1. Field of the Invention
The present invention relates to an image forming apparatus of the electrophotographic system, which can form an image on a sheet.
2. Description of the Related Art
Recently, with the advancement of downsizing of image forming apparatuses of the electrophotographic system, a distance between a transfer portion and a fixing nip of the image forming apparatus is coming to be short. In such an apparatus, when the width of a sheet in a conveying direction becomes shorter than the distance between the transfer potion and the fixing nip, the sheet lies on both the transfer portion and the fixing nip. If the axial line of a transfer member forming the transfer portion in a longitudinal direction thereof is not parallel to the generatrix of the fixing nip, the sheet may curve along the generatrix of the fixing nip. Thus, an image formed on the sheet may be distorted so that a desired printed product cannot be obtained.
Thus, Japanese Patent Application Laid-Open No. 2004-144878 discusses a configuration for adjusting an alignment (degree of parallelization) between the transfer portion and the fixing nip. In this configuration, a fixing device is fixed to a sub-housing (drawer unit), which can be drawn out of a main housing (an apparatus body). In such a configuration, a user can adjust an alignment between the secondary transfer device and the fixing device by adjusting a position in which the sub-housing is stored.
However, there is the following issue when a user adjusts the storing position of the sub-housing (drawer unit) for adjusting alignment.
A fixing roller and a pressure roller in the fixing device are rotated by receiving driving force transmitted from a drive input gear attached at a backside plate of the image forming apparatus main body. In other words, the driving force is transmitted from a driving source provided on the apparatus main body with a gear provided in the fixing device meshing with the drive input gear.
In such a configuration, when a user adjusts a storing position of the sub-housing for adjusting an alignment between the transfer device and the fixing device, meshing between the gear provided the fixing device and the drive input gear may be changed. In other words, when a user adjusts an alignment between the transfer portion and the fixing nip, the adjustment may affect a rotation speed of the fixing device. For example, tooth traces of the drive input gear provided on the main-housing side and the gear provided on the sub-housing side deviate each other. Thus, the rotational driving force for rotating the fixing device may periodically change. As a result, unevenness in the rotation speed of the fixing device may occur.
The present invention is directed to an image forming apparatus capable of preventing or reducing rotation unevenness of a fixing unit, which may occur due to alignment adjustment.
According to an aspect of the present invention, an image forming apparatus includes a bearing member configured to bear a toner image thereon, a transfer member configured to form a transfer portion opposite the bearing member and to transfer the toner image to a sheet, a fixing unit configured to nip and convey the sheet to fix the toner image, a driving source configured to rotationally driving the fixing unit, a first support member configured to support the fixing unit, a second support member configured to support the first support member and the transfer member, and an adjustment unit configured to adjust a position of the first support member relative to the second support member. The driving source is supported together with the fixing unit by the first support member.
The accompanying drawings, which are incorporated in and constitute a part of the specification, illustrate exemplary embodiments, features, and aspects of the invention and, together with the description, serve to explain the principles of the invention.
Various exemplary embodiments, features, and aspects of the invention will be described in detail below with reference to the drawings.
These image forming units Pa, Pb, Pc, and Pd include respective image bearing members, i.e., electrophotographic photosensitive drums 3a, 3b, 3c, and 3d, to form toner images of respective colors on the respective photosensitive drums 3a, 3b, 3c, and 3d. An intermediate transfer belt (ITB) 130 is provided adjacent to the photosensitive drums 3a, 3b, 3c, and 3d. The toner images of the respective colors on the photosensitive drums 3a, 3b, 3c, and 3d are primarily transferred to the intermediate transfer belt 130, and then transferred to a recording material P (a sheet) in a secondary transfer portion. Further, the recording medium P, to which the toner images are transferred, is conveyed to a fixing unit 9. The fixing unit 9 fixes the toner images to the recording medium P by heating and pressing the toner images. Then, the recording medium P is discharged as a printed product to the outside of the apparatus. The fixing unit 9 includes a pressure roller 9a and a driving roller 9b. In addition, the fixing unit 9 can be not only a rotatable roller pair but also a belt-like fixing device on one side or a belt-like fixing device on both sides. A transfer portion is formed between the intermediate transfer belt 130, which is stretched by a secondary transfer inner roller 14, and a secondary transfer outer roller 11. In addition, in the present exemplary embodiment, the secondary transfer outer roller 11 is supported by a conveyance frame 51, which can be drawn out of the housing of the image forming apparatus.
In the first exemplary embodiment, each image forming unit has an approximately same configuration except a toner stored in a development device. Thus, a configuration of the image forming unit Pa is described as a representative. At an outer periphery of the photosensitive drum 3a, a drum charging device 2a, a development device 1a, a first transfer charging device 24a, and a cleaner 4a are provided, and a light source device and a polygon mirror, which are not illustrated, are provided on an upper side of the apparatus. Laser beams emitted from the light source device are converted into scanning laser beams by the rotating polygon mirror. The scanning laser beams are deflected by a reflection mirror and then focused on a generatrix of the photosensitive drum 3a by an f-theta lens. Accordingly, a latent image corresponding to an image signal is formed on the photosensitive drum 3a.
