Image forming apparatus

Information

  • Patent Grant
  • 6597881
  • Patent Number
    6,597,881
  • Date Filed
    Monday, October 15, 2001
    22 years ago
  • Date Issued
    Tuesday, July 22, 2003
    20 years ago
Abstract
An image forming apparatus of the present invention includes an image carrier. A rotary developing device adjoins the image carrier and includes a plurality of developing sections for developing a latent image formed on the image carrier with a magnetic developer. A toner cartridge unit includes a plurality of toner cartridges and is rotatable integrally with the developing device. A plurality of toner conveying device each connect one toner cartridge to the associated developing section and each include a toner passage and a toner conveying member disposed in the toner passage. A magnet adjoins a toner outlet, which is formed in the toner passage and communicated to the developing section, for forming a magnetic field that traverses the toner passage over the entire diameter of the toner passage. Toner stored in each toner cartridge is prevented from unexpectedly flowing into the associated developing section when replenishment is not effected.
Description




BACKGROUND OF THE INVENTION




1. Field of the Invention




The present invention relates to a copier, facsimile apparatus, printer or similar image forming apparatus and more particularly to an image forming apparatus of the type using a revolver or rotary developing device.




2. Description of the Background Art




An image forming apparatus of the type using a revolver as a developing device is conventional. The revolver includes a rotary developing unit adjoining an image carrier and having a plurality of developing sections arranged therein. A toner storing unit is rotatable integrally with the developing unit and has a plurality of toner chambers corresponding one-to-one to the developing sections of the developing unit. A plurality of toner conveying means each connect one toner chamber to the associated developing section. This type of image forming apparatus is disclosed in, e.g., Japanese Patent Laid-Open Publication Nos. 62-251772 and 63-78170 and Japanese Utility Model Laid-Open Publication No. 63-41164. Each toner conveying means includes a toner passage extending between the toner chamber and the developing section and a toner conveying member disposed in the toner passage. The toner conveying means conveys fresh toner from the toner chamber to the developing section, as needed.




As for the toner conveying member, Japanese Utility Model Laid-Open Publication No 3-129968 and Japanese Patent Application No. 4-345373, for example, each teach a screw made up of a shaft and a spiral blade formed on the shaft. Such a toner conveying member is capable of conveying toner from a toner chamber to a remote place along, e.g., a toner pipe. This enhances the free layout of the individual unit of the image forming apparatus, e.g., allows each toner chamber to be positioned not on the top, but on the side of the associated developing section, while contributing to the miniaturization of the apparatus.




A certain clearance is formed between the screw and the toner pipe, so that the screw can smoothly rotate. If the clearance is absent, then the screw and toner pipe are apt to produce noise due to interference or lock up when the screw is driven to rotate. The clearance, however, brings about the following problems.




First, the toner whose fluidity increases due to the rotation of the revolver rushes into the toner pipe and flows into the developing section via the clearance. Second, even when the fluidity of the toner is not high, the toner rushed into the toner pipe makes it difficult for air inside the toner pipe to escape. The resulting air pressure forces the toner out of the toner pipe toward the developing section side. Third, part of the toner adjoining a toner outlet, which is formed in the toner pipe and faces the developing section, flows into the developing section due to vibration ascribable to the rotation of the revolver. In any case, the toner unexpectedly flown out of the toner pipe enters the developing section without regard to a toner replenish signal to be output from the apparatus body. If the toner flows out of the toner pipe in an amount greater than one to be consumed, then it increases the toner content of a developer stored in the developing section, resulting in excessively high image density and background contamination. Moreover, such toner increases the volume of toner present in the developing section and causes the developing section to lock up.




In light of the above, Japanese Patent Laid-Open Publication No. 2000-56568, for example, discloses an image forming apparatus including a revolver operable with a magnetic developer. A plurality of toner cartridges are removably mounted to the revolver in one-to-one correspondence to developing sections arranged in the revolver. The toner cartridges are rotatable integrally with the revolver. A plurality of toner conveying means each include a toner passage connecting one of the toner cartridges to the associated developing section and a toner conveying member. Magnetic field forming means is provided on the toner passage in the vicinity of a toner outlet, which is formed in the toner passage and communicated to the developing section. The magnetic field forming means forms a magnetic field that causes the magnetic developer, which flows out of the developing section into the toner passage when the revolver rotates, to form a magnet brush around the toner outlet. The magnet brush seals the toner outlet to thereby prevent the toner from flowing into the developing section. The magnet brush, however, cannot fully seal the toner outlet.




Generally, the rotation speed of the revolver is varied in accordance with the number of images to be formed. In a high-speed machine, for example, the revolver is caused to rotate at a higher speed than in an ordinary machine. The rotation speed of the revolver presumably has influence on the amount of toner to unexpectedly flow out of the toner passage into the developing section. Further, the current trend in the imaging art is toward the use of toner having high fluidity, i.e., low cohesiveness for enhancing image quality. Toner with low cohesiveness is rapidly mixed with a developer and rapidly stabilizes the characteristics of the developer. Presumably, the cohesiveness of toner also has influence on the amount of toner to unexpectedly flow into the developing section.




It is therefore necessary to clear up the influence of the rotation speed of the revolver or the cohesiveness of toner on the amount of toner to unexpectedly flow into the developing section to thereby obviate the unexpected outflow of the toner. It is also necessary to promote accurate prevention of the unexpected outflow of the toner.




Technologies relating to the present invention are also disclosed in, e.g., Japanese Patent Laid-Open Publication Nos. 6-194947, 6-236112 and 2000-250314 and Japanese Patent No. 2,935,114.




SUMMARY OF THE INVENTION




It is an object of the present invention to provide an image forming apparatus capable of preventing toner from unexpectedly flowing out of a toner cartridge into a developing section and thereby insuring high image quality.




An image forming apparatus of the present invention includes an image carrier. A rotary developing device adjoins the image carrier and includes a plurality of developing sections for developing a latent image formed on the image carrier with a magnetic developer. A toner cartridge unit includes a plurality of toner cartridges and is rotatable integrally with the developing device. A plurality of toner conveying device each connect one toner cartridge to the associated developing section and each include a toner passage and a toner conveying member disposed in the toner passage. A magnet adjoins a toner outlet, which is formed in the toner passage and communicated to the developing section, for forming a magnetic field that traverses the toner passage over the entire diameter of the toner passage. Toner stored in each toner cartridge is prevented from unexpectedly flowing into the associated developing section when replenishment is not effected.











