1. Field of the Invention
The present invention is related to an image forming apparatus.
2. Description of the Related Art
An image forming apparatus that performs an electrophotographic image forming process employs a configuration in which an electrophotographic photosensitive member and a process unit that processes the electrophotographic photosensitive member are integrated into a process cartridge (hereinafter, referred to as a cartridge) that is detachably attached to a main body of the image forming apparatus.
With the cartridge, a user himself/herself can maintain the image forming apparatus without the help from a service person, whereby much better service operability can be achieved. Thus, the cartridge is widely used in image forming apparatuses.
In a conventional packed form of the image forming apparatus employing the process cartridge system, a main body of the image forming apparatus and the cartridge are packed and fixed separately. Then, the image forming apparatus is transported in a state in which interface portions between the cartridge and the main body (contact portions of an electrophotographic photosensitive member (hereinafter, referred to as a photosensitive drum) and a transfer roller, electrical contact portions, and the like) are protected. Because the main body of the image forming apparatus and the cartridge are each separately packed, the packed form is large and thus requires high cost for packing materials and transportation.
In recent years, improvement in transportation efficiency, which is achieved by reducing packing members and downsizing the packed form, has attracted attention in view of environmental protection. Thus, techniques of transporting the image forming apparatus with the cartridge fixed in the main body have been developed.
For example, Japanese Patent Application Laid-Open No. 2005-91708 and Japanese Patent Application Laid-Open No. 2007-163880 discuss configurations in which a dedicated fixing or packing member is used to fix the cartridge at an intermediate portion of a path through which the cartridge is mounted to the main body of the image forming apparatus, so that the interface portions of, for example, the photosensitive drum, the transfer roller, and the electrical contact portions, and the like can be separated from each other.
Unfortunately, the conventional examples discussed in Japanese Patent Application Laid-Open No. 2005-91708 and Japanese Patent Application Laid-Open No. 2007-163880 have the following issues.
When installing the apparatus, the user needs to take out the cartridge from the main body of the image forming apparatus, and remove the fixing member attached to the cartridge and the packing member in the apparatus main body. Thus, a large number of preparation processes is required before the user can use the image forming apparatus, and thus user friendliness is low. Furthermore, high cost is required for using the dedicated fixing and packing members for fixing the cartridge.
The present invention is made in view of the current situation described above, and is directed to a technique in which the image forming apparatus can be transported with the cartridge mounted in the main body, and the cartridge can be surely mounted at an image forming position without requiring the user to perform a special operation when the image forming apparatus is used.
According to an aspect of the present invention, an image forming apparatus that is transportable in a state in which a cartridge that is detachably attached to a main body of the image forming apparatus is mounted, includes an opening and closing member that is able to be opened and closed when the cartridge is attached and detached, a restricting member configured to prevent the cartridge, which is inserted through an opening portion of the main body, from being inserted to an image forming position at which the cartridge performs image forming, the opening portion being formed by an opening of the opening and closing member, a driving unit configured to move the restricting member, and a pressing unit configured to press the cartridge in a direction in which the cartridge is mounted at the image forming position, wherein the cartridge is, when the image forming apparatus is transported, fixed at a transportation position by the restricting member and the pressing unit, and wherein the restricting member is, when the image forming apparatus is used, moved to a retracted position by the driving unit and the cartridge is movable to the image forming position.
Further features of the present invention will become apparent from the following description of exemplary embodiments with reference to the attached drawings.
Exemplary embodiments of the present invention are described in detail below with reference to the drawings.
A configuration of an image forming apparatus according to a first exemplary embodiment is described with reference to
As illustrated in
The image forming unit 101 includes a main body 300 (hereinafter, referred to as an apparatus main body) of the image forming apparatus 100 and a cartridge 200 that is detachably attached to the apparatus main body 300. Thus, the image forming apparatus 100 includes the apparatus main body 300 and the cartridge 200. The image forming apparatus 100 includes a transfer roller 2 that is disposed in such a manner that the transfer roller 2 faces a photosensitive drum 1 that is an image bearing member constituting a part of the image forming unit 101 in the cartridge 200.
