The present application claims priority from Japanese Patent Application No. 2007-340751, which was filed on Dec. 28, 2007, and from Japanese Patent Application No. 2007-340761, which was filed on Dec. 28, 2007, the disclosures of which are herein incorporated by reference in their entirety.
Apparatuses and devices consistent with the present invention relate to an image forming apparatus such as an electro-photographic color printer.
Japanese unexamined patent application publication No. JP-A-2007-101636 (Hereinafter, Patent document 1) describes a first related art image forming apparatus. The first related art image forming apparatuses is an electro-photographic color printer such as a so-called tandem type image forming apparatus in which photosensitive drums corresponding to respective colors of yellow, magenta, cyan and black are disposed in parallel.
In such a tandem type image forming apparatus, developing rollers are provided so as to be associated with the respective photosensitive drums. The photosensitive drums and the developing rollers are driven to rotate in such a state that the developing rollers are kept in contact with the corresponding photosensitive drums. Thus, toner is supplied to latent images formed on the photosensitive drums by static electric charges imparted thereto from the developing rollers, whereby toner images are carried on the photosensitive drums. Thus, toner images of colors which correspond to the respective colors of the photosensitive drums are formed on the photosensitive drums, and the toner images of the respective colors are transferred sequentially onto a sheet passing underneath the photosensitive drums in an overlapped fashion, whereby the formation of a color image on the sheet is attained. Alternatively, a black toner image is formed only on the photosensitive drum of black, and the black toner image is transferred onto a sheet, whereby the formation of a monochrome image on the sheet is attained.
When a monochrome image is formed, no toner image is formed on the photosensitive drums other than the photosensitive drum of black, that is, on the photosensitive drums of yellow, magenta and cyan. Thus, it is advantageous if the corresponding developing rollers are spaced apart from the photosensitive drums of yellow, magenta and cyan so as to prevent the wear of the developing rollers.
Accordingly, there has been proposed a tandem type image forming apparatus in which a connecting-disconnecting member is provided which is movable in a straight line in a direction in which photosensitive drums are aligned, and the photosensitive drums are switched by the connecting-disconnecting member so as to be put in an all color photosensitive drums disconnected state in which developing rollers are disconnected and spaced apart from their mating photosensitive drums, a black photosensitive drum in-contact state in which the developing roller of the black photosensitive drum is brought into contact with its mating photosensitive roller, while the developing rollers of the yellow, magenta and cyan photosensitive drums are spaced apart from their mating photosensitive rollers, and an all color photosensitive drums connected state in which the developing rollers of all the photosensitive drums are brought into contact with their mating photosensitive rollers.
Photosensitive drums become deteriorated as they are used, and the deteriorated photosensitive drums have to be replaced with new ones. When photosensitive drums are made to be detachably attached to an apparatus main body of an image forming apparatus, the replacement of the deteriorated photosensitive drums with new ones can be attained easily.
When photosensitive drums are made to be detachably mounted in the apparatus main body, however, in the event that the photosensitive drums are mounted in positions deviating from normal positions, or that the photosensitive drums are caused to shift from the normal positions, there is caused an error in forming an image in a proper position on a sheet. That is, according to the related art apparatus described in the Patent Document 1, a mechanism is necessary for fixing the photosensitive drums in the proper positions, and this causes a disadvantage that the configuration of the image forming apparatus becomes complex.
Further, Japanese unexamined patent application publication No. JP-A-2000-250310 (Hereinafter, Patent document 2) describes a second related art image forming apparatus. The second related art image forming apparatus is an electro-photographic printer such as an apparatus in which process cartridges are detachably mounted in an apparatus main body.
In a related art image forming apparatus of this type, for example, pairs of left and right guide units are provided within a body housing. Photosensitive drums are respectively provided in the process cartridges. Each of the photosensitive drums is held in a housing of its respective process cartridge in such a state that both end portions of a shaft of the photosensitive drum project outwardly sideways from both side walls of the housing. When mounting the process cartridges in the body housing, the process cartridges are inserted into the body housing while both the end portions of the shafts of the photosensitive drums (drum shafts) are being guided by the guide units. Then, when the end portions of the drum shafts are brought into abutment with predetermined portions of the guide units, the movement of the process cartridges is restricted, whereby the mounting of the process cartridges in the body housing is attained.
However, according to the related art apparatus described in the Patent Document 2, when mounting process cartridges in a body housing of a printer, in some cases, some of the process cartridges are inserted into the body housing with force. As this occurs, both end portions of drum shafts are brought into abutment with predetermined portions of guide units with force, whereby impact is imparted to both the end portions of the drum shafts and the predetermined portions of the guide units. In the event that such impact is imparted repeatedly to the end portions of the drum shafts and the predetermined portions of the guide units while the process cartridges are mounted and dismounted repeatedly in and from the body housing, there is caused a risk that the predetermined portions of the guide units are deformed or damaged or portions of housings of the process cartridges where the drum shafts are inserted wear down, whereby there occurs a minute error in properly positioning the photosensitive drums.
Exemplary embodiments of the present invention address the above disadvantages and other disadvantages not described above. However, the present invention is not required to overcome the disadvantages described above, and thus, an exemplary embodiment of the present invention may not overcome any of the problems described above.
Accordingly, it is an aspect of the invention to provide an image forming apparatus which can attain not only the connection and disconnection of developing rollers to and from mating photosensitive drums but also the fixing and releasing of the photosensitive drums with a simple configuration.
It is another aspect of the present invention to provide an image forming apparatus which can prevent the impartation of impact to abutment portions with which process cartridges are brought into abutment when the process cartridges are mounted in an apparatus main body thereof.
According to a first exemplary embodiment of the invention, there is provided an image forming apparatus including an apparatus main body, a plurality of process cartridges detachably mounted within the apparatus main body in such a manner as to be disposed in parallel with one another within the apparatus main body and each having a photosensitive drum and a developing roller disposed in such a manner as to confront the photosensitive drum, a body frame provided within the apparatus main body and having a plurality of abutment portions which are adapted to be brought into abutment with the process cartridges, respectively, and a plurality of projecting portions provided in such a manner as to be associated with the respective process cartridges and made to project in a rotational axis direction of the photosensitive drum, a plurality of fixing members supported on the projecting portions and adapted to rotate about the projecting portions to thereby be displaced to a locked state where the fixing members press against the process cartridges so as to bring the process cartridges into abutment with the abutment portions and to an unlocked state where the fixing members are spaced apart from the process cartridges, a plurality of spacing members provided in such a manner as to be associated with the respective process cartridges within the apparatus main body and made to move to a spacing position where the spacing members cause the developing rollers to be spaced apart from the photosensitive rollers and a permissive position where the spacing members permit the developing rollers to be in contact with the developing rollers, and a translation member provided within the apparatus main body in such a manner as to move in a straight line in a direction in which the process cartridges are aligned for displacing the fixing members to the locked state and the unlocked state and moving the spacing members to the spacing position and the permissive position through reciprocating linear movements.
Further, according to a second exemplary embodiment of the invention, there is provided an image forming apparatus including an apparatus main body, a process cartridge detachably mounted in the apparatus main body, a body frame provided in the apparatus main body and having an abutment portion which is brought into abutment with the process cartridge, and a preventive member provided in such a manner as to move between a preventive position where the preventive member is disposed on a mounting/dismounting path of the process cartridge within the apparatus main body so as to prevent the abutment of the process cartridge with the abutment portion and a permissive position where the preventive member retreats from the mounting/dismounting path so as to permit the abutment of the process cartridge with the abutment portion.
Exemplary embodiments of the invention will be described in detail with reference to the following figures wherein:
1. Overall Configuration of Printer
A printer 1 is a tandem type color printer. Four process cartridges 3 are disposed in parallel within a body casing 2 as an example of an apparatus main body in such a manner as to be associated with respective colors of black, yellow, magenta and cyan. The respective process cartridges 3 can be mounted in and dismounted from the body casing 2 in such a state that a top cover 4 which is an example of a cover at an upper side of the body casing 2 is opened.
Each of the process cartridges 3 includes a drum cartridge 7 which holds therein a photosensitive drum 5 and a scorotron-type charger 6 and a developing cartridge 9 which holds therein a developing roller 8 and which is detachably attached to the drum cartridge 7. A surface of the photosensitive drum 5 is charged uniformly by the scorotron-type charger 6 and is then exposed selectively by LEDs provided in a LED unit 10. Accordingly, latent images based on image data are formed on the surfaces of the photosensitive drums 5 by static electric charges imparted thereto. The respective static latent images so formed are then visualized by toner carried on the developing rollers 8, whereby toner images are formed on the surfaces of the photosensitive drums 5.
Sheets P are accommodated in a feeding cassette 11 disposed in a bottom part of the body casing 2. Sheets P accommodated in the feeding cassette 11 are conveyed sheet by sheet onto a conveyer belt 12 by various types of rollers. The conveyer belt 12 is disposed in such a manner as to confront the four photosensitive drums 5 from therebelow. A sheet P conveyed onto the conveyer belt 12 is conveyed to pass sequentially underneath the respective photosensitive drums 5 when the conveyer belt 12 is caused to run. Then, the toner images on the surfaces of the photosensitive drums 5 are transferred onto the sheet P by virtue of a transfer bias applied to transfer rollers 13. The transfer rollers 13 are disposed in such a manner as to correspond to the respective photosensitive drums 5 across the conveyer belt 12.