BRIEF DESCRIPTION OF THE DRAWINGS




The above and other objects, features and advantages of the present invention will become more apparent from the following detailed description taken with the accompanying drawings in which:





FIG. 1

is a fragmentary section showing conventional magnetic field forming means;





FIG. 2

shows magnetic lines of force extending out from the magnetic field forming means of

FIG. 1

;





FIG. 3

is a front view showing an image forming apparatus embodying the present invention;





FIG. 4A

is a section showing a revolver or rotary developing device included in the illustrative embodiment;





FIG. 4B

is a section of the revolver;





FIG. 5

is an isometric view of the revolver;





FIG. 6

is a plan view showing a toner conveying section and a driveline included in the revolver;





FIG. 7

is a perspective view showing a support pulled out of the apparatus body;





FIG. 8

is a fragmentary section showing a mechanism for applying a bias for development to a developing section included in the revolver;





FIG. 9

is a section showing a toner cartridge unit included in the revolver;





FIG. 10

is a vertical section showing the toner cartridge unit and a toner conveying section;





FIG. 11

is a section showing a clearance between a toner passage and toner conveying means included in the revolver;





FIG. 12

is an isometric view showing how a toner hopper included in the toner cartridge unit is engaged with the developing section;





FIG. 13

is a section showing a portion S of

FIG. 12

in detail;





FIG. 14

is a fragmentary enlarged section of the portion S;





FIG. 15

is a fragmentary section showing magnetic field forming means included in the illustrative embodiment;





FIG. 16

shows magnetic lines of force extending out from the magnetic field forming means for

FIG. 15

;





FIG. 17

is an isometric view showing another specific configuration of the magnetic field forming means;





FIG. 18

is a fragmentary section showing the magnetic field forming means of

FIG. 17

;





FIG. 19

shows magnetic lines of force extending out from the magnetic field forming means of

FIG. 17

;





FIG. 20

is a graph showing a relation between the rotation speed of the revolver and the amount of unexpected outflow of toner and pertaining to an alternative embodiment of the present invention;





FIG. 21

is a section showing a portion where the developing section and a toner pipe are connected together at a developing position in the alternative embodiment;





FIG. 22

is an isometric view showing the toner pipe and a toner cartridge;





FIG. 23

is a view showing a magnetic developer flows out of the developing section into the toner pipe due to the rotation of the revolver;





FIG. 24

is a graph showing a relation between the cohesiveness of toner and the amount of unexpected outflow of toner;





FIG. 25A

is a view showing a specific position of a magnet;





FIG. 25B

is a section showing the condition of the magnetic developer derived from the position of

FIG. 25A

;





FIG. 26A

is a view showing another specific position of the magnet;





FIG. 26B

is a section showing the condition of the magnetic developer derived from the position of

FIG. 26A

;





FIG. 27

is a view showing still another specific position of the magnet;





FIG. 28A

is a section showing a shutter included in the developing section;





FIG. 28B

is an enlarged section showing part of

FIG. 28A

;





FIG. 29

is a view showing a specific configuration of the shutter;





FIG. 30

is a view showing another specific configuration of the shutter;





FIG. 31A

is a section showing how the shutter of

FIG. 30

opens and closes in interlocking relation to the mounting/dismounting of the developing section; and





FIG. 31B

is an enlarged section showing part of FIG.


31


A.











DESCRIPTION OF THE PREFERRED EMBODIMENTS




To better understand the present invention, brief reference will be made to the image forming apparatus taught in previously mentioned Japanese Patent Laid-Open Publication No. 2000-56568, shown in FIG.


1


. Briefly, the image forming apparatus taught in this document includes magnetic field forming means positioned on the toner passage of toner conveying means in the vicinity of a toner outlet, as stated earlier. The magnetic field forming means causes a developer to form a magnet brush and seal the toner outlet of the toner passage.




Specifically, as shown in

FIG. 1

, the magnetic field forming means is implemented by a magnet


12


having multiple magnetic poles. The magnet


12


surrounds part of the circumference of a toner pipe


10


that faces a toner outlet


10




a


formed in the wall of the toner pipe


10


. A screw


14


is disposed in the toner pipe


10


. The magnet


12


has N poles and S poles alternating with each other in the circumferential direction of the toner pipe


10


.




As shown in

FIG. 2

, each magnetic line of force output from a particular pole of the magnet


12


is input to another pole just next to the above pole without being directed toward the axis of the toner pipe


10


. As a result, as shown in

FIG. 1

, a developer G is simply retained on the inner periphery of the pipe


10


in the form of a thin layer along the magnetic lines of force. In this condition, the developer G cannot sufficiently seal the toner outlet


10




a


and is likely to cause toner to unexpectedly flow into a developing section, which is fluidly communicated to the outlet


10




a.






Referring to

FIG. 3

, an image forming apparatus embodying the present invention is shown and implemented as an electrophotographic color copier by way of example. As shown, the color copier is generally made up of a color scanner or color image reading device


1


, a color printer or color image recording device, and a sheet bank


3


.




The color scanner


1


includes a lamp


102


for illuminating a document


4


laid on a glass platen


101


. The resulting imagewise reflection from the document


4


is incident to a color image sensor


105


via mirrors


103




a


,


10




b


and


103




c


and a lens


104


. The color image sensor


105


therefore reads the color image information of the document


4


as separated colors, e.g., red (R), green (G) and blue (B) while converting each of them to a particular image signal. In the illustrative embodiment, the color image sensor


105


includes R, G and B color separating means and a CCD (Charge Coupled Device) image sensor or similar image sensor and reads images of three different colors at the same time. An image processing section, not shown, transforms the R, G and B image signals to black (Bk), cyan (C), magenta (M) and yellow (Y) image data on the basis of signal intensity.




More specifically, in response to a scanner start signal synchronous to the operation of the color printer


2


, which sill be described later, optics including the lamp


102


and mirrors


103




a


through


103




c


starts moving to the left, as viewed in

FIG. 3

, to thereby scan the document


4


. Every time the optics scans the document


4


, the color image sensor


105


outputs image data of one color. The color image sensor


105


therefore sequentially outputs image data of four colors as the optics repeatedly scans the document


4


four consecutive times. The color printer


2


forms a particular toner image in accordance with each of the image data of four colors. Such toner images are sequentially superposed to complete a four-color or full-color image.




The color printer


2


includes a photoconductive drum


200


or image carrier


200


, an optical writing device


220


, a revolver or rotary developing device


230


, an intermediate image transferring device


260


, and a fixing device


270


. The drum


200


is rotatable counterclockwise, as viewed in

FIG. 3. A

drum cleaner


201


, a quenching lamp or discharge lamp


202


, a charger


203


and a potential sensor


204


are arranged around the drum


200


. Also positioned around the drum


200


are one of developing sections arranged in the revolver


230


, a density pattern sensor


205


, and a belt


261


included in the intermediate image transferring device


260


.




The optical writing unit


220


transforms the color image data output from the color scanner


1


to an optical signal and scans the surface of the drum


200


with the optical signal, thereby forming a latent image on the drum


200


. Specifically, the writing unit


220


includes a semiconductor laser or light source


221


, a laser driver, not shown, a polygonal mirror


222


, a motor


223


for driving the mirror


222


, an f/θ lens


224


, and a mirror


225


.




The revolver


230


includes a Bk developing section


231


K, a C developing section


231


, an M developing section


231


M, and a Y developing section


231


Y. A driveline, which will be described later, causes the revolver


230


to bodily revolve counterclockwise, as viewed in FIG.


3


. The developing sections


231


through


231


Y each include a sleeve and a paddle. The sleeve rotates while causing a developer deposited thereon to contact the drum


200


and develop the latent image. The paddle rotates to scoop up the developer onto the sleeve while agitating the developer. The developer consists of toner and magnetic carrier. The toner is charged to negative polarity by being agitated together with the carrier. A bias power source, not shown, applies a bias for development to the sleeve in order to bias the sleeve to a preselected potential with respect to the metallic base layer of the drum


200


. In the illustrative embodiment, the bias is implemented by a negative DC voltage Vdc biased by an AC voltage Vac.




