part, a cover and an opening/closing mechanism. The toner container includes a shutter which is rotated to open and close a supply port for a toner. To the storage part, the toner container is detachably attached along a predetermined direction. The cover is movable between a closed position for closing the storage part and an opened position for opening the storage part. The opening/closing mechanism is configured to close the supply port by rotating the shutter in one direction in accordance with an opening operation for moving the cover to the opened position and to open the supply port by rotating the shutter in the other direction in accordance with a closing operation for moving the cover to the closed position, in a state where the toner container is attached to the storage part. The toner container includes an interference portion which interferes with the opening/closing mechanism to prevent the toner container from being attached to the storage part in a case where the cover is not moved to the opened position normally.
The above and other objects, features, and advantages of the present disclosure will become more apparent from the following description when taken in conjunction with the accompanying drawings in which a preferred embodiment of the present disclosure is shown by way of illustrative example.
Hereinafter, with reference to the drawings, an image forming apparatus according to one embodiment of the present disclosure will be described.
With reference to
The image forming apparatus 1 includes a housing 3 having a substantially rectangular parallelepiped hollow space. In the hollow space of the housing 3, a sheet feeding part 5, an electrophotographic type image forming part 7, a fixing device 9, and a discharge device 11 are stored. Further, in the hollow space of the housing 3, a main conveyance path 13 along which a sheet is conveyed from the sheet feeding part 5 to the discharge device 11 via the image forming part 7 and the fixing device 9 is provided.
The top plate of the housing 3 is provided with a sheet discharge port 15 and a sheet discharge tray 17. The discharge tray 17 is supported in a turnable manner around a turning shaft 19 provided below the discharge port 15. The hollow space of the housing 3 is opened by turning the discharge tray 17 upward.
The sheet feeding part 5 is disposed in the lower portion of the hollow space, and includes a sheet feeding cassette 21 in which the sheet is stored, and a sheet feeding device 23 which feeds the sheet from the sheet feeding cassette 21 to the main conveyance path 13.
The image forming part 7 is disposed above the sheet feeding part 5, and includes an endless intermediate transfer belt 27, four image carrier units 29 and four developing units 31 corresponding to toners of four colors (yellow, magenta, cyan and black), four primary transfer rollers 33 corresponding to the four image carrier units 29, a secondary transfer roller 35, and an exposure device 37.
The intermediate transfer belt 27 is wound around a driving roller and a driven roller which are disposed apart from each other in the left-and-right direction. As the driving roller rotates, the intermediate transfer belt 27 travels in the counterclockwise direction of
The four image carrier units 29 are disposed side by side along the traveling direction of the intermediate transfer belt 27 so as to face the lower track of the intermediate transfer belt 27. Each of the four developing units 31 is disposed on the upstream side of corresponding image carrier unit 29 in the traveling direction of the intermediate transfer belt 27. The four primary transfer rollers 33 are disposed in the hollow space of the intermediate transfer belt 27, and face the four image carrier units 29 across the intermediate transfer belt 27. The secondary transfer roller 35 is disposed facing the intermediate transfer belt 27 on the downstream side of the four image carrier units 29 and the four developing units 31 in the traveling direction of the intermediate transfer belt 27. A transfer nip 39 is formed between the secondary transfer roller 35 and the intermediate transfer belt 27.
The exposure device 37 is disposed below the four image carrier units 29 and the four developing units 31, and exposes the four image carrier units 29 based on image data.
Each of the four developing units 31 is connected to a toner container 41 containing the toner of corresponding color. The four toner containers 41 are stored in a container storage part 43 provided in the housing 3. The container storage part 43 is provided above the intermediate transfer belt 27 and below the discharge tray 17. The container storage part 43 is opened by turning the discharge tray 17 upward. The toner container 41 is detachably attached to the container storage part 43 along the attaching/detaching direction along the upper-and-lower direction. As described above, the discharge tray 17 is an example of a cover which opens and closes the container storage part 43. When the toner container 41 is attached to the container storage part 43, the toner container 41 can communicate with the corresponding developing unit 31. The toner container 41 and the container storage part 43 will be described later.
The fixing device 9 is disposed above the transfer nip 39, and includes a pressing roller and a heating roller, and a fixing nip 47 is formed between both rollers. The discharge device 11 is disposed above the fixing device 9 and inside the discharge port 15.
The main conveyance path 13 is formed from the sheet feeding device 23 of the sheet feeding part 5 to the discharge device 11 through the transfer nip 39 and the fixing nip 47. On the main conveyance path 13, a registration rollers pair 49 is disposed between the sheet feeding device 23 and the transfer nip 39.
