The present application claims priority to and incorporates by reference the entire contents of Japanese priority document 2007-076591 filed in Japan on Mar. 23, 2007.
1. Field of the Invention
The present invention relates to an image forming apparatus.
2. Description of the Related Art
Among image forming apparatuses such as copiers and printers, well known are those including a belt-shaped image carrier such as an intermediate transfer belt or a photosensitive belt. For example, Japanese Patent Application Laid-open No. 2006-343629 discloses a conventional image forming apparatus including such an image carrier. The conventional image forming apparatus includes an image transfer unit and a conveying unit. The conveying unit conveys a recording medium to the image transfer unit at such timing that the image transfer unit can accurately transfer an image carried on the image carrier onto a desired position of the recording medium without misalignment.
Japanese Patent No. 2893540 discloses a conventional technology, in which, after the leading edge of a recording medium bumps into a gate member and is positioned, the recording medium is held between the registration rollers located downstream of the gate member. The registration rollers are moved in a width direction while holding the recording medium, so that misalignment of the recording medium in its width direction (in a direction perpendicular to its conveying direction) is corrected. The recording medium is then conveyed to an image transfer unit.
Japanese Patent Application Laid-open No. 2002-265097 discloses another conventional technology, in which, after a recording medium bumps into a gate member (a surface of the gate member) and skew thereof is corrected the recording medium is conveyed to an image transfer unit by a pair of registration rollers located upstream of the gate member.
In the conventional technologies, a surface of the belt-shaped image carrier is arranged to slope from upstream in the conveying direction to the image transfer unit. However, a conveying path to the image transfer unit is arranged to be substantially level in the conveying unit, resulting in waste of space between the image carrier and the conveying unit.
Because of a recent demand for a more compact image forming apparatus in which a recording medium is conveyed at high speed, there is need of a technology for efficiently utilizing space.
It is an object of the present invention to at least partially solve the problems in the conventional technology.
According to an aspect of the present invention, there is provided an image forming apparatus including an image carrier that moves in a predetermined direction while carrying an image; a transfer unit that transfers the image carried on the image carrier onto a recording medium; and a conveying unit that conveys the recording medium to the transfer unit. The image carrier has a sloping surface that slopes down from upstream of the transfer unit in a conveying direction in which the recording medium is conveyed. The conveying unit includes a first conveying path that is linear and arranged upstream of the transfer unit in the conveying direction between the sloping surface and a horizontal line passing through the transfer unit.
The above and other objects, features, advantages and technical and industrial significance of this invention will be better understood by reading the following detailed description of presently preferred embodiments of the invention, when considered in connection with the accompanying drawings.
Exemplary embodiments of the present invention are explained in detail below with reference to the accompanying drawings. Like reference numerals refer to corresponding elements throughout the several views of the drawings, and the explanation thereof is not repeated or simplified as appropriate.
The image forming units 6Y, 6M, 6C, and 6K are of like configuration and operates in the same manner except for toner color they use, and thus but one of them, the image forming unit 6Y, is described in detail below.
As shown in
The photosensitive drum 1Y is driven to rotate counterclockwise in
The electrostatic latent image is developed into a yellow toner image by the developing unit 5Y. With the rotation of the photosensitive drum 1Y, the electrostatic latent image reaches a position corresponding to the intermediate transfer belt 8 and a transfer roller 9Y. The toner image is transferred (primarily transferred) onto the intermediate transfer belt 8 by the transfer roller 9Y. At this time, residual toner remains on the photosensitive drum 1Y.
The residual toner is removed by a cleaning blade 2a and collected into the cleaning unit 2Y. After that, remaining potential is removed from the surface of the photosensitive drum 1Y by the neutralizing unit. In this manner, the image-forming process is performed on the photosensitive drum 1Y.
The image-forming process is also performed in the other image forming units 6M, 6C, and 6K in the same manner as described above for the yellow image forming unit 6Y. That is, photosensitive drums 1M, 1C, and 1K in the image forming units 6M, 6C, and 6K are also irradiated with a laser beam L emitted from the exposing unit 7 arranged above each of the image forming units 6M, 6C, and 6K.
