1. Field of the Invention
The invention relates to an image forming apparatus.
2. Description of Related Art
In this example, a drum-shaped electrophotographic photosensitive member, i.e., a photosensitive drum 1, as an image bearing member is rotated at a predetermined speed in the direction of arrow. The surface of the photosensitive drum 1 is charged by a charging roller 2 as charging means for effecting primary charging so that the surface potential thereof may become uniform. On the uniformly charged photosensitive drum 1, a laser beam 3 is ON/OFF-controlled by exposure means on the basis of inputted image data and is scanned, whereby an electrostatic latent image is formed on the photosensitive drum. The electrostatic latent image formed on the photosensitive drum 1 is visualized as a toner image by the developer of developing means 4.
On the other hand, a sheet feeding cassette 26 stacks thereon recording materials, usually recording sheets P which are recording mediums, and feeds a recording sheet P to the location of registration rollers 24 by the driving of a sheet feeding roller 22.
The toner image visualized on the photosensitive drum 1 is transferred to the recording sheet P under the action of a transferring roller 5 as transferring means. Any toner residual on the photosensitive drum 1 is removed by cleaning means 7, and the photosensitive drum 1 is used for the next image forming.
The photosensitive drum 1, the primary charging means 2, the developing means 4 and the cleaning means 7 are integrally made into a cartridge which can be easily interchanged with respect to an apparatus main body 100 by a user.
The toner image transferred to the recording sheet P is heated and pressurized by fixing rollers 6 (fixing means) and is fixed on the recording sheet P. The recording sheet P having had the toner image thereon fixed is discharged onto a sheet discharge tray or the like.
The above-described conventional image forming apparatus, however, has suffered from a problem as shown below.
That is, in an image forming process, the recording sheet P is transported to a transferring region at which the transferring roller 5 is provided, and the toner image formed on the photosensitive drum 1 is transferred to the recording sheet P. When the transfer of the toner image is finished up to the trailing edge of the recording sheet P, the recording sheet P is separated and transported from the photosensitive drum 1.
When the trailing edge of the sheet is separated from the photosensitive drum 1, a transfer bias is applied to the transferring roller 5 and therefore, stripping discharge occurs between the photosensitive drum 1 and the trailing edge of the recording sheet. If for example, a plus voltage is applied as the transfer bias, the memory of a discharge trace will remain on the photosensitive drum 1 due to the stripping discharge, and as shown in
According to the result of our studies and experiments, to prevent such black line, it has been effective to switch off the transfer bias before the trailing edge of the sheet separates from the photosensitive drum 1. Thereby, the stripping discharge itself occurring when the recording sheet P separates from the photosensitive drum has been mitigated and the black line has been improved.
By this countermeasure, however, the photosensitive drum 1 does not receive the plus voltage of the transfer bias within a range in which the transfer bias has been rendered off and thus, only that portion does not receive a transfer memory. Therefore, only that portion of the photosensitive drum 1 which has not received the transfer voltage becomes somewhat high in the surface potential thereof though it is generally of the order of −500 to −600 volts. Thereby, as shown in
The present invention has been made in view of the above-noted point and an object thereof is to provide an improved image forming apparatus.
A further object of the present invention is to provide an image forming apparatus comprising an image bearing member, a charging portion for applying a first charging voltage of a predetermined polarity to a charging member to thereby charge the image bearing member to predetermined potential at a charging position, an exposing portion for exposing the image bearing member to light to thereby form an electrostatic latent image thereon, a developing portion for developing the electrostatic latent image on the image bearing member with a toner to thereby form a toner image, a transferring portion for applying a first transfer voltage of a polarity opposite to the predetermined polarity to a transferring member to thereby transfer the toner image on the image bearing member to a recording material at a transferring position, and a controlling portion for controlling the charging voltage applied to the charging member by the charging portion and the transfer voltage applied to the transferring member by the transferring portion, wherein the controlling portion changes the first transfer voltage to a second transfer voltage before the trailing edge of the recording material arrives at the transferring position, and changes it to a third transfer voltage after the trailing edge of the recording material has passed the transferring position, and changes the first charging voltage to a second charging voltage smaller than the first charging voltage when an area on the image bearing member to which the second transfer voltage has been applied passes the charging position, and the difference between the second transfer voltage and the third transfer voltage is smaller than the difference between the second transfer voltage and the first transfer voltage.
