The present invention relates to an image forming apparatus for forming an image on a recording medium.
Some image forming apparatuses such as laser beam printers or LED printers are provided with a tray that can be drawn out of an apparatus body, and a plurality of components that carry out image forming processes formed as a cartridge that can be attached to the tray in a detachable manner. According to this configuration, the user can replace the cartridge easily by drawing out the tray.
Japanese Patent Application Laid-Open Publication No. 2019-028345 discloses an image forming apparatus that adopt a configuration where a developing cartridge is detachably attached to a tray-like drum unit, and the drum unit storing the developing cartridge is attached to the apparatus body. A storage medium for storing various information related to the developing cartridge is attached to the developing cartridge, and in a state where the developing cartridge is attached to the drum unit, the storage medium is electrically connected to a relay board provided at a rear portion of the drum unit. When the drum unit is inserted to the apparatus body, a contact member provided on the drum unit being electrically connected to foe relay board comes into contact with a contact member provided on the apparatus body, in which state the controller of the apparatus body can acquire information from the storage medium of the developing cartridge.
According to the apparatus disclosed in the above patent document, a charging unit provided on the drum unit and an electric wiring arranged on foe rear portion of foe drum unit are arranged close to each other, so that electromagnetic noise generated from foe charging unit may affect signal transmission through the electric wiring.
The present invention provides an image forming apparatus capable of reducing effects of electromagnetic noise on electric wiring.
According to one aspect of the invention, an image forming apparatus includes an apparatus body, a photoconductor unit, and a developing cartridge. The apparatus body includes a controller and a body-side contact portion electrically connected to the controller. The photoconductor unit includes a photoconductor, a charger configured to charge a surface of the photoconductor, and a frame body supporting the photoconductor and the charger. The photoconductor unit is detachably attached to the apparatus body in a direction orthogonal to a rotational axis direction of the photoconductor. The dev eloping cartridge includes a developing roller configured to develop an electrostatic latent image formed on the photoconductor using developer, a storage medium configured to store information, and a cartridge-side contact portion electrically connected to the storage medium. The developing cartridge is detachably attached to an attaching portion provided in the photoconductor unit. In addition, the photoconductor unit includes a first contact portion configured to be electrically connected to the body-side contact portion in a state where the photoconductor unit is attached to the apparatus body, a second contact portion configured to be electrically connected to the cartridge-side contact portion in a state where foe developing cartridge is attached to the attaching portion, and a wiring portion electrically connecting the first contact portion and the second contact portion. The frame body includes a first side frame and a second side frame that are disposed respectively at a first end side and a second end side in the rotational axis direction of the photoconductor and each extend in an attaching direction of the photoconductor unit to the apparatus body, and an upstream-side frame and a downstream-side frame that are respectively arranged on an upstream side and a downstream side of the photoconductor in the attaching direction and each supported by the first side frame and the second side frame. The first contact portion is arranged on a first surface on an outer side of the downstream-side frame such that the first contact portion is exposed outside of the photoconductor unit. A part of the wiring portion is arranged along a second surface on an inner side of the downstream-side frame. The photoconductor unit further includes a separating member that is arranged to oppose the second surface of the downstream-side frame, the separating member being arranged to separate the charger and the part of the wiring portion when viewed in the rotational axis direction of the photoconductor.
Further features of the present invention will become apparent from the following description of exemplary embodiments with reference to the attached drawings.
Exemplary embodiments of the present disclosure will be illustrated with reference to the drawings. In the following description, with respect to an image forming apparatus, a direction from which a user is assumed to mainly access the apparatus, that is, a side on which a front door, if any, is provided, is referred to as a front side, and a side opposite from the front side is referred to as a tear side. A left side when viewing the image forming apparatus from the front side is referred to as a left side, and a right side thereof is referred to as a right side.
A direction toward which an axis of a photoconductor extends, which according to the following embodiment is a direction from the right side of the image forming apparatus toward the left side, is referred to as direction X, the vertical direction is referred to as direction Z, and a direction orthogonal to direction X and direction Z, which according to the following embodiment is a rear direction of the image forming apparatus, is referred to as direction Y. Directions X, Y and Z are preferably orthogonal coordinate systems that are mutually orthogonal to each other. In other words, direction X and direction Y are both horizontal directions. In the following description, unless denoted otherwise, shapes of components of the image framing apparatus or positional relationships among components assume the positions or orientations taken in a state where the respective components are assembled to the image forming apparatus.
(1) General Configuration of Image Forming Apparatus
A configuration of an image forming apparatus 1 according to a first embodiment will be described.
