Information
-
Patent Grant
-
6597881
-
Patent Number
6,597,881
-
Date Filed
Monday, October 15, 200123 years ago
-
Date Issued
Tuesday, July 22, 200321 years ago
-
Inventors
-
Original Assignees
-
Examiners
Agents
- Oblon, Spivak, McClelland, Maier & Neustadt, P.C.
-
CPC
-
US Classifications
Field of Search
US
- 399 104
- 399 258
- 399 259
- 399 260
- 399 262
- 399 263
- 399 226
- 399 227
-
International Classifications
-
Abstract
An image forming apparatus of the present invention includes an image carrier. A rotary developing device adjoins the image carrier and includes a plurality of developing sections for developing a latent image formed on the image carrier with a magnetic developer. A toner cartridge unit includes a plurality of toner cartridges and is rotatable integrally with the developing device. A plurality of toner conveying device each connect one toner cartridge to the associated developing section and each include a toner passage and a toner conveying member disposed in the toner passage. A magnet adjoins a toner outlet, which is formed in the toner passage and communicated to the developing section, for forming a magnetic field that traverses the toner passage over the entire diameter of the toner passage. Toner stored in each toner cartridge is prevented from unexpectedly flowing into the associated developing section when replenishment is not effected.
Description
BACKGROUND OF THE INVENTION
1. Field of the Invention
The present invention relates to a copier, facsimile apparatus, printer or similar image forming apparatus and more particularly to an image forming apparatus of the type using a revolver or rotary developing device.
2. Description of the Background Art
An image forming apparatus of the type using a revolver as a developing device is conventional. The revolver includes a rotary developing unit adjoining an image carrier and having a plurality of developing sections arranged therein. A toner storing unit is rotatable integrally with the developing unit and has a plurality of toner chambers corresponding one-to-one to the developing sections of the developing unit. A plurality of toner conveying means each connect one toner chamber to the associated developing section. This type of image forming apparatus is disclosed in, e.g., Japanese Patent Laid-Open Publication Nos. 62-251772 and 63-78170 and Japanese Utility Model Laid-Open Publication No. 63-41164. Each toner conveying means includes a toner passage extending between the toner chamber and the developing section and a toner conveying member disposed in the toner passage. The toner conveying means conveys fresh toner from the toner chamber to the developing section, as needed.
As for the toner conveying member, Japanese Utility Model Laid-Open Publication No 3-129968 and Japanese Patent Application No. 4-345373, for example, each teach a screw made up of a shaft and a spiral blade formed on the shaft. Such a toner conveying member is capable of conveying toner from a toner chamber to a remote place along, e.g., a toner pipe. This enhances the free layout of the individual unit of the image forming apparatus, e.g., allows each toner chamber to be positioned not on the top, but on the side of the associated developing section, while contributing to the miniaturization of the apparatus.
A certain clearance is formed between the screw and the toner pipe, so that the screw can smoothly rotate. If the clearance is absent, then the screw and toner pipe are apt to produce noise due to interference or lock up when the screw is driven to rotate. The clearance, however, brings about the following problems.
First, the toner whose fluidity increases due to the rotation of the revolver rushes into the toner pipe and flows into the developing section via the clearance. Second, even when the fluidity of the toner is not high, the toner rushed into the toner pipe makes it difficult for air inside the toner pipe to escape. The resulting air pressure forces the toner out of the toner pipe toward the developing section side. Third, part of the toner adjoining a toner outlet, which is formed in the toner pipe and faces the developing section, flows into the developing section due to vibration ascribable to the rotation of the revolver. In any case, the toner unexpectedly flown out of the toner pipe enters the developing section without regard to a toner replenish signal to be output from the apparatus body. If the toner flows out of the toner pipe in an amount greater than one to be consumed, then it increases the toner content of a developer stored in the developing section, resulting in excessively high image density and background contamination. Moreover, such toner increases the volume of toner present in the developing section and causes the developing section to lock up.
In light of the above, Japanese Patent Laid-Open Publication No. 2000-56568, for example, discloses an image forming apparatus including a revolver operable with a magnetic developer. A plurality of toner cartridges are removably mounted to the revolver in one-to-one correspondence to developing sections arranged in the revolver. The toner cartridges are rotatable integrally with the revolver. A plurality of toner conveying means each include a toner passage connecting one of the toner cartridges to the associated developing section and a toner conveying member. Magnetic field forming means is provided on the toner passage in the vicinity of a toner outlet, which is formed in the toner passage and communicated to the developing section. The magnetic field forming means forms a magnetic field that causes the magnetic developer, which flows out of the developing section into the toner passage when the revolver rotates, to form a magnet brush around the toner outlet. The magnet brush seals the toner outlet to thereby prevent the toner from flowing into the developing section. The magnet brush, however, cannot fully seal the toner outlet.
Generally, the rotation speed of the revolver is varied in accordance with the number of images to be formed. In a high-speed machine, for example, the revolver is caused to rotate at a higher speed than in an ordinary machine. The rotation speed of the revolver presumably has influence on the amount of toner to unexpectedly flow out of the toner passage into the developing section. Further, the current trend in the imaging art is toward the use of toner having high fluidity, i.e., low cohesiveness for enhancing image quality. Toner with low cohesiveness is rapidly mixed with a developer and rapidly stabilizes the characteristics of the developer. Presumably, the cohesiveness of toner also has influence on the amount of toner to unexpectedly flow into the developing section.
It is therefore necessary to clear up the influence of the rotation speed of the revolver or the cohesiveness of toner on the amount of toner to unexpectedly flow into the developing section to thereby obviate the unexpected outflow of the toner. It is also necessary to promote accurate prevention of the unexpected outflow of the toner.
Technologies relating to the present invention are also disclosed in, e.g., Japanese Patent Laid-Open Publication Nos. 6-194947, 6-236112 and 2000-250314 and Japanese Patent No. 2,935,114.
SUMMARY OF THE INVENTION
It is an object of the present invention to provide an image forming apparatus capable of preventing toner from unexpectedly flowing out of a toner cartridge into a developing section and thereby insuring high image quality.
An image forming apparatus of the present invention includes an image carrier. A rotary developing device adjoins the image carrier and includes a plurality of developing sections for developing a latent image formed on the image carrier with a magnetic developer. A toner cartridge unit includes a plurality of toner cartridges and is rotatable integrally with the developing device. A plurality of toner conveying device each connect one toner cartridge to the associated developing section and each include a toner passage and a toner conveying member disposed in the toner passage. A magnet adjoins a toner outlet, which is formed in the toner passage and communicated to the developing section, for forming a magnetic field that traverses the toner passage over the entire diameter of the toner passage. Toner stored in each toner cartridge is prevented from unexpectedly flowing into the associated developing section when replenishment is not effected.