The sheet P on to which the toner images have been transferred is then conveyed to a fixing unit 14. The toner images transferred on to the sheet P are thermally fixed in the fixing unit 14. Thereafter, the sheet P is discharged into a sheet discharging tray 15 by various types of rollers.
Note that when discriminating a process cartridge 3 of a specific color from process cartridges 3 of the other colors, reference characters, such as K denoting black, Y denoting yellow, M denoting magenta and C denoting cyan, are used after the reference numeral 3 denoting the process cartridges to indicate a process cartridge of a certain color. For example process cartridge 3K denotes the process cartridge loaded with black color toner.
In addition, an upstream side of a conveying direction of a sheet P by the conveyer belt 12 is referred to as a front side of the printer 1, and when the printer is described with respect to its horizontal or left and right positions, those positions are generally based on the printer 1 as viewed from a front side thereof. With respect to the process cartridge 3, in such a state that the process cartridge 3 is disposed horizontally, a side where the developing cartridge 9 is disposed to face the photosensitive drum 5 is referred to as a front side, and in some cases, when the process cartridge 3 is described with respect to its vertical or upper and lower positions, as well as right and left position, those positions are based on the process cartridge 3 as viewed from the front side. Arrows denoting front-back, up-down and right-left directions are depicted in the respective drawings.
2. Process Cartridge
(1) Drum Cartridge
As is shown in
The pair of drum side walls 22, 23 are disposed in such a manner as to confront each other with a space provided in the right-left direction.
As is shown in
The left-hand side wall rear portion 27 has a substantially triangular shape as viewed from the side. A substantially cylindrical protecting portion 30 is formed on the left-hand side wall rear portion 27 in such a manner as to project outwardly sideways (leftwards). The protecting portion 30 projects, as is shown in
The left-hand side wall intermediate portion 28 has a substantially rectangular shape as viewed from the side which is lower in height than the left-hand side wall rear portion 27 and, as is shown in
The left-hand side wall front portion 29 is formed in such a manner as to extend obliquely upwards from an edge of a front end of the left-hand side wall intermediate portion 28 as the left-hand side wall front portion 29 extends forwards.
As is shown in
The right-hand side wall rear portion 37 has a substantially triangular shape as viewed from the side and is made to confront the left-hand side wall rear portion 27 in the right-left direction. A right drum bearing 40 is attached to the right-hand side wall rear portion 37.
The right-hand side wall intermediate portion 38 has a substantially rectangular shape as viewed from the side which is lower in height than the right-hand side wall rear portion 37 and, as is shown in
The right-hand side wall front portion 39 is formed in such a manner as to extend obliquely upwards from an edge of a front end of the right-hand side wall intermediate portion 38 as the right-hand side wall front portion 39 extends forwards.
The photosensitive drum 5 is held by the left-hand side wall rear portion 27 of the drum side wall 22 and the right-hand side wall rear portion 37 of the drum side wall 23. The photosensitive drum 5 includes a drum main body 44 and a drum shaft 45 which extends along a center axis of the drum main body 44. Flange members 46 (a right-hand flange member 46 is not shown) are fixed to both end portions of the drum main body 44, and the drum shaft 45 is inserted into centers of the respective flange members 46 in such a manner as to rotate relatively. A right end portion of the drum shaft 45 is inserted into the right drum bearing 40 in such a manner that a relative rotation thereof to the drum bearing 40 is prohibited. The right end portion projects rightwards from the right drum bearing 40. On the other hand, the flange member 46 fixed to a left end portion of the drum main body 44 is held in the left drum bearing 33 in such a manner that a relative rotation thereof to the drum bearing 33 is allowed. Thus, the drum main body 44 of the photosensitive drum 5 is provided rotatably about the drum shaft 45 between the left-hand side wall rear portion 27 and the right-hand side wall rear portion 37.
In addition, an end face of the left-hand flange member 46 is exposed in the portion surrounded by the protecting portion 30. Then, a connecting member 47 is attached to the exposed end face of the flange member 46 (refer to
The drum rear wall 24 is provided in such a manner as to extend between a rear end portion of the drum side wall 22 and a rear end portion of the drum side wall 23.
The drum upper wall 25 is provided in such a manner as to extend between an upper end portion of the left-hand side wall rear portion 27 of the drum side wall 2 and an upper end portion of the right-hand side wall rear portion 37 of the drum side wall 23.
The drum front wall 26 is provided in such a manner as to extend between a lower end portion of the left-hand side front portion 29 of the drum side wall 22 and a lower end portion of the right-hand side front portion 39 of the drum side wall 23 and is formed in such a manner as to be inclined obliquely upwards as the drum front wall 26 extends forwards. Pressing levers 48 for pressing the developing cartridge 9 towards the photosensitive drum 5 are provided in two locations on the drum front wall 26 which confront each other in a right-left direction of the drum front wall 26 across a central portion thereof.
(2) Developing Cartridge
As is shown in
The developing cartridge 9 includes a housing 51. The housing 51 has a box shape which is opened at a rear side thereof. As is shown in
As is shown in
In addition, as is shown in
(3) Attachment of Developing Cartridge to Drum Cartridge
The developing cartridge 9 is attached to the drum cartridge 7 from the front of the photosensitive drum 5. The developing roller shaft bearing members 57, 58 which project, respectively, leftwards and rightwards from the housing 51 of the developing cartridge 9 are fitted in the attachment guide grooves 35, 42, respectively. Then, by the developing cartridge 9 being pressed to the rear, the developing cartridge 9 is moved to the rear while the developing roller shaft bearing members 57, 58 are guided by the attachment guide grooves 35, 42, respectively. In the process of this rearward movement, the housing 51 of the developing cartridge 9 is brought into abutment with the pressing levers 48, and the housing 51 is pressed downwards against the pressing force exerted by the pressing levers 48, whereby the attachment of the developing cartridge 9 to the drum cartridge 7 is completed. In this state, in the developing cartridge 9, the developing roller 8 is brought into press contact with the photosensitive drum 5 by virtue of the pressing force of the pressing levers 48. Note that in a state in which the attachment has been completed, gaps are formed between the developing roller shaft bearing members 57, 58 and rear end portions of the guide grooves 35, 42, respectively.
3. Body Frames
Two body frames 62, 63 are disposed within the body casing 2 in such a manner as to face each other with a space provided therebetween. Each of the body frames 62, 63 has a substantially rectangular shape as viewed from the side. A black process cartridge 3K, a yellow process cartridge 3Y, a magenta process cartridge 3M and a cyan process cartridge 3C are mounted in this order as viewed from the front side between the body frames 62, 63.
The body frames 62, 63 are connected together via four round-rod shaped connecting members 64, 65, 66, 67. The connecting member 64 is provided at the front of the black process cartridge 3k in such a manner as to extend between respective upper end portions of the body frame 62, 63. The connecting member 65 is provided below the black process cartridge 3K in such a manner as to extend between respective lower end portions of the body frames 62, 63. The connecting member 66 is provided at the front of the cyan process cartridge 3C in such a manner as to extend between the respective upper end portions of the body frames 62, 63. The connecting member 67 is provided at the front of the cyan process cartridge 3C in such a manner as to extend between the respective lower end portions of the body frames 62, 63. Thus, the body frames 62, 63 and the four connecting members 64 to 67 provide a robust and strong structure which reduces strain and deformation when the process cartridges 3 are mounted or dismounted.
(1) Left-hand Body Frame
Four process cartridge guide grooves 71 are formed on the left-hand body frame 62. The process cartridge guide grooves 71 are formed by cutting out the body frame 62 from an upper edge thereof. Each of the process cartridge guide grooves 71 has a width corresponding to an outside diameter of the protecting portion 30 formed on the drum frame 21 and extends obliquely downwards and rearwards from the upper edge of the body frame 62 to a vertically central portion thereof. A first abutment portion 72 having a substantially rectangular shape as viewed from the side which projects upwards within the process cartridge guide groove 71 and a second abutment portion 73 having a substantially rectangular shape as viewed from the side which projects forwards within the process cartridge guide groove 71 are formed at a lower end portion of the process cartridge guide groove 71. The four process cartridge guide grooves 71 are formed at equal intervals in the front-rear direction.
In addition, cylindrical projecting portions 74 which project leftwards are provided, respectively, in positions on the body frame 62 which are spaced apart obliquely downwards and forwards from respective lower end portions of the process cartridge guide grooves 71.
Furthermore, guide holes 75 which penetrate through the body frame 62 are formed, respectively, in positions on the body frame 62 which are spaced apart forwards and slightly obliquely downwards from the respective projecting portions 74. The guide hole 75 has a linear hole portion 76 which extends in the front-rear direction and an intersecting hole portion 77 which extends obliquely downwards and rearwards from a rear end of the linear hole portion 76. In the frontmost guide hole 75 of the four guide holes 75, the linear hole portion 76 is formed longer than the linear hole portions 76 of the other guide holes 75.
In addition, arc-shaped holes 187 which are centered, respectively, at the projecting portions 74 are formed in positions on the body frame 62 which lie in front of the respective process cartridge guide grooves 71 and which are spaced apart obliquely upwards and forwards from the respective projecting portions 74.
(2) Right-Hand Body Frame
As is shown in
In addition, cylindrical projecting portions 79 which project rightwards are provided, respectively, in positions on the body frame 63 which are spaced apart obliquely downwards and forwards from respective lower end portions of the guide grooves 78.