When the color copier is in a stand-by state, the revolver


230


is held in a halt with its Bk developing section


231


K facing the drum


200


at a preselected developing position, as illustrated. On the start of a copying operation, the color scanner


1


starts reading Bk image data out of the document


4


at a preselected time while the laser optics starts scanning the drum


200


in accordance with the Bk image data. Let a latent image derived from the Bk image data be referred to as a Bk latent image. This is also true with the other colors C, M and Y. The Bk sleeve starts rotating before the leading edged of the Bk latent image arrives at the developing position in order to develop the leading edge to the trailing edge of the Bk latent image. The Bk sleeve develops the Bk latent image with Bk toner. When the trailing edge of the Bk latent image moves away from the developing position, the revolver


230


rotates in order to immediately bring the next developing section to the developing position. This rotation completes at least before the leading edge of the next latent image arrives at the developing position. The revolver


230


will be described in detail later.




The intermediate image transferring device


260


includes a belt cleaner


262


, a corona discharger or primary image transferring unit


263


in addition to the previously mentioned belt


261


. The belt


261


is passed over a drive roller


264




a


, rollers


264




b


and


264




c


, and a plurality of driven rollers. A motor, not shown, causes the belt


361


to turn in a direction indicated by an arrow in FIG.


3


. The belt cleaner


262


includes an inlet seal, a rubber blade, a discharge coil, and mechanisms for moving the inlet seal and rubber blade into and out of contact with the belt


261


. After the transfer of a Bk toner image or first-color toner image from the drum


200


to the belt


261


, the above mechanisms maintain the inlet seal and rubber blade spaced from the belt


261


during the transfer of the second-, third- and fourth-color toner images. Let the image transfer from the drum


200


to the belt


261


be referred to as primary image transfer.




The first- to fourth-color toner images are sequentially transferred from the drum


200


to the belt


261


one above the other, completing a full-color toner image, as stated earlier. A corona discharger or secondary image transferring unit


265


collectively transfers the full-color image from the belt


261


to a paper sheet or similar recording medium. This image transfer will be referred to as secondary image transfer hereinafter.




A sheet cassette


207


is disposed in the color printer


2


while sheet cassettes


300




a


,


300




b


and


300




c


are disposed in the sheet bank


3


. The sheet cassettes


207


and sheet cassettes


300




a


through


300




c


each are loaded with a stack of paper sheets of particular size. Pick up rollers


208


,


301




a


,


301




b


and


301




c


are associated with the sheet cassettes


207


,


300




a


,


300




b


and


300




c


, respectively. One of the pickup rollers


208


and


301




a


through


301




c


pays out the paper sheet from associated one of the sheet cassettes


207


and


300




a


through


300




c


toward a registration roller pair


209


. A manual feed tray


210


is mounted on the right side wall of the printer


2


, so that the operator of the copier can feed, e.g., OHP films or thick sheets by hand.




In operation, on the start of an image forming cycle, the drum


200


and belt


261


start rotating counterclockwise and clockwise, respectively, as viewed in

FIG. 3. A

Bk toner image, a C toner image, an M toner image and a Y toner image are sequentially formed on the drum


200


while being sequentially transferred to the belt


261


one above the other.




More specifically, while the drum


200


is in rotation, the charger


203


uniformly charges the surface of the drum


200


to about −700 V. The semiconductor laser


221


scans the charged surface of the drum


200


in accordance with a Bk image signal by raster scanning. As a result, the uniform charge deposited on the drum


200


is lost in the exposed portions of the drum


200


in proportion to the quantity of incident light, forming a Bk latent image. Negatively charged Bk toner deposited on the Bk sleeve contacts the Bk latent image in the exposed portions of the drum


200


, forming a corresponding Bk toner image. The primary image transferring unit


263


transfers the Bk toner image from the drum


200


to the belt


261


, which is running at the same speed as the drum


200


in contact with the drum


200


.




The drum cleaner


201


removes some toner left on the drum


200


after the primary image transfer. The toner collected by the drum cleaner


201


is delivered to a waste toner tank, not shown, via a collection pipe.




After the Bk image forming step, a C image forming step begins and causes the color scanner


1


to start reading C image data out of the document


4


at a preselected time. The laser optics forms a C latent image in accordance with the C image data. The revolver


230


rotates to bring the C developing section


231


C to the developing position after the trailing edge of the Bk latent image has moved away from the developing position, but before the leading edge of the C latent image arrives at the same. In this condition, the C developing section


231


C develops the C latent image with C toner to thereby form a C toner image. Subsequently, the revolver


230


again rotates just after the trailing edge of the C latent image has moved away from the developing position, locating the M developing section


231


M at the developing position. This also completes before the leading edge of the next or M latent image arrives at the developing position.




An M and a Y image forming step are identical with the Bk and C image forming steps as to color image data reading, latent image formation and development and will not be described specifically in order to avoid redundancy.




At the time when the image forming operation described above begins, a sheet fed from any one of the sheet cassettes


207


and


300




a


through


300




c


or the manual feed tray


210


is stopped by the registration roller pair


209


. The registration roller pair


209


starts conveying the sheet at such a timing that the leading edge of the sheet meets the leading edge of the full-color image formed on the belt


261


at the secondary image transferring unit


265


. The sheet and full-color image therefore arrive at the secondary image transferring unit


265


, which is biased to positive polarity, while being superposed on each other. At this instant, the secondary image transferring unit


265


charges the sheet to a positive potential by corona discharge, so that the full-color image is almost entirely transferred from the belt


261


to the sheet. A corona discharger, not shown, following the image transferring unit


265


and applied with an AC-biased DC voltage separates the sheet from the belt


261


. Consequently, the sheet is handed over from the belt


261


to a belt conveyor


211


.




The belt conveyor


261


conveys the sheet carrying the full-color image thereon to the fixing device


270


, which includes a heat roller


271


heated to a preselected temperature and a press roller


272


pressed against the heat roller


271


. The heat roller


271


and press roller


272


fix the toner image on the sheet being conveyed through their nip with heat and pressure. The sheet coming out of the fixing device


270


is driven out of the copier body to a copy tray, not shown, by an outlet roller pair


212


face up.




After the primary image transfer, the drum cleaner


201


(brush roller or rubber blade) cleans the surface of the drum


200


. Subsequently, the quenching lamp


202


uniformly discharges the surface of the drum


200


to thereby prepare the drum


200


for the next image formation. Likewise, the belt cleaner


262


cleans the surface of the belt


261


with its rubber blade being again brought into contact with the belt


261


.




In a repeat copy mode, as for the color scanner


1


and drum


200


, the Bk or first-color image forming step for the second sheet begins at a preselected time after the fourth-color or Y image forming step executed with the first sheet. As for the belt


261


, after the secondary transfer of the full-color image to the first sheet, a Bk toner image for the second color is transferred from the drum


200


to the area of the belt


261


cleaned by the belt cleaner


262


.




In a tricolor or a bicolor copy mode, the operation described above is repeated a number of times corresponding to the number of desired colors and the number of desired prints. Further, in a monocolor copy mode, one of the developing sections of the revolver


230


corresponding to a desired color is held at the developing position until a desired number of prints have been output. In this case, the blade of the belt cleaner


262


is continuously pressed against the belt


261


.