BRIEF DESCRIPTION OF THE DRAWINGS
The above and other objects, features and advantages of the present invention will become more apparent from the following detailed description taken with the accompanying drawings in which:
FIG. 1
is a fragmentary section showing conventional magnetic field forming means;
FIG. 2
shows magnetic lines of force extending out from the magnetic field forming means of
FIG. 1
;
FIG. 3
is a front view showing an image forming apparatus embodying the present invention;
FIG. 4A
is a section showing a revolver or rotary developing device included in the illustrative embodiment;
FIG. 4B
is a section of the revolver;
FIG. 5
is an isometric view of the revolver;
FIG. 6
is a plan view showing a toner conveying section and a driveline included in the revolver;
FIG. 7
is a perspective view showing a support pulled out of the apparatus body;
FIG. 8
is a fragmentary section showing a mechanism for applying a bias for development to a developing section included in the revolver;
FIG. 9
is a section showing a toner cartridge unit included in the revolver;
FIG. 10
is a vertical section showing the toner cartridge unit and a toner conveying section;
FIG. 11
is a section showing a clearance between a toner passage and toner conveying means included in the revolver;
FIG. 12
is an isometric view showing how a toner hopper included in the toner cartridge unit is engaged with the developing section;
FIG. 13
is a section showing a portion S of
FIG. 12
in detail;
FIG. 14
is a fragmentary enlarged section of the portion S;
FIG. 15
is a fragmentary section showing magnetic field forming means included in the illustrative embodiment;
FIG. 16
shows magnetic lines of force extending out from the magnetic field forming means for
FIG. 15
;
FIG. 17
is an isometric view showing another specific configuration of the magnetic field forming means;
FIG. 18
is a fragmentary section showing the magnetic field forming means of
FIG. 17
;
FIG. 19
shows magnetic lines of force extending out from the magnetic field forming means of
FIG. 17
;
FIG. 20
is a graph showing a relation between the rotation speed of the revolver and the amount of unexpected outflow of toner and pertaining to an alternative embodiment of the present invention;
FIG. 21
is a section showing a portion where the developing section and a toner pipe are connected together at a developing position in the alternative embodiment;
FIG. 22
is an isometric view showing the toner pipe and a toner cartridge;
FIG. 23
is a view showing a magnetic developer flows out of the developing section into the toner pipe due to the rotation of the revolver;
FIG. 24
is a graph showing a relation between the cohesiveness of toner and the amount of unexpected outflow of toner;
FIG. 25A
is a view showing a specific position of a magnet;
FIG. 25B
is a section showing the condition of the magnetic developer derived from the position of
FIG. 25A
;
FIG. 26A
is a view showing another specific position of the magnet;
FIG. 26B
is a section showing the condition of the magnetic developer derived from the position of
FIG. 26A
;
FIG. 27
is a view showing still another specific position of the magnet;
FIG. 28A
is a section showing a shutter included in the developing section;
FIG. 28B
is an enlarged section showing part of
FIG. 28A
;
FIG. 29
is a view showing a specific configuration of the shutter;
FIG. 30
is a view showing another specific configuration of the shutter;
FIG. 31A
is a section showing how the shutter of
FIG. 30
opens and closes in interlocking relation to the mounting/dismounting of the developing section; and
FIG. 31B
is an enlarged section showing part of FIG.
31
A.
DESCRIPTION OF THE PREFERRED EMBODIMENTS
To better understand the present invention, brief reference will be made to the image forming apparatus taught in previously mentioned Japanese Patent Laid-Open Publication No. 2000-56568, shown in FIG.
1
. Briefly, the image forming apparatus taught in this document includes magnetic field forming means positioned on the toner passage of toner conveying means in the vicinity of a toner outlet, as stated earlier. The magnetic field forming means causes a developer to form a magnet brush and seal the toner outlet of the toner passage.
Specifically, as shown in
FIG. 1
, the magnetic field forming means is implemented by a magnet
12
having multiple magnetic poles. The magnet
12
surrounds part of the circumference of a toner pipe
10
that faces a toner outlet
10
a
formed in the wall of the toner pipe
10
. A screw
14
is disposed in the toner pipe
10
. The magnet
12
has N poles and S poles alternating with each other in the circumferential direction of the toner pipe
10
.
As shown in
FIG. 2
, each magnetic line of force output from a particular pole of the magnet
12
is input to another pole just next to the above pole without being directed toward the axis of the toner pipe
10
. As a result, as shown in
FIG. 1
, a developer G is simply retained on the inner periphery of the pipe
10
in the form of a thin layer along the magnetic lines of force. In this condition, the developer G cannot sufficiently seal the toner outlet
10
a
and is likely to cause toner to unexpectedly flow into a developing section, which is fluidly communicated to the outlet
10
a.
Referring to
FIG. 3
, an image forming apparatus embodying the present invention is shown and implemented as an electrophotographic color copier by way of example. As shown, the color copier is generally made up of a color scanner or color image reading device
1
, a color printer or color image recording device, and a sheet bank
3
.
The color scanner
1
includes a lamp
102
for illuminating a document
4
laid on a glass platen
101
. The resulting imagewise reflection from the document
4
is incident to a color image sensor
105
via mirrors
103
a
,
10
b
and
103
c
and a lens
104
. The color image sensor
105
therefore reads the color image information of the document
4
as separated colors, e.g., red (R), green (G) and blue (B) while converting each of them to a particular image signal. In the illustrative embodiment, the color image sensor
105
includes R, G and B color separating means and a CCD (Charge Coupled Device) image sensor or similar image sensor and reads images of three different colors at the same time. An image processing section, not shown, transforms the R, G and B image signals to black (Bk), cyan (C), magenta (M) and yellow (Y) image data on the basis of signal intensity.
More specifically, in response to a scanner start signal synchronous to the operation of the color printer
2
, which sill be described later, optics including the lamp
102
and mirrors
103
a
through
103
c
starts moving to the left, as viewed in
FIG. 3
, to thereby scan the document
4
. Every time the optics scans the document
4
, the color image sensor
105
outputs image data of one color. The color image sensor
105
therefore sequentially outputs image data of four colors as the optics repeatedly scans the document
4
four consecutive times. The color printer
2
forms a particular toner image in accordance with each of the image data of four colors. Such toner images are sequentially superposed to complete a four-color or full-color image.
The color printer
2
includes a photoconductive drum
200
or image carrier
200
, an optical writing device
220
, a revolver or rotary developing device
230
, an intermediate image transferring device
260
, and a fixing device
270
. The drum
200
is rotatable counterclockwise, as viewed in
FIG. 3. A
drum cleaner
201
, a quenching lamp or discharge lamp
202
, a charger
203
and a potential sensor
204
are arranged around the drum
200
. Also positioned around the drum
200
are one of developing sections arranged in the revolver
230
, a density pattern sensor
205
, and a belt
261
included in the intermediate image transferring device
260
.
The optical writing unit
220
transforms the color image data output from the color scanner
1
to an optical signal and scans the surface of the drum
200
with the optical signal, thereby forming a latent image on the drum
200
. Specifically, the writing unit
220
includes a semiconductor laser or light source
221
, a laser driver, not shown, a polygonal mirror
222
, a motor
223
for driving the mirror
222
, an f/θ lens
224
, and a mirror
225
.
The revolver
230
includes a Bk developing section
231
K, a C developing section
231
, an M developing section
231
M, and a Y developing section
231
Y. A driveline, which will be described later, causes the revolver
230
to bodily revolve counterclockwise, as viewed in FIG.
3
. The developing sections
231
through
231
Y each include a sleeve and a paddle. The sleeve rotates while causing a developer deposited thereon to contact the drum
200
and develop the latent image. The paddle rotates to scoop up the developer onto the sleeve while agitating the developer. The developer consists of toner and magnetic carrier. The toner is charged to negative polarity by being agitated together with the carrier. A bias power source, not shown, applies a bias for development to the sleeve in order to bias the sleeve to a preselected potential with respect to the metallic base layer of the drum
200
. In the illustrative embodiment, the bias is implemented by a negative DC voltage Vdc biased by an AC voltage Vac.