When a control unit (not illustrated) issues a print signal, a feeding roller 3 rotates, only at the time of feeding, whereby the sheets S stacked on a sheet cassette 4 are separated by a separation pad 5 to be fed one by one from the top. Then, each sheet S is further conveyed to a downstream side in a sheet conveyance direction while being nipped by a conveyance roller pair including a conveyance roller 6 and a conveyance idler roller 7 for conveying the sheet S.
Then, the sheet S being conveyed is temporarily stopped to be positioned with respect to the toner image formed on the photosensitive drum 1. For the processing, the sheet S is conveyed toward the downstream side in the sheet conveyance direction while being nipped by a registration roller pair including a registration roller 8 and a registration idler roller 9, to be conveyed to the image forming unit 101.
Meanwhile, a surface of the photosensitive drum 1, uniformly charged by a charging roller 10 serving as a charging device, is irradiated with a laser beam from a laser scanner unit 11 based on image information received together with a print command. Thus, an electrostatic latent image is formed on the surface of the photosensitive drum 1.
The electrostatic latent image is developed by a developing roller 12 serving as a developing device, whereby the toner image is formed on the surface of the photosensitive drum 1. The toner image formed on the surface of the photosensitive drum 1 is transferred onto the sheet S conveyed to the nip portion between the photosensitive drum 1 and the transfer roller 2. The photosensitive drum 1 and the transfer roller 2 are driven by a driving unit 40 disposed in the apparatus main body 300, whereby the conveyance of the sheet S and the sequential transferring of the toner image are performed.
The sheet S, on which the toner image has been transferred, is conveyed to the fixing device 103, and is guided to a nip portion, in the fixing device 103, between a heating roller 13 and a pressing roller 14 that presses the heating roller 13. The toner image that has been transferred on the surface of the sheet S is heated and pressed while the sheet S is passing through the nip portion, and thus is fixed on the sheet S.
Then, the sheet S that has passed through the fixing device 103 is conveyed by a conveyance roller pair including a conveyance roller 15 and a conveyance idler roller 16, and then is discharged onto a discharge tray 19 by a discharge roller pair including a discharging roller 17 and a discharging idler roller 18. Thus, an image is formed on the sheet S.
Next, a configuration in which the apparatus main body 300 holds the cartridge 200 will be described with reference to
First of all, a positioning configuration for the cartridge 200 is described. As illustrated in
Next, the configuration in which the apparatus main body 300 holds the cartridge 200 when the image forming apparatus 100 is transported will be described with reference to
On shaft portions 2a on both ends of the transfer roller 2, cams 24 that move in conjunction with the transfer roller 2 are provided. As illustrated in
A pressing member 25 that presses a surface 200a of the cartridge 200 on the downstream side E in the mounting direction is provided to the door 27. A compression spring 26 is disposed between the pressing member 25 of the apparatus main body 300 and the door 27 to bias the pressing member 25 in a direction indicated by an arrow A toward the downstream side E in the mounting direction. The pressing member 25 is movable in the direction indicated by the arrow A by being guided by a rail member 28 provided to the door 27.
With the configuration described above, the positioning bosses 20 of the cartridge 200, which is pressed by the pressing member 25 toward the downstream side E in the mounting direction by the pressing member 25, come into contact with the surfaces 22a of the restricting members 22. As a result, the cartridge 200 is held at an intermediate portion in a mounting path at which the photosensitive drum 1 and the transfer roller 2 are not in contact with each other. When the surface 200a of the cartridge 200 is pressed in the direction indicated by the arrow A by the pressing member 25 as described above, the cartridge 200 is firmly fixed at the transportation position, which is at an intermediate portion of the mounting path, that is, the guide member 21.
Next, an operation of pushing the cartridge 200 when the image forming apparatus 100 is used is described with reference to
By the movement of the restricting members 22 in the direction indicated by the arrow D, the cartridge 200 is no longer restricted. Thus, the pressing member 25 presses the surface 200a of the cartridge 200 in the direction indicated by the arrow A, and the cartridge 200 moves in the direction indicated by the arrow E, that is, in the mounting direction. As a result, the positioning bosses 20 of the cartridge 200 are positioned at the recesses 21b of the guide member 21. Thus, the cartridge 200 is mounted at the image forming position with the photosensitive drum 1 in contact with the transfer roller 2.