As for an A4 size, full-color copy mode, it is preferable to form a toner image of one color for each turn of the belt


261


, i.e., to form toner images of four colors for four turns of the belt


261


. However, it is more preferable to form a toner image of one color for two turns of the belt


261


in order to reduce the overall size of the copier, i.e., to reduce the length of the belt


261


. This configuration implements a copy speed feasible for a small sheet size without lowering a copy speed assigned to the maximum sheet size. In this case, after the transfer of a Bk toner image from the drum


200


to the belt


261


, the belt


261


makes an idle turn without the color printer


2


effecting development or image transfer. During the next turn of the belt


261


, a C toner image is formed and then transferred to the belt


261


. The revolver


230


is caused to rotate during the idle turn of the belt


261


.




Reference will be made to

FIGS. 4A and 5

for describing the revolver


230


. As shown in

FIG. 5

, the developing section


231


Y, for example, includes a hollow, rectangular stay and a front and a rear end plate


230




a


and


230




b


mounted on opposite ends of the stay. As shown in

FIG. 4A

, the developing sections


231


K,


231


C,


231


M and


231


Y further include casings


283


K,


283


C,


283


M and


283


Y, respectively, which are identical in configuration with each other. The casings


283


K through


283


Y each store a two-ingredient type developer, i.e., a mixture of toner of particular color and magnetic carrier. In the specific condition shown in

FIG. 4A

, the Bk developing section


231


K storing black toner and magnetic carrier is located at the developing position where it faces the drum


200


. The Y developing section


231


Y, M developing section


231


M and C developing section


231


C are sequentially positioned in this order in the counterclockwise direction, as viewed in FIG.


4


.




The developing sections


231


K through


231


Y are identical in configuration with each other except for the color of toner. The following description will therefore concentrate on the Bk developing section


231


K located at the developing position by way of example. The components of the other developing sections


231


C,


231


M and


231


Y will be simply distinguished from the components of the developing section


231


K by suffixes C, M and Y.




The casing


283


of the developing section


231


K is formed with an opening facing the drum


200


. A developing roller


284


is disposed in the casing


283


and partly exposed to the outside through the above opening. The developing roller or developer carrier


284


is made up of a sleeve and a magnet roller accommodated in the sleeve. A doctor blade or metering member


285


reduces the amount of the developer to be conveyed to the developing position by the developing roller


284


. A first screw


286


convey the developer removed by the doctor blade


285


and confined in the casing


283


from the rear to the front in its axial direction while agitating it. A second screw


291


conveys the developer from the front to the rear in its axial direction while agitating it. A toner content sensor, not shown, is mounted on the casing


283


below the second screw


291


for sensing the toner content of the developer stored in the casing


283


.





FIG. 6

is a vertical section in a plane containing the axes of the two screws


286


and


291


. As shown, the screws


286


and


291


in rotation circulate the developer in the casing


283


while agitating it. When the sleeve of the developing roller


284


is caused to rotate, it conveys the developer deposited thereon to the developing position via the doctor blade


285


. At the developing position, the toner of the developer is transferred from the sleeve to the drum


200


.




As shown in

FIG. 7

, the revolver


230


is mounted on a slidable support


21


, which can be pulled out of the copier body, as needed. The support


21


additionally supports a drum unit or image carrier unit


22


including the drum


200


. Specifically, the drum unit


22


is mounted to the support


21


in a direction indicated by an arrow A in FIG.


7


.




The support


21


is made up of a front plate


21




a


, a rear plate


21




b


and a right, a left, a center, a top and a bottom stay member


21




c


. Slide rails, not shown, are mounted on opposite sides of the support


2


and allow the support


2


to be pulled out toward the front of the copier body.




As shown in

FIG. 5

, the developing sections each are movably mounted to a support member included in the revolver


230


and supported by the support


21


. More specifically, each developing section is mounted to the above support member in a direction indicated by an arrow B in FIG.


5


. The support


21


is configured such that it can be pulled out of the copier body by more than its entire length in order to fully expose the developing sections of the revolver


230


.




As shown in

FIG. 8

, the developing section located at the developing position includes a bias input portion implemented by the shaft


284




a


of the developing roller


284


. A color printer body


20


includes a rear wall. A rod-like bias terminal


23


is mounted on the rear wall


20




a


via a bracket


25


and connected to a bias power source


23


for development. The bias terminal


24


is retractable in the direction of slide or thrust of the support


21


. A conductive spring or biasing means


25




a


constantly biases the terminal member


24


toward the front of the copier body. The bias terminal


24


has a hemispherical tip. On the other hand, the shaft


284




a


of the developing roller


284


has an end formed with a recess having an arcuate section that is slightly greater in radius of curvature than the hemispherical tip of the bias terminal


24


. In this configuration, the end of the shaft


284




a


can stably contact the tip of the bias terminal


24


with a minimum of load acting thereon.




The bias power source


23


applies a bias for development only to the bias terminal


24


of the developing section brought to the developing position. When any one of the developing sections is brought to the developing position, the bias terminal


24


and the shaft


284




a


of the developing roller


284


surely contact each other before the developer on the roller


284


contacts the drum


200


. Also, when the above developing section leaves the developing position, the bias terminal


24


and shaft


284




a


surely remain in contact with each other until the developer fully leaves the drum


200


.




The bias to be applied from the bias power source


23


to the bias terminal


24


is an AC-biased DC voltage. A controller, not shown, selectively sets up or shuts off the output of the AC voltage from the bias power source


23


at a preselected timing independently of the DC voltage, thereby varying the value of the DC voltage at a preselected timing. For example, before a revolver motor


295


(see

FIG. 5

) is energized, i.e., when the developer on the developing roller


284


is in contact with the drum


200


, the controller shuts off the AC component. Subsequently, the revolver motor


295


is energized to rotate the revolver


230


to thereby release the developer from the drum


200


. The revolver motor


295


is then deenergized when the developer on the developing roller


284


of the next developing section is brought into contact with the drum


200


. Thereafter, the AC component is applied. Such a procedure prevents the AC component from activating the developer and making it easy to move and thereby obviates the deposition of the carrier and toner on the drum


200


.




A method of driving the revolver


230


will be described more specifically later.




The replenishment of fresh toner to the individual developing section will be described hereinafter. As shown in

FIG. 7

, a toner cartridge unit


240


is mounted to the support


21


via the front plate


21




a


. The toner cartridge unit


240


is coaxial with the revolver


230


, but closer to the front end of the copier body than the revolver


230


.

FIG. 4B

shows the toner cartridge unit


240


in a section. As shown, toner cartridges


241


K,


241


C,


241


M and


241


Y each storing toner of particular color are removably mounted to the toner cartridge unit


240


in one-to-one correspondence to the developing sections. The toner cartridge unit


240


additionally includes toner hoppers


242


K,


242


C,


242


M and


242


Y for receiving toner from the toner cartridges


241


K,


241


C,


241


M and


241


Y, respectively.




As shown in

FIGS. 5 and 6

, the revolver


230


is journalled to the front and rear end plates


230




a


and


230




b


via bearings


293




a


and


293




b


, respectively. A driven gear


294


is mounted on the rear end plate


230




b


and held in mesh with a drive gear


296


, which is mounted on the output shaft of the revolver motor


295


. When the revolver motor


295


drives the revolver


230


via the drive gear


296


and driven gear


294


, the developing sections


231


K through


231


C, toner cartridges


241


K through


241


Y and toner hoppers


242


K through


242


Y rotate integrally with each other. At this instant, the toner in each toner cartridge is agitated.