When the color copier is in a stand-by state, the revolver
230
is held in a halt with its Bk developing section
231
K facing the drum
200
at a preselected developing position, as illustrated. On the start of a copying operation, the color scanner
1
starts reading Bk image data out of the document
4
at a preselected time while the laser optics starts scanning the drum
200
in accordance with the Bk image data. Let a latent image derived from the Bk image data be referred to as a Bk latent image. This is also true with the other colors C, M and Y. The Bk sleeve starts rotating before the leading edged of the Bk latent image arrives at the developing position in order to develop the leading edge to the trailing edge of the Bk latent image. The Bk sleeve develops the Bk latent image with Bk toner. When the trailing edge of the Bk latent image moves away from the developing position, the revolver
230
rotates in order to immediately bring the next developing section to the developing position. This rotation completes at least before the leading edge of the next latent image arrives at the developing position. The revolver
230
will be described in detail later.
The intermediate image transferring device
260
includes a belt cleaner
262
, a corona discharger or primary image transferring unit
263
in addition to the previously mentioned belt
261
. The belt
261
is passed over a drive roller
264
a
, rollers
264
b
and
264
c
, and a plurality of driven rollers. A motor, not shown, causes the belt
361
to turn in a direction indicated by an arrow in FIG.
3
. The belt cleaner
262
includes an inlet seal, a rubber blade, a discharge coil, and mechanisms for moving the inlet seal and rubber blade into and out of contact with the belt
261
. After the transfer of a Bk toner image or first-color toner image from the drum
200
to the belt
261
, the above mechanisms maintain the inlet seal and rubber blade spaced from the belt
261
during the transfer of the second-, third- and fourth-color toner images. Let the image transfer from the drum
200
to the belt
261
be referred to as primary image transfer.
The first- to fourth-color toner images are sequentially transferred from the drum
200
to the belt
261
one above the other, completing a full-color toner image, as stated earlier. A corona discharger or secondary image transferring unit
265
collectively transfers the full-color image from the belt
261
to a paper sheet or similar recording medium. This image transfer will be referred to as secondary image transfer hereinafter.
A sheet cassette
207
is disposed in the color printer
2
while sheet cassettes
300
a
,
300
b
and
300
c
are disposed in the sheet bank
3
. The sheet cassettes
207
and sheet cassettes
300
a
through
300
c
each are loaded with a stack of paper sheets of particular size. Pick up rollers
208
,
301
a
,
301
b
and
301
c
are associated with the sheet cassettes
207
,
300
a
,
300
b
and
300
c
, respectively. One of the pickup rollers
208
and
301
a
through
301
c
pays out the paper sheet from associated one of the sheet cassettes
207
and
300
a
through
300
c
toward a registration roller pair
209
. A manual feed tray
210
is mounted on the right side wall of the printer
2
, so that the operator of the copier can feed, e.g., OHP films or thick sheets by hand.
In operation, on the start of an image forming cycle, the drum
200
and belt
261
start rotating counterclockwise and clockwise, respectively, as viewed in
FIG. 3. A
Bk toner image, a C toner image, an M toner image and a Y toner image are sequentially formed on the drum
200
while being sequentially transferred to the belt
261
one above the other.
More specifically, while the drum
200
is in rotation, the charger
203
uniformly charges the surface of the drum
200
to about −700 V. The semiconductor laser
221
scans the charged surface of the drum
200
in accordance with a Bk image signal by raster scanning. As a result, the uniform charge deposited on the drum
200
is lost in the exposed portions of the drum
200
in proportion to the quantity of incident light, forming a Bk latent image. Negatively charged Bk toner deposited on the Bk sleeve contacts the Bk latent image in the exposed portions of the drum
200
, forming a corresponding Bk toner image. The primary image transferring unit
263
transfers the Bk toner image from the drum
200
to the belt
261
, which is running at the same speed as the drum
200
in contact with the drum
200
.
The drum cleaner
201
removes some toner left on the drum
200
after the primary image transfer. The toner collected by the drum cleaner
201
is delivered to a waste toner tank, not shown, via a collection pipe.
After the Bk image forming step, a C image forming step begins and causes the color scanner
1
to start reading C image data out of the document
4
at a preselected time. The laser optics forms a C latent image in accordance with the C image data. The revolver
230
rotates to bring the C developing section
231
C to the developing position after the trailing edge of the Bk latent image has moved away from the developing position, but before the leading edge of the C latent image arrives at the same. In this condition, the C developing section
231
C develops the C latent image with C toner to thereby form a C toner image. Subsequently, the revolver
230
again rotates just after the trailing edge of the C latent image has moved away from the developing position, locating the M developing section
231
M at the developing position. This also completes before the leading edge of the next or M latent image arrives at the developing position.
An M and a Y image forming step are identical with the Bk and C image forming steps as to color image data reading, latent image formation and development and will not be described specifically in order to avoid redundancy.
At the time when the image forming operation described above begins, a sheet fed from any one of the sheet cassettes
207
and
300
a
through
300
c
or the manual feed tray
210
is stopped by the registration roller pair
209
. The registration roller pair
209
starts conveying the sheet at such a timing that the leading edge of the sheet meets the leading edge of the full-color image formed on the belt
261
at the secondary image transferring unit
265
. The sheet and full-color image therefore arrive at the secondary image transferring unit
265
, which is biased to positive polarity, while being superposed on each other. At this instant, the secondary image transferring unit
265
charges the sheet to a positive potential by corona discharge, so that the full-color image is almost entirely transferred from the belt
261
to the sheet. A corona discharger, not shown, following the image transferring unit
265
and applied with an AC-biased DC voltage separates the sheet from the belt
261
. Consequently, the sheet is handed over from the belt
261
to a belt conveyor
211
.
The belt conveyor
261
conveys the sheet carrying the full-color image thereon to the fixing device
270
, which includes a heat roller
271
heated to a preselected temperature and a press roller
272
pressed against the heat roller
271
. The heat roller
271
and press roller
272
fix the toner image on the sheet being conveyed through their nip with heat and pressure. The sheet coming out of the fixing device
270
is driven out of the copier body to a copy tray, not shown, by an outlet roller pair
212
face up.
After the primary image transfer, the drum cleaner
201
(brush roller or rubber blade) cleans the surface of the drum
200
. Subsequently, the quenching lamp
202
uniformly discharges the surface of the drum
200
to thereby prepare the drum
200
for the next image formation. Likewise, the belt cleaner
262
cleans the surface of the belt
261
with its rubber blade being again brought into contact with the belt
261
.
In a repeat copy mode, as for the color scanner
1
and drum
200
, the Bk or first-color image forming step for the second sheet begins at a preselected time after the fourth-color or Y image forming step executed with the first sheet. As for the belt
261
, after the secondary transfer of the full-color image to the first sheet, a Bk toner image for the second color is transferred from the drum
200
to the area of the belt
261
cleaned by the belt cleaner
262
.
In a tricolor or a bicolor copy mode, the operation described above is repeated a number of times corresponding to the number of desired colors and the number of desired prints. Further, in a monocolor copy mode, one of the developing sections of the revolver
230
corresponding to a desired color is held at the developing position until a desired number of prints have been output. In this case, the blade of the belt cleaner
262
is continuously pressed against the belt
261
.