The cartridge tray 3 includes a tray frame body 30 (
The front door 40 that can be opened and closed is provided on a front side of the apparatus body 2, and by opening the front door 40, as described later, the cartridge tray 3 can be drawn out from the apparatus body 2 to enable replacement of the cartridge tray 3 and the dev eloping cartridges 8k to 8y. The apparatus body 2 refers to the part of the image forming apparatus 1 excluding the cartridge tray 3 and the developing cartridges 8k to 8y and includes a frame body of the image forming apparatus 1, for example.
The inserting or drawing out of the cartridge tray 3 to or from the apparatus body 2 is guided by a body-side guide rail provided in the apparatus body 2. Tray-side guide rails 39 and 39 serving as guided portions being guided by body-side guide rails are provided on the cartridge tray 3. The tray-side guide rails 39 and 39 are projections that extend in a direction of movement of the cartridge tray 3 when it is inserted to or drawn out of the apparatus body 2, which according to the present embodiment is direction Y.
A laser scanner unit LB serving as an exposure unit is provided above the developing cartridges 8k to 8y and the cartridge tray 3 in the apparatus body 2. Further, a belt unit 11 serving as a conveyance portion is provided below the developing cartridges 8k to 8y and the cartridge tray 3 in the apparatus body 2. The belt unit 11 is formed by stretching an electrostatic attraction belt 12 having flexibility around a driving roller 13 and a tension roller 14. The electrostatic attraction belt 12 is an example of a belt member that conveys the recording medium S. The electrostatic attraction belt 12 according to the present embodiment is stretched across the driving roller 13 and the tension roller 14 in an approximately horizontal direction.
Transfer rollers 16k, 16c, 16m and 16y are provided on an inner side of the electrostatic attraction belt 12 opposing the photosensitive drums 4k, 4c, 4m and 4y. Areas where the photosensitive drums 4k, 4c, 4m and 4y oppose the respective transfer rollers 16k, 16c, 16m and 16y, i.e., nip portions formed between the photosensitive drums 4k to 4y and the electrostatic attraction belt 12, constitute transfer portions where a transfer process is carried out.
A sheet feed unit 18 is provided below the belt unit 11. The sheet feed unit 18 includes a sheet teed tray 19 on which the recording medium S is stacked and stored, and a sheet feed roller 20 that feeds the recording medium S one sheet at a time. A fixing unit 21 that carries out a fixing process is provided cm the Y-direction side of the belt unit 11. A sheet discharge unit 22 that discharges the recording medium S to an outer side of the apparatus body 2 is provided above the fixing unit 21 on an upper portion of the apparatus body 2.
(2) Image Forming Operation
An image forming operation will be described with reference to
When the front door 40 is closed, drum drive couplings not shown provided on the image forming apparatus 1 are engaged with drum couplings 54 connected to the photosensitive drums 4k to 4y provided on the cartridge tray 3. When the image forming apparatus 1 receives a command to execute image formation, the drum couplings 54 are each driven to rotate via a drive output motor and a gear not shown in the apparatus body 2, by which the photosensitive drums 4k to 4y are driven to rotate at a predetermined speed. The electrostatic attraction belt 12 is also driven to rotate at a speed corresponding to the speed of the photosensitive drums 4k to 4y. Meanwhile, the laser scanner unit LB is driven to emit light. In synchronization with the emission of light of the laser scanner unit LB, the surface of the photosensitive drums 4k to 4y are charged uniformly to predetermined polarity and potential by charging units 5k to 5y. The laser scanner unit LB scans and exposes the surface of the respective photosensitive drums 4k to 4y with laser light L corresponding to image signals of respective colors. Thereby, electrostatic latent images corresponding to image signals of respective colors are formed on the surface of the photosensitive drums 4k to 4y.
The electrostatic latent images are developed by developing rollers 6k to 6y that are driven to rotate at a predetermined speed. By this process, a yellow toner image corresponding to a yellow component of the full-color image is formed on a first photosensitive drum 4y. Similarly, toner images corresponding to magenta, cyan and black of the full-color image are formed respectively on second, third and fourth photosensitive drums 4m, 4c and 4k.
Meanwhile, the recording medium S is separated (me by one and fed at a predetermined conveyance timing from the sheet feed tray 19. Toner images of yellow, magenta, cyan and black are transferred in a superimposed manner to the recording medium S while the recording medium S passes the first to fourth photosensitive drums 4y, 4m, 4c and 4k in the named order. Thereby, a full-color non-fixed toner image composed of four colors is formed on the recording medium S.