Guide holes 80 which penetrate through the body frame 63 are formed, respectively, in positions on the body frame 63 which are spaced apart forwards and slightly obliquely downwards from the respective projecting portions 79. The guide hole 80 has a linear hole portion 81 which extends in the front-rear direction and an intersecting hole portion 81 which extends obliquely downwards and rearwards from a rear end of the linear hole portion 80. In the frontmost guide hole 80 of the four guide holes 80, the linear hole portion 81 is formed longer than the linear hole portions 81 of the other guide holes 80.
4. Configuration for Transmission of Drive Force to Process Cartridges
Note that a connecting and disconnecting translation cam 153 as an example of a translation member and a connecting and disconnecting drive mechanism 211, which will both be described in detail later, are shown in the respective figures from
(1) Drive Force Transmission Member
A driving force transmission mechanism 91 is provided on an outside of the left-hand body frame 62 (refer to
As is shown in
(1-1) Drum Drive Transmission Members
The four drum drive transmission members 92 are provided in such a manner as to be associated with the four process cartridges 3. The drum drive transmission members 92 are disposed in positions that correspond to respective ones of the connecting members 47 (refer to
The drum drive transmission member 92 includes integrally a gear part 95 and a raised part 96 which projects rightwards from a central portion of the gear part 95.
The gear part 95 has a substantially circular annular plate shape. A number of gear teeth into which driving force is inputted from a drum motor are formed on an outer circumferential surface of the gear part 95.
The raised part 96 has a cylindrical proximal end side outer circumferential surface 97 which has a center axis in common with the gear part 95. In addition, the raised part 96 has a cylindrical distal end side outer circumferential surface 98 which has a center axis in common with the gear part 95 to the right of the proximal end side outer circumferential surface 97. The distal end side outer circumferential surface 98 is formed to have a smaller diameter than that of the proximal end side outer circumferential surface 97. Furthermore, the raised part 96 has an annular rising surface 99 which is connected to a distal edge of the proximal end side outer circumferential surface 97 and a proximal edge of the distal end side circumferential surface 98 and an annular distal end face 100 which is connected to a distal edge of the distal end side outer circumferential surface 98. A linear engagement groove 101 (refer to
In addition, a holder 103 is attached to an external surface of the body frame 62 in such a manner as to cover the driving force transmission mechanism 91. Support shafts 104 are provided on the holder 103 in association with the respective drum drive transmission members 92 in such a manner as to project therefrom to extend rightwards. The support shaft 104 is inserted into the cylindrical portion 102 rotatably and slidably in the right-left direction. Thus, the drum drive transmission member 92 is supported rotatably about the support shaft 104 and is provided in such a manner as to move backwards and forwards in the right-left direction between an advanced position shown in
As is shown in
As is shown in
As is shown in
In such a state that the drum drive transmission member 92 has advanced to the advanced position shown in
(1-2) Developing Drive Transmission Members
As is shown in
As is shown in
The developing drive gear 111 has integrally a substantially disc-shaped gear main body 114 and a substantially cylindrical guide core part 115 which projects rightwards from the gear main body 114.
A number of gear teeth into which driving force is inputted from a developing motor, not shown, are formed on an outer circumferential surface of the gear main body 114.
As is shown in
The reciprocating member 112 includes integrally a cylindrically shaped distal end cylindrical part 118 having a relatively small first inside diameter, a cylindrically shaped proximal end cylindrical part 119 which is provided adjacent to a left-hand side of the distal end cylindrical part 118 and which has a relatively large second inside diameter, an engagement part 120 which is provided adjacent to a right-hand side of the distal end cylindrical part 118, and a collar portion 121 which is made to project circumferentially from an outer circumferential surface of the distal end cylindrical part 118. The first inside diameter is substantially equal to or slightly larger than the first outside diameter of the distal end core portion 116. The second inside diameter is substantially equal to or slightly larger than the second outside diameter of the proximal end core portion 117. The guide core part 115 is inserted into the reciprocating member 112 from the left. The reciprocating member 112 can be made to move in the right-left direction with respect to the guide core part 115 to reciprocate or move backwards and forwards between an advanced position shown in
A coil spring 113 is provided in such a manner as to be wound round a circumference of the guide core part 115 and is disposed between the reciprocating member 112 and the gear main body 114. The reciprocating member 112 is pressed rightwards by virtue of the pressing force (elastic force) of the coil spring 113.
In addition, support shafts 128 are provided on the holder 113 in association with the respective developing drive transmission members 93 in such a manner as to project therefrom to extend rightwards. By this support shaft 128 being inserted into the guide core part 115 in such a manner as to rotate but not to slide, the developing drive gear 111 is supported in such a manner as to rotate about the support shaft 128 but not to slide.
An engagement part 120 of the reciprocating member 112 includes integrally a substantially cylindrical center portion 122 which extends in the right-left direction and two abutment projecting portions 123 which are connected to a circumferential surface of the center portion 122. The two abutment projecting portions 123 are disposed on a straight line which passes through a center of the center portion 122 and are formed to have a 180-degree rotationally symmetrical shape.
A circular recessed part 124 is formed on an external end face of the developing roller drive gear 61, and the circular recessed part 124 has a diameter which is substantially the same as an outside diameter of the center portion 122 of the engagement part 120. In addition, two abutment parts 125 are provided along a circumference of the recessed part 124 on the external end face of the developing roller drive gear 61. Each abutment part 125 has a substantially L-shape, as viewed from the side, which has a short piece portion 126 and a long piece portion 127 which intersects the short piece portion 126 at right angles. The short piece portion 126 of each abutment part 125 extends on a straight line which passes through a center of the recessed part 124. The long piece portion 127 of each abutment portion 125 extends along a straight line which passes through the center of the recessed part 124 and intersects a straight line which passes through the two short piece portions 126 at right angles while being spaced apart from the straight line. In addition, the two abutment parts 125 are 180 degrees rotationally symmetrical with each other with respect to the center of the recessed part 124.
In such a state that the reciprocating member 112 has advanced to the advanced position shown in
Then, the distal end core portion 116 and the proximal end core portion 117 of the guide core part 115, as well as the distal end cylindrical part 118 and the proximal end cylindrical part 119 have dimensions in the right-left direction that satisfy the following two conditions (1) and (2).
Condition (1): In such a state that the reciprocating member 112 is positioned between the retreating position shown in
Condition (2): In such a state that the reciprocating member 112 has advanced to the advanced position shown in
In such a state that the reciprocating member has advanced to the advanced position, a radial play of the reciprocating member relative to the guide core part 115 is increased by the operations described above. Thus, even though a shift in position is produced between a rotational center of the developing roller drive gear 61 and a rotational center of the developing drive transmission member 93 (the developing drive gear 111), in the event that the amount of shift between the rotational centers falls within a range of radial play of the reciprocating member 112 with respect to the guide core part 115, the shift is permitted, and the rotational force is transmitted well from the developing drive transmission member 93 to the developing roller drive gear 61.
(1-3) Driving Translation Cam
As is shown in
The main body part 131 is provided parallel to the body frame 62. Four holes 134 are formed in the main body part 131. The holes 134 are formed, respectively, in positions at which the holes 134 confront the four developing drive transmission members 93 in the right-left direction. Each hole 134 has an elongated hole shape which extends in the front-rear direction and has dimensions which permit vertical insertion and dislocation of the reciprocating member 112 of the developing drive transmission member 93. As is shown in
The first cam parts 132 are provided on a left-hand surface (i.e., on a surface opposite to a surface which confronts the body frame 62) of the main body part 131 in such a manner as to be associated with the respective holes 134. The first cam part 132 has a substantially U-shape as viewed from the side which extends along substantially a front half of a circumferential edge of the hole 134. In addition, as is shown in
The secondary cam parts 133 are provided at lower end portions of the left-hand surface of the main body part 131 in such a manner as to be associated with the respective drum drive transmission members 92. As is shown in
In a state shown in
When the driving translation cam 94 is caused to move rearwards, the respective inclined portions 135 of the first cam parts 132 are brought into abutment with the respective collar portions 121 of the reciprocating members, and the inclined portions 137 of the second cam parts 133 are brought into abutment with the respective rising surfaces 99 of the drum drive transmission members 92. When the driving translation cam 94 moves further rearwards, the reciprocating members 112 and the first cam parts 132 move relatively in such a manner that the collar portions 121 of the reciprocating members 112 ride, respectively, on the inclined portions 135 of the first cam parts 132. Accordingly, the reciprocating members 112 receive a force in a leftward direction from the first cam parts 132 and are then caused to move leftwards against the pressing forces of the coil springs 113. In addition, the drum drive transmission members 92 and the second cam parts 133 move relatively in such a manner that the rising surfaces 99 of the drum drive transmission members 92 ride on the inclined portions 137 of the second cam parts 133. In conjunction with this, the second cam parts 133 receive a force in a leftward direction from the second cam parts 133 and are then caused to move leftwards against the pressing forces of the coil springs 105.