As for an A4 size, full-color copy mode, it is preferable to form a toner image of one color for each turn of the belt
261
, i.e., to form toner images of four colors for four turns of the belt
261
. However, it is more preferable to form a toner image of one color for two turns of the belt
261
in order to reduce the overall size of the copier, i.e., to reduce the length of the belt
261
. This configuration implements a copy speed feasible for a small sheet size without lowering a copy speed assigned to the maximum sheet size. In this case, after the transfer of a Bk toner image from the drum
200
to the belt
261
, the belt
261
makes an idle turn without the color printer
2
effecting development or image transfer. During the next turn of the belt
261
, a C toner image is formed and then transferred to the belt
261
. The revolver
230
is caused to rotate during the idle turn of the belt
261
.
Reference will be made to
FIGS. 4A and 5
for describing the revolver
230
. As shown in
FIG. 5
, the developing section
231
Y, for example, includes a hollow, rectangular stay and a front and a rear end plate
230
a
and
230
b
mounted on opposite ends of the stay. As shown in
FIG. 4A
, the developing sections
231
K,
231
C,
231
M and
231
Y further include casings
283
K,
283
C,
283
M and
283
Y, respectively, which are identical in configuration with each other. The casings
283
K through
283
Y each store a two-ingredient type developer, i.e., a mixture of toner of particular color and magnetic carrier. In the specific condition shown in
FIG. 4A
, the Bk developing section
231
K storing black toner and magnetic carrier is located at the developing position where it faces the drum
200
. The Y developing section
231
Y, M developing section
231
M and C developing section
231
C are sequentially positioned in this order in the counterclockwise direction, as viewed in FIG.
4
.
The developing sections
231
K through
231
Y are identical in configuration with each other except for the color of toner. The following description will therefore concentrate on the Bk developing section
231
K located at the developing position by way of example. The components of the other developing sections
231
C,
231
M and
231
Y will be simply distinguished from the components of the developing section
231
K by suffixes C, M and Y.
The casing
283
of the developing section
231
K is formed with an opening facing the drum
200
. A developing roller
284
is disposed in the casing
283
and partly exposed to the outside through the above opening. The developing roller or developer carrier
284
is made up of a sleeve and a magnet roller accommodated in the sleeve. A doctor blade or metering member
285
reduces the amount of the developer to be conveyed to the developing position by the developing roller
284
. A first screw
286
convey the developer removed by the doctor blade
285
and confined in the casing
283
from the rear to the front in its axial direction while agitating it. A second screw
291
conveys the developer from the front to the rear in its axial direction while agitating it. A toner content sensor, not shown, is mounted on the casing
283
below the second screw
291
for sensing the toner content of the developer stored in the casing
283
.
FIG. 6
is a vertical section in a plane containing the axes of the two screws
286
and
291
. As shown, the screws
286
and
291
in rotation circulate the developer in the casing
283
while agitating it. When the sleeve of the developing roller
284
is caused to rotate, it conveys the developer deposited thereon to the developing position via the doctor blade
285
. At the developing position, the toner of the developer is transferred from the sleeve to the drum
200
.
As shown in
FIG. 7
, the revolver
230
is mounted on a slidable support
21
, which can be pulled out of the copier body, as needed. The support
21
additionally supports a drum unit or image carrier unit
22
including the drum
200
. Specifically, the drum unit
22
is mounted to the support
21
in a direction indicated by an arrow A in FIG.
7
.
The support
21
is made up of a front plate
21
a
, a rear plate
21
b
and a right, a left, a center, a top and a bottom stay member
21
c
. Slide rails, not shown, are mounted on opposite sides of the support
2
and allow the support
2
to be pulled out toward the front of the copier body.
As shown in
FIG. 5
, the developing sections each are movably mounted to a support member included in the revolver
230
and supported by the support
21
. More specifically, each developing section is mounted to the above support member in a direction indicated by an arrow B in FIG.
5
. The support
21
is configured such that it can be pulled out of the copier body by more than its entire length in order to fully expose the developing sections of the revolver
230
.
As shown in
FIG. 8
, the developing section located at the developing position includes a bias input portion implemented by the shaft
284
a
of the developing roller
284
. A color printer body
20
includes a rear wall. A rod-like bias terminal
23
is mounted on the rear wall
20
a
via a bracket
25
and connected to a bias power source
23
for development. The bias terminal
24
is retractable in the direction of slide or thrust of the support
21
. A conductive spring or biasing means
25
a
constantly biases the terminal member
24
toward the front of the copier body. The bias terminal
24
has a hemispherical tip. On the other hand, the shaft
284
a
of the developing roller
284
has an end formed with a recess having an arcuate section that is slightly greater in radius of curvature than the hemispherical tip of the bias terminal
24
. In this configuration, the end of the shaft
284
a
can stably contact the tip of the bias terminal
24
with a minimum of load acting thereon.
The bias power source
23
applies a bias for development only to the bias terminal
24
of the developing section brought to the developing position. When any one of the developing sections is brought to the developing position, the bias terminal
24
and the shaft
284
a
of the developing roller
284
surely contact each other before the developer on the roller
284
contacts the drum
200
. Also, when the above developing section leaves the developing position, the bias terminal
24
and shaft
284
a
surely remain in contact with each other until the developer fully leaves the drum
200
.
The bias to be applied from the bias power source
23
to the bias terminal
24
is an AC-biased DC voltage. A controller, not shown, selectively sets up or shuts off the output of the AC voltage from the bias power source
23
at a preselected timing independently of the DC voltage, thereby varying the value of the DC voltage at a preselected timing. For example, before a revolver motor
295
(see
FIG. 5
) is energized, i.e., when the developer on the developing roller
284
is in contact with the drum
200
, the controller shuts off the AC component. Subsequently, the revolver motor
295
is energized to rotate the revolver
230
to thereby release the developer from the drum
200
. The revolver motor
295
is then deenergized when the developer on the developing roller
284
of the next developing section is brought into contact with the drum
200
. Thereafter, the AC component is applied. Such a procedure prevents the AC component from activating the developer and making it easy to move and thereby obviates the deposition of the carrier and toner on the drum
200
.
A method of driving the revolver
230
will be described more specifically later.
The replenishment of fresh toner to the individual developing section will be described hereinafter. As shown in
FIG. 7
, a toner cartridge unit
240
is mounted to the support
21
via the front plate
21
a
. The toner cartridge unit
240
is coaxial with the revolver
230
, but closer to the front end of the copier body than the revolver
230
.
FIG. 4B
shows the toner cartridge unit
240
in a section. As shown, toner cartridges
241
K,
241
C,
241
M and
241
Y each storing toner of particular color are removably mounted to the toner cartridge unit
240
in one-to-one correspondence to the developing sections. The toner cartridge unit
240
additionally includes toner hoppers
242
K,
242
C,
242
M and
242
Y for receiving toner from the toner cartridges
241
K,
241
C,
241
M and
241
Y, respectively.
As shown in
FIGS. 5 and 6
, the revolver
230
is journalled to the front and rear end plates
230
a
and
230
b
via bearings
293
a
and
293
b
, respectively. A driven gear
294
is mounted on the rear end plate
230
b
and held in mesh with a drive gear
296
, which is mounted on the output shaft of the revolver motor
295
. When the revolver motor
295
drives the revolver
230
via the drive gear
296
and driven gear
294
, the developing sections
231
K through
231
C, toner cartridges
241
K through
241
Y and toner hoppers
242
K through
242
Y rotate integrally with each other. At this instant, the toner in each toner cartridge is agitated.