In development devices 1a, 1b, 1c, and 1d, respective toners of cyan, magenta, yellow, and black as a developer are filled at a predetermined amount by a supply device (not illustrated). The development devices 1a, 1b, 1c, and 1d develop latent images on the respective photosensitive drums 3a, 3b, 3c, and 3d and make these latent images visible as a cyan toner image, a magenta toner image, a yellow toner image, and a black toner image, respectively.
The intermediate transfer belt 130 is rotationally driven in an arrow direction at an approximately equal peripheral speed to the photosensitive drum 3. The yellow toner image formed and borne on the photosensitive drum 3a is transferred to an outer periphery of the intermediate transfer belt 130 at a nip portion between the photosensitive drum 3a and the intermediate transfer belt 130 by a primary transfer bias applied to the intermediate transfer belt 130. Further, the secondary transfer outer roller 11 is located opposite the intermediate transfer belt 130 and is arranged so as to be borne in parallel and be contacted with a back surface of the intermediate transfer belt 130. To the secondary transfer outer roller 11, a predetermined secondary transfer bias is applied by a secondary transfer bias source. The color toner image transferred to the intermediate transfer belt 130 in a superposed manner is transferred to the recording material P. More specifically, a conveyance system feeds the recoding material P from a paper supply cassette 10 to the transfer nip between the intermediate transfer belt 130 and the secondary transfer outer roller 11 at a predetermined timing through a registration roller 12 and pre-transfer guides. When the conveyance system supplies the recording material P to the transfer nip, the secondary transfer bias is simultaneously applied from the bias source. By this secondary transfer bias, the color toner image is transferred from the intermediate transfer belt 130 to the recording material P.
Similarly, a magenta toner image which is a second color, a cyan toner image which is a third color, and a black toner image which is a fourth color are transferred in order to the intermediate transfer belt 130 in a superposed manner, and a color toner image corresponding to a target color image is formed. After ending of the primary transfer, in the photosensitive drums 3a, 3b, 3c, and 3d, remaining toners are cleaned and removed by cleaners 4a, 4b, 4c, and 4d, and a next latent image forming process is prepared. The toner remaining on the intermediate transfer belt 130 and other foreign matters are swept out by contacting a cleaning web 19 (a non-woven fabric) to the surface of the intermediate transfer belt 130. The conveyance system supplies the recording material P receiving transfer of a toner image to the fixing device 9 one by one, and the fixing device 9 fixes the toner image to the recording material P by heating and pressing. Further, the recording material P after fixing is discharged to a discharge tray 41 (a stacking member) by a discharging roller pair 40.
In the image forming apparatus according to the present exemplary embodiment, a distance between the fixing nip and the transfer nip is 150 mm. Further, the maximum size of a sheet on which an image can be formed by the image forming apparatus according to the present exemplary embodiment is A3 size (297 mm×420 mm). Of course, the apparatus can form an image for a sheet of a predetermined size, such as A4 size (210 mm×297 mm), A5 size (148 mm×210 mm), B4 size (257 mm×364 mm), and B5 size (182 mm×257 mm). Further, the apparatus can similarly form an image for a free-size sheet having a size of 297 mm to 100.0 mm in the portrait direction and 420 mm to 148.0 mm in the landscape direction. In addition, an upper limit and a lower limit of the sheet size which can be designated are changed corresponding to a configuration of the image forming apparatus. In addition, when the apparatus forms an image on a sheet having a relatively small size such as postcard size (148 mm×100 mm), the sheet nipped and conveyed by the fixing device 9 is not subjected to transfer of a toner image at the transfer portion.
A user can draw out a portion indicated by a dotted line in
As described above, a user can adjust the position of the fixing support plate 52 relative to the conveyance frame plate 51. Then, an alignment adjusting mechanism is described in detail as follows. An alignment adjusting unit 54 can adjust a positional relationship between the fixing support plate 52 and the conveyance frame 51. The alignment adjusting unit 54 includes a rotation axis portion 54a and an angle adjusting portion 54b. The rotation axis portion 54a is formed by engaging a convex pin provided in the conveyance frame 51 with a concave circle hole provided in the fixing support plate 52. With this structure, the fixing support plate 52 is able to rotationally move around the rotation axis portion 54a. Thus, a user can adjust the position of the fixing support plate 52 relative to the conveyance frame 51. Further, it is necessary to fix the fixing the support plate 52, which can be rotationally moved to adjust the position thereof, to the conveyance frame 51. To fix the fixing support plate 52 to the conveyance frame 51, in the angle adjusting portion 54a, a concave hole portion is provided in the conveyance frame 51. Further, a long hole penetrating the fixing support plate 52 is provided in the fixing support plate 52. In such a structure, the user joins the fixing support plate 52 to the conveyance frame 51 by using an adjustment pin 56 as illustrated in
As described above, the fixing device 9 can steadily rotate with the positional relationship between the fixing support plate 52 supporting the motor unit 53 and the conveyance frame 51 adjusted.
