Embodiments described herein relate generally to an image forming apparatus.
An image forming apparatus is used to form an image on a sheet. The image forming apparatus may include a developing device and a heating element, such as a power supply unit. There is a possibility that a toner stored in the developing device bonds together to become a lump of toner due to a thermal effect of a heating element on the developing device. Accordingly, an image forming apparatus is required to be capable of suppressing the thermal effect of the heating element on the developing device.
In accordance with at least one embodiment, an image forming apparatus comprises a developing device; a heating element arranged below the developing device; a case configured to cover the heating element, a first air duct of which an end in a first direction side communicates with the outside being formed at an inner side of the case, and an end of the case in a second direction side opposite to the first direction being blocked by a blocking plate; a duct arranged between the developing device and the case, a second air duct of which an end on the first direction side communicates with the outside and contacting the case being formed at an inner side of the duct; a fan, arranged on the second direction side of both the first air duct and the second air duct, configured to blow out air in the first direction; a cover member configured to cover the second direction side of the first air duct, the second air duct and the fan; and a guide section configured to guide the air blown out of the fan to the first air duct.
Hereinafter, an image forming apparatus according to an embodiment are described with reference to the accompanying drawings.
In the present application, an X direction, a Y direction, and a Z direction are defined as follows. The X direction is a left and right direction of the image processing apparatus, and is a direction in which a first air duct and a second air duct described below extend. A +X direction (second direction) is a right direction towards the image processing apparatus (with respect to a paper surface of
The housing 1a forms an external shape of the image forming apparatus 1. The housing 1a accommodates components of the image forming apparatus 1 therein.
The scanner section 2 reads image information of an object to be copied as intensity of light in order to generate an image signal. The scanner section 2 outputs the generated image signal to the image forming unit 3.
The image forming unit 3 forms an output image (hereinafter referred to as a toner image) with a developer containing a toner and the like based on an image signal received from the scanner section 2 or an image signal received from an external device. The image forming unit 3 transfers the toner image onto a surface of a sheet S. The image forming unit 3 fixes the toner image to the sheet S. In other words, the image forming unit 3 performs an image forming processing on the sheet. A configuration of the image forming unit 3 is described below.
The sheet feed section 4 feeds sheets S one by one to the conveyance section 5 in accordance with a timing at which the image forming unit 3 forms a toner image. The sheet feed section 4 includes a cassette 12 and a pickup roller 14. The cassette 12 accommodates sheets S of a predetermined size and type. The pickup roller 14 picks up the sheets S one by one from the cassette 12. The pickup roller 14 feeds the sheet S picked up to the conveyance section 5.
The conveyance section 5 conveys the sheet S fed from the sheet feed section 4 to the image forming unit 3. The conveyance section 5 includes a conveyance roller 16 and a registration roller 18. The conveyance roller 16 conveys the sheet S fed from the pickup roller 14 to the registration roller 18. The conveyance roller 16 enables a tip of the sheet S in a conveyance direction against a nip N of the registration roller 18. The registration roller 18 aligns the tip position of the sheet S in the conveyance direction by bending the sheet S at the nip N. The registration roller 18 conveys the sheet S in accordance with a timing at which the image forming unit 3 transfers the toner image onto the sheet S.
A configuration of the image forming unit 3 is described below.
The image forming unit 3 includes a plurality of electrophotographic process units (hereinafter referred to as EPUs or electrophotographic processors) 20, a toner cartridge 28, an intermediate transfer belt 30, a transfer section (a transferor) 32, and a fixing device (a fixer) 34.
The image forming apparatus 1 is downsized in the X direction by reducing a distance in the X direction (a distance between the drums) between the photoconductive drums 22 of the adjacent EPUs 20. The adjacent EPUs 20 are arranged with positions thereof in the Z direction that are shifted from each other. The plurality of EPUs 20Y, 20M, 20C, and 20K is arranged in such a manner that the EPU 20 in the +X direction is positioned further towards a −Z direction. In this way, interference between the adjacent EPUs 20 is avoided, and the distance between the drums is reduced.
The toner cartridge 28 accommodates toner. As shown in
The intermediate transfer belt 30 is arranged across the plurality of EPUs 20Y, 20M, 20C, and 20K. The toner image on the photoconductive drum 22 is primarily transferred onto the intermediate transfer belt 30.
The transfer section 32 secondarily transfers the toner image primarily transferred onto the intermediate transfer belt 30 onto the surface of the sheet S.
The fixing device 34 applies heat and pressure to the sheet S to fix the toner image to the sheet S.