FIG. 8
shows the toner cartridge
241
K mounted to the toner hopper
242
K by way of example. As shown, the toner cartridge
241
K is slid onto the toner hopper
242
K until an opening
300
a
formed in the former aligns with an opening
300
b
formed in the latter via a seal member. When the revolver
230
rotates, toner in the toner cartridge
241
K flows into the toner hopper
242
K due to the rotation and gravity.
As shown in
FIG. 10
, toner pipes
245
K,
245
C,
245
M and
245
Y (only
245
K is shown) respectively extend from the toner hoppers
242
K,
242
C,
242
M and
242
Y to the developing sections
231
K,
231
C,
231
M and
231
Y. Screws or toner conveying members
250
K,
250
C,
250
M and
250
Y (only
150
K is shown) are disposed in the toner pipes
245
K,
245
C,
245
M and
245
Y and extend into the toner hoppers
242
K,
242
C,
242
M and
242
Y, respectively. The screws
250
K through
250
Y each are positioned right above the first screw
286
in the associated developing section. In the illustrative embodiment, each of the toner pipes
245
K through
245
Y and associated one of the screws
250
K through
250
Y constitute toner conveying means. Further, the toner conveying means, toner cartridge unit
240
and revolver
230
constitute a developing device.
As shown in
FIG. 7
, each screw
250
has a shaft
248
a
. The screw
248
a
and pipe
245
accommodating it protrudes toward the revolver
230
via openings formed in the front end plate
230
a
of the revolver
230
and openings formed in a disk-like unit plate
240
a
. As shown in
FIG. 14
, the toner pipe
245
is formed with a toner outlet
300
c
while the developing section is formed with a toner inlet
300
d
. The toner outlet
300
c
is fluidly communicated to the toner inlet
300
d
while crushing a seal member
310
fitted on the developing section.
As shown in
FIG. 7
, a gear
248
is mounted on the end portion of each shaft
248
a
and held in mesh with a drive gear
298
a
shown in FIG.
5
. Assume that a motor for toner replenishment, not shown, mounted on the rear plate
21
b
drives the drive gear
298
a
via a plurality of gears including an idler gear
298
b
. Then, the gear
248
corresponding to the developing section located at the developing position is brought into mesh with the drive gear
298
a
, causing the screw
250
located at the developing position to rotate. As a result, the toner conveyed from the toner hopper
242
K is replenished into the developing section
231
K. In the casing
283
, the above toner is agitated together with the magnetic carrier.
As shown in
FIG. 11
, a clearance C is provided between the screw
250
and the toner pipe
245
for the previously stated purpose. The clearance C, however, causes the toner to unexpectedly flow into the developing section, as discussed earlier. The illustrative embodiments solves this problem, as will be described hereinafter with reference to
FIGS. 12 and 14
.
FIG. 14
shows a portion where the toner pipe
245
is communicated to the developing section, as shown in
FIGS. 12 and 13
, in an enlarged view.
As shown in
FIGS. 12 through 14
, a magnet or magnetic field forming means
400
is mounted on the toner pipe
245
in the vicinity of the toner outlet
300
c
. As shown in
FIG. 15
, the magnet
400
surrounds part of the circumference of the toner pipe
245
and has opposite magnetic poles arranged in the radial direction. More specifically, the magnet
400
is made up of an inner magnet (N pole)
400
a
covering part of the circumference of the toner pipe
245
and an outer magnet (S pole)
400
b
surrounding the inner magnet
400
a
. The inner magnet
400
a
faces the toner outlet
300
c
formed in the toner pipe
245
. As shown in
FIG. 16
, a magnetic field formed by the magnet
400
traverses the toner pipe
245
over the entire diameter of the pipe
245
. Further, the magnet
400
is symmetrical in the right-and-left direction, as viewed in
FIG. 16
, with respect to the center of the toner outlet
300
c.
When the toner pipe
245
and developing section
231
are replaced in position in the up-and-down direction due to the rotation of the revolver
230
, the developer G flows into the toner pipe
245
. At this instant, the magnetic field formed around the toner outlet
300
c
by the magnet
400
attracts the developer G. Consequently, as shown in
FIG. 15
, the developer G stops up the toner outlet
300
c
. Even when the revolver
230
further rotates to bring the above developing section
231
to the developing position, the magnetic field retains the developer G in the toner pipe
245
without causing it to drop into the developing section
231
despite gravity.
The force of the magnet
400
is selected such that the toner can move into the developing section
231
via the toner outlet
300
c
when the screw
250
is driven. More specifically, when the screw
250
is rotated in response to a toner replenish signal, it scrapes off the developer G magnetically retained in the toner pipe
245
and lets it drop into the developing section
231
due to gravity. Consequently, the toner pipe
245
is again communicated to the developing section
231
, allowing the toner to be replenished into the developing section
231
.
Reference will be made to
FIGS. 17 through 19
for describing a modification of the illustrative embodiment. In the modification, structural elements identical with the structural elements of the illustrative embodiment are designated by identical reference numerals and will not be described specifically in order to avoid redundancy.
As shown in
FIGS. 17
, an annular magnet
402
surrounds the entire circumference of the toner pipe
245
in the vicinity of the toner outlet
300
c
. As shown in
FIG. 18
, the magnet
402
has opposite polarities alternating with each other in the circumferential direction of the toner pipe
245
. As shown in
FIG. 19
, a magnetic field formed by the annular magnet
402
traverses the toner pipe
245
over the entire diameter of the pipe
245
. As shown in
FIG. 18
, such a magnetic field adjoining the toner outlet
300
c
of the toner pipe
245
attracts the developer G and causes it to stop up the toner outlet
300
c
in the same manner as in the illustrative embodiment. The force of the magnet
402
is also selected such that the toner can move into the developing section
231
via the toner outlet
300
c
when the screw
250
is driven. Therefore, when the screw
250
is rotated in response to a toner replenish signal, it scrapes off the developer G magnetically retained in the toner pipe
245
and lets it drop into the developing section
231
due to gravity. Consequently, the toner pipe
245
is again communicated to the developing section
231
, allowing the toner to be replenished into the developing section
231
.
If desired, the annular magnet
402
may cover the toner outlet
300
c
if it is formed with a notch aligning with the toner outlet
300
c.
As stated above, the illustrative embodiment and modification thereof achieve various unprecedented advantages, as enumerated below.
(1) A magnetic field traverses a toner passage over the entire diameter of the toner passage, so that a developer can surely seal a toner outlet formed in the wall of the toner passage. This accurately controls the unexpected flow of toner into a developing section ascribable to the rotation of a developing device without regard to a clearance between the wall of the toner passage and toner conveying means. It is therefore possible to obviate uncontrollable increase of toner content, which would bring about toner scattering and defective images.
(2) Magnetic field forming means surrounds part of the circumference of the toner passage and has opposite polarities arranged in the radial direction of the toner passage. The magnetic field forming means therefore implements an intense magnetic force while occupying a minimum of space.
(3) The magnetic field forming means is substantially symmetrical with respect to the toner outlet, insuring a sealing function available with the developer.