Still a further object of the present invention is to provide an image forming apparatus comprising an image bearing member, a charging portion for charging the image bearing member to predetermined potential, an exposing portion for exposing the image bearing member to light to thereby form an electrostatic latent image thereon, a developing portion for applying a first developing voltage of a predetermined polarity to a developing member to thereby develop the electrostatic latent image on the image bearing member with a toner at a developing position and form a toner image, a transferring portion for applying a first transfer voltage of a polarity opposite to the predetermined polarity to a transferring member to thereby transfer the toner image on the image bearing member to a recording material at a transferring position, and a controlling portion for controlling a charging voltage applied to a charging member by the charging portion and the transfer voltage applied to the transferring member by the transferring portion, wherein the controlling portion changes the first transfer voltage to a second transfer voltage before the trailing edge of a recording material arrives at a transferring position, and changes it to a third transfer voltage after the trailing edge of the recording material has passed the transferring position, and changes the first developing voltage to a second developing voltage greater than the first developing voltage when an area on the image bearing member to which the second transfer voltage has been applied passes the developing position, and the difference between the second transfer voltage and the third transfer voltage is smaller than the difference between the second transfer voltage and the first transfer voltage.
These and other objects, features and advantages of the present invention will become more apparent upon reading of the following detailed description along with the accompanying drawings.
Image forming apparatuses according to the present invention will hereinafter be described in greater detail with reference to the drawings.
<First Embodiment>
In the first embodiment, a drum-shaped electrophotographic photosensitive member, i.e., a photosensitive drum 1, as an image bearing member is comprised of a cylinder-shaped substrate of aluminum, nickel or the like and a photosensitive material such as OPC formed thereon.
First, the surface of the photosensitive drum 1 is uniformly charged by a charging roller 2 as charging means to which as charging bias (voltage) is applied. The charging bias applied to the charging roller 2 is supplied from a high voltage source (not shown), and is a voltage comprising a DC voltage and an AC voltage superimposed upon each other. The DC voltage applied to the charging roller 2 by the high voltage source is usually −620 volts. Also, the AC voltage applied to the charging roller 2 by the high voltage source is a voltage of sine waveform having a frequency of 500 to 1000 Hz and a voltage amplitude (peak-to-peak voltage) of 1600 to 2000V.
Next, in conformity with image information, a laser beam 3 is scanned from exposure means to expose the photosensitive drum 1 thereto, and an electrostatic latent image is formed on the uniformly charged photosensitive drum 1. This electrostatic latent image is developed and visualized by developing means 4 by a developing bias being applied thereto. As the developing method, use is made of a jumping developing method, a two-component developing method or the like, and these are often used in a combination of image exposure and reversal developing.
Recording paper P as a recording material is taken out of a paper feeding cassette 26 by a paper feeding roller 22, and is fed to registration rollers 24. The recording paper P is supplied to a transfer nip part Nt formed by the photosensitive drum 1 and a transferring roller 5 by the registration rollers 24 in synchronism with the toner image formed on the surface of the photosensitive drum 1. A presence/absence of paper detecting sensor,. i.e., a top sensor 114, detects the leading edge of the fed recording paper P. At the transfer nip part Nt, the toner image on the photosensitive drum 1 is transferred to the recording paper P by the action of a transfer bias applied to the transferring roller by a voltage source (not shown).
The recording paper P bearing the toner image thereon is transported to fixing means 6, and is heated and pressurized by the nip part of the fixing means 6, whereby the toner image thereon is fixed on the recording paper P and becomes a permanent image, and the recording paper P is discharged out of the image forming apparatus. On the other hand, any untransferred residual toner residual on the photosensitive drum 1 after the transfer is removed from the surface of the photosensitive drum 1 by cleaning means 7.
The printer according to the first embodiment had the capacity of A4 size paper 24 ppm (24 sheets printed per minute), and the process speed thereof was about 150 mm/sec. and the resolution thereof was 600 dpi.
In the present embodiment, a printer apparatus main body 100 is provided with the control means 101 which has an engine controller 102 and a video controller 103. The engine controller 102 is electrically connected to a primary charging bias controlling circuit 111 for controlling a charging bias applied to the charging means 2, a transfer bias controlling circuit 112 for controlling a transfer bias applied to the transferring means 5, a developing bias controlling circuit 113 for controlling a developing bias applied to the developing means 4 (i.e., a developing roller 4a as a developer carrying member), a presence/absence of paper detecting sensor 114 for detecting the leading edge of paper, a main motor 115, a laser driving circuit 116, etc., effects the transmission and reception of a signal, and controls the driving and process conditions or the like of the apparatus for image forming. Also, the video controller 103 is connected to an external device 104 which is a host computer or the like, and receives a signal from the external device 104 and forms a video signal, and transmits it to the engine controller 102.
The present invention will now be described with reference to
The operations in the flow chart of
According to the present embodiment, when print is started and a print command is received by the control means 101 of the apparatus main body, a pre-rotation process operation for starting the print is started (S-01 and S-02).
As will be understood from
Also, the charging bias voltage (DC voltage) is rendered on to charge the surface of the photosensitive drum when pre-rotation is started. In the present embodiment, the charging DC voltage was −620 volts in order to obtain photosensitive member charging potential of −600 volts. The photosensitive member potential becomes predetermined dark potential VD=−600 volts by the on of charging. When the printing of the first page is started, the charging DC voltage remains on and is constant, but the photosensitive member potential becomes about −300 volts because the photosensitive member is subjected to exposure.