After the restricting members 22 move in the direction indicated by the arrow D to the retracted position, the surfaces 22b of the restricting members 22 are engaged with step portions 23c of the link members 23 so that the restricting member 22 is supported. Thus, the restricting members 22 and the link members 23 that have moved to the retracted positions cannot move to the initial positions illustrated in
As illustrated in
As described above, when the image forming apparatus 100 is transported, the cartridge 200 is firmly fixed at the transportation position that is at an intermediate portion in the mounting path by the restricting members 22 and the pressing member 25. Thus, the photosensitive drum 1 and the transfer roller 2 can be separated from each other so that no nip portion will be formed therebetween. At the same time, the interface portions (not illustrated), such as electrical contact portions of the apparatus main body 300 and the cartridge 200 can be separated from each other. As a result, the image forming apparatus 100 can be transported without causing any damage to the interface portions, such as the photosensitive drum, the transfer roller, the electrical contact portions, and the like. When the image forming apparatus 100 is used, the user only needs to turn on the image forming apparatus 100 to release the cartridge 200 that has been fixed, so that the cartridge 200 can be mounted at the image forming position by the pressing member 25. As described above, when the image forming apparatus 100 is used, the cartridge 200 can be surely mounted at the image forming position without requiring the user to perform a special operation.
Next, a second exemplary embodiment of the present invention will be described with reference to
In the description below, components and functions that are the same as those in the first exemplary embodiment will not be described, and only a featured portion of the present exemplary embodiment will be described. The components that are the same as those described in the first exemplary embodiment are denoted with the same reference numerals.
Next, a configuration in which the apparatus main body 300 holds the cartridge 200 when the image forming apparatus 100 is transported will be described. A pressing lever 30, for pressing a surface 202b of the developing container 202 on the downstream side E in the mounting direction, is provided to the door 27 of the apparatus main body 300. The pressing lever 30 has a shaft 30a held by a holding unit 31 disposed on the door 27, and is rotatable about the shaft 30a. The door 27 is further provided with a torsion coil spring 32 and a spring supporting portion 33 that supports the coil spring 32, and thus the pressing lever 30 is biased in a direction indicated by an arrow G. The developing container 202, that is, the cartridge 200 can be pressed in the direction indicated by the arrow E, which is the mounting direction by a biasing force F with the pressing lever 30 biased in the direction indicated by the arrow G.
The biasing force F is a force pushing the surface 202b of the developing container 202 by a surface 30b of the pressing lever 30. The biasing force F is acted on the portion above a dotted line H, which is a straight line passing through the center of the rotational center 202a and is in parallel with the biasing force F, and thus a moment in a direction indicated by an arrow J is produced in the developing container 202. Thus, the biasing force F applied by the pressing lever 30 also serves as a force for rotating the developing container 202 in the direction indicated by the arrow J. As a result, the developing roller 12 is separated from the photosensitive drum 1. More specifically, the developing container 202 is rotated in the direction indicated by the arrow J by the biasing force F applied by the pressing lever 30, and once the gap between the developing roller 12 and the photosensitive drum 1 reaches a predetermined width, the developing container 202 comes into contact with the charging container 201 (not illustrated in the figure) so that rotation any further in the direction indicated by the arrow J is restricted.
As described above, the cartridge 200 is fixed at the transportation position, at an intermediate portion of the mounting path, with the positioning bosses 20 of the cartridge 200 restricted by the restricting members 22 and the developing container 202 pressed in the direction of the biasing force F by the pressing lever 30. Furthermore, at the transportation position, the developing container 202 is rotated by the direction indicated by the arrow J by the pressing lever 30, whereby the developing roller 12 and the photosensitive drum 1 can be separated from each other.
Next, the operation of pressing the cartridge 200 when the image forming apparatus is used will be described. The operations performed by the restricting members 22, the link members 23, and the cams 24 are the same as those in the first exemplary embodiment. The cartridge 200 moves in the direction indicated by the arrow E with the surface 202b of the developing container 202 pressed by the pressing lever 30. Then, the cartridge 200 is mounted at the image forming position with the positioning bosses 20 of the cartridge 200 positioned in the recesses 21b of the guide member 21, whereby the photosensitive drum 1 is in contact with the transfer roller 2.