(4) The magnetic field forming means surrounds the entire circumference of the toner passage and has opposite polarities alternating in the circumferential direction of the toner passage. This successfully reduces the production cost of the magnetic field forming means while allowing the developer to surely seal the toner outlet.
(5) The magnetic field forming means covers the toner outlet and is formed with a notch aligning with the toner outlet. This is also successful to achieve the above advantage (4).
(6) The magnetic force of the magnetic field forming means is selected such that the toner can move into the developing section via the toner outlet when a toner conveying member is driven. This well balances the sealing function available with the developer and the function of replenishing the toner into the developing section.
An alternative embodiment of the present invention will be described hereinafter. The rotation speed of the revolver
230
presumably has noticeable influence on the amount of unexpected outflow of toner into the developing section
231
. A series of researches and experiments on the relation between the above rotation speed and the amount of outflow showed that the revolver
23
made the amount of toner critical in the image quality aspect when rotated at certain speeds. This will be described more specifically with reference to FIG.
20
.
FIG. 20
shows a relation between the rotation speed of the revolver
230
and the amount of toner unexpectedly flown into the developing section
231
. In
FIG. 20
, the abscissa indicates a period of time necessary for the revolver
230
to rotate by 90° in order to locate one of the developing sections at the developing position. In the full-color copy mode, the revolver
230
repeatedly rotates by 90° with the result that the toner is apt to flow into and accumulate in the developing section
231
. In
FIG. 20
, the ordinate indicates the amount of toner flown into the developing section
231
for a single rotation of the revolver
230
. Because the amount of toner for a single rotation of the revolver
230
was extremely small, it was calculated from the amount of toner flown for 500 rotations. The amount of toner was undesirable in a range X shown in FIG.
20
.
As
FIG. 20
indicates, when the period of time necessary for the revolver
230
to rotate by 90° is shorter than 1 second, much toner flows into the developing section
231
. The revolver
230
rotated at such a speed must be provided with a measure against the unexpected outflow of toner. When the above period of time is longer than 1 second, the amount of toner to flow into the developing section
231
is as small as about 0.003 g and is sufficiently consumed by an average image customary in a market. Even if such an amount of toner is not consumed by an average image at all, it is successfully consumed by process control or similar automatic machine adjustment.
It is necessary with the color copier shown in
FIG. 3
to vary the rotation speed of the revolver
230
in accordance with a copying speed. In a high-speed color copier, for example, the rotation speed of the revolver
230
must be increased. The alternative embodiment is capable of obviating the unexpected outflow of the toner even when the rotation speed of the revolver
230
is less than 1 second for the rotation angle of 90°, as will be described with reference to
FIGS. 21 through 23
. This embodiment can therefore adapt even to a high-speed machine.
FIG. 21
shows the portion where the toner pipe
245
and developing section
231
are communicated to each other.
FIG. 22
shows the toner pipe
245
and toner cartridge
241
. As shown, the magnet or magnetic field forming means
400
is mounted on the toner pipe
245
in the vicinity of the toner outlet
300
c
. The toner pipe
245
and screw
250
disposed therein each are formed of a nonmagnetic material.
Assume that the toner pipe
245
and developing section
231
are replaced with each other in the up-and-down direction due to the rotation of the revolver
230
. Then, as shown in
FIG. 23
, a developer
320
present in the developing section
231
flows into the toner pipe
245
. At this instant, the magnetic field formed in the vicinity of the toner outlet
300
c
by the magnet
400
attracts the developer
320
and retains it. Even when the revolver
230
further rotates to locate the developing section
231
at the developing position, the magnetic field retains the developer
320
in the toner pipe
245
without causing it to drop into the developing section
231
. The developer
320
stopping up the toner outlet
300
c
prevents the toner from unexpectedly flowing into the developing section
231
despite the rotation of the revolver
230
.
When the screw
250
is rotated in response to a toner replenish signal, the screw
250
scrapes off the developer
320
retained in the toner pipe
245
and lets it drop into the developing section
231
due to gravity. As a result, the toner pipe
245
is again communicated to the developing section
231
via the toner outlet
300
c
, allowing the toner to be again replenished into the developing section
231
.
Further, because the toner pipe
245
and screw
250
each are formed of a nonmagnetic material, the screw
250
can scrape off the developer
320
retained in the toner pipe
245
with a minimum of resistance acting thereon. The developer
320
therefore immediately yields to the conveying force of the screw
250
, implementing rapid, sure toner replenishment. Assume that the toner pipe
245
and screw
250
each are formed of a magnetic material. Then, the force of the magnetic field retaining the developer
230
is intensified and increases a period of time necessary for the developer
230
to yield to the conveying force of the screw
250
, effecting the toner replenishing ability.
As stated above, the magnet
400
adjoining the toner outlet
300
c
of the toner pipe
245
causes the developer
320
to interrupt fluid communication between the toner pipe
245
and the developing section
231
without fail except when the toner should be replenished. It follows that the toner is prevented from needlessly flowing into the developing section
231
despite the clearance between the toner pipe
245
and the screw
250
. In the event of toner replenishment, the screw
250
is driven to again set up fluid communication between the toner pipe
245
and the developing section
231
.
Moreover, the magnet
400
prevents the developer
320
from reversely flowing into the toner pipe
245
and toner cartridge
241
.
The illustrative embodiment therefore obviates the unexpected flow of the toner into the developing section
231
ascribable to the rotation of the revolver
230
even when the period of time necessary for the revolver
230
to rotate by 90° is shorter than 1 second. It follows that even in a high-speed color copier the toner content of the developer in the developing section
231
is prevented from increasing to a degree that would render an image excessively dense or would contaminate the background of an image.
Hereinafter will be described a relation between the cohesiveness of the toner stored in the toner cartridge
241
and the unexpected outflow of the toner. A current trend in the color copiers art is toward the use of toner with low cohesiveness for enhancing image quality. This kind of toner can be rapidly mixed with a developer and rapidly stabilizes the characteristics of the developer. A series of experiments showed that the cohesiveness of toner applied to the revolver
230
had critical influence on the unexpected outflow of the toner.
To measure the cohesiveness of toner, the experiments used a powder tester Type PT-E (trade name) available from HOSOKAWA MICRON CORP. Specifically, a Bibroshoot, a packing, a spacer ring, three kinds of sieves (top, center and bottom) and a press bar were sequentially set on a vibration stage. After such an assembly was affixed by a knob nut, the vibration stage was caused to vibrate. Measurement was effected under the following conditions:
|
top sieve size
150 μm
|
center sieve size
75 μm
|
bottom sieve size
45 μm
|
scale
1 mm
|
amount of sample
2 g
|
vibration time
30 seconds
|
|
To determine cohesiveness, there were produced:
wt % of powder left on top sieve×1 (a)
wt % of powder left on center sieve×0.6 (b)
wt % of powder left on bottom sieve×0.2 (c)
The above values (a), (b) and (c) were then added to determine cohesiveness (%).
FIG. 24
shows a relation between the cohesiveness of the toner stored in the toner cartridge
241
and the amount of the toner unexpectedly flown into the developing section
231
. In
FIG. 24
, the ordinate indicates the amount of the toner flown into the developing section
231
for a single rotation of the revolver
230
. The abscissa indicates cohesiveness. Again, the amount of the toner was derived from the total amount of the toner flown out for
500
rotations of the revolver
230
for the previously stated reason.