On the other hand, when the pre-rotation process is terminated, the recording paper P is taken out of the paper feeding cassette 26 by the paper feeding roller 22 and is fed to the registration rollers 24 (S-03). When the leading edge of the recording paper is detected by a top sensor 8(S-04), the transfer bias controlling circuit 112 changes over the transfer bias voltage from the transfer bias voltage V0 during the non-supply of paper to the transfer bias voltage Vt during the supply of paper in order to transfer the toner image developed on the photosensitive drum 1 to the recording paper P(S-05). Both of the transfer bias voltages are voltages of the positive polarity, but the transfer voltage Vt during the supply of paper (first transfer voltage) is higher in voltage value (greater in the absolute value of voltage) than the transfer voltage V0 during the non-supply of paper (third transfer voltage).
In the first embodiment, the transfer bias controlling circuit 112 controlled the transfer voltage V0 during the non-supply so that during the non-supply of paper, a transfer current of about 3 μA (microamperes) might flow to the photosensitive drum 1 through the transferring roller 5. The transfer bias voltage applied to the transferring roller 5 at this time is of the order of +700 V (volts).
On the other hand, the transfer bias controlling circuit 112 controls the transfer bias voltage during the supply of paper so as to assume a value roughly calculated from the transfer bias voltage V0 (third transfer voltage) applied to the transferring roller 5 during the non-supply of paper. The transfer bias voltage Vt (first transfer voltage) during the supply of paper applied to the transferring roller 5 differs depending on the resistance value of the transferring roller 5 changed by the environment under which the printer apparatus main body 100 is placed, but is set so that under any environment, the transfer current flowing to the transferring roller 5 may be about 6 μA.
It is for the following two reasons that the transfer bias controlling circuit 112 controls so that during the non-supply of paper, a transfer current of about 3 μA may flow to the photosensitive drum 1.
A first reason will first be described.
While a transfer current of about 6 μA is set so as to flow the transferring roller 5 when the transfer bias voltage Vt during the supply of paper (first transfer voltage) is applied to the transferring roller 5, not all of this transfer current of about 6 μA flows to the photosensitive drum 1, but some of the current flows to except the photosensitive drum 1 through the recording paper P. For example, some of the current flows to an ante-transfer guide (not shown) for guiding the transport of the recording paper P so that the recording paper P may be transported to a transferring nip part Nt, and to the fixing roller 6 after the leading edge of the recording paper P has arrived at it.
When the transfer bias controlling circuit 112 controls the transfer bias voltage applied to the transferring roller 5 so that a transfer current of about 6 μA may flow to the transferring roller 5, the result is that a current of about 3 μA flows to the photosensitive drum 1.
Thus, during the supply of paper, a current of about 3 μA flows to the photosensitive drum 1, but to make the surface potential of the photosensitive drum 1 constant, it is necessary to make design such that even during the non-supply of paper, the current flowing to the photosensitive drum 1 becomes about 3 μA. This is due to the fact that the magnitude of the current value flowing to the photosensitive drum 1 affects the surface potential of the photosensitive drum 1.
Accordingly, the transfer bias controlling circuit 112 controls the transfer bias voltage applied to the transferring roller 5 so that a current of about 3 μA may flow to the photosensitive drum 1 during the non-supply of paper.
A second reason will now be described.
The toner for developing from the developing roller 4a to the photosensitive drum 1 is usually a toner of the negative polarity, but a toner bearing the positive polarity also exists due to the friction among toner particles. If during the non-supply of paper when the recording material does not exist at the transferring nip part Nt, the application of the transfer voltage to be applied to the transferring roller 5 is stopped to thereby bring about 0 V (second transfer voltage), the potential difference from the toner of the positive polarity may become small and the toner of the positive polarity may shift to the transferring roller 5 in some cases. If such shift occurs, there will arise the problem that the back of the recording material supplied next is stained. By controlling so that during the non-supply of paper, a transfer current of about 3 μA may flow to the photosensitive drum 1, a potential difference is provided between the toner of the positive polarity and the transferring roller 5 to thereby make it difficult for the toner of the positive polarity to shift to the transferring roller 5.
In order to prevent the photosensitive member memory caused by stripping discharge occurring when at the trailing edge of the first page, the trailing edge of the recording paper P is stripped off from the photosensitive drum 1, the transfer bias voltage Vt during the supply of paper is once stopped to thereby bring about 0 V when a portion of the paper which is about 8mm before the trailing edge of the paper passes the transferring nip part Nt (S-06 and S-07), and after the trailing edge of the recording paper P has passed the transferring nip part Nt by 4 mm, the transfer bias voltage V0 during the non-supply of paper is applied (S-08 and S-09).