The recording medium S to which a toner image has been transferred is subjected to a fixing process at the fixing unit 21. The fixing unit 21 includes a pair of rollers that nips and conveys the recording medium S, and a heating unit, such as a halogen lamp or an electromagnetic induction heating unit, tor heating the toner image on the recording medium S, where heat and pressure is applied to the unfixed toner image. Thereby, toner is melted, mixed and then solidified, so that a fixed image fixed to the recording medium S is obtained. The recording medium S having passed the fixing unit 21 is discharged by the sheet discharge unit 22 to a sheet discharge tray 23 provided on an upper side of the apparatus body 2.
(3) Cartridge Tray
Next, a configuration of the cartridge tray 3 according to the first embodiment will be descried with reference to
As illustrated in
The tray through-shaft 55 is a through-shaft that is supported by the right-side portion 30R and the left-side portion 30L, both end portions thereof being protruded outward of the right-side portion 30R and the left-side portion 30L. A tray positioning portion 56 is provided on a rear side of the right-side portion 30R and of the left-side portion 30L. The tray through-shaft 55 is supported by a tray shaft engagement portion (not shown) of the apparatus body 2 when being inserted to the apparatus body 2, and the tray positioning portion 56 is supported by a tray positioning shaft 24 (refer to
The photosensitive drums 4k to 4y are each supported by the right-side portion 30R and the left-side portion 30L and attached rotatably about a rotational axis that extends in direction X.
The developing cartridge 8m includes a memory tag unit 80 to which a memory tag, i.e., IC tag, 81 serving as a storage medium of the present embodiment is attached. Only the memory tag unit 80 of the developing cartridge 8m of magenta is illustrated in
The memory tag 81 is a contact-type IC chip, for example, and includes a memory contact portion 81a serving as an electric contact portion, i.e., cartridge-side contact portion, being exposed on the outer side of each of the developing cartridges 8k to 8y. The cartridge tray 3 is provided with second contact portions 32k, 32c, 32m and 32y (
As illustrated in
The apparatus body 2 of the image forming apparatus 1 includes a controller 2C illustrated schematically in
According to the above-described configuration, in a state where the cartridge tray 3 storing the developing cartridges 8k to 8y is attached to the attachment position in the apparatus body 2, the controller 2C and the memory tag 81 are electrically connected. In this state, the controller 2C reads the information stored in the memory tag 81 of the respective developing cartridges 8k to 8y or performs information processing such as sending a signal to the memory tag 81 and storing information therein. Thereby, information such as a remaining amount of developer stored in each of the developing cartridges 8k to 8y can be displayed to the user on the display unit 42.
When forming image, the charging unit 5y positively charges the surface of the photosensitive drum 4y uniformly. Specifically, by applying high voltage to the discharging wire 550 and the grid 551, an electric field is formed between the discharging wire 550 and the photosensitive drum 4y, causing corona discharge. In this state, a voltage that differs from that applied to the discharging wire 550 is applied to the grid 551, and thereby, intensity of the electric field is controlled and amount of charge of the photosensitive drum 4y is controlled.
Further, a cleaner 554 for cleaning the discharging wire 550 is provided on the charging unit 5y. The cleaner 554 is provided slidably along direction X by being guided by a guide portion 553a (
Further, a cleaning unit 7y for cleaning the photosensitive drum 4y is provided on the cartridge tray 3. As illustrated in
Charging units 5k, 5m and 5c and cleaning units 7k, 7m and 7c (
(4) Electric Wiring and Shielding Wall of Cartridge Tray
Next, a configuration of contacts, electric wiring and shielding wall of the cartridge tray 3 will be described with reference to
A second contact portion 33 is configured by mounting a contact board 330 provided with a terminal, i.e., electrical contact surface, that contacts and communicates with a terminal of the body-side contact portion 28 (
The IC chip 36 is a storage medium that stores information related to the photosensitive drums 4k to 4y. In other words, the IC chip 36 serves as a second storage medium while the memory tag 81 on the developing cartridges 8k to 8y serves as a first storage medium. The IC chip 36 is attached to fire relay board 35.
The relay board 35 is positioned on an inner side of the rear-side portion 30B of the cartridge tray 3 (refer also to
Now, a positional relationship between the wiring portion 34 and the charging unit 5y will be described. The charging unit 5y is positioned most downstream in the inserting direction of the cartridge tray 3 among the four charging units 5k to 5y on the cartridge tray 3, and it is arranged closest to the relay board 35, the electric wiring 37 and the first contact portion 33.