In addition, in a state shown in
(2) First Cover Linkage Mechanism
In addition, in the printer 1, the driving translation cam 94 is designed to move in association with the opening or closing of the top cover 4. Namely, the printer 1 includes a first cover linkage mechanism 140 for causing the driving translation cam 94 to move in a linked fashion with the opening or closing of the top cover 4 (see
As is shown in
As is shown in
As is shown in
The second cover link member 143 is formed to have a V-shape as viewed from the side which opens at a relatively large angle (for example, an angle of about 135°). A support shaft 146 is formed at a bent portion of the second cover link member 143 in such a manner as to project rightwards. The second cover link member 143 is provided in such a manner as to rotate about the support shaft 146 by the support shaft 146 being supported rotatably at the rear end portion of the body frame 62. The connecting shaft 145 of the first cover link member 142 is inserted rotatably into one end portion of the second cover link member 143. A connecting shaft 147 is formed at the other end portion of the second cover link member 143 in such a manner as to project rightwards. An elongated hole 148 which is long in the vertical or up-down direction is formed at a rear end portion of the main body part 131 of the driving translation cam 94, and the connecting shaft 147 is inserted in the elongated hole 148 in such a manner as to be loosely fitted therein so as not only to rotate but also to move in the up-down direction.
When the top cover 4 is opened from the state in which the top cover 4 is closed (the closed state is shown in
When the top cover 4 is closed, the first cover link member 142 rotates about the other end portion of the first cover link member 142 in such a manner as to fall in an inclined fashion. The one end portion of the second cover link member 143 is pushed rearwards in conjunction with the rotation of the first cover link member 142, and the second cover link member 143 rotates about the support shaft 146, whereby the other end portion of the second cover link member 143 moves forwards. In addition, the driving translation cam 94 is pushed forwards by the connecting shaft 147 by the other end portion of the second cover link member 143 moving forwards, whereby the driving translation cam 94 moves forwards. Then, when a state results in which the top cover 4 is fully closed, the driving translation cam 94 is disposed in a relatively forward position as is shown in
5. Locking Mechanism
Note that the driving translation cam 94, the first cover linkage mechanism 140 and the preventive members 191, which will be described later, as well as a connecting-disconnecting drive mechanism 211 and a second cover linkage mechanism 231 are shown in
A locking mechanism 151 for locking the respective process cartridges 3 on to the body frames 62, 63 (refer to
The locking mechanism 151 includes four left-hand fixing members 152, four right-hand fixing members 172 (refer to
(1) Left-Hand Fixing Members
Four left-hand fixing members 152 are disposed on a left-hand side of the left-hand body frame 62. In addition, the four left-hand fixing members 152 are provided in such a manner as to be associated with a respective process cartridge 3. In such a state that the four process cartridges 3 are mounted in the body casing 2, the left-hand fixing members 152 are disposed forwards of the protecting portions 30 (refer to
The lock lever 154 is supported rotatably on the projecting portion 74 (refer to
The pressing lever 155 is disposed forwards and to the right of the lock lever 154 and is supported rotatably on the projecting portion 74 (refer to
The coil spring 156 is interposed between the distal end portion of the lock lever 154 and the distal end portion of the pressing lever 155.
(2) Right-Hand Fixing Members
The four right-hand fixing members 172 are provided in such a manner as to be associated with the respective process cartridges 3 and are disposed on a right-hand side of the right-hand body frame 63. The right-hand fixing members 172 each include a lock lever 174, a pressing lever 175 and a coil spring 176.
The lock lever 174 is formed to have a substantially C-shape as viewed from the side. One end portion (a proximal end portion) of the lock lever 174 is supported rotatably on the projecting portion 79 formed on the right-hand body frame 63. A substantially rectangular hole 177 is formed in the other end portion (a distal end portion) of the lock lever 174 in such a manner as to penetrate therethrough. In addition, a cutout portion 178 is formed in the lock lever 174 between the proximal end portion and the distal end portion thereof in such a manner as to be cut out into a recess which is recessed downwards.
The pressing lever 175 is disposed forwards and to the left of the lock lever 174 and is supported rotatably on the projecting portion 79 at one end portion (a proximal end portion) thereof. A locking portion 180 is formed at a distal end portion of the pressing lever 175 in such a manner as to project rightwards. A distal end portion of the locking portion 180 is inserted into the hole 177 of the lock lever 174 from the left. In addition, a connecting shaft 179 is formed at a central portion of the pressing lever 175 in such a manner as to project rightwards from a right-hand surface thereof. Furthermore, although not shown, a support portion is formed at the central portion of the pressing lever 175 in such a manner as to project rightwards from the right-hand surface of the pressing lever 175, and the spacing member 201, which will be described later, is supported rotatably by the support portion.
The coil spring 176 is interposed between the distal end portion of the lock lever 174 and the distal end portion of the pressing lever 175.
(3) Connecting and Disconnecting Translation Cam
Since the left and right connecting and disconnecting translation cams 153 have configurations which are laterally symmetrical with each other, hereinafter, only the left-hand connecting and disconnecting translation cam 153 will be described.
The connecting and disconnecting translation cam 153 is a member which extends in the front-rear direction and is attached on an inner surface of the body frame 62 (refer to
Four guide grooves 161 are formed on a left-hand surface of the connecting and disconnecting translation cam 153 in such a manner as to be associated with each connecting and disconnecting translation cam 153. The guide groove 161 has a linear groove portion 162 which extends in the front-rear direction and an intersecting groove portion 163 which extends obliquely upwards and rearwards from a rear end of the linear groove portion 162.
Four third cam portions 164 are formed on an upper surface of the connecting and disconnecting translation cam 153 at intervals in the front-rear direction. The four third cam portions 164 are each formed to have a substantially trapezoidal shape as viewed from the side which projects upwards from the upper surface 350 (i.e., a permissive surface) of the connecting and disconnecting translation cam 153 and each have a horizontal surface 165 (i.e., a spacing surface) which extends in the front-rear direction and an inclined surface 166 (i.e., a permissive surface) which continues to a rear end of the horizontal surface 165 and the upper surface of the connecting and disconnecting translation cam 153. An interval defined between the frontmost third cam portion 164 and the third cam portion 164 which lies adjacent thereto is made longer than intervals defined between the other adjacent third cam portions 164.
A rack gear 167 is formed on a lower surface of a front end portion of the connecting and disconnecting translation cam 153. As is shown in
(4) Link Members
The respective left-hand fixing members 152 and the left-hand connecting and disconnecting translation cam 153 are connected to each other by link members 181 as is shown in
The connecting shaft 159 of the left-hand fixing member 152 is inserted into one end portion of the link member 181 in such a manner as to rotate within a predetermined angular range. Specifically, a substantially fan-shaped hole 182 is formed at the one end of the link member 181. The connecting shaft 159 has a key hole shape as viewed from the side which has a projection on a circumferential surface thereof. In addition, when the connecting shaft 159 is inserted into the hole 182, the link member 181 is made to rotate about the connecting shaft 159 within the angular range. On the other hand, a connecting shaft 183 is formed at the other end portion of the link member 181 in such a manner as to project rightwards. The connecting shaft 183 is inserted into the guide hole 75 of the body frame 62, and a distal end portion thereof is fitted in the guide groove 161.
The respective right-hand fixing members 172 and the right-hand connecting and disconnecting translation cam 153 are connected to each other by link members 184 as is shown in
The connecting shaft 179 of the right-hand fixing member 172 is inserted into one end portion of the link member 184 in such a manner as to rotate within an angular range. The angular range may be predetermined. Specifically, a substantially fan-shaped hole 185 is formed at the one end of the link member 184. The connecting shaft 179 has a key hole shape as viewed from the side which has a projection on a circumferential surface thereof. In addition, when the connecting shaft 179 is inserted into the hole 185, the link member 184 is made to rotate about the connecting shaft 179 within the angular range. On the other hand, a connecting shaft 186 is formed at the other end portion of the link member 184 in such a manner as to project leftwards. The connecting shaft 183 is inserted into the guide hole 80 of the body frame 63, and a distal end portion thereof is fitted in the guide groove 161.
6. Preventive Members
As is shown in
The preventive member 191 has an arm shape. An insertion hole 192 is formed at one end portion (i.e., a proximal end portion) of the preventive member 191. A clamping shaft 351 (refer to
7. Spacing Members
A plurality of spacing members 201 (e.g., eight spacing members 201 in this exemplary embodiment) are provided in the printer 1 in such a manner as to be associated with the four left-hand fixing members 152 and the four right-hand fixing members 172 (refer to
The four spacing members 201 are disposed on an inside (e.g., a right-hand side) of the left-hand body frame 62 in such a manner as to confront, respectively, their associated left-hand fixing members 152 in the right-left direction.
The spacing member 201 has a substantially triangular plate shape. The support portion 160 which is provided on the pressing lever 155 of the left-hand fixing member 152 is inserted in one angular portion 202 of the spacing member 201 in such a manner as to rotate relatively. Accordingly, the spacing member 201 is supported rotatably on the support portion 60.
The spacing member 201 is provided in such a manner as to extend rearwards from the support portion and is caused to rest on an upper surface of the connecting and disconnecting translation cam 153. A lower projecting portion 203 is formed at a rear end portion of the spacing member 201 in such a manner as to project downwards. The lower projecting portion 203 is brought into abutment with the upper surface of the connecting and disconnecting translation cam 153. In addition, an upper projecting portion 204 is formed at the rear end portion of the spacing member 201 in such a manner as to project upwards. A front surface of the upper projecting portion 204 is made to function as a pressing surface 205.
