The present document incorporates by reference the entire contents of Japanese priority document, 2003-301275 filed in Japan on Aug. 26, 2003.
1) Field of the Invention
The present invention relates to an image forming apparatus that forms an image on a medium such as paper.
2) Description of the Related Art
Japanese Patent Application Laid-Open No. 07-196207 discloses a technique for allowing an optical projector and an optical receiver which form an optical axis that crosses a print paper drawn out from a paper feed tray to detect a quantity of light transmitted through the print paper, converting the detected quantity of transmitted light into a corresponding voltage, comparing the voltage corresponding to the quantity of transmitted light with a predetermined threshold, and determining a type of the print paper. The determination result is then transmitted to a host computer.
Japanese Patent Application Laid-Open No. 09-114267 discloses an image forming apparatus capable of transferring a recorded image onto a recording target material by developing an electrostatic latent image, which the apparatus includes a paper type detecting unit that optically detects characteristics related to a paper quality of the recording target material based on a spectral reflectance, and a control unit that controls transfer of the recorded image according to the detection result of the paper type detecting unit.
Recently, demands for improving an image quality and simplifying operation are increasing for image forming apparatuses. For example, an electrophotographic apparatus is intended to improve image quality by changing a transfer current carried to a transfer device that transfers an image (a toner image) onto paper according to a paper thickness or by changing a temperature of a fixing device. In order to improve the image quality, it is required to strictly control the transfer device, the fixing device, and the like according to information on characteristics of the paper such as a thickness and a color of the paper. Settings of these devices for control, however, all rely on user's manual input.
Nevertheless, in offices, shops, or the like where the image forming apparatus includes multiple tiers of paper feed trays and many unspecified users use various types of paper for the apparatus, the users are reluctant to make such settings as it is complicated, and some users do not know how to handle or how to use the apparatus. Therefore, improvements on image quality cannot be attained in the end.
If the image forming apparatus automatically determines the thickness and the color of the paper as disclosed in the Laid-Open Japanese Patent Applications, the transfer device, the fixing device, and the like can be controlled based on the information on the paper thickness and color.
The techniques disclosed in the Laid-Open Japanese Patent Applications are, however, confronted with the following disadvantages. With each of the conventional techniques, the apparatus can identify only specific items and cannot detect the characteristics of the paper which can be recognized only after two pieces of information, i.e., transmittance and reflectance are detected. As a result, a disadvantage that the transfer device, the fixing device, and the like cannot be controlled based on these pieces of information occurs to the apparatus. Examples of the paper characteristics that can be recognized after the transmittance and reflectance of the paper are detected include a thickness of a colored paper. For example, if the paper color is white only, the thickness of the paper can be determined from the transmittance of the paper. However, if the paper is one of light brown or the other color such as a recycled paper or a colored paper, the paper is lower in transmittance than the white paper even with an equal thickness. As a result, the apparatus erroneously determines the thickness of the paper as thicker than the actual thickness. If not only the transmittance but also reflectance are measured simultaneously, information on the color of the paper can be acquired and the apparatus can, therefore, measure the thickness of the recycled paper or the colored paper as accurately as that of the white paper.
It is an object of the present invention to solve at least the problems in the conventional technology.
An image forming apparatus according to an aspect of the present invention includes a printer engine configured to form an image on a medium; a supply unit configured to supply the medium to the printer engine through a feed path; a light emitting element configured to emit light onto the medium at a predetermined position on the feed path; a transmitted light receiving element configured to receive transmitted light of the light emitted by the light emitting element which is transmitted through the medium; a reflected light receiving element configured to receive reflected light of the light emitted by the light emitting element which is reflected by the medium; a detecting unit which executes a detection through the emission of light and the reception of transmitted light and reflected light; a first determining unit which determines a characteristic of the medium based on detection signals output by the transmitted light receiving element and the reflected light receiving element as a result of the detection; and a control unit which executes a predetermined control in the image forming apparatus based on the characteristic determined by the first determining unit.