Here, an area on the photosensitive drum 1 which has passed the-transferring roller 5 when at the aforedescribed steps S-07 to S-09, the transfer bias voltage has been stopped to thereby bring about 0V is called the “area A”. In the present embodiment, judgement as to at what position the trailing edge of the recording paper P is, and at what position the “area A” is designed such that the engine controller 102 has a counter for counting time, and the position of the recording paper and the position of the “area A” are judged from the time counted by the counter after the leading edge of the paper is detected by the top sensor 8.
As will be understood from
The control means 101 subsequently judges about the necessity or unnecessariness of the print of the second page (S-10), and if the print of the second page is unnecessary, the image forming operation is terminated. If the print is necessary, shift is made to the printing operation for the second page.
Regarding the print of the second page, like that of the first page, the charging bias voltage (DC voltage) remains on and the surface potential of the photosensitive drum 1 is of the order of −300 volts because the photosensitive drum is subjected to exposure for a halftone image.
As shown in
As described above, in the comparative conventional example, a density difference in halftone occurs on the second and subsequent continuously printed sheets. That is, there was seen the tendency of halftone image density becoming low in the pertinent portion (area A).
As shown in
Accordingly, in the present embodiment, during the print of the second page, when the position in which the transfer bias voltage was rendered off, i.e., the above-described area A, has arrived at the charging nip part Nd whereat the primary charging roller 2 is disposed, the charging bias voltage (DC voltage) for the second page is heightened in voltage value, i.e., from normal −620 volts to −610 volts, (is made smaller in the absolute value of the voltage)(S-11 and S-12). When the area A passes the charging nip part Nd, the charging bias voltage is restored from −610 volts to −620 volts (S-13 and S-14). Thereby, the photosensitive member potential after the exposure of the second page can be rendered constant at −300 volts, and could be rendered constant at image density of 0.9.
Thereafter, the aforedescribed step S-03 and subsequent steps are executed to thereby continue image forming.
In the present invention, as shown in
<Second Embodiment>
A second embodiment of the present invention will now be described. The construction of an image forming apparatus according to the present invention is similar to that of the image forming apparatus according to the first embodiment shown in FIG. 1.
The present embodiment is characterized in that a developing bias voltage (DC voltage) is controlled to prevent the photosensitive drum memory caused by the transfer bias voltage being rendered off when the trailing edge of the recording paper P for the first page passes the transferring nip part Nt.
Reference is now had to
The operations in the flow chart of
According to the present embodiment, when print is started and a print command is received by the control means 101 of the apparatus main body, a pre-rotation process operation for starting the print is started (S-01 and S-02).
As will be understood from
Also, the charging bias voltage (DC voltage) is rendered on to charge the surface of photosensitive drum to predetermined potential when the pre-rotation is started. In the present embodiment, the charging DC voltage was −620 volts in order to obtain photosensitive member charging potential of −600 volts. The photosensitive member potential becomes predetermined dark potential VD=−600 volts by the charging being on. When the print of the first page is started, the charging DC voltage remains on and is constant, but the photosensitive member potential becomes about −300 volts because the photosensitive member is subjected to exposure.
Also, with the start of the pre-rotation, a developing DC voltage is also applied to the developing roller 4a of the developing means 4. In the present embodiment, the developing bias was −450 volts.
On the other hand, when the pre-rotation process is terminated, the recording paper P is taken out of the paper feeding cassette 26 by the paper feeding roller 22, and is fed to the registration rollers 24 (S-03). When the leading edge of the recording paper is detected by the top sensor 8 (S-04), the transfer bias controlling circuit 112 changes over the transfer bias voltage from the transfer bias voltage V0 during the non-supply of paper to the transfer bias voltage Vt during the supply of paper (S-05).
Both of the transfer bias voltages are voltages of the positive polarity, but the transfer voltage Vt during the supply of paper (first transfer voltage) is greater in absolute value than the transfer voltage V0 during the non-supply of paper (third transfer voltage).
Again in the present embodiment, the transfer bias control circuit 112 controlled so as to let a current of about 3 microamperes flow to the photosensitive member through the transferring roller 5 during the supply of paper. The voltage at this time was of the order of nearly +700 volts. During the supply of paper, it controls the transfer bias voltage so as to assume a value converted from the transfer bias voltage V0 (third transfer voltage) applied to the transferring roller 5 during the non-supply of paper. The transfer bias voltage Vt during the supply of paper (first transfer voltage) applied to the transferring roller 5 differs depending on the resistance value of the transferring roller 5 changed by the environment under which the printer apparatus main body 100 is placed, but it is set so that under any environment, the transfer current flowing to the transferring roller 5 may be about 6 microamperes.