As described earlier, the discharging wire 550 of the charging unit 5y extends along direction X which is the longitudinal direction of the photosensitive drum 4y. Meanwhile, the first contact portion 33 and the relay board 35 are supported by the rear-side portion 30B of the cartridge tray 3, both of which are positioned to overlap with the range in which the discharging wire 550 extends in terms of direction X. Therefore, the whole of the electric wiring 37 and a part of the electric wiring 38 are positioned within a range in which the discharging wire 550 is disposed in direction X. In other words, at least a part of the wiring portion is positioned within the range in which the charger is provided in the longitudinal direction of the photoconductor.
More specifically, more than half the length of the electric wiring 37 extends approximately in direction X between the relay board 35 and the first contact portion 33. Further, the portion 38a of the electric wiring 38 extending from the relay board 35 toward the groove portion 39a (refer to
As described, in a configuration where the wiring portion 34 and the charging unit 5y of the cartridge tray 3 are arranged in approximation, it is desirable to consider that electromagnetic noise generated in the charging unit 5y might hamper the signal transmitted through the wiring portion 34. The present embodiment adopts a configuration where the user can operate the cleaner 554 to clean the discharging wire 550, so that there is a possibility that the user's hand may contact the wiring portion 34.
As illustrated in
As illustrated in
As illustrated in
By providing the shielding wall 70 as described above, a creepage distance L1 between the charging unit 5y and electric members on the cartridge tray 3, which are the connector part 332, the electric wiring 37 and the relay board 35, can be ensured. Therefore, the possibility of electromagnetic noise generated from the charging unit 5y affecting the signal transmission through the wiring portion 34 and the first contact portion 33 can be reduced.
Further, the shielding wall 70 can prevent the user's hands from touching the wiring portion 34 and the connector part 332 when the user operates the cleaner 554. Thus, the possibility of electric components being damaged during cleaning of the charging unit 5y can be reduced.
Now, the positional relationship between the shielding wall 70 and the cleaner 554 will be described in detail. As illustrated in
The shielding wall 70 should preferably be arranged so that a space is formed between the shielding wall 70 and the cleaner 554 that widens toward the upper side. Specifically, a distance D1 from the surface 70a of the shielding wall 70 to the surface 5542 of the cleaner 554 measured in a direction perpendicular to a dashed line L7 is increased (i.e., becomes larger) from the lower side toward the upper side in the direction along the surface 70a, that is, the direction of the dashed line L7, of the shielding wall 70 in the state illustrated in
Further, since the surface 70a of the shielding wall 70 opposed to the charging unit 5y and the cleaner 554 extends approximately in parallel to direction X, as illustrated in
In the present embodiment, the shielding wall 70 is formed of plastic, which is dielectric material or insulator. The material of the shielding wall 70 is not limited to plastic, and it can also be formed for example of a metal plate, which is a conductor. In that case, it is preferable that the shielding wall 70 formed of a metal plate is connected to ground potential via a metal frame of the apparatus body 2, in a state where the cartridge tray 3 is attached to the apparatus body 2. Further, the shielding wall 70 formed of a metal plate can also be a member that is electrically insulated, i.e., in a floating state, from ground potential.
Further, the separating member, i.e., shielding member, can be configured to cover at least a part of the wiring portion 34 that overlaps with the area in which fee charging unit 5y is disposed in direction X when viewed from the upstream side in the inserting direction of the cartridge tray 3. For example, if a wiring member having a high shielding performance is used as one of the electric wirings 37 and 38, the separating member, i.e., shielding member, can be arranged to expose the corresponding wiring member and cover the other one of the electric wirings 37 and 38. The shielding wall 70 is not required to cover the wiring space in an airtight manner, and an opening portion can be formed, for example, as long as the shielding wall 70 ensures a creepage distance between the charging unit 5y and the electronic components on the cartridge tray 3 compared to the case where the shielding wall 70 is not provided.
The shielding wall 70 is capable of protecting the wiring portion 34 at least physically, even in a case where the charging unit 5y docs not include the cleaner 554 or in a case where the electromagnetic noise reduction effect of the shielding wall 70 cannot be expected. That is, even in a case where the user works near the photosensitive drum 4y through the opening portion formed on the upper side of the photosensitive drum 4y, such as when replacing the developing cartridge 8y, the shielding wall 70 can reduce the possibility of the user's hand touching the wiring portion 34 and thereby damaging the wiring portion 34.
An image forming apparatus according to a second embodiment will be described. The configuration of a separating member or a shielding member according to the present embodiment differs from the first embodiment. The components denoted with the same reference numbers as the first embodiment are assumed to have the same configuration and effect as according to the first embodiment.