8. Connecting and Disconnecting Drive Mechanism
As is shown in
The connecting and disconnecting drive mechanism 211 includes a motor gear 212 which rotates by virtue of driving force of a connecting and disconnecting motor 229 (refer to
As is shown in
The clutch engaging lever 215 is disposed in such a manner as to extend in the front-rear direction above the engagement gear 218. As is shown in
The other end of a coil spring 222 which is locked on the holder 103 at one end is locked on an intermediate portion of the clutch engaging lever 215. The clutch engaging lever 215 is pressed in such a manner that the distal end portion thereof is lifted upwards by the coil spring 222. In addition, in such a state that the driving translation cam 94 is disposed in a position shown in
In such a state that the clutch engaging lever 215 is in engagement with the engagement gear 218, the engagement gear 218 is not allowed to rotate, and rotational force inputted into the input gear 217 from the motor gear 212 is transmitted to the output gear 219. Namely, the planetary differential clutch 214 engages the transmission of the rotational force of the motor gear 212 to the intermediate gear 213. Accordingly, the pinion gear 168 can be caused to rotate backwards and forwards together with the intermediate gear 213 by backward and forward rotations of the motor gear 212, whereby the connecting and disconnecting translation cam 153 can be caused to reciprocate in the front-rear direction.
On the other hand, in such a state that the clutch engaging lever 215 is not in engagement with the engagement gear 218, the rotational force that is inputted into the input gear 217 from the motor gear 212 is transmitted to the engagement gear 218 and is not transmitted to the output gear 219. Namely, the planetary differential clutch 214 disengages the transmission of the rotational force of the motor gear 212 to the intermediate gear 213. As this transition occurs, the output gear 219 is in such a state that the output gear 219 rotates freely, and hence, the connecting and disconnecting motor 229 (refer to
8. Second Cover Linkage Mechanism
In the printer 1, the driving translation cam 94 is made to move in a linked fashion with the opening or closing of the top cover 4, and the connecting and disconnecting translation cam 153 is made to move in a linked fashion with the movement of the driving translation cam 94. Namely, the printer 1 includes the second cover linkage mechanism 231 for causing the connecting and disconnecting translation cam 153 to move in parallel with the linked movement of the driving translation cam 94 with the opening or closing of the top cover by the first cover linkage mechanism 140.
The second cover linkage mechanism 231 includes a third cover link member 232 and a fourth cover link member 233.
The third cover link member 232 is a member which extends in a straight line, and a shaft 234 is formed at an intermediate portion thereof in such a manner as to project leftwards. The shaft 234 is supported rotatably on the holder 103 (refer to
The fourth cover link member 233 is a member which extends in a straight line and is fixed to a left-hand surface of the connecting and disconnecting translation cam 153 with a posture in which it extends substantially in the front-rear direction. The other end portion (i.e., an end portion opposite to the one end portion which is connected to the driving translation cam 94) of the third cover link member 232 and a rear end portion of the fourth cover link member 233 are connected to each other in such a manner as to rotate about an axis extending along the right-left direction.
In such a state that the top cover 4 is closed, as is shown in
In the course of the opening of the top cover 4, by the rearward movement of the driving translation cam 94, the driving translation cam 94 is disconnected from the clutch engaging lever 215. Then, the distal end portion of the clutch engaging lever 215 is lifted upwards, whereby the engagement of the clutch engaging lever 215 with the engagement gear 218 is released. Accordingly, the connecting and disconnecting motor 229 (refer to
In such a state that the top cover 4 is fully opened, as is shown in
9. Operations of Lock Mechanism (Left-Hand Fixing Members and Right-Hand Fixing Members) and Preventive Members in Conjunction with Opening or Closing of Top Cover
In such a state that the top cover 4 is opened, as is shown in
Thus, the process cartridges 3 can be mounted in or dismounted from the interior of the body casing 2. When mounting the process cartridges 3, the protecting portions 30 (refer to
In such a state that the top cover 4 is opened, since the preventive members 191 confront the lower end portions of the process cartridge guide grooves 71 in the right-left direction and the cutout portions 178 of the lock levers 174 confront the lower end portions of the process cartridge guide grooves 78 in the right-left direction, when the process cartridges 3 are mounted in the interior of the body casing 2, the protecting portions 30 are brought into abutment with the preventive members 191 or the drum shafts 45 are brought into abutment with the lock levers 174, whereupon the movement of the process cartridges 3 is prevented. Namely, the mounting of the process cartridges 3 into the body casing 2 is prevented at a point in time when the protecting portions 30 are brought into abutment with the preventive members 191 or the drum shafts 45 are brought into abutment with the lock levers 174.
Then, when the top cover 4 is closed, the driving translation cam 94 moves forwards, while the connecting and disconnecting translation cam 153 moves rearwards. As is shown in
In addition, as is shown in
On the other hand, the distal end portions of the respective connecting shafts 186 of the right-hand link members 184 are fitted in the intersecting groove portions 163. Accordingly, when the connecting and disconnecting translation cam 153 moves rearwards, the distal end portions of the connecting shafts 186 move to the rear along the linear hole portions 81 (refer to
In addition, in the course of the cop cover 4 being closed, the driving translation cam 94 is brought into contact with the clutch engaging lever 215, and the distal end portion of the clutch engaging lever 215 is pushed downwards by the driving translation cam 94, whereby the clutch engaging lever 215 is brought into engagement with the engagement gear 218. Accordingly, after the top cover 4 has been closed, the connecting and disconnecting translation cam 153 can be caused to move by virtue of the driving force of the connecting and disconnecting motor 229 (refer to
In addition, in the course of the cop cover 4 being closed, when the driving translation cam 94 moves forwards, the respective drum drive transmission members 92 and the reciprocating members 112 of the respective developing drive transmission members 93 advance to the advanced positions. The drum drive transmission members 92 are connected, respectively, to the connecting members 47, and the reciprocating members 112 are connected, respectively, to the developing roller drive gears 61. As a result, the photosensitive drums 5 and the developing rollers 8 are allowed to be driven to rotate.
When the top cover 4 is opened from the closed state, the respective members and portions of the printer 1 perform opposite operations to the operations performed when the top cover is closed. In addition, the left-hand fixing members 152 and the right-hand fixing members 172 are put in the unlocked state where the process cartridges 3 are not fixed.
10. Connecting and Disconnecting Operations of Developing Rollers to and from Photosensitive Drums
In such a state that the top cover 4 is closed, the connecting and disconnecting translation cam 153 can be caused to move by the driving force of the connecting and disconnecting motor 229 (refer to
In a state after the top cover 4 has been closed, as is shown in
When the connecting and disconnecting translation cam 153 is caused to move rearwards from this state, the lower projecting portions 203 of the spacing members 201 which correspond to the yellow process cartridge 3Y, the magenta process cartridge 3M and the cyan process cartridge 3C move on the inclined surfaces 166 of the third cam portions 164 to move from the horizontal planes 165 to the inclined surfaces 166. Accordingly, the spacing members 201 are put in positions (spaced apart positions) where the lower projecting portions 203 are brought into abutment with the horizontal surfaces 165 while the upper projecting portions 204 are lifted upwards relatively, as is shown in
When the connecting and disconnecting translation cam 153 is caused to move rearwards further from this state, the lower projecting portion 203 of the spacing member 201 which corresponds to the black process cartridge 3K moves on the inclined surface 166 of the third cam portion 164 to move from the horizontal surface 165 on to the inclined surface 166, whereby the spacing member 201 is put in a position (a spaced apart position) in which the lower projecting portion 203 is brought into abutment with the horizontal surface 165 and the upper projecting portion 204 is lifted relatively upwards. As a result of this, as is shown in
Although the developing cartridges 9 are caused to move vertically in such a state that the reciprocating members 112 are connected, respectively, to the developing roller drive gears 61, since the diameters in the front-rear direction of the elongated holes 36 into which the reciprocating members 112 are inserted are formed long, there occurs no situation in which the connection of the reciprocating members 112 with the developing roller drive gears 61 disturbs the vertical movement of the developing cartridges 9.
11. Advantages
As has been described above, the four process cartridges 3 are detachably mounted within the body casing 2 in such a manner as to be disposed in parallel with one another in the body casing 2. The body frame 62 provided within the body casing 2 has the plurality of abutment portions 72, 73 and the plurality of projecting portions 74 which project in the rotational axis direction of the photosensitive drums 5 (in the right-left direction). The projecting portions 74 are provided in such a manner as to be associated with the respective process cartridges 3. The left-hand fixing members 152 (i.e., the lock levers 154 and the pressing levers 155) are provided rotatably on the projecting portions 74, respectively. When in the locked state, the fixing members 152 press against the process cartridges 3 so as to bring the process cartridges 3 into abutment with the abutment portions 72, 73. When the process cartridges 3 are pressed against while being brought into abutment with the abutment portions 72, 73, the process cartridges 3 are fixed in the position at which the process cartridges 3 are in abutment with the abutment portions 72, 73. When the process cartridges 3 are fixed, the fixing of the photosensitive drums 5 provided on the process cartridges 3 is attained. The release of the process cartridges 3 by the left-hand fixing members 152 is attained when the left-hand fixing members 152 are displaced from the locked state to the unlocked state. Namely, the fixing of the process cartridges 3 by the left-hand fixing members 152 is released by the left-hand fixing members 152 rotating about the projecting portions 74 in such a manner that the left-hand fixing members 152 are spaced apart from the process cartridges 3.