In order to prevent photosensitive member memory caused by discharge occurring when the trailing edge of the recording paper P for the first page separates from the photosensitive drum 1, the transfer bias voltage is once rendered off and is made into 0V when that portion of the recording paper P which is about 8 mm before the trailing edge of the recording paper P passes the transferring nip part Nt, and the transfer bias voltage V0 during the non-supply of paper is rendered on after the trailing edge of the recording paper P has passed the transferring nip part Nt by 4 mm (S-08 and S-09).
Here, at the afore described steps S-07 to S-09, an area on the photosensitive drum which has passed the transferring roller 5 when the transfer bias voltage has been stopped and made into 0 V is defined as the “area A”.
Also, design is made such that regarding judgment as to at what position the trailing edge of the recording paper P and to at what position the “area A” is, as in the first embodiment, the engine controller 102 has a counter for counting time, and the position of the recording paper and the position of the “area A” are judged from the time counted by the counter after the leading edge of the paper has been detected by the top sensor 8.
As will be understood from
The control means 101 subsequently judges about the necessity or unnecessariness of the print of the second page (S-10), and if the print is unnecessary, the image forming operation is terminated. If the print is necessary, shift is made to the printing operation for the second page.
Regarding the print of the second page, like that of the first page, the charging bias voltage (DC voltage) remains on and the surface potential of the photosensitive drum 1 is of the order of −300 volts because the photosensitive drum is subjected to exposure for a halftone image.
On the other hand, as described in the first embodiment, in the comparative conventional example shown in
Accordingly, in the second embodiment, during the print of the second page, when the position at which the transfer bias voltage has been stopped and made into 0V, i.e., the area A, has arrived at the developing position, the developing bias voltage (DC voltage) applied to the developing roller 4a is lowered in voltage value (made greater in the absolute value of voltage) from −450 volts to −460 volts (S-21 and S-22). By the absolute value of the developing bias voltage being made greater by 10 volts as described above, the halftone could be prevented from becoming low in density. Also, when the area A passes the developing position, the developing bias voltage is restored from −460 volts to −450 volts (S-23 and S-24).
Thereafter, the aforedescribed step S-03 and subsequent steps are executed to thereby continue image forming.
When an attempt was made to continuously print halftone images by the use of the image forming apparatus according to the second embodiment, neither the black line caused by the stripping discharge of the trailing edge of the recording paper P nor the low density portion of the halftone caused by the transfer bias voltage being rendered off near the trailing edge of the recording paper P occurred and good images could be obtained.
While in the above-described first and second embodiments, the density of the second and subsequent pages is corrected by the charging bias voltage or the developing bias voltage, this is not restrictive but for example, it is also possible to make the amount of laser exposure great to thereby keep the density constant when the aforedescribed area A passes an exposing position at which a laser 3 is applied onto the photosensitive drum 1.
What has been described above will be further described with reference to
In a case where after a print command is received and the print of the first page is terminated (S-01 to S-09), the print of the next page is to be effected (YES at S-10), during the print of the second page, the laser exposure amount for the second page is increased from a normal exposure amount by 10% (S-31 and S-32) when the position at which the transfer bias voltage has been stopped and made into 0 V, i.e., the area A, has arrived-at the exposing position at which the laser 3 is applied onto the photosensitive drum 1. When the area A passes the exposing position, the laser exposure amount is restored to the normal exposure amount (S-33 and S-34). Thereby, the surface potential of the photosensitive drum 1 after the exposure of the second page could be kept constant at −300 volts and image density could be made constant at 0.9.
Thereafter, the step S-03 and subsequent steps are executed to thereby continue image forming.
By the laser exposure amount being appropriately controlled as described above, neither the black line caused by the discharge of the trailing edge of the recording paper P nor the low density portion of a halftone caused by the transfer bias voltage being stopped and made into 0 V near the trailing edge of the recording paper P occurred and good images could be obtained.
<Third Embodiment>
A third embodiment of the present invention will now be described. In the present embodiment, the construction of the image forming apparatus is similar to that of the image forming apparatus according to the first embodiment shown in FIG. 1.
The third embodiment differs from the aforedescribed-embodiments in that in order to obtain a more uniform image, design is made such that the transfer bias voltage is not be instantaneously stopped when the trailing edge of the recording paper P for the first page passes the transferring nip part Nt, but is gradually lowered for a time of the order of 30 msec. and then stopped. The present embodiment is further characterized in that in order to improve the uniformity of an image, the charging bias voltage is also gradually changed for a time of the order of 30 msec.
Reference is now had to
The operations in the flow chart of
According to the third embodiment, when print is started and a print command is received by the control means 101 of the apparatus main body, a pre-rotation process operation for starting the print is started (S-01 and S-02).
As will be understood from
Also, the charging bias voltage (DC voltage) is rendered on to charge the surface of the photosensitive drum to predetermined potential when the pre-rotation is started. In the present embodiment, in order to obtain the charged potential −600 volts of the photosensitive member, the charging DC voltage was −620 volts. The potential of the photosensitive member becomes predetermined dark potential VD=−600 volts by the charging being on. When the print of the first page is started, the charging DC voltage remains on and is constant, but the potential of the photosensitive member is about −300 volts because the photosensitive member is subjected to exposure.