The reversing unit 6 reverses the sheet S to form an image on a back surface of the sheet S. The reversing unit 6 reverses the front and back surfaces of the sheet S discharged from the fixing device 34 through a switchback. The reversing unit 6 conveys the reversed sheet S towards the registration roller 18.
The sheet discharge tray 7 is used to place the sheet S discharged by a sheet discharge roller 36. The sheet discharge roller 36 discharges the sheet S on which an image is formed in the image forming unit 3 to the sheet discharge tray 7.
The control panel 8 is a part of an input section through which an operator inputs information for operating the image forming apparatus 1. The control panel 8 includes a touch panel and various hard keys.
The control section 9 controls each section of the image forming apparatus 1. The power supply unit PU transforms a commercial power supply voltage to supply it to the components of the image forming apparatus.
Generally, a laser unit that scans a laser beam to expose the photoconductive drum 22 is large. A laser unit may be arranged in the −Z direction side of the plurality of EPUs 20Y, 20M, 20C, and 20K shown in
The power supply unit PU is a heating element (a heater). The developing device 26 is arranged on the +Z direction side of the power supply unit PU. If the temperature of the developing device 26 rises due to the thermal effect of the power supply unit PU, there is a possibility that the toner accommodated in the developing device bonds together to become a lump of toner. If the lump of toner is clogged in the developing device 26, a development failure occurs in the toner image on the photoconductive drum 22. In this way, an image defect such as a white streak or a white spot occurs in the image formed on the sheet S. If the image forming apparatus 1 is intermittently operated to suppress the temperature rise of the developing device 26, the productivity of the image forming apparatus 1 is reduced.
In order to suppress the thermal effect of the power supply unit PU on the developing device 26, the image forming apparatus 1 includes a cooling unit (cooler) 40 for the power supply unit PU.
The cooling unit 40 is described below.
The case 42 is made of a metal material or the like. The case 42 covers the +Z direction side, the +Y direction side, and a −Y direction side of the power supply unit PU while extending in the X direction. In the case 42, a first air duct 41 is formed. An end on the −X direction side of the case 42 closely contacts an exterior cover (first cover) 80 of the image forming apparatus 1. An opening 84 is formed in the exterior cover 80. The end on the −X direction side of the first air duct 41 communicates with the outside of the image forming apparatus 1 through the opening 84.
The duct 52 is made of a resin material or the like. As shown in
The fan unit 60 is arranged on the +X direction side of the first air duct 41 and the second air duct 51, as shown in
The cover member 70 is made of a resin material or the like. As shown in
The shielding portion 54 is made of a resin material or the like. As shown in
As shown in
As shown in
An operation of the cooling unit 40 is described below.
As shown in
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As described in detail above, the image forming apparatus 1 of the embodiment includes the developing device 26, the power supply unit PU, the case 42, the duct 52, the fan 62, the cover member 70 and the guide section 50G. The power supply unit PU is arranged below the developing device 26. The case 42 covers the power supply unit PU. The first air duct 41 is formed at the inner side of the case 42. The end on the −X direction side of the first air duct 41 communicates with the outside. The end on the +X direction side of the case 42 is blocked by the blocking plate 44. The duct 52 is arranged between the developing device 26 and the case 42. The second air duct 51 is formed at the inner side of the duct 52. The second air duct 51 contacts the case 42. The end on the −X direction side of the second air duct 51 communicates with the outside. The fan 62 is arranged on the +X direction side of the first air duct 41 and the second air duct 51. The fan 62 blows out the air in the −X direction. The cover member 70 covers the +X direction side of the first air duct 41, the second air duct 51, and the fan 62. The guide section 50G guides the air blown out of the fan 62 to the first air duct 41.
The second air duct 51 is formed between the case 42 covering the power supply unit PU and the developing device 26. Since the air flowing from the outside circulates in the second air duct 51, a low temperature air layer is formed in the second air duct 51.
The air layer can suppress the thermal effect of the power supply unit PU on the developing device 26. Since the temperature rise of the developing device 26 is minimized, the intermittent operation of the image forming apparatus 1 is minimized. Therefore, the decrease in productivity of the image forming apparatus 1 is minimized.
The fan 62 is arranged on the +X direction side of the first air duct 41 and the second air duct 51. A large fan 62 corresponding to the height of the first air duct 41 and the second air duct 51 can be employed. The fan 62 blows out the air in the −X direction towards the power supply unit PU to be cooled. In this way, the power supply unit PU can be cooled efficiently.