In addition, the spacing members 201 are provided in such a manner as to be associated with the respective process cartridges 3 within the body casing 2. The spacing members 201 can move to the spacing position and the permissive position. When the spacing members 201 are caused to move to the spacing positions, the developing rollers 8 are spaced apart from the photosensitive drums 5, while when the spacing members 201 are caused to move to the permissive positions, the developing rollers 8 are permitted to be brought into contact with the photosensitive drums 5.
In addition, the rotation of the respective left-hand fixing members 152 and the movement of the respective spacing members 201 are attained by the reciprocating straight-line movements of the connecting and disconnecting translation cam 152. Accordingly, the connection and disconnection of the respective developing rollers 8 to and from their respective mating photosensitive drums 5 and the fixing and release of the respective photosensitive drums 5 can be attained by a simple configuration in which the connecting/disconnecting translation cam 153 is provided for use in common for those actions.
In addition, the spacing members 201 can be caused to move between the spacing positions and the permissive positions by the simple configuration in which the four third cam portions 164 are provided on the connecting and disconnecting translation cam 153 (i.e., on the upper surface), and the four horizontal surfaces 165 which are different from the upper surface in height are provided on the connecting and disconnecting translation cam 153), whereby the connection and disconnection of the developing rollers 8 to and from the photosensitive drums 5 can be attained.
The left-hand fixing member 152 includes the lock lever 154 and the pressing lever 155 which are supported rotatably on the projecting portion 74. The lock lever 154 is provided in such a manner as to rotate about the projecting portion 74 so as to be connected to or disconnected from the process cartridge 3 and is pressed by the pressing lever 155 (the coil spring 156). Accordingly, by the pressing lever 155 pressing against the lock lever 154 in such a state that the lock lever 154 is in contact with the process cartridge 3, the lock lever 154 can press against the process cartridge 3. As a result, the strong and rigid fixing of the process cartridge 3 can be attained by virtue of the pressure exerted on the lock lever 154 from the pressing lever 155.
In addition, the spacing member 201 is supported rotatably on the support portion 160 provided on the pressing lever 155. Accordingly, the movement of the spacing member 201 can be attained by the movement of the pressing lever 155.
When the top cover 4 provided on the body casing 2 in the openable fashion is opened, the connecting and disconnecting translation cam 153 is caused to move in the linked fashion with the opening of the top cover 4 by the first cover link mechanism 140 and the second cover linkage mechanism 231, whereby the left-hand fixing members 152 are displaced from the locked state to the unlocked state. Thus, when mounting or dismounting the process cartridges 3 in or from the inside of the body casing 2, the top cover may be opened without causing the connecting and disconnecting translation cam 153 to move in order to release the locked state. As a result, an amount of time and effort (e.g., labor hours) can be reduced which would otherwise be used in mounting or dismounting the process cartridges 3 in or from the inside of the body casing 2.
In addition, since the left-hand fixing member 152 is disposed on the mounting/dismounting path of the process cartridge 3 when in the locked state, the process cartridge 3 is fixed by the left-hand fixing member 152, thereby making it possible to prevent the dislocation of the process cartridge 3. On the other hand, since the left-hand fixing member 152 is allowed to retreat from the mounting/dismounting path of the process cartridge 3 when in the unlocked state, the mounting or dismounting of the process cartridge 3 in or from the inside of the body casing 2 can be attained without being disrupted by the left-hand fixing member 152.
Furthermore, in the unlocked state, not only the left-hand fixing member 152 but also the spacing member 201 is allowed to retreat from the mounting/dismounting path of the process cartridge 3. Accordingly, the mounting or dismounting of the process cartridge 3 in or from the inside of the body casing 2 can be attained without being disrupted by the left-hand fixing member 152 and the spacing member 201.
In addition, the connecting and disconnecting translation cam 153 can be reciprocated in a straight line by rotational force generated by the connecting and disconnecting motor 299. Accordingly, no man power is used to reciprocate the connecting and disconnecting translation cam 153 in a straight line.
In addition, the transmission of the rotational force generated by the connecting and disconnecting motor 229 to the pinion gear 168 (the intermediate gear 213) can be engaged or disengaged by the planetary differential clutch 214. By the transmission of the rotational force to the pinion gear 168 being engaged, the connecting and disconnecting translation cam 153 can be reciprocated in a straight line via the rack gear 167. In addition, when the transmission of the rotational force to the pinion gear 168 is disengaged, the connecting and disconnecting motor 229 can be prevented from providing a load on the movement of the connecting and disconnecting translation cam 153 when the connecting and disconnecting translation cam 153 moves in association with the opening of the top cover 4.
The preventive member 191 is provided in such a manner as to move between the preventive position where the preventive member 191 is disposed on the mounting/dismounting path of the process cartridge 3 within the body casing 2, and the permissive position where the preventive member 191 retreats from the mounting/dismounting path. When the process cartridge 3 is mounted in the body casing 2, in the event that the preventive member 191 lies in the preventive position, the movement of the process cartridge 3 in the mounting direction is prevented by the preventive member 191 in the course of the process cartridge 3 being so mounted. This preventive state is released by the preventive member 191 being caused to move from the preventive position to the permissive position. When the process cartridge 3 is caused to move further in the mounting direction after the mounting preventive state has been so released, the process cartridge 3 is brought into abutment with the abutment portions 72, 73 provided on the body frame 62.
Accordingly, even though the process cartridge 3 is inserted into the body casing 2 with force, since the process cartridge 3 can be prevented from being brought into abutment with the abutment portions 72, 73 with force, the impartation of impact to the abutment portions can be prevented.
In addition, the left-hand fixing member 152 presses against the process cartridge 3 so as to bring the process cartridge 3 into abutment with the abutment portions 72, 73 when in the locked state. When the process cartridge 3 is pressed while in abutment with the abutment portions 72, 73, the process cartridge 3 is fixed in place in the position where the process cartridge 3 is brought into abutment with the abutment portions 72, 73, whereby the positioning of the process cartridge 3 within the body casing 2 can be attained.
The fixing of the process cartridge 3 is released by the left-hand fixing member 152 and the right-hand fixing member 172 being displaced from the locked state to the unlocked state. Namely, the fixing of the process cartridge 3 is released by the left-hand fixing member 152 and the right-hand fixing member 172 moving apart from the process cartridge 3. When the fixing of the process cartridge 3 is so released, the dismounting of the process cartridge 3 from the body casing 2 is enabled.
In addition, when the left-hand fixing member 152 is displaced from the unlocked state to the locked state, the preventive member 191 is caused to move from the preventive position to the permissive position in conjunction with the displacement of the left-hand fixing member 152. In addition, when the left-hand fixing member 152 is displaced from the locked state to the unlocked state, the preventive member 191 is caused to move from the permissive position to the preventive position in conjunction with the displacement of the left-hand fixing member 152.
When the process cartridge 3 is dismounted from the inside of the body casing 2, the left-hand fixing member 152 is displaced from the locked state to the unlocked state. Consequently, in such a state that the process cartridge 3 is not mounted in the body casing 2, the left-hand fixing member 152 is in the unlocked state, and the preventive member 191 is disposed in the preventive position. Thus, when the process cartridge 3 is mounted in the inside of the body casing 2, since the preventive member 191 is disposed in the preventive position, the movement of the process cartridge 3 in the mounting direction is prevented by the preventive member 191 in an ensured fashion in the course of the process cartridge 3 being so mounted. Consequently, the impartation of impact to the abutment portions 72, 73 when mounting the process cartridge 3 can be prevented in an ensured fashion.
The body frame has the oscillation shafts 351 and the projecting portions 74. The preventive member 191 is supported on the oscillation shaft 192 in such a manner as to oscillate. The left-hand fixing member 152 is supported rotatably on the projecting portion 74 and is displaced between the locked state and the unlocked state by rotating about the projecting portion 74. In the course of the left-hand fixing member 152 being displaced from the locked state to the unlocked state, the preventive member 191 is caused to move from the permissive position to the preventive position by the left-hand fixing member 152. Thus, no separate mechanism is used for causing the preventive member 191 to move. Consequently, a simplified configuration can be realized.
In addition, the right-hand fixing member 172 functions as the preventive member 191 and doubles as a preventive member 191. Thus, a simplified configuration can be realized.
12. Other Exemplary Embodiments
While in the exemplary embodiment described above, the image forming apparatus has been described in relation to a tandem type color printer 1, the invention may also be applied to a multi-path intermediate belt transfer color printer in which toner images of respective colors are transferred on to an intermediate transfer belt from respective image carriers, and thereafter, the toner images of respective colors are transferred altogether on to a sheet.
In addition, the invention can also be applied to a monochrome printer.
According to a first illustrative aspect of the invention, there is provided an image forming apparatus including an apparatus main body, a plurality of process cartridges detachably mounted within the apparatus main body in such a manner as to be disposed in parallel with one another within the apparatus main body and each having a photosensitive drum and a developing roller disposed in such a manner as to confront the photosensitive drum, a body frame provided within the apparatus main body and having a plurality of abutment portions which are adapted to be brought into abutment with the process cartridges, respectively, and a plurality of projecting portions provided in such a manner as to be associated with the respective process cartridges and made to project in a rotational axis direction of the photosensitive drum, a plurality of fixing members supported on the projecting portions and adapted to rotate about the projecting portions to thereby be displaced to a locked state where the fixing members press against the process cartridges so as to bring the process cartridges into abutment with the abutment portions and to an unlocked state where the fixing members are spaced apart from the process cartridges, a plurality of spacing members provided in such a manner as to be associated with the respective process cartridges within the apparatus main body and made to move to a spacing position where the spacing members cause the developing rollers to be spaced apart from the photosensitive rollers and a permissive position where the spacing members permit the developing rollers to be in contact with the developing rollers, and a translation member provided within the apparatus main body in such a manner as to move in a straight line in a direction in which the process cartridges are aligned for displacing the fixing members to the locked state and the unlocked state and moving the spacing members to the spacing position and the permissive position through reciprocating linear movements.