The other objects, features, and advantages of the present invention are specifically set forth in or will become apparent from the following detailed description of the invention when read in conjunction with the accompanying drawings.
Exemplary embodiments of the present invention are explained in detail below with reference to the accompanying drawings.
An instance in which a tandem-type full color image forming apparatus using electrophotography is used as an image forming apparatus according to the embodiment of the present invention will be explained herein.
In the image forming unit 2, a plurality of imaging unit 10 for yellow (Y), magenta (M), cyan (C), and black (K) are arranged in parallel over an intermediate transfer belt 9 composed by an endless belt. In each imaging unit 10, electrophotographic process members or devices such as a charging device 12, an exposure unit, a developer 13, and a cleaning device 14 are arranged along an outer periphery of each of drum-shaped photosensitive bodies 11 provided to correspond to the respective colors. The charging device 12 charges a surface of the corresponding photoconductor 11. The exposure unit irradiates a laser light from an exposure device 15 for forming image information onto the surface of the photoconductor 11. The developer 13 develops an electrostatic latent image formed on the surface of the photoconductor 11 by light exposure using toners, and visualizes the image. The cleaning device 14 removes and collects the toners remaining on the surface of the photoconductor 11 after transfer.
An imaging process is as follows. An image per color is formed on the intermediate transfer belt 9 and images in four colors are superimposed on the intermediate transfer belt 9, thereby forming one color image. Specifically, the yellow (Y) imaging unit develops an electrostatic latent image with a yellow (Y) toner and transfers the developed image onto the intermediate transfer belt 9. The magenta (M) imaging unit develops the electrostatic latent image with a magenta (M) toner and transfers the developed image onto the intermediate transfer belt 9. The cyan (C) imaging unit develops the electrostatic latent image with a cyan (C) toner and transfers the developed image onto the intermediate transfer belt 9. Finally, the black (K) imaging unit develops the electrostatic latent image with a black (K) toner and transfers the developed image onto the intermediate transfer belt 9. As a result, a full color toner image having four colors superimposed is formed. The four-color toner image is transferred onto the paper 6 fed from the paper feed unit 3 by a transfer device 16, fixed onto the paper 6 by a fixing device 17, and discharged to the paper discharge tray 7 by paper discharge rollers 18. The toners remaining on the intermediate transfer belt 9 are removed and collected by a cleaning device 21.
A feed path 26 connects the respective paper feed trays 4a to 4d, the manual feed tray 8, and resist rollers 20 to one another. The paper 6 fed from an arbitrary paper feed location is fed to the resist rollers 20 through the feed path 26. The resist rollers 20 temporarily stops feeding the paper 6, and feeds the paper 6 again at an appropriate timing so that the toner image on the intermediate transfer belt 9 and a tip end of the paper 6 have a predetermined positional relationship. The resist rollers 20 function similarly for the paper 6 fed from the manual feed tray 8.
In the reader unit 5, a first traveling unit 32 and a second traveling unit 33 each equipped with an original illuminating light source and a mirror reciprocate so as to read and scan an original (not shown) mounted on a contact glass 31. Image information read and scanned by the traveling bodies 32 and 33 is collected on an image forming surface of a charge coupled device (CCD) 35 disposed in rear of a lens 34, and read as an image signal by the CCD 35. This read image signal is converted into a digital signal and subjected to an image processing. The image-processed signal is optically written onto the surface of the photoconductor 11 by a light emitted from a laser diode LD (not shown) provided within the exposure device 15, thereby forming an electrostatic latent image. An optical signal from the LD reaches the photoconductor 11 through a well-known polygon mirror and a lens. Further, an automatic original feeding device 36 that automatically feeds the original onto the contact glass 31 is provided above the reader unit 5.