Specifically, the exposing unit 7 emits a laser beam L based on image data from a light source, and each of the photosensitive drums 1Y, 1M, 1C, and 1K is irradiated through a plurality of optical elements with the laser beam L deflected by a rotating polygon mirror.
Then, toner images of different colors are formed on the photosensitive drums 1Y, 1M, 1C, and 1K through the developing process, and are transferred onto the intermediate transfer belt 8 to be superimposed thereon. Thus, a color image is formed on the intermediate transfer belt 8.
As shown in
The transfer rollers 9Y, 9M, 9C, and 9K and the photosensitive drums 1Y, 1M, 1C, and 1K form primary transfer nips with the intermediate transfer belt 8 therebetween. A transfer voltage (transfer bias) with a polarity opposite to that of toner is applied to the transfer rollers 9Y, 9M, 9C, and 9K.
The intermediate transfer belt 8 (belt-shaped image carrier) moves in the direction indicated by the arrow in
With the rotation of the intermediate transfer belt 8, the superimposed toner images reach a position opposite to a secondary transfer roller 19. The secondary transfer roller 19 and the opposing roller 12B form a secondary transfer nip with the intermediate transfer belt 8 therebetween. The superimposed toner images on the intermediate transfer belt 8 is transferred (secondary transferred) as a color image onto a recording medium (sheet) P conveyed to the secondary transfer nip. At this time, residual toner remains on the intermediate transfer belt 8.
The residual toner is removed from the intermediate transfer belt 8 by the intermediate-transfer cleaning unit 10. In this manner, the transfer process is performed on the intermediate transfer belt 8.
As shown in
Specifically, the feed cassette 26 contains a stack of sheets P. The feeding roller 27 picks a topmost sheet P from the stack and feeds it towards the conveying unit 30 while rotating counterclockwise in
After the sheet P conveyed to the conveying unit 30 is subjected to skew correction (skew adjustment), lateral registration correction, i.e., correction of misalignment in a width direction, and longitudinal registration correction, i.e., correction of misalignment in a direction in which the sheet P is conveyed (conveying direction), the sheet P is conveyed to the secondary transfer nip in tune with a color image formed on the intermediate transfer belt 8. Thus, a desired color image is transferred onto the sheet P.
The sheet P is then conveyed to a fixing unit 20 including a fixing roller and a pressing roller, and the color image is fixed on the sheet P with heat and pressure applied by the rollers.
Then, the sheet P is discharged outside the image forming apparatus 100 by a pair of discharging rollers (not shown). The sheets P are thus sequentially stacked on a stacking unit as an output image.
In the first embodiment, process line speed (speed at which an intermediate transfer belt 8 moves or speed at which the sheet P is conveyed) of the image forming apparatus 100 is set to about 400 millimeters per second.
As shown in
The sleeve rotates in a direction indicated by an arrow shown in
While mixed and stirred with the developer by the conveying screws 55Y, toner supplied to the developer container circulates in two sections of the developer container (in the vertical direction with respect to a sheet surface of
The developer on the developing roller 51Y is conveyed in a direction indicated by the arrow shown in
As shown in
The intermediate transfer belt 8 is arranged such that a belt surface 8a slopes downward from upstream in the conveying direction to the secondary transfer nip. In other words, as shown in
In the conveying unit 30 is arranged a linear conveying path K2 at upstream of the secondary transfer nip in the conveying direction, below the sloped belt surface 8a and above a horizontal line passing through the secondary transfer nip (a one-dot chain line shown in
With this, compared with a case in which a conveying path is horizontal toward the secondary transfer nip or a conveying path is slopes upward, it is possible to more effectively use a space between the intermediate transfer belt 8 (the belt surface 8a) and the conveying unit 30. That is, it is possible to achieve a more compact image forming apparatus.