On the other hand, when the pre-rotation process is terminated, the recording paper P is taken out of the paper feeding cassette 26 by the paper feeding roller 22, and is fed to the registration rollers 24 (S-03). When the leading edge of the recording paper is detected by the top sensor 8 (S-04), the transfer bias controlling circuit 112 changes over the transfer bias voltage from the transfer bias voltage V0 during the non-supply of paper to the transfer bias voltage Vt during the supply of paper to transfer the toner image developed on the photosensitive drum 1 to the recording paper P(S-05).
Again in the third embodiment, the transfer bias controlling circuit 112 controlled the transfer voltage V0 during the non-supply of paper so that during the non-supply of paper, a transfer current of about 3 μA (microamperes) might flow to the photosensitive drum 1 through the transferring roller 5. The transfer bias voltage applied to the transferring roller 5 at this time is of the order of +700 V (volts).
On the other hand, the transfer bias controlling circuit 112 controls the transfer bias voltage during the supply of paper so as to assume a value converted from the transfer bias voltage V0 (third transfer voltage) applied to the transferring roller 5 during the non-supply of paper. The transfer bias voltage Vt during the supply of paper (first transfer voltage) applied to the transferring roller 5 differs depending on the resistance value of the transferring roller 5 changed by the environment under which the printer apparatus main body 100 is place, but it is set so that under any environment, the transfer current flowing to the transferring roller 5 may be about 6 μA.
In order to prevent the photosensitive member memory caused by stripping discharge occurring when at the trailing edge of the first page, the trailing edge of the recording paper P is stripped of from the photosensitive drum 1, in the third embodiment, the transfer bias voltage began to be lowered when that portion of the recording paper P which was about 12.5 mm before the trailing edge of the recording paper passed the transferring nip part Nt, and the transfer bias voltage was made into 0 volt when that portion of the recording paper which was about 4.5 mm before the trailing edge of the paper passed the center of the transferring nip (S-46 and S-47). Thereafter, the transfer bias voltage is made into the transfer bias voltage V0 during the non-supply of paper after the trailing edge of the paper has passed the transferring nip by 4 mm (S-08 and S-09).
Here, an area on the photosensitive drum 1 which has passed the transferring roller 5 at the steps S-07 to S-09 from after the transfer bias voltage has begun to be lowered until it is stopped is defined as the “area A”.
Also, as regards judgement as to at what position the trailing edge of the recording paper P is, and at what position the “area A” is, as in the first embodiment, design is made such that the engine controller 102 has a counter for counting time, and the position of the recording paper and the position of the “area A” are judged from the time counted by the counter after the leading edge of the paper is detected by the top sensor 8.
As will be understood from
The control means 101 subsequently judges as to the necessity or unnecessariness of the print of the second page (S-10), and if the print of the second page is unnecessary, the image forming operation is terminated. If the print is necessary, shift is made to the printing operation for the second page.
Regarding the print of the second page, like that of the first page, the charging bias voltage (DC voltage) remains on and the surface potential of the photosensitive drum 1 is of the order of −300 volts because the photosensitive drum is subjected to exposure for a halftone image.
In the third embodiment, unlike the first embodiment, when the trailing edge of the recording paper P for the first page passed the transferring nip part Nt, at a point of time whereat the corresponding position on the photosensitive drum 1 which was at the transferring position until the transfer voltage was gradually made smaller and was stopped, i.e., the area A, had come to the charging position, the charging bias voltage normally of −620 volts had its absolute value gradually increased to −610 volts also for a time of 30 msec., and −610 volts was maintained for a time during which the position on the photosensitive drum 1 which passed the transferring nip part Nt when the application of the transfer bias voltage was stopped, i.e., the area A, passed the charging nip part Nd (S-11 and S-12).
In the third embodiment, design is made such that the charging bias voltage has its voltage value thereafter once lowered from −610 volts to −630 volts (has its absolute value made greater) and then restored to normal −620 volts (S-54 and S-55).
Thereafter, the aforedescribed step S-03 and subsequent steps are executed to thereby continue image forming.
In the third embodiment, as described above, the charging bias voltage is lowered to −630 volts and then is restored to normal −620 volts, and the reason for this is that the overshooting of the transfer bias voltage as shown in
In the third embodiment, the transfer voltage V0 during the non-supply of paper became stable after about 30 msec. elapsed after it instantaneously overshot to about +550 volts and then started rising until it became about +500 volts. In the image forming apparatus according to the third embodiment, the transport speed (process speed) when the recording paper P is transported to thereby effect image forming is 150 mm/sec. and therefore, 30 msec. corresponds to 4.5 mm in terms of the length of the recording paper P.