The full color image forming apparatus according to this embodiment is a multifunction image forming apparatus or multifunction product (MFP). Namely, the full color image forming apparatus functions as a so-called digital full color copier which reads the original by optical scan, coverts the image signal into the digital signal, and duplicates the original. In addition, the full color image forming apparatus functions as a facsimile machine which transmits and receives image information on the original to and from a counterpart machine at a remote location by a controller (not shown). Further, the full color image forming apparatus functions as a printer which prints the image information processed by a computer on the paper. The image formed by any function is formed on the paper 6 by a similar image formation process, and the resultant paper 6 is discharged to the paper discharge tray 7 and contained.
As shown in
The light emitting element a1 may be a white light, an LED, a laser, or the like. The light emitted by the light emitting element a1 may be an arbitrary light such as a visible light, an infrared light, or an ultraviolet light. The transmitted light receiving element b1 and the reflected light receiving element c1 may be photo-transistors, photodiodes, or the like. Detection signals of voltages, currents, or the like are output to a control unit 41 (explained later).
If the paper 6 is thick, heat is taken away by the paper 6 itself. It is, therefore, necessary to set a temperature of the heater of the fixing device 17 which fixes the image (toner image) onto the paper 6 to be higher than that for a thin paper. In addition, an optimum transfer current of the transfer device 16 which transfers the image onto the paper 6 differs according to the thickness of the paper 6. Further, if the paper 6 is an overhead projector (OHP) paper, colors do not come well when the image is projected by an overhead projector unless the image is transferred onto the OHP paper at a higher density than that of a standard paper. Therefore, toner quantities are increased by setting a paper feed speed for the OHP paper lower than that for the standard paper. These settings are normally made by the user on an operation panel (not shown) or a personal computer.
In the control processing shown in
Instead of the control processing at the step S6, the control system may execute a control so that the characteristics of the paper 6 such as the thickness and the type are notified to the operation panel or a host computer (not shown) connected to the apparatus main unit 1, or may execute a control so as to give an alarm by a lamp or a buzzer. The user can be thereby notified of the control and manually set the characteristics of the paper 6.
A specific content of the control processing which can be executed by the control unit 41 at the steps S2 to S4 or the like will be explained in detail.
The light emitting element a1 emits the light controlled to have the arbitrary intensity by the D/A conversion before arrival of the paper 6, and the reflected light receiving element c1 outputs a constant output (a voltage of 2 volts in this embodiment) to the control unit 41. As shown in
Based on the detection signal output from the transmitted light receiving element b1, the control unit 41 can determine the transmittance of the paper 6. As shown in
The reflected light receiving element c1 can detect the reflectance of the paper 6. This is because the reflectance of the paper 6 having a high whiteness level is high and that of the paper 6 having a low whiteness level such as a recycled paper or a colored paper is low. Specifically, the light emitting element a1 emits the light controlled to have the arbitrary intensity by the D/A conversion. It is assumed that if the paper 6 is a white standard paper, the output of the reflected light receiving element c1 is 4 volts. If so, as shown in
The light emitted by the light emitting element a1 is not necessarily the visible light. Even if the light is not the visible light but the infrared light or the ultraviolet light, characteristics that a white tends to reflect the light and that a black tends to absorb the light are applied to the light.
Furthermore, the light emitted by the light emitting element a1 may be a white light (a natural light) so that color information such as red, green, or blue can be detected. Specifically, a color CCD may be used as the reflected light receiving element c1, and a plurality of reflected light receiving elements c1 including filters such as red, green and blue, respectively may be arranged.
As explained above, the thickness of the paper 6 can be detected based on the transmittance of the paper 6 detected by the transmitted light receiving element b1. However, the light brown recycled paper or colored paper is lower in transmittance than the white paper. Therefore, even with the equal thickness, it is erroneously determined the thickness of such paper thicker than the actual thickness. It is assumed, for example, that the output of the reflected light receiving element b1 is 4 volts for a white thin standard paper and 2 volts for a white thick paper. If so, the output is 2 volts for a gray thin standard paper, and 1 volt for a gray thick paper (see
Nevertheless, since the output of the reflected light receiving element c1 is 4 volts for the white thin or thick paper and 2 volts for the gray thin or thick paper, the color of the paper can be determined (see
In the examples of
For the weak light L as explained with reference to
For the strong light H, by contrast, the output of the transmitted light receiving element b1 when the paper 6 is not present is 5 volts which reaches the output limit (saturated output). Therefore, it is unknown whether the light emission quantity is deviated from a specified output because of the temperature change.