The guide section 50G includes the shielding portion 54 and the first ventilating hole 45h. The shielding portion 54 is arranged between the fan 62 and the second air duct 51 to cover the −X direction side of the fan 62. The first ventilating hole 45h is formed in the blocking plate 44 and opens to the inner side of the shielding portion 54.
The air blown out of the fan 62 is received by the shielding portion 54 arranged on the −X direction side of the fan 62. The air received by the shielding portion 54 flows into the first air duct 41 through the first ventilating hole 45h opening to the inside the shielding portion 54. Thus, the guide section 50G guides (i.e., directs) the air blown out of the fan 62 to the first air duct 41.
The blocking plate 44 includes the inclined plate 45 inclined downward towards the +X direction. The first ventilating hole 45h is formed in the inclined plate 45.
The shielding portion 54 includes the main plate 55 and the side plate 56. The main plate 55 is arranged at the end in the −X direction side of the inclined plate 45. The side plates 56 extend in the +X direction from both ends of the main plate 55 in the Y direction.
The side plate 56 prevents the air received by the main plate 55 from escaping in the Y direction. The main plate 55 is arranged at the end on the −X direction side of the inclined plate 45, and the first ventilating hole 45h is formed in the inclined plate 45. In this way, the air received by the main plate 55 efficiently flows into the first ventilating hole 45h.
The cover member 70 includes the back plate 75, the side plate 76 and the curved plate 78. The back plate 75 is arranged away from the fan 62 in the +X direction. The side plate 76 is arranged away from the fan 62 in the Y direction. The curved plate 78 connects the back plate 75 with the side plate 76.
A circulating direction of the air flowing out of the second air duct 51 is changed from the +X direction to the Y direction at the cover member 70. The air circulates along the curved plate 78, and in this way, the decrease in the air speed due to the change in the circulating direction is minimized.
The first air duct 41 and the second air duct 51 are formed below a plurality of developing devices 26.
In this way, the thermal effect of the power supply unit PU on the plurality of the developing devices 26 is minimized.
The height in the vertical direction of the second air duct 51 becomes lower towards the +X direction.
The second air duct 51 communicates with the outside at the end on the −X direction side thereof. Since the height on the −X direction side of the second air duct 51 is high, the air tends to flow into the second air duct 51.
The first air duct 41 and the second air duct 51 communicate with the outside through the openings 84 and 85 formed in the exterior cover 80.
Both the opening 84 of the first air duct 41 and the opening 85 of the second air duct 51 are formed in the same exterior cover 80. Therefore, a manufacturing cost of the openings 84 and 85 is suppressed.
As shown in
As described above, the power supply unit PU transforms the commercial power supply voltage to supply it to the components of the image forming apparatus 1. Therefore, the power supply unit PU includes a primary side circuit PU1 and a secondary side circuit PU2. The primary side circuit PU1 is connected to a commercial power supply. The secondary side circuit PU2 is connected to the components of the image forming apparatus 1 and not to the commercial power supply. A heat generation amount of the primary side circuit PU1 is larger than that of the secondary side circuit PU2. Therefore, the fan 62 is arranged closer to the primary side circuit PU1 with respect to the center of the cooling unit 40 in the Y direction. In this way, the primary side circuit PU1 of which the heat generation amount is large is efficiently cooled.
The cooling unit 40 of the embodiment described above includes one fan 62 and the guide section 50G. Alternatively, the cooling unit 40 may have a plurality of fans 62 and guide sections 50G.
In the embodiment described above, the duct 52 and the cover member 70 are separately formed. Alternatively, the duct 52 and the cover member 70 may be integrally formed.
The shielding portion 54 of the embodiment described above is integrally formed with the duct 52. Alternatively, the shielding portion 54 may be integrally formed with the cover member 70. The shielding portion 54 may be formed separately from the duct 52 and the cover member 70.
According to at least one embodiment described above, the second air duct 51 is provided between the case 42 covering the power supply unit PU and the developing device 26. In this way, the thermal effect of the power supply unit PU on the developing device 26 can be minimized.
While certain embodiments have been described these embodiments have been presented by way of example only, and are not intended to limit the scope of the present disclosure. Indeed, the novel embodiments described herein may be embodied in a variety of other forms: furthermore various omissions, substitutions and changes in the form of the embodiments described herein may be made without departing from the spirit of the present disclosure. The accompanying claims and there equivalents are intended to cover such forms or modifications as would fall within the scope and spirit of the present disclosure.
Number | Name | Date | Kind |
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20090010672 | Watanabe | Jan 2009 | A1 |
Number | Date | Country |
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2001-255793 | Sep 2001 | JP |