Next, the image forming operation will be briefly described. In the image forming part 7, the image carrier units 29 form electrostatic latent images corresponding to the image data by the exposing by the exposure device 37. The developing units 31 develop the electrostatic latent images formed on the image carrier units 29 into toner images. The toner image of each image carrier unit 29 is transferred to the intermediate transfer belt 27 by the corresponding primary transfer roller 33.
On the other hand, in the sheet feeding part 5, the sheet is conveyed from the sheet feeding cassette 21 to the main conveyance path 13 by the sheet feeding device 23. The sheet is conveyed to the transfer nip 39 by the registration rollers pair 49 at appropriate timing. At the transfer nip 39, the toner images formed on the intermediate transfer belt 27 are transferred to the sheet. The sheet is conveyed to the fixing device 9 along the main conveyance path 13, and the toner image is fixed to the sheet at the fixing nip 47. The sheet is further conveyed to the discharge device 11, and is discharged to the discharge tray 17 through the discharge port 15 by the discharge device 11.
Next, the toner container 41 will be described with reference to
The toner container 41 includes a substantially rectangular parallelepiped housing 51 having a hollow space long in the front-and-rear direction, and a supply screw 53 and an agitating paddle 55 which are housed in the housing 51. The rear side plate of the housing 51 is formed with a recess 51a recessed inward along a direction (the left-and-right direction) intersecting the attaching/detaching direction (the upper-and-lower direction).
The housing 51 has a cylindrical duct 51b protruding rearward from the lower portion of the rear side plate. On the lower surface of the duct 51b, a supply port (not shown) through which the toner is supplied to the developing unit 31 is formed. A cylindrical shutter 57 is rotatably supported around the duct 51b. A communication port (not shown) is formed in the shutter 57 along the circumferential direction. By rotating the shutter 57 to communicate the communication port with the supply port of the duct 51b, the toner can be supplied to the developing unit 31 through the supply port and the communication port.
On the outer circumferential surface of the shutter 57, an engagement protrusion 61 and an interference protrusion 63 are formed at an interval in the circumferential direction. As an example, the engagement protrusion 61 and the interference protrusion 63 are spaced apart at a center angle of about 70 degrees with respect to the center of the shutter 57. The engagement protrusion 61 has a rectangular cylindrical shape long in the circumferential direction of the shutter 57 when viewed from the rear side. The engagement protrusion 61 has a slit 61a formed along the axial direction of the shutter 57. The interference protrusion 63 has a substantially trapezoidal cylindrical shape long in the circumferential direction of the shutter 57 when viewed from the rear side, and has two leg portions 63a along the radial direction of the shutter 57 and an outer circumferential portion 63b connecting the two leg portions 63a. The length of the leg portion 63a on the side close to the engagement protrusion 61 is longer than the length of the other leg portion 63a.
The engagement protrusion 61 is disposed at a position different from the communication port in the circumferential direction. As an example, the engagement protrusion 61 and the communication port are spaced apart at a center angle of about 90 degrees with respect to the center of the shutter 57. Therefore, as shown in
When the shutter 57 is rotated in the closed posture, the interference protrusion 63 protrudes outward (rearward) from the duct 51b, and the outer circumferential portion 63b extends along the upper-and-lower direction. On the other hand, when the shutter 57 rotated in the closed posture is rotated by about 90 degrees in the clockwise direction of
The front end of the supply screw 53 is rotatably supported by the front side plate of the housing 51, and the rear end protrudes rearward from the rear side plate of the duct 51b. A first gear 71 is fixed to the rear end of the supply screw 53 protruding from the rear side plate of the duct 51b.
The agitating paddle 55 is disposed above the supply screw 53. The front end of the agitating paddle 55 is rotatably supported by the front side plate of the housing 51, and the rear end protrudes rearward from the rear side plate of the housing 51. A second gear 73 is fixed to the rear end of the agitating paddle 55 protruding from the rear side plate of the housing 51. On the rear side surface of the second gear 73, a container side coupling 75 is fixed coaxially with the supply screw 53. The container side coupling 75 has three coupling pieces disposed at predetermined intervals along the rotating direction of the agitating paddle 55.
The first gear 71 and the second gear 73 are connected through an idle gear 77. When the second gear 73 is rotated, the agitating paddle 55 is rotated to agitate the toner in the housing 51. When the second gear 73 is rotated, the first gear 71 is rotated through the idle gear 77 to rotate the supply screw 53. As a result, the toner in the housing 51 is conveyed toward the supply port.