When a halftone image was printed on the second page, if the charging bias voltage was not once made into −630 volts, the density of a portion subjected to the overshooting of the transfer bias voltage become somewhat high as shown in FIG. 15.
On the other hand, in the third embodiment, by incorporating the control as described above, a halftone image could be made uniform.
While in the foregoing, the density of the second and subsequent pages is corrected by the charging bias voltage, this is not restrictive, but for example, it is also possible to make the developing bias voltage low to thereby keep the density constant when the aforedescribed area A passes the developing roller 4a.
What has been described above will be further described with reference to
When the print of the next page is to be effected (YES at S-10) after a print command has been received and the print of the first page has been terminated (S-01 to S-09), that is, during the print of the second page, at a point of time whereat the aforedescribed area A came to the developing roller, the developing bias voltage normally of −450 volts had its voltage value gradually lowered (had its absolute value increased) to −460 volts also for a time of 30 msec., and −460 volts was maintained while the area A passed the developing roller 4a (S-61, S-62 and S-63).
In the third embodiment, design is made such that the developing bias voltage has its voltage value thereafter once heightened from −460 volts to −440 volts (has its absolute value made smaller) and then restored to normal −450 volts (S-64 and S-65).
Thereafter, the aforedescribed step S-03 and subsequent steps are executed to thereby continue image forming.
In the third embodiment, as described above, the developing bias voltage is made into −440 volts and then is restored to normal −450 volts, and the reason for this is that as previously described, the overshooting of the transfer bias voltage as shown in
As described above, by the developing bias voltage being appropriately controlled, a halftone image could be made uniform.
<Fourth Embodiment>
A fourth embodiment of the present invention will now be described. In the present embodiment, the construction of the image forming apparatus is similar to that of the image forming apparatus according to the first embodiment shown in FIG. 1.
The fourth embodiment is characterized in that design is made such that in order to prevent the photosensitive member memory caused by discharge occurring when the trailing edge of the recording paper P for the first page separates from the photosensitive drum 1, when that portion of the paper which is about 8 mm before the trailing edge of the paper passes the transferring nip, the transfer bias voltage is once changed over to a minus transfer bias voltage, and the transfer bias voltage is stopped after the trailing edge of the recording paper P has passed the transferring nip part Nt by 2 mm, and further the transfer bias voltage V0 during the non-supply of paper is rendered on after the trailing edge of the recording paper P has passed the transferring nip part Nt by 4 mm. In the fourth embodiment, the transfer bias voltage value of the negative polarity was set to the order of −1 to −2 kV.
The present embodiment will now be described with reference to
The operations in the flow chart of
The portion of the pre-rotation operation for starting print is similar to that in the first embodiment.
That is, according to the fourth embodiment, when the print is started and a print command is received by the apparatus main body control means 101, the pre-rotation process operation for starting the print is started (S-71 and S-72).
As will be understood from
Also, the charging bias voltage (DC voltage) is rendered on to charge the surface of the photosensitive drum to predetermined potential when the pre-rotation is started. In the present embodiment, the charging DC voltage was −620 volts in order to obtain the charged potential −600 volts of the photosensitive member. The potential of the photosensitive member becomes predetermined dark potential VD=−600 volts by charging on. When the print of the first page is started, the charging DC voltage remains on and is constant, but the potential of the photosensitive member is about −300 volts because the photosensitive member is subjected to exposure.
On the other hand, when the pre-rotation process is terminated, the recording paper P is taken out of the paper feeding cassette 26 by the paper feeding roller 22 and is fed to the registration rollers 24 (S-73). When the leading edge of the recording paper is detected by the top sensor 8 (S-74), the transfer bias controlling circuit 112 changes over the transfer bias voltage from the transfer bias voltage V0 during the non-supply of paper to the transfer bias voltage Vt during the supply of paper to transfer the toner image developed on the photosensitive drum 1 to the recording paper P (S-75).
In the fourth embodiment, the transfer bias controlling circuit 112 controlled the transfer voltage V0 during the non-supply of paper so that during the non-supply of paper, a transfer current of about 3 μA (microamperes) might flow to the photosensitive drum 1 through the transferring roller 5. The transfer bias voltage applied to the transferring roller 5 at this time is of the order of +700 V (volts).
On the other hand, the transfer bias controlling circuit 112 controls the transfer bias voltage during the supply of paper so as to assume a value converted from the transfer bias voltage V0 (third transfer voltage) applied to the transferring roller 5 during the non-supply of paper. The transfer bias voltage Vt during the supply of paper (first transfer voltage) applied to the transferring roller 5 differs depending on the resistance value of the transferring roller 5 changed by the environment under which the printer apparatus main body 100 is placed, but it is set so that under any environment, the transfer current flowing to the transferring roller 5 may be about 6 μA.