FIG. 8

shows the toner cartridge


241


K mounted to the toner hopper


242


K by way of example. As shown, the toner cartridge


241


K is slid onto the toner hopper


242


K until an opening


300




a


formed in the former aligns with an opening


300




b


formed in the latter via a seal member. When the revolver


230


rotates, toner in the toner cartridge


241


K flows into the toner hopper


242


K due to the rotation and gravity.




As shown in

FIG. 10

, toner pipes


245


K,


245


C,


245


M and


245


Y (only


245


K is shown) respectively extend from the toner hoppers


242


K,


242


C,


242


M and


242


Y to the developing sections


231


K,


231


C,


231


M and


231


Y. Screws or toner conveying members


250


K,


250


C,


250


M and


250


Y (only


150


K is shown) are disposed in the toner pipes


245


K,


245


C,


245


M and


245


Y and extend into the toner hoppers


242


K,


242


C,


242


M and


242


Y, respectively. The screws


250


K through


250


Y each are positioned right above the first screw


286


in the associated developing section. In the illustrative embodiment, each of the toner pipes


245


K through


245


Y and associated one of the screws


250


K through


250


Y constitute toner conveying means. Further, the toner conveying means, toner cartridge unit


240


and revolver


230


constitute a developing device.




As shown in

FIG. 7

, each screw


250


has a shaft


248




a


. The screw


248




a


and pipe


245


accommodating it protrudes toward the revolver


230


via openings formed in the front end plate


230




a


of the revolver


230


and openings formed in a disk-like unit plate


240




a


. As shown in

FIG. 14

, the toner pipe


245


is formed with a toner outlet


300




c


while the developing section is formed with a toner inlet


300




d


. The toner outlet


300




c


is fluidly communicated to the toner inlet


300




d


while crushing a seal member


310


fitted on the developing section.




As shown in

FIG. 7

, a gear


248


is mounted on the end portion of each shaft


248




a


and held in mesh with a drive gear


298




a


shown in FIG.


5


. Assume that a motor for toner replenishment, not shown, mounted on the rear plate


21




b


drives the drive gear


298




a


via a plurality of gears including an idler gear


298




b


. Then, the gear


248


corresponding to the developing section located at the developing position is brought into mesh with the drive gear


298




a


, causing the screw


250


located at the developing position to rotate. As a result, the toner conveyed from the toner hopper


242


K is replenished into the developing section


231


K. In the casing


283


, the above toner is agitated together with the magnetic carrier.




As shown in

FIG. 11

, a clearance C is provided between the screw


250


and the toner pipe


245


for the previously stated purpose. The clearance C, however, causes the toner to unexpectedly flow into the developing section, as discussed earlier. The illustrative embodiments solves this problem, as will be described hereinafter with reference to

FIGS. 12 and 14

.

FIG. 14

shows a portion where the toner pipe


245


is communicated to the developing section, as shown in

FIGS. 12 and 13

, in an enlarged view.




As shown in

FIGS. 12 through 14

, a magnet or magnetic field forming means


400


is mounted on the toner pipe


245


in the vicinity of the toner outlet


300




c


. As shown in

FIG. 15

, the magnet


400


surrounds part of the circumference of the toner pipe


245


and has opposite magnetic poles arranged in the radial direction. More specifically, the magnet


400


is made up of an inner magnet (N pole)


400




a


covering part of the circumference of the toner pipe


245


and an outer magnet (S pole)


400




b


surrounding the inner magnet


400




a


. The inner magnet


400




a


faces the toner outlet


300




c


formed in the toner pipe


245


. As shown in

FIG. 16

, a magnetic field formed by the magnet


400


traverses the toner pipe


245


over the entire diameter of the pipe


245


. Further, the magnet


400


is symmetrical in the right-and-left direction, as viewed in

FIG. 16

, with respect to the center of the toner outlet


300




c.






When the toner pipe


245


and developing section


231


are replaced in position in the up-and-down direction due to the rotation of the revolver


230


, the developer G flows into the toner pipe


245


. At this instant, the magnetic field formed around the toner outlet


300




c


by the magnet


400


attracts the developer G. Consequently, as shown in

FIG. 15

, the developer G stops up the toner outlet


300




c


. Even when the revolver


230


further rotates to bring the above developing section


231


to the developing position, the magnetic field retains the developer G in the toner pipe


245


without causing it to drop into the developing section


231


despite gravity.




The force of the magnet


400


is selected such that the toner can move into the developing section


231


via the toner outlet


300




c


when the screw


250


is driven. More specifically, when the screw


250


is rotated in response to a toner replenish signal, it scrapes off the developer G magnetically retained in the toner pipe


245


and lets it drop into the developing section


231


due to gravity. Consequently, the toner pipe


245


is again communicated to the developing section


231


, allowing the toner to be replenished into the developing section


231


.




Reference will be made to

FIGS. 17 through 19

for describing a modification of the illustrative embodiment. In the modification, structural elements identical with the structural elements of the illustrative embodiment are designated by identical reference numerals and will not be described specifically in order to avoid redundancy.




As shown in

FIGS. 17

, an annular magnet


402


surrounds the entire circumference of the toner pipe


245


in the vicinity of the toner outlet


300




c


. As shown in

FIG. 18

, the magnet


402


has opposite polarities alternating with each other in the circumferential direction of the toner pipe


245


. As shown in

FIG. 19

, a magnetic field formed by the annular magnet


402


traverses the toner pipe


245


over the entire diameter of the pipe


245


. As shown in

FIG. 18

, such a magnetic field adjoining the toner outlet


300




c


of the toner pipe


245


attracts the developer G and causes it to stop up the toner outlet


300




c


in the same manner as in the illustrative embodiment. The force of the magnet


402


is also selected such that the toner can move into the developing section


231


via the toner outlet


300




c


when the screw


250


is driven. Therefore, when the screw


250


is rotated in response to a toner replenish signal, it scrapes off the developer G magnetically retained in the toner pipe


245


and lets it drop into the developing section


231


due to gravity. Consequently, the toner pipe


245


is again communicated to the developing section


231


, allowing the toner to be replenished into the developing section


231


.




If desired, the annular magnet


402


may cover the toner outlet


300




c


if it is formed with a notch aligning with the toner outlet


300




c.






As stated above, the illustrative embodiment and modification thereof achieve various unprecedented advantages, as enumerated below.




(1) A magnetic field traverses a toner passage over the entire diameter of the toner passage, so that a developer can surely seal a toner outlet formed in the wall of the toner passage. This accurately controls the unexpected flow of toner into a developing section ascribable to the rotation of a developing device without regard to a clearance between the wall of the toner passage and toner conveying means. It is therefore possible to obviate uncontrollable increase of toner content, which would bring about toner scattering and defective images.




(2) Magnetic field forming means surrounds part of the circumference of the toner passage and has opposite polarities arranged in the radial direction of the toner passage. The magnetic field forming means therefore implements an intense magnetic force while occupying a minimum of space.




(3) The magnetic field forming means is substantially symmetrical with respect to the toner outlet, insuring a sealing function available with the developer.