Here, an arrangement of the power supply connector provided for steadily supplying electric power to the fixing device 9 is described in detail as follows. The power supply connector 91a is arranged near the rotation axis portion 54a in the fixing support plate 52. Since the fixing support plate 52 rotates around the rotation axis portion 54a, a position deviation near the rotation axis portion 54a can be reduced. Thus, even when the conveyance frame 51 is inserted in the image forming apparatus main body 50, the power supply connector 91a can be in good contact with the power supply connector 91b in the image forming apparatus main body 50. The rotation axis portion 54a is provided near one end of the fixing support plate 52 in the longitudinal direction, and the screw 55 is provided near another end of the fixing support plate 52 in the longitudinal direction. The power supply connector 91a is provided near one end of the fixing support plate 52 in the longitudinal direction not near another end of the fixing support plate 52.
The center of the connector 91a can be provided in 0 mm to 80 mm from the aforementioned cross point.
As illustrated in
Further, as illustrated in
Insertion or removal of the power supply connector 91 provided in the fixing device 9 in the second exemplary embodiment is performed only at the time of replacing the fixing device 9. A user replaces the fixing device 9 by removing the joining of the fixing device 9 and the fixing support plate 52. In the second exemplary embodiment, with respect to the power supply connector 91a on the fixing device 9, the fixing support plate 52 supports the power supply connector 91b on the image forming apparatus main body 50. In other words, when the fixing device 9 is removed, the connector 91a is detached from the connector 91b. Thus, when the fixing device 9 is replaced, a relative positional relationship of each power supply connector 91 is held without receiving an effect of alignment adjustment, so that contact failure can be avoided. Further, since the freedom of arrangement of the power supply connector 91 increases, downsizing of the apparatus can be advanced. In the second exemplary embodiment, the fixing device 9 is a thermal pressure fixing device that includes a halogen heater in a tubular roller. Alternatively, a fixing device using a heater of the induction heating (IH) system can be used as a configuration of the fixing device. Further, a fixing device having a belt at one side thereof can be used as a configuration of the fixing device.
In the first exemplary embodiment, the connector for supplying electric power to the fixing device 9 is integrally provided around the rotation axis portion 54a of the fixing support plate 52. Thus, the connector is arranged so that the position deviation of each connector is made as small as possible. The position deviation is generated by performing alignment adjustment of the fixing support plate 52 relative to the conveyance frame 51.
In such a configuration, electric power is supplied to the fixing device 9 from the connector provided on the apparatus main body side by only mounting the fixing support plate 52 on the conveyance frame 51, which can be drawn out.
However, in a third exemplary embodiment of the present invention, the following configuration is adopted for making position accuracy higher at the time of connecting the connector 91b provided at the back side plate of the apparatus main body housing to the connector 91a on the conveyance frame 51.
The wire bundle 91e is connected to the relay connector 91c with slack between the relay connector 91c and the fixing device 9. In such a configuration, when a user adjusts a relative position between the fixing support plate 52 and the conveyance frame 51, the length of the wire bundle 91e required to connect the relay connector 91c and the fixing device 9 is changed. Thus, as illustrated in
With such a configuration adopted, it is necessary to connect the wire bundle 91e extended from the fixing device 9 to the relay connector 91c provided on the conveyance frame 51 each time the fixing device 9 is replaced. Further, with the arrangement illustrated in
In the first and second exemplary embodiments, the fixing device 9 includes the intermediate transfer belt and the secondary transfer outer roller. However, the fixing device for transferring an image to a sheet is not limited to the above-described configuration. For example, a toner image formed on a photosensitive drum can be transferred to a sheet at a transfer nip that is formed by a photosensitive drum and a transfer roller. Further, a transfer unit in which a non-contact corona charging device is located on aback surface side of a sheet can be used. In this case, a user can adjust an alignment so that a generatrix of the fixing nip becomes parallel to an axial line of the corona charging device in a longitudinal direction thereof.
Further, a configuration for aligning generatrices of the secondary transfer outer roller and the secondary transfer inner roller can be additionally provided.
While the present invention has been described with reference to exemplary embodiments, it is to be understood that the invention is not limited to the disclosed exemplary embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all modifications, equivalent structures, and functions.
This application claims priority from Japanese Patent Application No. 2009-153319 filed Jun. 29, 2009, which is hereby incorporated by reference herein in its entirety.
Number | Date | Country | Kind |
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2009-153319 | Jun 2009 | JP | national |
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2009-015107 | Jan 2009 | JP |
Number | Date | Country | |
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20100329729 A1 | Dec 2010 | US |