More specifically, the conveying unit 30 includes the registration rollers 33 to correct longitudinal registration at upstream of the secondary transfer nip in the conveying direction. The linear conveying path K2 is arranged upstream of the registration rollers 33 in the conveying direction and is formed to slope downward from upstream toward the secondary transfer nip. In addition, a conveying path K3 is formed to be level in a range from the registration rollers 33 to the secondary transfer nip.
This configuration makes it possible to reduce a useless space between the intermediate transfer belt 8 and the conveying unit 30 as well as to achieve stable secondary transfer because a sheet does not enter into the secondary transfer nip at a sharp angle.
The conveying unit 30 further includes a curved conveying path K1, along which a sheet is curved and conveyed, at upstream of the linear conveying path K2 (sloped) in the conveying direction. This makes a conveying path from the feed cassette 26 to the sloped conveying path K2 shorter without decreasing sheet-conveying performance.
The conveying rollers 28 are arranged upstream of the holding rollers 31 in the conveying direction on the sloped conveying path K2. The conveying rollers 28 are arranged one upon the other configured such that they can be into contact with or separate from each other by a driving mechanism (not shown).
The aligning member 32 is formed of a metal plate having a surface (divided into a plurality of portions in a width direction) into which the leading edge of a sheet bumps, so that skew (slanting) and longitudinal registration of the sheet is corrected. The aligning member 32 is arranged on the sloped conveying path K2, and can open or close the conveying path. Specifically, a cam mechanism (not shown) that engages with the aligning member 32 is driven to move the aligning member 32 upward in
The holding rollers 31 constitute a roller unit and are arranged in the width direction on the sloped conveying path K2 at upstream of the aligning member 32 in the conveying direction. The holding rollers 31 are moved up and down by a driving mechanism (not shown) so that the holding rollers 31 can be into contact with or separate from each other and be moved in a width direction (S direction indicated by a two-headed broken line arrow shown in
Thus, it is possible to effectively use a space between the intermediate transfer belt 8 and the conveying unit 30 by arranging the conveying rollers 28, the aligning member 32, and the holding rollers 31 on the sloped conveying path K2. Moreover, when the conveying rollers 28, the aligning member 32, and the holding rollers 31 are arranged on the linear conveying path K2, compared with a case in which they are arranged on a curved conveying path, it is possible to increase accuracy in longitudinal registration correction, lateral registration correction, and skew correction.
The registration rollers 33 are arranged downstream of the aligning member 32 in the conveying direction. After lateral registration is corrected by the holding rollers 31, a sheet bumps into a nip between the registration rollers 33. Accordingly, longitudinal registration of the sheet is corrected. In addition, the leading edge of the sheet bumps into the registration rollers 33, which corrects skew of the sheet.
The CIS 37 is formed of a plurality of photosensors (including a light-emitting element such as a light emitting diode (LED) and a light-receiving element such as a photodiode) arranged in parallel in the width direction. The CIS 37 detects both edges of a sheet in the width direction to detect an amount by which the sheet shifts in lateral registration. Lateral registration is corrected by the holding rollers 31 based on a result detected by the CIS 37.
The photosensor 38 is arranged downstream of the registration rollers 33 in the conveying direction, and optically detects the leading edge of a sheet conveyed from the registration rollers 33. Then, a timing at which the sheet is conveyed by the registration rollers 33 toward the secondary transfer nip is finely adjusted based on a result detected by the photosensor 38.
As shown in
As shown in
Thus, the leading edge of the sheet P bumps into the aligning member 32, whereby skew (slanting) of the sheet P is corrected. In other words, if the sheet P is conveyed askew (skewed) with respect to the conveying direction, part of the leading edge of the sheet P first bumps into the aligning member 32, and then, the other part also bumps into the aligning member 32 along with the first part. Consequently, skew of the sheet P is corrected.
Longitudinal registration of the sheet P is then corrected. Specifically, the holding rollers 31 rotates in timing with a color image on the intermediate transfer belt 8, and the sheet P is conveyed to the registration rollers 33.
As shown in
As shown in
As shown in
As shown in
Longitudinal registration of the sheet P is then corrected. As shown in
The number of revolutions of the registration rollers 33 can be changed by driving a variable driving motor (not shown). This makes it possible to adjust conveyance speed of a sheet conveyed from the registration rollers 33 to the secondary transfer nip, and adjust longitudinal registration more accurately.