As
FIG. 24
indicates, when cohesiveness is lower than 10%, the toner flows into the developing section
231
in a noticeable amount. Therefore, when toner with such a degree of cohesion is used, an arrangement for blocking the toner is essential. On the other hand, when cohesiveness is higher than 10%, the amount of toner to flow into the developing section
231
is extremely small. This is presumably because the high cohesiveness allows the toner to resist vibration and air pressure ascribable to rotation. The small amount of toner can be sufficiently consumed by an average image commercially accepted. Even if the toner is not consumed by an average image at all, it can be consumed by process control or similar automatic machine adjustment.
In light of the above, in the illustrative embodiment, the toner stored in the toner cartridge
241
has cohesiveness of below 10%. In addition, as shown in
FIGS. 21 through 23
, the magnet or magnetic field forming means
400
is mounted on the toner pipe
245
in the vicinity of the toner outlet
300
c
. In this condition, despite that the degree of cohesion of the toner is below 10%, the toner is prevented from flowing into the developing section
231
during the rotation of the revolver
230
and does not effect image quality.
Specific positions where the magnet
400
may be mounted will be described hereinafter.
FIG. 25A
shows the magnet
400
positioned right above the toner outlet
300
c
of the toner pipe
245
. In this case, as shown in
FIG. 25B
, the magnet
400
forms a magnetic field around the toner outlet
300
c
and magnetically retains the developer
320
. However, the developer
320
extends out from the toner outlet
300
c
in the form of an icicle and fails to exhibit the expected sealing ability. This is aggravated when the icicle-like developer
320
drops due to vibration, so that the toner is apt to flow out via the toner outlet
300
c.
To solve the above-described problem, as shown in
FIG. 26A
, the illustrative embodiment locates the magnet
400
such that it extends from the toner outlet
300
c
to a position upstream of the toner outlet
300
c
. In this case, the magnet
400
forms a magnetic field extending from the portion of the toner pipe
245
where the toner outlet
300
c
is formed to the portion of the same upstream of the toner outlet
300
c
. As shown in
FIG. 26B
, in the portion upstream of the toner outlet
300
c
, the developer
320
does not extend out of the toner pipe
245
. The magnetic field therefore evenly, intensely attracts the developer
320
present in the toner pipe
245
, thereby preventing the toner from flowing into the developing section
231
more positively.
As shown in
FIG. 27
, assume that the magnet
400
is located at a position more upstream than the position shown in FIG.
26
A. Then, although the magnet
400
attracts the developer
320
in the toner pipe
245
as evenly as in the configuration of
FIG. 26A
, it broadens an area Y over which the developer
320
enters the toner pipe
245
. As a result, the period of time necessary for the screw
250
to scrape off the magnetically retained developer
320
and convey it at the time of toner replenishment increases, resulting in slow response in toner replenishment.
For the reasons described above, the magnet
400
should preferably extend from the toner outlet
300
c
to the position upstream of the toner outlet
300
c
, as shown in FIG.
26
A. More specifically, the magnet
400
should preferably extend from the toner outlet
300
to a position upstream of the toner outlet
300
by one to two pitches in terms of the pitch of the screw
250
, i.e., about 15 mm in terms of distance. Experiments showed that the magnet
400
located at the above position surely prevented the toner from unexpectedly flowing into the developing section
231
without slowing down the response.
As stated above, the magnet
400
forms a magnetic field for retaining the magnetic developer
320
flown from the developing section
231
into the toner pipe
245
during the rotation of the revolver
230
. This successfully prevents the toner from unexpectedly flowing into the developing section
231
. To allow the developer
320
to flow into the toner pipe
245
, the toner inlet
300
d
of the developing section
231
is kept open.
In the event of maintenance, the developing section
231
of the revolver
230
is moved to a dismounting position and then dismounted. At this instant, much developer
320
present in the developing section
231
flows out via the toner inlet
300
d
of the developing section
231
. In light of this, as shown in
FIGS. 28A
,
28
B and
29
, the illustrative embodiment additionally includes a shutter
330
for closing the toner inlet
300
d
. The shutter
330
is formed with holes
331
in its portion that will be an upper portion when the developing section
231
is brought to the dismounting position.
The shutter
330
is so controlled as to open only when the toner should be replenished. When the shutter
330
is opened, the toner is replenished from the toner pipe
245
into the developing section
231
via the toner inlet
300
d
. The shutter
330
remains closed when the toner is not replenished. However, when the toner pipe
245
and developing section
231
are replaced with each other in the up-and-down direction due to the rotation of the revolver
230
, the shutter
330
is positioned below the developing section
231
. As a result, the developer
320
flows from the developing section
231
into the toner pipe
245
via the holes
331
of the shutter
330
. Further, when the developing section
231
is moved to the dismounting position for maintenance, the shutter
330
remains closed with its holes
331
positioned in its upper portion. In this condition, the lower portion of the shutter
330
prevents the developer
320
from flowing out via the toner inlet
300
d
. Moreover, the holes
331
positioned in the upper portion of the shutter
330
reduces the amount of the developer
320
to flow out via the holes
331
, compared to the case wherein the toner inlet
300
d
is kept open. This prevents much developer
320
from flowing out of the developing section
231
at the dismounting position. In
FIG. 28A
, an arrow A indicates a direction in which the developing section
231
is dismounted.
To omit the shutter
330
, the toner inlet
300
d
itself may be reduced in size and so positioned as to cause a minimum of developer to flow out of the developing section
231
when the developing section
231
is moved to the dismounting position. This, however, is apt to cause the toner replenished via such a small toner inlet
300
d
to stop up the toner inlet
300
d
or apt to make toner replenishment short.
The shutter
330
obstructs the developer
320
tending to flow out of the developing section
231
when the developing section
231
is dismounted, as stated above. However, after the developing section
231
has been dismounted, the developer
320
flows out and contaminate surroundings, depending on the position of the developing section
231
held by hand.
FIG. 30
shows a shutter
340
configured to solve this problem.
As shown in
FIG. 30
, the shutter
340
is not formed with any hole and caused to selectively open or close in interlocked relation to the mounting/dismounting of the developing section
231
. Specifically, as shown in
FIGS. 31A and 31B
, when the developing section
231
is mounted to the revolver
230
, part
245
a
of the toner pipe
245
interferes with the shutter
340
and causes it to open. While the shutter
340
is open, the toner can be replenished from the toner pipe
245
into the developing section
231
via the toner inlet
300
d
, which is unblocked by the shutter
340
. When the toner pipe
245
and developing section
231
are replaced with each other in the up-and-down direction due to the rotation of the revolver
230
, the developer
320
flows out of the developing section
231
into the toner pipe
245
via the toner inlet
300
d
, which is unblocked by the shutter
340
. When the developing section
231
is dismounted from the revolver
230
, the shutter
340
is constantly closed and prevents the developer
320
from flowing out of the developing section
231
.
As stated above, the illustrative embodiment prevents the toner from flowing out of a toner cartridge into the developing section
231
except when the toner should be replenished into the developing section
231
, thereby insuring attractive images. This advantage is achievable even with a high-speed machine or with toner having a low degree of cohesion, which may be used for enhancing image quality. Further, the toner can be surely replenished into the developing section
231
. Moreover, when the developing section
231
is dismounted from the revolver
230
, the toner is prevented from flowing out of the developing section in a great amount and contaminating surroundings.