Next, the container storage part 43 will be described with reference to
As described above, the container storage part 43 is provided in the front side plate and the rear side plate of the housing 3 above the intermediate transfer belt 27 (see
Four individual storage parts for storing the four toner containers 41 are formed side by side in the left-and-right direction by the two adjacent guide protrusions 81 and the stepped portion 83 below the two guide protrusions 81. In one guide protrusion 81 of each individual storage part, a lock member 85 which positions the toner container 41 is supported in a movable manner along the left-and-right direction intersecting the attaching/detaching direction (the upper-and-lower direction). Each lock member 85 is biased by a spring in a direction protruding to the individual storage part.
The toner container is guided in the attaching/detaching direction by the guide protrusions 81 adjacently disposed in the left-and-right direction, and the front and rear ends of the housing 51 are placed on the front and rear stepped portions 83, so that the toner container 41 is attached to the individual storage part. When the toner container 41 is attached to the individual storage part, the lock member 85 of the guide protrusion 81 is engaged with the recess 51a (see
In each of the individual storage parts, the rear side plate has a support shaft 87 protruding above the stepped portion 83 and a circular opening 89 formed above the support shaft 87. An opening/closing gear 91 is supported on the support shaft 87. A drive side coupling 115 is supported in the opening 89.
First, the opening/closing gear 91 will be described with reference to
The flat plate portion 93 has a substantially fan-shaped shape when viewed from the front side. A shaft hole 101 through which the support shaft 87 is inserted is formed in the vicinity of the center of the substantially fan-shape. Further, a substantially rectangular opening 103 is formed in the flat plate portion 93 on one end side in the circumferential direction. Around the outer circumference of the flat plate portion 93, an outer circumferential wall 93a is formed along the circumferential direction around the shaft hole 101.
The gear portion 95 is formed around the outer circumferential surface of the outer circumferential wall 93a of the flat plate portion 93. As an example, the gear portion 95 is formed within a range of a center angle of about 90 degrees around the shaft hole 101. The engagement protrusion 97 is formed on the inner circumferential surface of the outer circumferential wall 93a of the flat plate portion 93. The engagement protrusion 97 is formed on the side opposite to the opening 103 in the circumferential direction. The engagement protrusion 97 has an engagement piece 111 and a pair of guide pieces 113 disposed on both sides of the engagement piece 111 in the circumferential direction. The engagement piece 111 is formed linearly along the radial direction of the shaft hole 101. Each of the guide pieces 113 has a substantially trapezoidal cylindrical shape long in the circumferential direction when viewed from the front side, and has a length (height) along the radial direction longer than that of the engagement piece 111. Each guide piece 113 has two leg portions 113a and an outer circumferential portion 113b connecting the two leg portions 113a. The leg portions 113a on the side closer to the engagement piece 111 are formed in parallel with the engagement piece 111, and the leg portions 113a on the side farther from the engagement piece 111 are formed along the radial direction.
As shown in
A drive gear 121 is provided around the turning shaft 19 of the discharge tray 17. The drive gear 121 is a fan-shaped gear, and rotates around the turning shaft 19 together with the turning shaft 19. That is, the drive gear 121 rotates in accordance with the opening/closing operation of the discharge tray 17.
A rack gear 123 is supported below the stepped portion 83 of the rear side plate so as to be movable along the horizontal direction. One end of the rack gear 123 is meshed with the drive gear 121. The rack gear 123 is meshed with the gear portion 95 (see
More specifically, as shown in
Next, the drive side coupling 115 will be described with reference also to
The drive side coupling 115 is biased toward the coupling position, and rotatably stored in a cylindrical cam member (not shown). A cam is formed around the inner circumferential surface of the cam member, and a gear is formed around the outer circumferential surface along the circumferential direction. The cam member is rotatably supported by a bush (not shown) fixed to the opening 89 of the rear side plate. A cam follower with which the cam of the cam member is engaged is formed in the bush. When the cam member is rotated, the cam of the cam member is guided by the cam follower of the bush, and the cam member moves in the front-and-rear direction. As a result, the drive side coupling 115 moves together with the cam member to the coupling position and to the non-coupling position.