(4) The magnetic field forming means surrounds the entire circumference of the toner passage and has opposite polarities alternating in the circumferential direction of the toner passage. This successfully reduces the production cost of the magnetic field forming means while allowing the developer to surely seal the toner outlet.




(5) The magnetic field forming means covers the toner outlet and is formed with a notch aligning with the toner outlet. This is also successful to achieve the above advantage (4).




(6) The magnetic force of the magnetic field forming means is selected such that the toner can move into the developing section via the toner outlet when a toner conveying member is driven. This well balances the sealing function available with the developer and the function of replenishing the toner into the developing section.




An alternative embodiment of the present invention will be described hereinafter. The rotation speed of the revolver


230


presumably has noticeable influence on the amount of unexpected outflow of toner into the developing section


231


. A series of researches and experiments on the relation between the above rotation speed and the amount of outflow showed that the revolver


23


made the amount of toner critical in the image quality aspect when rotated at certain speeds. This will be described more specifically with reference to FIG.


20


.





FIG. 20

shows a relation between the rotation speed of the revolver


230


and the amount of toner unexpectedly flown into the developing section


231


. In

FIG. 20

, the abscissa indicates a period of time necessary for the revolver


230


to rotate by 90° in order to locate one of the developing sections at the developing position. In the full-color copy mode, the revolver


230


repeatedly rotates by 90° with the result that the toner is apt to flow into and accumulate in the developing section


231


. In

FIG. 20

, the ordinate indicates the amount of toner flown into the developing section


231


for a single rotation of the revolver


230


. Because the amount of toner for a single rotation of the revolver


230


was extremely small, it was calculated from the amount of toner flown for 500 rotations. The amount of toner was undesirable in a range X shown in FIG.


20


.




As

FIG. 20

indicates, when the period of time necessary for the revolver


230


to rotate by 90° is shorter than 1 second, much toner flows into the developing section


231


. The revolver


230


rotated at such a speed must be provided with a measure against the unexpected outflow of toner. When the above period of time is longer than 1 second, the amount of toner to flow into the developing section


231


is as small as about 0.003 g and is sufficiently consumed by an average image customary in a market. Even if such an amount of toner is not consumed by an average image at all, it is successfully consumed by process control or similar automatic machine adjustment.




It is necessary with the color copier shown in

FIG. 3

to vary the rotation speed of the revolver


230


in accordance with a copying speed. In a high-speed color copier, for example, the rotation speed of the revolver


230


must be increased. The alternative embodiment is capable of obviating the unexpected outflow of the toner even when the rotation speed of the revolver


230


is less than 1 second for the rotation angle of 90°, as will be described with reference to

FIGS. 21 through 23

. This embodiment can therefore adapt even to a high-speed machine.





FIG. 21

shows the portion where the toner pipe


245


and developing section


231


are communicated to each other.

FIG. 22

shows the toner pipe


245


and toner cartridge


241


. As shown, the magnet or magnetic field forming means


400


is mounted on the toner pipe


245


in the vicinity of the toner outlet


300




c


. The toner pipe


245


and screw


250


disposed therein each are formed of a nonmagnetic material.




Assume that the toner pipe


245


and developing section


231


are replaced with each other in the up-and-down direction due to the rotation of the revolver


230


. Then, as shown in

FIG. 23

, a developer


320


present in the developing section


231


flows into the toner pipe


245


. At this instant, the magnetic field formed in the vicinity of the toner outlet


300




c


by the magnet


400


attracts the developer


320


and retains it. Even when the revolver


230


further rotates to locate the developing section


231


at the developing position, the magnetic field retains the developer


320


in the toner pipe


245


without causing it to drop into the developing section


231


. The developer


320


stopping up the toner outlet


300




c


prevents the toner from unexpectedly flowing into the developing section


231


despite the rotation of the revolver


230


.




When the screw


250


is rotated in response to a toner replenish signal, the screw


250


scrapes off the developer


320


retained in the toner pipe


245


and lets it drop into the developing section


231


due to gravity. As a result, the toner pipe


245


is again communicated to the developing section


231


via the toner outlet


300




c


, allowing the toner to be again replenished into the developing section


231


.




Further, because the toner pipe


245


and screw


250


each are formed of a nonmagnetic material, the screw


250


can scrape off the developer


320


retained in the toner pipe


245


with a minimum of resistance acting thereon. The developer


320


therefore immediately yields to the conveying force of the screw


250


, implementing rapid, sure toner replenishment. Assume that the toner pipe


245


and screw


250


each are formed of a magnetic material. Then, the force of the magnetic field retaining the developer


230


is intensified and increases a period of time necessary for the developer


230


to yield to the conveying force of the screw


250


, effecting the toner replenishing ability.




As stated above, the magnet


400


adjoining the toner outlet


300




c


of the toner pipe


245


causes the developer


320


to interrupt fluid communication between the toner pipe


245


and the developing section


231


without fail except when the toner should be replenished. It follows that the toner is prevented from needlessly flowing into the developing section


231


despite the clearance between the toner pipe


245


and the screw


250


. In the event of toner replenishment, the screw


250


is driven to again set up fluid communication between the toner pipe


245


and the developing section


231


.




Moreover, the magnet


400


prevents the developer


320


from reversely flowing into the toner pipe


245


and toner cartridge


241


.




The illustrative embodiment therefore obviates the unexpected flow of the toner into the developing section


231


ascribable to the rotation of the revolver


230


even when the period of time necessary for the revolver


230


to rotate by 90° is shorter than 1 second. It follows that even in a high-speed color copier the toner content of the developer in the developing section


231


is prevented from increasing to a degree that would render an image excessively dense or would contaminate the background of an image.




Hereinafter will be described a relation between the cohesiveness of the toner stored in the toner cartridge


241


and the unexpected outflow of the toner. A current trend in the color copiers art is toward the use of toner with low cohesiveness for enhancing image quality. This kind of toner can be rapidly mixed with a developer and rapidly stabilizes the characteristics of the developer. A series of experiments showed that the cohesiveness of toner applied to the revolver


230


had critical influence on the unexpected outflow of the toner.




To measure the cohesiveness of toner, the experiments used a powder tester Type PT-E (trade name) available from HOSOKAWA MICRON CORP. Specifically, a Bibroshoot, a packing, a spacer ring, three kinds of sieves (top, center and bottom) and a press bar were sequentially set on a vibration stage. After such an assembly was affixed by a knob nut, the vibration stage was caused to vibrate. Measurement was effected under the following conditions:





















top sieve size




150 μm







center sieve size




 75 μm







bottom sieve size




 45 μm







scale




 1 mm







amount of sample




 2 g







vibration time




 30 seconds















To determine cohesiveness, there were produced:




wt % of powder left on top sieve×1 (a)




wt % of powder left on center sieve×0.6 (b)




wt % of powder left on bottom sieve×0.2 (c)




The above values (a), (b) and (c) were then added to determine cohesiveness (%).





FIG. 24

shows a relation between the cohesiveness of the toner stored in the toner cartridge


241


and the amount of the toner unexpectedly flown into the developing section


231


. In

FIG. 24

, the ordinate indicates the amount of the toner flown into the developing section


231


for a single rotation of the revolver


230


. The abscissa indicates cohesiveness. Again, the amount of the toner was derived from the total amount of the toner flown out for


500


rotations of the revolver


230


for the previously stated reason.