According to a second illustrative aspect of the invention, there is provided an image forming apparatus as set forth in the first aspect of the invention, wherein guide portions are formed on the body frame in such a manner as to be associated with the respective fixing members, the guide portions each having a linear hole portion which extends in the process cartridges aligned direction and an intersecting hole portion which extends from one end of the linear hole portion in a direction which intersects the process cartridges aligned direction, wherein guide grooves are formed on the translation member in such a manner as to be associated with the respective fixing members, the guide grooves each having a linear groove portion which extends in the process cartridges aligned direction and an intersecting groove portion which extends from one end of the linear groove portion in a direction which intersects the process cartridges aligned direction, wherein a plurality of link members are provided in such a manner as to be associated with the fixing members and are coupled to the fixing members at one end portions rotatably about respective axes which extend in the rotational axis direction and fitted in the guide holes and the guide grooves at the other end portions thereof, and wherein the fixing members are put in the locked state in such a state that the other end portions of the link members are disposed in the intersecting hole portions and the linear groove portions and put in the unlocked state in such a state that the other end portions of the link members disposed in the linear hole portions and the intersecting groove portions.
According to a third illustrative aspect of the invention, there is provided an image forming apparatus as set forth in the second aspect of the invention, wherein all the spacing members are disposed in the permissive position with the other end portions of the link members disposed in the linear hole portions and the intersecting groove portions, wherein the other end portions of the link members are disposed in the intersecting hole portions and the linear groove portions when the translation member is moved in a straight line in one direction from the state in which the other end portions of the link members are disposed in the linear hole portions and the intersecting groove portions, wherein at least one of the spacing members is moved to the spacing position when the translation member is moved in a straight line in the one direction from the state in which the other end portions of the link members are disposed in the intersecting hole portions and the linear groove portions, and wherein all the spacing members are moved to the spacing position when the translation member is moved in a straight line in the one direction from the state in which the at least one of the spacing members has been moved to the spacing position.
According to a fourth illustrative aspect of the invention, there is provided an image forming apparatus as set forth in any of the first to third aspects of the invention, wherein the translation member has a plurality of spacing surfaces which are brought into contact with the spacing member when in the spacing position and a plurality of permissive surfaces which brought into contact with the spacing members when in the permissive position.
According to a fifth illustrative aspect of the invention, there is provided an image forming apparatus as set forth in any of the first to fourth aspects of the invention, wherein the fixing members each include a lock lever which is supported on the projecting portion in such a manner as to rotate about the projecting portion to thereby connected to or disconnected from the process cartridge and a pressing lever which is supported rotatably on the projecting portion in such a manner as to press the lock lever.
According to a sixth illustrative aspect of the invention, there is provided an image forming apparatus as set forth in the fifth aspect of the invention, wherein the pressing levers each have a support portion which projects in the rotational axis direction, and wherein the spacing members are supported rotatably on the supporting members.
According to a seventh illustrative aspect of the invention, there is provided an image forming apparatus as set forth in any of the first to sixth aspects of the invention, including a cover provided on the apparatus main body in an openable fashion and adapted to opened for mounting or dismounting the process cartridges, and a cover linkage mechanism linked up to the cover for moving the translation member in a straight line when the cover is opened so as to displace the fixing members from the locked state to the unlocked state.
According to an eighth illustrative aspect of the invention, there is provided an image forming apparatus as set forth in any of the first to seventh aspects of the invention, wherein the fixing members are provided in such a manner as to be disposed, respectively, on mounting/dismounting paths of the process cartridges within the apparatus main body when in the locked state and retreat from the mounting/dismounting paths when in the unlocked state.
According to a ninth illustrative aspect of the invention, there is provided an image forming apparatus as set forth in the eighth aspect of the invention, wherein the spacing members are provided in such a manner as to retreat from the mounting/dismounting paths when in the unlocked state.
According to a tenth illustrative aspect of the invention, there is provided an image forming apparatus as set forth in any of the first to ninth aspects of the invention, including a motor for generating a rotational force which causes the translation member to reciprocate in a straight line.
According to an eleventh illustrative aspect of the invention, there is provided an image forming apparatus as set forth in the tenth aspect of the invention, including a rack gear formed on the translation member, a pinion gear which meshes with the rack gear, and a clutch for engaging or disengaging the transmission of a rotational force from the motor to the pinion gear.
According to a twelfth illustrative aspect of the invention, there is provided an image forming apparatus including an apparatus main body, a process cartridge detachably mounted in the apparatus main body, a body frame provided in the apparatus main body and having an abutment portion which is brought into abutment with the process cartridge, and a preventive member provided in such a manner as to move between a preventive position where the preventive member is disposed on a mounting/dismounting path of the process cartridge within the apparatus main body so as to prevent the abutment of the process cartridge with the abutment portion and a permissive position where the preventive member retreats from the mounting/dismounting path so as to permit the abutment of the process cartridge with the abutment portion.
According to a thirteenth illustrative aspect of the invention, there is provided an image forming apparatus as set forth in the first aspect of the invention, including a fixing member adapted to be displaced between a locked state in which the fixing member presses against the process cartridge so as to bring the process cartridge into abutment with the abutment portion and an unlocked state in which the fixing member is spaced apart from the process cartridge.
According to a fourteenth illustrative aspect of the invention, there is provided an image forming apparatus as set forth in the second aspect of the invention, wherein the preventive member is provided in such a manner as to move to the permissive position in conjunction with the fixing member being displaced to the locked state and to the preventive position in conjunction with the fixing member being displaced to the unlocked state.
According to a fifteenth illustrative aspect of the invention, there is provided an image forming apparatus as set forth in the third aspect of the invention, wherein the preventive member is provided in such a manner as to oscillate about an oscillation shaft which is supported on the body frame, and wherein the fixing member is supported on a projecting portion possessed by the body frame in such a manner as to rotate about the projecting portion to be displaced between the locked state and the unlocked state and is made to cause the preventive member to move from the permissive position to the preventive position in the course of being displaced from the locked state to the unlocked state.
According to a sixteenth illustrative aspect of the invention, there is provided an image forming apparatus as set forth in the second aspect of the invention, wherein the preventive member is formed integrally with the fixing member.
According to the seventeenth illustrative aspect of the invention, the process cartridge comprises a photosensitive drum (5) that has a drum shaft (45), and the preventive member comprises a fixing surface (172a) that presses against the drum shaft so as to bring the drum shaft into abutment with the abutment portion when in the locked state and a preventive surface (172b) that is disposed in the mounting and dismounting path so as to prevent the abutment of the drum shaft with the abutment portion when in the unlocked state.
According to the first illustrative aspect of the invention, the plurality of process cartridges are detachably mounted within the apparatus main body in such a manner as to be disposed in parallel with one another in the apparatus main body. The body frame provided within the apparatus main body has the plurality of abutment portions and the plurality of projecting portions which project in the rotational axis direction of the photosensitive drums (hereinafter, referred to simple as a “rotational axis direction”). The projecting portions are provided in such a manner as to be associated with the respective process cartridges. The fixing members are provided rotatably on the projecting portions, respectively. When in the locked state, the fixing members press against the process cartridges so as to bring the process cartridges into abutment with the abutment portions. When the process cartridges is pressed against the abutment portions while being brought into abutment with the abutment portions, the process cartridges are fixed in the position at which the process cartridges are in abutment with the abutment portions. Thus, the photosensitive drums provided on the process cartridges are also fixed. The release of the process cartridges is attained by the fixing members being displaced from the locked state to the unlocked state. Namely, the fixing of the process cartridges is released by the fixing members rotating about the projecting portions in such a manner that the fixing members are spaced apart from the process cartridges.
In addition, the plurality of spacing members are provided in such a manner as to be associated with the respective process cartridges within the apparatus main body. The spacing members can move to the spacing position and the permissive position. When the spacing members are caused to move to the spacing positions, the developing rollers are spaced apart from the photosensitive drums, while when the spacing members are caused to move to the permissive positions, the developing rollers are permitted to be brought into contact with the photosensitive drums.
In addition, the rotation of the respective fixing members and the movement of the respective spacing members are attained by the reciprocating straight-line movements of the translation member. Thus, the connection and disconnection of the respective developing rollers to and from their respective mating photosensitive drums and the fixing and release of the respective photosensitive drums can be attained by the simple configuration in which the translation member is provided in such a manner as to be used commonly for those actions.
According to the second illustrative aspect of the invention, the plurality of link members are provided in such a manner as to be associated with the fixing members. The link members are coupled to the fixing members at the one end portions rotatably about the respective axes which extend in the rotational axis direction of the photosensitive drums. The link members are inserted into the guide holes formed in the body frame so as to be fitted in the guide grooves formed in the translation member at the other end portions thereof.