The aligning member 32 moves in a direction of closing the conveying path (B1 direction) to be ready for skew correction with respect to the following sheet P′ conveyed by the conveying rollers 28.
As described above, according to the first embodiment, the image forming apparatus 100 includes the linear conveying path K2 that extends alongside the belt surface 8a at upstream of the secondary transfer nip in the conveying direction. Therefore, it is possible to achieve space saving.
While, in the first embodiment, the image forming apparatus 100 includes the intermediate transfer belt 8 as a belt-shape image carrier, the belt-shape image carrier can be a photosensitive belt. In this case also, a conveying path is formed along a sloped surface of the photosensitive belt in a conveying unit in which a sheet is conveyed to an image transfer unit that transfers an image formed on the photosensitive belt onto a sheet. With this, it is possible to obtain the same effects as in the first embodiment.
As shown in
The conveying path K3 is formed to slope at an angle θ2 smaller than θ1 (θ2<θ1).
This configuration makes it possible to reduce a useless space between the intermediate transfer belt 8 and the conveying unit 30 as in the first embodiment. Moreover, a sheet does not enter into the secondary transfer nip at a sharp angle, which leads to a stable secondary transfer.
As described above, according to the second embodiment, the linear conveying path K2 is arranged alongside the belt surface 8a at upstream of the secondary transfer nip in the conveying direction. Thus, it is possible to achieve space saving as in the first embodiment.
The intermediate transfer belt 8 also has the belt surface 8a that slopes downward from upstream of the secondary transfer nip in the conveying direction. The sloped linear conveying path K2 is arranged alongside the sloped belt surface 8a in the conveying unit 30.
The tilting rollers 80, as a lateral registration correcting unit arranged on the sloped conveying path K2, are arranged askew with respect to the conveying direction indicated by a white arrow in
The tilting rollers 80 rotate for a predetermined time, so that a sheet P moving along the guiding member 81 on the conveying path K2 shifts by a predetermined distance in a direction indicated by a black arrow. Thus, lateral registration of the sheet P is corrected. The time to drive the tilting rollers 80 is variably controlled based on a result detected by the CIS 37.
As described above, according to the third embodiment, the linear conveying path K2 is arranged alongside the belt surface 8a at upstream of the secondary transfer nip in the conveying direction. Thus, it is possible to achieve space saving as in the first and second embodiments.
In the above embodiments, the number, position, shape, etc. of the components are cited by way of example and without limitation, and can be changed as required.
As set forth hereinabove, according to an aspect of the present invention, a linear conveying path is arranged alongside a surface of an belt-shaped image carrier at upstream of an image transfer unit in a direction in which a recording medium is conveyed. Thus, it is possible to achieve space saving.
Although the invention has been described with respect to specific embodiments for a complete and clear disclosure, the appended claims are not to be thus limited but are to be construed as embodying all modifications and alternative constructions that may occur to one skilled in the art that fairly fall within the basic teaching herein set forth.
Number | Date | Country | Kind |
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2007-076591 | Mar 2007 | JP | national |
Number | Name | Date | Kind |
---|---|---|---|
6602008 | Yamagishi et al. | Aug 2003 | B2 |
7396175 | Ueda | Jul 2008 | B2 |
20010014235 | Ando et al. | Aug 2001 | A1 |
20050156374 | Siegel et al. | Jul 2005 | A1 |
Number | Date | Country |
---|---|---|
2893540 | Mar 1999 | JP |
2002-265097 | Sep 2002 | JP |
2003-066686 | Mar 2003 | JP |
2006-343629 | Dec 2006 | JP |
2007-047842 | Feb 2007 | JP |
Entry |
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Abstract of JP Publication 03-94275 published Apr. 19, 1991. |
Office Action dated Aug. 3, 2010 issued in corresponding Japanese Application No. 2007-076591. |
Number | Date | Country | |
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20080232866 A1 | Sep 2008 | US |