As illustrated in
As described above, when the image forming apparatus 100 is transported, the cartridge 200 is firmly fixed at the transportation position, at an intermediate portion in the mounting path, by the restricting members 22 and the pressing member 25. Thus, the photosensitive drum and the transfer roller 2 can be separated from each other so that no nip portion will be formed therebetween. At the same time, the interface portions (not illustrated), such as electrical contact portions of the apparatus main body 300 and the cartridge 200 can be separated from each other. Furthermore, in the present exemplary embodiment, the developing roller 12 and the photosensitive drum 1 can also be separated from each other. As a result, the image forming apparatus 100 can be transported without causing any damage to the interface portions, such as the photosensitive drum 1, the transfer roller 2, the developing roller 12, the electrical contact portions, and the like. On the other hand, when the image forming apparatus 100 is used, the user only needs to turn on the image forming apparatus 100 to release the cartridge 200 that has been fixed, so that the cartridge 200 can be mounted at the image forming position by the pressing member 25. As described above, when the image forming apparatus 100 is used, the cartridge 200 can be surely mounted at the image forming position without requiring the user to perform a special operation.
The pressing unit is not limited to the pressing member 25 and the pressing lever 30 provided to the door 27 as in the exemplary embodiments described above. For example, as illustrated in
As described above, even with the configuration in which the pressing member 25 or the pressing lever 30 is not provided to the door 27, the cartridge 200 can be firmly fixed at the transportation position, which is at an intermediate portion of the mounting path, by the restricting members 22 and the pressing spring 35. Thus, as in the first and the second exemplary embodiments, the photosensitive drum 1 and the transfer roller 2 are separated from each other and the image forming apparatus 100 can be transported without causing any damage to the photosensitive drum 1 and the transfer roller 2. Furthermore, the present modification has a feature in that the door 27 is not provided with the pressing member 25 or the pressing lever 30 unlike the first and the second exemplary embodiments and thus the door 27 can be closed with a small amount of force.
As described above, the present invention can be modified in various ways. The cams 24, which are held by the transfer roller 2 according to the exemplary embodiments described above, may be held by a movable member, such as the registration roller 8 and other conveyance rollers, provided to the apparatus main body 300, or a shaft dedicated for the cams 24 may be provided. The present invention is not limited to the configuration described above in which the driving unit 40 applies driving force to the transfer roller 2, and the driving unit 40 may apply the driving force to the restricting members 22 directly or indirectly through a movable member provided to the apparatus main body 300. More specifically, the driving unit 40 may move the restricting members 22 by moving the movable member. The restricting members 22, the link members 23, and the cams 24, which are disposed on both sides of the cartridge 200, may alternatively be disposed only on a single side as long as the cartridge 200 can be stably fixed. Furthermore, the present invention is not limited to the configuration in the exemplary embodiments described above in which the gap is provided between the surface 25a of the pressing member 25 and the surface 200a of the cartridge 200 when the cartridge 200 is mounted at the image forming position, and the gap may not be provided.
While the present invention has been described with reference to exemplary embodiments, it is to be understood that the invention is not limited to the disclosed exemplary embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all such modifications and equivalent structures and functions.
This application claims the benefit of Japanese Patent Application No. 2014-254469, filed Dec. 16, 2014, which is hereby incorporated by reference herein in its entirety.
Number | Date | Country | Kind |
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2014-254469 | Dec 2014 | JP | national |
Number | Name | Date | Kind |
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20040234293 | Karakama | Nov 2004 | A1 |
20060093398 | Hayakawa | May 2006 | A1 |
20110299882 | Tanaami | Dec 2011 | A1 |
Number | Date | Country |
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2005091708 | Apr 2005 | JP |
2007163880 | Jun 2007 | JP |
Entry |
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Machine translation of Tanaka JP 2007-163880 A, publication date: Jun. 28, 2007. |
Machine translation of Goto JP 03252667 A, publication date: Nov. 11, 1991. |
Number | Date | Country | |
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20160170371 A1 | Jun 2016 | US |