The guide hole has the linear hole portion which extends in the process cartridges aligned direction, that is, the moving direction of the translation member (hereinafter in this section, referred to simple as a “moving direction”) and the intersecting hole portion which extends from the one end of the linear hole portion in the direction which intersects the moving direction. The guide groove has the linear groove portion which extends in the moving direction and the intersecting groove portion which extends from the one end of the linear groove portion in the direction which intersects the moving direction.
In such a state that the other end portions of the link members are fitted in the intersecting hole portions, since the positions of the other end portions of the link members relative to the body frame do not change even in the event that the translation member is reciprocated in a straight line, the postures of the link members and the fixing members do not change. As this occurs, the fixing members are in the locked state, whereby the process cartridges (the photosensitive drums) are fixed. When the translation member is caused to move in the direction in which the other end portions of the link members approach the intersecting groove portions relatively and is caused to move further in the direction in question after the other end portions of the link members are fitted in the intersecting groove portions, the other end portions of the link members are dislocated from the intersecting hole portions while being kept fitted in the intersecting hole portions. Then, the other end portions of the link members move within the linear hole portions. The postures of the link members change as a result of the movement of the other end portions of the link members, and in association therewith, the fixing members rotate about the projecting portions, as a result of which the fixing members are spaced apart from the process cartridges, and the unlocked state results.
In this way, the ensured switching of the fixing members between the locked state and the unlocked state can be attained by the translation member and the link members.
According to the third illustrative aspect of the invention, all the spacing members are disposed in the permissive position when the other end portions of the link members are disposed in the linear hole portions and the intersecting groove portions, that is, when the fixing members are in the unlocked state. When the translation member is caused to move in one direction from this state, the other end portions of the link members move within the linear hole portions while kept fitted in the intersecting hole portions. The fixing members are displaced from the unlocked state to the locked state by the movement of the other end portions of the link members. Then, when the translation member is caused to move further in the one direction, at least one of the spacing members is caused to move to the spacing position, whereby the developing roller associated with the spacing member so moving is spaced apart from the mating photosensitive drum. Then, after this state, all the spacing members are caused to move to the spacing positions, whereby the state results in which all the developing rollers are spaced apart from their respective mating photosensitive drums.
Accordingly, the ensured switching can be attained by the translation member, the spacing members and the link members between the state in which the fixing of the process cartridges (the photosensitive drums) is released so that the contact of the developing rollers to all the photosensitive drums is permitted, the state in which the process cartridges are fixed so that the contact of the developing rollers to all the photosensitive drums is permitted, the state in which the process cartridges are fixed so that at least one of the developing rollers is spaced apart from its mating photosensitive drum, and the state in which the process cartridges are fixed so that all the developing rollers are spaced apart from their mating photosensitive drums.
According to the fourth illustrative aspect of the invention, the translation member has the plurality of spacing surfaces and the plurality of permissive surfaces. By causing the translation member to move from the state in which the spacing surfaces are in contact with the spacing members, so that the permissive surfaces are brought into contact with the spacing members, the spacing members can be caused to move from the permissive positions to the spacing positions. On the other hand, by causing the translation member to move from the state in which the permissive surfaces are in contact with the spacing members, so that the spacing surfaces are brought into contact with the spacing members, the spacing members can be caused to move from the permissive positions to the spacing positions.
In this way, the respective spacing members can be caused to move from the spacing positions and the permissive positions by a simple configuration in which the pluralities of spacing surfaces and permissive surfaces are provided on the translation member, whereby the connection and disconnection of the developing rollers to and from their mating photosensitive drums can be attained.
According to the fifth illustrative aspect of the invention, the fixing members each include the lock lever which is supported rotatably on the projecting portion and the pressing lever which is supported rotatably on the projecting portion. The lock lever is provided in such a manner as to rotate about the projecting portion so as to be connected to or disconnected from the process cartridge and is pressed by the pressing lever. Thus, when the pressing lever presses against the lock lever in such a state that the lock lever is in contact with the process cartridge, the lock lever can press against the process cartridge. As a result, a rigid fixing of the process cartridge can be attained.
According to the sixth illustrative aspect of the invention, the spacing members are supported rotatably on the supporting members which are provided on the pressing levers. Thus, the movement of the spacing members is attained by the movement of the pressing levers.
According to the seventh illustrative aspect of the invention, when the cover which is provided on the apparatus main body in the openable fashion is opened, the translation member is caused to move by the cover linkage member in a linked fashion with the opening of the cover, whereby the fastening members are displaced from the locked state to the unlocked state. Thus, when mounting or dismounting the process cartridges, the translation does not have to be moved. Instead, only the cover member is opened to release the process cartridges from the locked state. As a result, the time and effort used when mounting or dismounting the process cartridges in or from the apparatus main body may be decreased.
According to the eighth illustrative aspect of the invention, since the fixing members are disposed on the mounting/dismounting paths of the process cartridges within the apparatus main body when in the locked state, the process cartridges are fixed by the fixing members, thereby making it possible to prevent the dislocation of the process cartridges. On the other hand, since the fixing members are caused to retreat from the mounting/dismounting paths when in the unlocked state, the mounting or dismounting of the process cartridges in or from the apparatus main body can be attained without being disrupted by the fixing member.
According to the ninth illustrative aspect of the invention, not only the fixing members but also the spacing members are provided in such a manner as to retreat from the mounting/dismounting paths when in the unlocked state. Thus, the mounting or dismounting of the process cartridges in or from the apparatus main body can be attained without being disrupted by the fixing member and the spacing members.
According to the tenth illustrative aspect of the invention, the translation member can be caused to reciprocate in the straight line by the rotational force generated by the motor. Thus, no man power is used to case the translation member to reciprocate in the straight line.
According to the eleventh illustrative aspect of the invention, the transmission of rotational force generated by the motor can be engaged and disengaged by the clutch. When the transmission of rotational force to the pinion gear is engaged, the translation member can be caused to reciprocate in the straight line via the rack gear. In addition, when the transmission of rotational force to the pinion gear is disengaged, the motor can be prevented from constituting the load against the movement of the translation member, for example, when causing the translation member to move in the linked fashion with the opening of the cover which is provided on the apparatus main body in the openable fashion.
According to the twelfth illustrative aspect of the invention, the preventive member is provided in such a manner as to move between the preventive position where the preventive member is disposed on the mounting-dismounting path of the process cartridge within the apparatus main body and the permissive position where the preventive member retreats from the mounting-dismounting path. When the process cartridge is mounted in the apparatus main body, in the event that the preventive member lies in the preventive position, the movement of the process cartridge in the mounting direction is prevented by the preventive member in the course of the process cartridge being so mounted. This mounting preventive state is released by the preventive member being caused to move from the preventive position to the permissive position. When the process cartridge is caused to move further in the mounting direction after the mounting preventive state has been so released, the process cartridge is brought into abutment with the abutment portion provided on the body frame.
Accordingly, even though the process cartridge is inserted into the apparatus main body with force, since the process cartridge can be prevented from being brought into abutment with the abutment portion with force, the impartation of impact to the abutment portion can be prevented.
According to the thirteenth illustrative aspect of the invention, the fixing member presses against the process cartridge so as to bring the process cartridge into abutment with the abutment portion when in the locked state. When the process cartridge is pressed while in abutment with the abutment portion, the process cartridge is fixed in place in the position where it is brought into abutment with the abutment portion, whereby the positioning of the process cartridge within the apparatus main body can be attained.
The fixing of the process cartridge is released by the fixing member being displaced from the locked state to the unlocked state. Namely, the fixing of the process cartridge is released by the fixing member moving apart from the process cartridge. When the fixing of the process cartridge is so released, the dismounting of the process cartridge from the apparatus main body is enabled.
According to the fourteenth illustrative aspect of the invention, when the fixing member is displaced from the unlocked state to the locked state, the preventive member is caused to move from the preventive position to the permissive position in conjunction with the displacement of the fixing member. In addition, when the fixing member is displaced from the locked state to the unlocked state, the preventive member is caused to move from the permissive position to the preventive position in conjunction with the displacement of the fixing member.
When the process cartridge is dismounted from the apparatus main body, the fixing member is displaced from the locked state to the unlocked state. Consequently, in such a state that the process cartridge is not mounted in the apparatus main body, the fixing member is in the unlocked state, and the preventive member is disposed in the preventive position. Thus, when the process cartridge is mounted in the apparatus main body, since the preventive member is disposed in the preventive position, the movement of the process cartridge in the mounting direction is prevented by the preventive member in an ensured fashion in the course of the process cartridge being so mounted. Consequently, the impartation of impact to the abutment portion when mounting the process cartridge can be prevented in an ensured fashion.
According to the fifteenth illustrative aspect of the invention, the body frame has the oscillation shaft and the projecting portion. The preventive member is supported on the oscillation shaft in such a manner as to oscillate. The fixing member is supported rotatably on the projecting portion and is displaced between the locked state and the unlocked state by rotating about the projecting portion. In the course of the fixing member being displaced from the locked state to the unlocked state, the preventive member is caused to move from the permissive position to the preventive position by the fixing member. Thus, no separate mechanism is used for causing the preventive member to move. Consequently, a simplified configuration can be realized.
According to the sixteenth illustrative aspect of the invention, the preventive member is formed integrally with the fixing member. Consequently, a simplified configuration can be realized.
While the present invention has been shown and described with reference to certain exemplary embodiments thereof, it will be understood by those skilled in the art that various changes in form and details may be made therein without departing from the spirit and scope of the invention as defined by the appended claims.
Number | Date | Country | Kind |
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