As

FIG. 24

indicates, when cohesiveness is lower than 10%, the toner flows into the developing section


231


in a noticeable amount. Therefore, when toner with such a degree of cohesion is used, an arrangement for blocking the toner is essential. On the other hand, when cohesiveness is higher than 10%, the amount of toner to flow into the developing section


231


is extremely small. This is presumably because the high cohesiveness allows the toner to resist vibration and air pressure ascribable to rotation. The small amount of toner can be sufficiently consumed by an average image commercially accepted. Even if the toner is not consumed by an average image at all, it can be consumed by process control or similar automatic machine adjustment.




In light of the above, in the illustrative embodiment, the toner stored in the toner cartridge


241


has cohesiveness of below 10%. In addition, as shown in

FIGS. 21 through 23

, the magnet or magnetic field forming means


400


is mounted on the toner pipe


245


in the vicinity of the toner outlet


300




c


. In this condition, despite that the degree of cohesion of the toner is below 10%, the toner is prevented from flowing into the developing section


231


during the rotation of the revolver


230


and does not effect image quality.




Specific positions where the magnet


400


may be mounted will be described hereinafter.

FIG. 25A

shows the magnet


400


positioned right above the toner outlet


300




c


of the toner pipe


245


. In this case, as shown in

FIG. 25B

, the magnet


400


forms a magnetic field around the toner outlet


300




c


and magnetically retains the developer


320


. However, the developer


320


extends out from the toner outlet


300




c


in the form of an icicle and fails to exhibit the expected sealing ability. This is aggravated when the icicle-like developer


320


drops due to vibration, so that the toner is apt to flow out via the toner outlet


300




c.






To solve the above-described problem, as shown in

FIG. 26A

, the illustrative embodiment locates the magnet


400


such that it extends from the toner outlet


300




c


to a position upstream of the toner outlet


300




c


. In this case, the magnet


400


forms a magnetic field extending from the portion of the toner pipe


245


where the toner outlet


300




c


is formed to the portion of the same upstream of the toner outlet


300




c


. As shown in

FIG. 26B

, in the portion upstream of the toner outlet


300




c


, the developer


320


does not extend out of the toner pipe


245


. The magnetic field therefore evenly, intensely attracts the developer


320


present in the toner pipe


245


, thereby preventing the toner from flowing into the developing section


231


more positively.




As shown in

FIG. 27

, assume that the magnet


400


is located at a position more upstream than the position shown in FIG.


26


A. Then, although the magnet


400


attracts the developer


320


in the toner pipe


245


as evenly as in the configuration of

FIG. 26A

, it broadens an area Y over which the developer


320


enters the toner pipe


245


. As a result, the period of time necessary for the screw


250


to scrape off the magnetically retained developer


320


and convey it at the time of toner replenishment increases, resulting in slow response in toner replenishment.




For the reasons described above, the magnet


400


should preferably extend from the toner outlet


300




c


to the position upstream of the toner outlet


300




c


, as shown in FIG.


26


A. More specifically, the magnet


400


should preferably extend from the toner outlet


300


to a position upstream of the toner outlet


300


by one to two pitches in terms of the pitch of the screw


250


, i.e., about 15 mm in terms of distance. Experiments showed that the magnet


400


located at the above position surely prevented the toner from unexpectedly flowing into the developing section


231


without slowing down the response.




As stated above, the magnet


400


forms a magnetic field for retaining the magnetic developer


320


flown from the developing section


231


into the toner pipe


245


during the rotation of the revolver


230


. This successfully prevents the toner from unexpectedly flowing into the developing section


231


. To allow the developer


320


to flow into the toner pipe


245


, the toner inlet


300




d


of the developing section


231


is kept open.




In the event of maintenance, the developing section


231


of the revolver


230


is moved to a dismounting position and then dismounted. At this instant, much developer


320


present in the developing section


231


flows out via the toner inlet


300




d


of the developing section


231


. In light of this, as shown in

FIGS. 28A

,


28


B and


29


, the illustrative embodiment additionally includes a shutter


330


for closing the toner inlet


300




d


. The shutter


330


is formed with holes


331


in its portion that will be an upper portion when the developing section


231


is brought to the dismounting position.




The shutter


330


is so controlled as to open only when the toner should be replenished. When the shutter


330


is opened, the toner is replenished from the toner pipe


245


into the developing section


231


via the toner inlet


300




d


. The shutter


330


remains closed when the toner is not replenished. However, when the toner pipe


245


and developing section


231


are replaced with each other in the up-and-down direction due to the rotation of the revolver


230


, the shutter


330


is positioned below the developing section


231


. As a result, the developer


320


flows from the developing section


231


into the toner pipe


245


via the holes


331


of the shutter


330


. Further, when the developing section


231


is moved to the dismounting position for maintenance, the shutter


330


remains closed with its holes


331


positioned in its upper portion. In this condition, the lower portion of the shutter


330


prevents the developer


320


from flowing out via the toner inlet


300




d


. Moreover, the holes


331


positioned in the upper portion of the shutter


330


reduces the amount of the developer


320


to flow out via the holes


331


, compared to the case wherein the toner inlet


300




d


is kept open. This prevents much developer


320


from flowing out of the developing section


231


at the dismounting position. In

FIG. 28A

, an arrow A indicates a direction in which the developing section


231


is dismounted.




To omit the shutter


330


, the toner inlet


300




d


itself may be reduced in size and so positioned as to cause a minimum of developer to flow out of the developing section


231


when the developing section


231


is moved to the dismounting position. This, however, is apt to cause the toner replenished via such a small toner inlet


300




d


to stop up the toner inlet


300




d


or apt to make toner replenishment short.




The shutter


330


obstructs the developer


320


tending to flow out of the developing section


231


when the developing section


231


is dismounted, as stated above. However, after the developing section


231


has been dismounted, the developer


320


flows out and contaminate surroundings, depending on the position of the developing section


231


held by hand.

FIG. 30

shows a shutter


340


configured to solve this problem.




As shown in

FIG. 30

, the shutter


340


is not formed with any hole and caused to selectively open or close in interlocked relation to the mounting/dismounting of the developing section


231


. Specifically, as shown in

FIGS. 31A and 31B

, when the developing section


231


is mounted to the revolver


230


, part


245




a


of the toner pipe


245


interferes with the shutter


340


and causes it to open. While the shutter


340


is open, the toner can be replenished from the toner pipe


245


into the developing section


231


via the toner inlet


300




d


, which is unblocked by the shutter


340


. When the toner pipe


245


and developing section


231


are replaced with each other in the up-and-down direction due to the rotation of the revolver


230


, the developer


320


flows out of the developing section


231


into the toner pipe


245


via the toner inlet


300




d


, which is unblocked by the shutter


340


. When the developing section


231


is dismounted from the revolver


230


, the shutter


340


is constantly closed and prevents the developer


320


from flowing out of the developing section


231


.




As stated above, the illustrative embodiment prevents the toner from flowing out of a toner cartridge into the developing section


231


except when the toner should be replenished into the developing section


231


, thereby insuring attractive images. This advantage is achievable even with a high-speed machine or with toner having a low degree of cohesion, which may be used for enhancing image quality. Further, the toner can be surely replenished into the developing section


231


. Moreover, when the developing section


231


is dismounted from the revolver


230


, the toner is prevented from flowing out of the developing section in a great amount and contaminating surroundings.