To deal with such a situation, a correction dedicated output circuit 51 may be provided for the transmitted light receiving element b1 so as to be able to obtain the output of the transmitted light receiving element b1 at a low constant ratio even if the output of the light emitting element a1 is changed due to an environmental change such as the temperature change (a correcting unit) (see
Likewise, the similar output circuit 51 may be provided for the reflected light receiving element b1 so as to be able to obtain the output of the reflected light receiving element b1 at a low constant ratio even if the output of the light emitting element a1 is changed due to the environmental change such as the temperature change (the correcting unit).
As a member that causes the light emitted from the light emitting element a1 to be incident on the reflected light emitting element c1 when the paper 6 is not on the optical axis 44, a light guide member 61 that reflects the light from the light emitting element a1 may be arranged at an arbitrary position as shown in
Further, a prism may be employed as the light guide member 61 as shown in
The image forming apparatus has been explained while taking the electrophotographic image forming apparatus as an example. However, the present invention is not limited to the electrophotographic image forming apparatus. As a printing method of the apparatus, various methods such as an inkjet method, a sublimation-type heat transfer method, a silver salt photographic method, a direct thermal recording method, and melting type thermal recording method can be used.
According to the first aspect of the present invention, the characteristic of the medium which cannot be determined unless two pieces of information, the transmittance and the reflectance of the medium are detected can be determined, and the predetermined control can be executed appropriately.
According to the second aspect of the present invention, the thickness of the medium which cannot be determined unless two pieces of information, the transmittance and the reflectance of the medium are detected can be determined, and the predetermined control can be executed appropriately.
According to the third aspect of the present invention, the light emitting element and the light receiving element can serve as a sensor that detects whether each of the mediums, which are normally arranged at respective locations on the feed path, is present. Therefore, a manufacturing cost of the image forming apparatus can be reduced.
According to the fourth aspect of the present invention, not only the thickness of the medium can be determined but also the color of the medium can be determined by the reflected light receiving element.
According to the fifth aspect of the present invention, even the medium having a high light transmittance can be measured by changing the light quantity considering that the transmittance of the medium greatly differs according to the type of the medium. In addition, a region low in transmittance can be accurately measured while suppressing a noise.
According to the sixth aspect of the present invention, since the detection is performed on a single medium using a plurality of light quantities, a measurement can be carried out in accordance with various types of mediums, irrespective of a magnitude of the light transmittance.
According to the seventh and the eighth aspects of the present invention, the outputs are corrected, whereby an accurate measurement can be carried out in accordance with a fluctuation in components of the respective elements and the environmental change such as the temperature change.
According to the ninth aspect of the present invention, even if the medium is not present, a light emitted from the light emitting element can be caused to stably incident on the reflected light receiving element.
According to the tenth aspect of the present invention, the image forming operation, e.g., transfer, fixing conditions, and feeding of the paper on the feed path, can be appropriately controlled based on the information such as the detected thickness of the medium.
According to the eleventh aspect of the present invention, the information on the detected thickness of the medium is notified to the user. Therefore, the user can set image forming operation conditions by manual operation.
According to the twelfth aspect of the present invention, when the image of the original is read and image formation is performed, the characteristic of the medium which cannot be determined unless the two pieces of information, i.e., the transmittance and the reflectance are detected can be determined, and the predetermined control can be, therefore, appropriately executed.
Although the invention has been described with respect to a specific embodiment for a complete and clear disclosure, the appended claims are not to be thus limited but are to be construed as embodying all modifications and alternative constructions that may occur to one skilled in the art which fairly fall within the basic teaching herein set forth.
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