As illustrated in
Similar to the shielding wall 70 of the first embodiment, the shielding wall 71 is attached to an inner side, that is, upstream side in the inserting direction, of the rear-side portion 30B, and arranged to cover at least a part of the wiring portion 34 when viewed from the upstream side in the inserting direction. As illustrated in
The shielding wall 71 arranged in the above-mentioned manner can ensure a creepage distance L1 between the charging unit 5y and electronic components on the cartridge tray 3, which are the connector part 332, the electric wiring 37 and the relay board 35. Thereby, the possibility of electromagnetic noise generated in the charging unit 5y hampering the transmission of signals through the wiring portion 34 and the first contact portion 33 can be reduced.
According to the present embodiment adopting the shielding wall 71 having a dual structure, as illustrated in
In comparison with the shielding wall 70 composed of a single component described in the first embodiment, the use of the shielding wall 71 adopting a dual structure composed of the plastic component and the metal plate component described in the present embodiment enables to realize both improved noise shielding property by the metal plate and protection of the metal edge of the metal plate by plastic.
Furthermore, the surface of the shielding wall 71 opposed to the charging unit 5y and the cleaner 554, i.e., fourth surface, is arranged so that the distance D1 from the shielding wall 71 to the surface 5542, i.e., third surface, of the cleaner 554 increases from the lower side toward the upper side. The fourth surface of the present embodiment is composed of the shielding metal plate 73. According to this arrangement, the visibility of the cleaner 554 when viewed from above can be improved, and the workability of the user accessing the cleaner 554 from above and operating the cleaner 554 can also be improved. The surface of the shielding wall 71 opposed to the charging unit 5y and the cleaner 554 extends approximately in parallel to direction X, so that foe surface also functions as a guide surface when the user operates the cleaner 554.
The present embodiment has illustrated the shielding wall 71 as adopting a dual structure of metal plate and plastic, but the present disclosure is not limited to this structure, and for example, a conductive wire can be used instead of the metal plate, or the base cover 72 formed of plastic with metal plating thereon can be used.
The first and second embodiments have illustrated a configuration where the first contact portion 33 and the four second contact portions 32k to 32y on the cartridge tray 3 are arranged on opposite sides of a center position of the cartridge tray 3 in direction X. Further, the direction in which the electric wiring 37 extends front the relay board 35 toward the first contact portion 33 and the direction in which the electric wiring 38 extends from the relay board 35 toward the second contact portions 32k to 32y are heading to opposite sides in terms of direction X (
As for the first contact portion 33, a contact portion configured of an electric board having an electrical contact surface has been described, but the present disclosure is not limited thereto, and any component capable of allowing electric connection, such as a drawer connector, can be adopted. Regarding the configuration for maintaining electric connection, a float mechanism that can be displaced according to the position of a counterpart to which the electric contact is to be connected is adoptable in a structure where the positional accuracy of respective contacts is dispersed.
The first and second embodiments illustrate a configuration where the developing cartridges are detachably attached to the cartridge tray 3 serving as a photoconductor unit including a photoconductor. The present disclosure is not limited thereto, and for example, a configuration where the process cartridge including a photoconductor and a developing roller is detachably attached to a tray not having a photoconductor can also be adopted.
Further, the electrostatic attraction belt 12 according to the first and second embodiments is one example of a belt member equipped in the image forming apparatus, and for example, the present technology can also be applied to an image forming apparatus equipped with an intermediate transfer belt serving as an intermediate transfer body.
While the present invention has been described with reference to exemplary embodiments, it is to be understood that the invention is not limited to the disclosed exemplary embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all such modifications and equivalent structures and functions.
This application claims the benefit of Japanese Patent Application No. 2020-051839, filed on Mar. 23, 2020, which is hereby incorporated by reference herein in its entirety.
Number | Date | Country | Kind |
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JP2020-051839 | Mar 2020 | JP | national |
Number | Name | Date | Kind |
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20070071482 | Okabe | Mar 2007 | A1 |
20090074444 | Kuze | Mar 2009 | A1 |
20150378303 | Ohata | Dec 2015 | A1 |
20190041792 | Kishi | Feb 2019 | A1 |
20190196394 | Yabuki | Jun 2019 | A1 |
20200103790 | Kishi | Apr 2020 | A1 |
20200272085 | Shinoya | Aug 2020 | A1 |
Number | Date | Country |
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2007-72420 | Mar 2007 | JP |
2011-158843 | Aug 2011 | JP |
2019-28345 | Feb 2019 | JP |
2020-38240 | Mar 2020 | JP |
Entry |
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Japanese Office Action dated Apr. 25, 2023, during prosecution of related Japanese Application No. 2020-051839 (English translation included). |
Number | Date | Country | |
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20210294259 A1 | Sep 2021 | US |