While the illustrative embodiments have concentrated on a two-ingredient type developer consisting of toner and magnetic carrier, the present invention is similarly practicable with a one-ingredient type developer, i.e., toner.




Various modifications will become possible for those skilled in the art after receiving the teachings of the present disclosure without departing from the scope thereof.



Claims
  • 1. An image forming apparatus comprising:an image carrier; a rotary developing device adjoining said image carrier and including a plurality of developing sections for developing a latent image formed on said image carrier with a magnetic developer; a toner cartridge unit including a plurality of toner cartridges and rotatable integrally with said developing device; a mechanism configured to rotate said rotary developing device and said toner cartridge unit; a plurality of toner conveying means each connecting one of said plurality of toner cartridges to an associated one of said plurality of developing sections, wherein said plurality of toner conveying means each include a toner passage and a toner conveying member disposed in said toner passage; and magnetic field forming means adjoining a toner outlet, which is formed in said toner passage and communicated to said developing section, for forming a magnetic field that completely traverses said toner passage through a central region of said toner passage.
  • 2. The apparatus as claimed in claim 1, wherein said magnetic field forming means surrounds part of a circumference of said toner passage and has opposite polarities arranged in a radial direction of said toner passage.
  • 3. The apparatus as claimed in claim 2, wherein said magnetic field forming means exerts a magnetic force that allows toner being driven by said toner conveying means to move into said developing section via said toner outlet.
  • 4. The apparatus as claimed in claim 2, wherein said magnetic field forming means faces said toner outlet and is substantially symmetric with respect to said toner outlet.
  • 5. The apparatus as claimed in claim 4, wherein said magnetic field forming means exerts a magnetic force that allows toner being driven by said toner conveying means to move into said developing section via said toner outlet.
  • 6. The apparatus as claimed in claim 1, wherein said magnetic field forming means surrounds an entire circumference of said toner passage and has opposite polarities alternating with each other in a circumferential direction of said toner passage.
  • 7. The apparatus as claimed in claim 6, wherein said magnetic field forming means exerts a magnetic force that allows toner being driven by said toner conveying means to move into said developing section via said toner outlet.
  • 8. The apparatus as claimed in claim 6, wherein said magnetic field forming means covers said toner outlet and has a portion thereof corresponding to said toner outlet notched.
  • 9. The apparatus as claimed in claim 8, wherein said magnetic field forming means exerts a magnetic force that allows toner being driven by said toner conveying means to move into said developing section via said toner outlet.
  • 10. The apparatus as claimed in claim 1, wherein said magnetic field forming means exerts a magnetic force that allows toner being driven by said toner conveying means to move into said developing section via said toner outlet.
  • 11. An image forming apparatus comprising:a rotary developing device adjoining an image carrier and including a plurality of developing sections for developing a latent image formed on said image carrier with a magnetic developer; a toner cartridge unit including a plurality of toner cartridges and rotatable integrally with said developing device; a mechanism configured to rotate said rotary developing device and said toner cartridge unit at rotating speeds of 1 second for 90° of rotation and above; a plurality of toner conveying means each connecting one of said plurality of toner cartridges to an associated one of said plurality of developing sections, wherein said plurality of toner conveying means each include a toner passage and a toner conveying member disposed in said toner passage; and magnetic field forming means adjoining a toner outlet, which is formed in said toner passage and communicated to said developing section, for forming a magnetic field that completely traverses said toner passage through a central region of said toner passage.
  • 12. An image forming apparatus comprising:a rotary developing device adjoining an image carrier and including a plurality of developing sections for developing a latent image formed on said image carrier with a magnetic developer; a toner cartridge unit including a plurality of toner cartridges and rotatable integrally with said developing device; a mechanism configured to rotate said rotary developing device and said toner cartridge unit; a plurality of toner conveying means each connecting one of said plurality of toner cartridges to an associated one of said plurality of developing sections, wherein said plurality of toner conveying means each include a toner passage and a toner conveying member disposed in said toner passage; and magnetic field forming means adjoining a toner outlet, which is formed in said toner passage and communicated to said developing section, for forming a magnetic field that completely traverses said toner passage through a central region of said toner passage; wherein toner stored in each of said plurality of toner cartridges has cohesiveness of 10% or below.
  • 13. An image forming apparatus comprising:a rotary developing device adjoining an image carrier and including a plurality of developing sections for developing a latent image formed on said image carrier with a magnetic developer; a toner cartridge unit including a plurality of toner cartridges and rotatable integrally with said developing device; a mechanism configured to rotate said rotary developing device and said toner cartridge unit; a plurality of toner conveying means each connecting one of said plurality of toner cartridges to an associated one of said plurality of developing sections, wherein said plurality of toner conveying means each include a toner passage and a toner conveying member disposed in said toner passage; and magnetic field forming means adjoining a toner outlet, which is formed in said toner passage and communicated to said developing section, for forming a magnetic field that completely traverses said toner passage through a central region of said toner passage; wherein said toner passage and said toner conveying member each are formed—of a nonmagnetic material, and said toner conveying member conveys, when driven, the magnetic developer being magnetically retained in said toner passage by said magnetic field forming means.
  • 14. An image forming apparatus comprising:a rotary developing device adjoining an image carrier and including a plurality of developing sections for developing a latent image formed on said image carrier with a magnetic developer; a toner cartridge unit including a plurality of toner cartridges and rotatable integrally with said developing device; a mechanism configured to rotate said rotary developing device and said toner cartridge unit; a plurality of toner conveying means each connecting one of said plurality of toner cartridges to an associated one of said plurality of developing sections, wherein said plurality of toner conveying means each include a toner passage and a toner conveying member disposed in said toner passage, said toner conveying member being formed as a screw having a predetermined pitch between screw turns; and magnetic field forming means extending from a toner outlet, which is formed in said toner passage and communicated to said developing section, to a position upstream of said toner outlet in a direction of toner conveyance by a distance corresponding to a distance of one predetermined pitch or a distance of two predetermined pitches for forming a magnetic field.
  • 15. An image forming apparatus comprising:a rotary developing device adjoining an image carrier and including a plurality of developing sections for developing a latent image formed on said image carrier with a magnetic developer; a toner cartridge unit including a plurality of toner cartridges and rotatable integrally with said developing device; a mechanism configured to rotate said rotary developing device and said toner cartridge unit; a plurality of toner conveying means each connecting one of said plurality of toner cartridges to an associated one of said plurality of developing sections, wherein said plurality of toner conveying means each include a toner passage and a toner conveying member disposed in said toner passage; magnetic field forming means adjoining a toner outlet, which is formed in said toner passage and communicated to said developing section, for forming a magnetic field; and a shutter having holes at only one portion thereof attached to a toner inlet, which is formed in said developing section and communicated to said toner outlet, for communicating said developing device to said toner passage while said developing section is in rotation or restricting a flow of the magnetic developer out of said developing section when said developing section is dismounted from said developing device.
  • 16. The apparatus as claimed in claim 15, wherein said shutter is selectively opened or closed in interlocked relation to mounting/dismounting of said developing section.
Priority Claims (2)
Number Date Country Kind
2000-315441 Oct 2000 JP
2001-006514 Jan 2001 JP
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