When the drive side coupling 115 is moved to the coupling position while the toner container 41 is stored in each individual storage part of the container storage part 43, the drive side coupling 115 is engaged with the container side coupling 75 (see
The cam member and the opening/closing gear 91 are connected by a link member 131 as shown in
As described above, when the rack gear 123 is moved in accordance with the opening/closing operation of the discharge tray 17 and the opening/closing gear 91 is rotated, the cam member rotates through the link member 131. As shown in
The attaching operation of the toner container 41 in the image forming apparatus 1 having the above configuration will be described with reference to
When the toner container 41 is attached, as shown in
As shown in
As the toner container 41 is inserted downward, as shown in
After the toner container 41 is attached, the discharge tray 17 is turned to the closed position. Then, the rack gear 123 is moved and the opening/closing gear 91 is rotated. Thus, the shutter 57 engaged with the opening/closing gears 91 rotates along the duct 51b. When the discharge tray 17 is fully turned to the closed position, the opening/closing gear 91 is rotated to the turned posture, as shown in
Further, with the rotating of the opening/closing gear 91, the cam member moves forward through the link member 131 to move the drive side coupling 115 from the non-coupling position to the coupling position. Thus, the drive side coupling 115 is engaged with the container side coupling 75, and the rotating force of the drive source can be transmitted to the agitating paddle 55 and the supply screw 53.
When the discharge tray 17 is completely turned to the opened position described above, the toner container 41 is stored in the corresponding individual storage part, and the toner can be supplied from the toner container 41. On the other hand, when the discharge tray 17 is not turned to the normal opened position, the opening/closing gear 91 is not rotated to the initial posture.
For example, as shown in
The user can easily and visually confirm that the toner container 41 is lifted above the container storage part 43. Further, when the discharge tray 17 is closed, the discharge tray 17 interferes with the lifted toner container 41. Thus, this makes the user notice that the toner container 41 is not properly attached. Then, for example, after the user detaches the toner container 41 temporarily, he correctly turns the discharge tray 17 to the opened position to reattach the toner container 41.
If the shutter 57 is not provided with the interference projection 63, even in a case where the discharge tray 17 is not turned to the normal opened position as shown in
As is clear from the above description, according to the present disclosure, in a case where the discharge tray 17 is not turned to the normal opened position, the toner container 41 interferes with the opening/closing gear 91, and the toner container 41 cannot be attached to the container storage part 43. In other words, it is possible to prevent the toner container 41 from being attached to the container storage part 43 under a state where the discharge tray 17 is half-opened. In a state where the toner container 41 interferes with the opening/closing gear 91, the toner container is lifted above the container storage part 43 (the housing 3), so that the user can easily and visually confirm whether the toner container 41 is lifted. Further, when the toner container 41 is lifted above the container storage part 43, the discharge tray 17 cannot be turned to the closed position. Therefore, the user can surely confirm that the toner container 41 is not correctly attached to the container storage part 43 (the incorrect attachment).
Further, by providing the interference projection 63 in the shutter 57, the attaching of the toner container 41 in a state where the discharge tray 17 is half-opened can be prevented by using the guide piece 113 originally provided in the opening/closing gear 91.
Further, since the drive side coupling 115 and the container side coupling 75 can be coupled or uncoupled in accordance with the rotating of the opening/closing gear 91, the constitution of the transmission mechanism of the rotating force to the agitating paddle 55 and the supply screw 53 of the toner container 41 can be simplified.
The above embodiment shows an example where the interference projection 63 is provided in the shutter 57 of the toner container 41, but the interference projection 63 may be provided in the housing 51 of the toner container 41. However, in the present disclosure, since the shutter 57 and the opening/closing gear 91 are engaged with each other when the toner container 41 is attached to the container storage part 43, by providing the interference projection 63 in the shutter 57, the interference projection 63 can be reliably brought into contact with the opening/closing gear 91 when the discharge tray 17 is not turned to the normal opened position.
The above embodiment shows an example where the discharge tray 17 as a cover is turned to the opened position and to the closed position, but the cover may be moved in the upper-and-lower direction to the opened position and to the closed position. In this case, the cover may be provided with a rack gear along the upper-and-lower direction, and the rack gear may be meshed with the rack gear 123 of the opening/closing mechanism through a pinion gear. By moving the cover in the upper-and-lower direction, the rack gear moves in the upper-and-lower direction, and the rack gear 123 can be moved in the horizontal direction through the pinion gear.
Although the present disclosure has been described with respect to specific embodiments, the present disclosure is not limited to the above embodiments. Those skilled in the art will be able to modify the above embodiments without departing from the scope and intent of the present disclosure.
Number | Date | Country | Kind |
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JP2021-125641 | Jul 2021 | JP | national |
Number | Name | Date | Kind |
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20110303687 | Amemiya | Dec 2011 | A1 |
20180120734 | Kitagawa | May 2018 | A1 |
20210389694 | Morita | Dec 2021 | A1 |
20220349230 | Tanio | Nov 2022 | A1 |
Number | Date | Country |
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2018-017749 | Feb 2018 | JP |
Number | Date | Country | |
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20230036337 A1 | Feb 2023 | US |