While the illustrative embodiments have concentrated on a two-ingredient type developer consisting of toner and magnetic carrier, the present invention is similarly practicable with a one-ingredient type developer, i.e., toner.
Various modifications will become possible for those skilled in the art after receiving the teachings of the present disclosure without departing from the scope thereof.
Claims
- 1. An image forming apparatus comprising:an image carrier; a rotary developing device adjoining said image carrier and including a plurality of developing sections for developing a latent image formed on said image carrier with a magnetic developer; a toner cartridge unit including a plurality of toner cartridges and rotatable integrally with said developing device; a mechanism configured to rotate said rotary developing device and said toner cartridge unit; a plurality of toner conveying means each connecting one of said plurality of toner cartridges to an associated one of said plurality of developing sections, wherein said plurality of toner conveying means each include a toner passage and a toner conveying member disposed in said toner passage; and magnetic field forming means adjoining a toner outlet, which is formed in said toner passage and communicated to said developing section, for forming a magnetic field that completely traverses said toner passage through a central region of said toner passage.
- 2. The apparatus as claimed in claim 1, wherein said magnetic field forming means surrounds part of a circumference of said toner passage and has opposite polarities arranged in a radial direction of said toner passage.
- 3. The apparatus as claimed in claim 2, wherein said magnetic field forming means exerts a magnetic force that allows toner being driven by said toner conveying means to move into said developing section via said toner outlet.
- 4. The apparatus as claimed in claim 2, wherein said magnetic field forming means faces said toner outlet and is substantially symmetric with respect to said toner outlet.
- 5. The apparatus as claimed in claim 4, wherein said magnetic field forming means exerts a magnetic force that allows toner being driven by said toner conveying means to move into said developing section via said toner outlet.
- 6. The apparatus as claimed in claim 1, wherein said magnetic field forming means surrounds an entire circumference of said toner passage and has opposite polarities alternating with each other in a circumferential direction of said toner passage.
- 7. The apparatus as claimed in claim 6, wherein said magnetic field forming means exerts a magnetic force that allows toner being driven by said toner conveying means to move into said developing section via said toner outlet.
- 8. The apparatus as claimed in claim 6, wherein said magnetic field forming means covers said toner outlet and has a portion thereof corresponding to said toner outlet notched.
- 9. The apparatus as claimed in claim 8, wherein said magnetic field forming means exerts a magnetic force that allows toner being driven by said toner conveying means to move into said developing section via said toner outlet.
- 10. The apparatus as claimed in claim 1, wherein said magnetic field forming means exerts a magnetic force that allows toner being driven by said toner conveying means to move into said developing section via said toner outlet.
- 11. An image forming apparatus comprising:a rotary developing device adjoining an image carrier and including a plurality of developing sections for developing a latent image formed on said image carrier with a magnetic developer; a toner cartridge unit including a plurality of toner cartridges and rotatable integrally with said developing device; a mechanism configured to rotate said rotary developing device and said toner cartridge unit at rotating speeds of 1 second for 90° of rotation and above; a plurality of toner conveying means each connecting one of said plurality of toner cartridges to an associated one of said plurality of developing sections, wherein said plurality of toner conveying means each include a toner passage and a toner conveying member disposed in said toner passage; and magnetic field forming means adjoining a toner outlet, which is formed in said toner passage and communicated to said developing section, for forming a magnetic field that completely traverses said toner passage through a central region of said toner passage.
- 12. An image forming apparatus comprising:a rotary developing device adjoining an image carrier and including a plurality of developing sections for developing a latent image formed on said image carrier with a magnetic developer; a toner cartridge unit including a plurality of toner cartridges and rotatable integrally with said developing device; a mechanism configured to rotate said rotary developing device and said toner cartridge unit; a plurality of toner conveying means each connecting one of said plurality of toner cartridges to an associated one of said plurality of developing sections, wherein said plurality of toner conveying means each include a toner passage and a toner conveying member disposed in said toner passage; and magnetic field forming means adjoining a toner outlet, which is formed in said toner passage and communicated to said developing section, for forming a magnetic field that completely traverses said toner passage through a central region of said toner passage; wherein toner stored in each of said plurality of toner cartridges has cohesiveness of 10% or below.
- 13. An image forming apparatus comprising:a rotary developing device adjoining an image carrier and including a plurality of developing sections for developing a latent image formed on said image carrier with a magnetic developer; a toner cartridge unit including a plurality of toner cartridges and rotatable integrally with said developing device; a mechanism configured to rotate said rotary developing device and said toner cartridge unit; a plurality of toner conveying means each connecting one of said plurality of toner cartridges to an associated one of said plurality of developing sections, wherein said plurality of toner conveying means each include a toner passage and a toner conveying member disposed in said toner passage; and magnetic field forming means adjoining a toner outlet, which is formed in said toner passage and communicated to said developing section, for forming a magnetic field that completely traverses said toner passage through a central region of said toner passage; wherein said toner passage and said toner conveying member each are formed—of a nonmagnetic material, and said toner conveying member conveys, when driven, the magnetic developer being magnetically retained in said toner passage by said magnetic field forming means.
- 14. An image forming apparatus comprising:a rotary developing device adjoining an image carrier and including a plurality of developing sections for developing a latent image formed on said image carrier with a magnetic developer; a toner cartridge unit including a plurality of toner cartridges and rotatable integrally with said developing device; a mechanism configured to rotate said rotary developing device and said toner cartridge unit; a plurality of toner conveying means each connecting one of said plurality of toner cartridges to an associated one of said plurality of developing sections, wherein said plurality of toner conveying means each include a toner passage and a toner conveying member disposed in said toner passage, said toner conveying member being formed as a screw having a predetermined pitch between screw turns; and magnetic field forming means extending from a toner outlet, which is formed in said toner passage and communicated to said developing section, to a position upstream of said toner outlet in a direction of toner conveyance by a distance corresponding to a distance of one predetermined pitch or a distance of two predetermined pitches for forming a magnetic field.
- 15. An image forming apparatus comprising:a rotary developing device adjoining an image carrier and including a plurality of developing sections for developing a latent image formed on said image carrier with a magnetic developer; a toner cartridge unit including a plurality of toner cartridges and rotatable integrally with said developing device; a mechanism configured to rotate said rotary developing device and said toner cartridge unit; a plurality of toner conveying means each connecting one of said plurality of toner cartridges to an associated one of said plurality of developing sections, wherein said plurality of toner conveying means each include a toner passage and a toner conveying member disposed in said toner passage; magnetic field forming means adjoining a toner outlet, which is formed in said toner passage and communicated to said developing section, for forming a magnetic field; and a shutter having holes at only one portion thereof attached to a toner inlet, which is formed in said developing section and communicated to said toner outlet, for communicating said developing device to said toner passage while said developing section is in rotation or restricting a flow of the magnetic developer out of said developing section when said developing section is dismounted from said developing device.
- 16. The apparatus as claimed in claim 15, wherein said shutter is selectively opened or closed in interlocked relation to mounting/dismounting of said developing section.
Priority Claims (2)
Number |
Date |
Country |
Kind |
2000-315441 |
Oct 2000 |
JP |
|
2001-006514 |
Jan 2001 |
JP |
|
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Aug 1989 |
JP |
06-194947 |
Jul 1994 |
JP |
06-236112 |
Aug 1994 |
JP |
2000-056568 |
Feb 2000 |
JP |
2000-250314 |
Sep 2000 |
JP |