As described above, in the fourth embodiment, in order to prevent the photosensitive member memory caused by stripping discharge occurring when at the trailing edge of the first page, the trailing edge of the recording paper P is stripped off from the photosensitive drum 1, and the transfer bias is once changed over to a minus voltage when that portion of the recording paper P which is about 8 mm before the trailing edge of the recording paper passes the transferring nip part Nt, and the transfer bias is stopped after the trailing edge of the paper has passed the transferring nip by 2 mm, and further it is made into the transfer bias voltage V0 during the non-supply of paper after the trailing edge of the recording paper P has passed the transferring nip part Nt by 4 mm (S-76, S-77, S-78, S-79, S-80 and S-81). In the fourth embodiment, the minus voltage value was set to the order of −1 to −2 kV.
Here, an area on the photosensitive drum 1 which passed the transferring roller 5 when at the steps S-78 to S-80, the transfer bias voltage was stopped and the transfer bias voltage value was a negative value is defined as an “area A”.
Also, as regards the judgment as to at what position the trailing edge of the recording paper P is and at what position the “area A” is, design is made such that as in the first embodiment, the engine controller 102 has a counter for counting time, and the position of the recording paper and the position of the “area A” are judged from the time counted by the counter after the leading edge of the paper has been detected by the top sensor 8.
Thereafter, in an area corresponding to the inter-recording-material spacing, the transfer bias voltage maintains the transfer voltage V0 during the non-supply of paper, and the charging bias voltage is on and is constant. The surface potential of the photosensitive drum 1 is dark potential VD because in the inter-recording-material spacing, the photosensitive drum is not subjected to exposure.
The control means 101 subsequently judges about the necessity or unnecessary of the print of the second page (S-82), and if the print of the second page is unnecessary, the image forming operation is terminated. If the print is necessary, shift is made to the printing operation for the second page.
Regarding the print of the second page, like the print of the first page, the charging bias voltage (DC voltage) remains on, and the surface potential of the photosensitive drum 1 is of the order of −300 volts because the photosensitive drum 1 is subjected to exposure for a halftone image.
As described above, in the comparative conventional example, there was seen a density difference of halftone in the second and subsequent continuously printed sheets, i.e., the tendency of the image density of halftone becoming lower in the pertinent portions.
So, in the present embodiment, as shown in
That is, in the fourth embodiment, as shown in
Thereafter, the aforedescribed step S-73 and subsequent steps are executed to thereby continue image forming.
In the fourth embodiment, it is more effective to prevent the black line caused by the stripping discharge at the trailing edge of the recording paper P that the minus transfer bias voltage is once applied at the trailing edge of the recording paper P, but it has suffered from the tendency that the band of the low density of the halftone on the next page is more conspicuous. In the present embodiment, the unevenness of the halftone and the black line could be prevented by correcting the charging bias voltage.
Also, while in the fourth embodiment, the minus voltage was applied when the trailing edge of the recording paper P passed the transferring nip part Nt by 2 mm, and the transfer bias voltage V0 of the positive polarity during the non-supply of paper was applied when the trailing edge passed the transferring nip part Nt by 4 mm, there was no problem in particular even if the minus voltage was immediately changed over to the transfer bias voltage V0 of the positive polarity during the non-supply of paper when the trailing edge of the recording paper P passed the transferring nip part Nt, and an effect was likewise obtained.
While in the foregoing, the density of the second and subsequent pages is corrected by the charging bias voltage, this is not restrictive, but it is also possible to lower the developing bias to thereby keep the density constant when for example, the aforedescribed area A passes the developing roller 4a.
What has been described above will be further described with reference to
In a case where a print command is received and the print of the first page is terminated (S-71 to S-81), whereafter the print of the next page is to be effected (YES at S-82), during the print of the second page, the developing bias voltage (DC voltage) for the second page has its voltage value made lower (has its absolute value made greater) from normal −450 volts to −470 volts when the position at which the transfer bias voltage was made into a minus voltage, i.e., the area A, has arrived at the developing roller 4a (S-93 and S-94), and has its voltage value made higher (has its absolute value made smaller) from −470 volts to −460 volts at a point of time whereat the leading edge of the area A has passed the developing roller 4a by 10 mm, that is, at a position whereat the transfer bias voltage was stopped and made into 0 V (S-95 and S-96). Also, when the area A passes the developing roller 4a, the developing bias voltage is restored from −460 volts to normal −450 volts (S-97 and S-98). Thereby, the potential of the photosensitive member after the exposure of the second page could be made constant at −300 volts and the image density could be made constant at 0.9.
Thereafter, the aforedescribed step S-73 and subsequent steps are executed to thereby continue image forming.
By the developing bias voltage being appropriately controlled as described above, the unevenness of the halftone and the black line could be prevented.
The present invention is not restricted to the above-described embodiments, but of course, various modifications are possible within the scope of the appended claims.
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