This application is based upon and claims the benefit of priority from the corresponding Japanese Patent Application No. 2016-090876 filed on Apr. 28, 2016, the entire contents of which are incorporated herein by reference.
The present disclosure relates to an image forming apparatus employing an electro-photographic method, such as a copier, a printer, a facsimile machine, or a multifunction peripheral having functions of these.
In a conventional image forming apparatus employing an electro-photographic process, the following process is typically performed. A surface of an image carrier such as a photosensitive drum is uniformly charged by a charging device, then the surface of the image carrier is exposed to light (light irradiation) from an exposure device to form an electrostatic latent image on the image carrier, and then the thus formed electrostatic latent image is developed into a toner image by a developing device. A sheet (a recording medium) is conveyed from a registration roller pair in a manner coordinated with the timing of toner image formation, then the toner image is transferred onto the sheet passing through a transfer nip at which the photosensitive drum and a transfer roller contact each other, and then fixing processing is performed.
In the above-described configuration, in a case where a horizontal conveyance method is adopted in which sheets are conveyed in a horizontal direction, the developing device is located above a sheet conveyed from the registration roller pair to the photosensitive drum. This arrangement involves risk of a sheet becoming stained with toner leaked from the developing device.
To address this inconvenience, there have been proposed various methods for reducing the risk of stained sheets, and for example, there is known an image forming apparatus which includes a transfer guide member which restricts a position that a recording medium assumes while it is being conveyed toward a transfer position, and in which an air-flow guide member is provided in the transfer guide member to be opposite the image carrier, the air-flow guide guiding an air flow moving along the image carrier from a developing position to the transfer position to move in a direction away from the image carrier.
There is also known an image forming apparatus which includes a guide which is provided on a downstream side of a developing device but on an upstream side of a transfer roller to guide a sheet to between the transfer roller and a photosensitive drum, a fan which generates a second air flow which is different from a first air flow generated by rotation of the photosensitive drum and which passes below the guide, and a flow path which is provided on an upstream side of a sheet path through which a sheet passes but on the downstream side of the developing device, and which guides part of the first air flow to the second air flow.
According to one aspect of the present disclosure, an image forming apparatus includes an image carrier, a charging device, a developing device, a transfer member, a registration roller pair, a conveyance guide, and a first cover member. The charging device charges a surface of the image carrier by applying a charging bias to the surface of the image carrier. The developing device is arranged on a downstream side of the charging device with respect to a rotation direction of the image carrier, includes a developer carrier which opposes the image carrier with a predetermined developing gap therebetween, and develops the electrostatic latent image formed on the image carrier. The transfer member is arranged on a downstream side of the developing device with respect to the rotation direction of the image carrier, and transfers a toner image formed on the image carrier onto a recording medium. The registration roller pair conveys the recording medium to a transfer nip between the transfer member and the image carrier at a predetermined timing. The conveyance guide includes a first conveyance guide opposing one surface of the recording medium conveyed from the registration roller pair to the transfer nip, the one surface being on a side of the image carrier, and a second conveyance guide opposing another surface of the recording medium, the other surface being on a side of the transfer member. The first cover member covers an area along a peripheral surface of the mage carrier from the developing device to the transfer member. The first cover member, together with the image carrier, the developing device, the transfer member, the registration roller pair, and the conveyance guide, forms a substantially sealed space. A through hole is formed in the first conveyance guide.
Further features and specific advantages of the present disclosure will become apparent from the following descriptions of preferred embodiments.
Hereinafter, embodiments of the present disclosure will be described with reference to the drawings.
The sheet feeding cassette 2 is provided with a sheet stacking plate 12 supported by a pivot 12a provided in a back end part of the sheet feeding cassette 2 in a sheet conveyance direction. The sheet stacking plate 12 is pivotable with respect to the sheet feeding cassette 2. By the sheet stacking plate 12 pivoting upward, sheets (recording media) stacked on the sheet stacking plate 12 are pressed against the pickup roller 5. In a front-side part of the sheet feeding cassette 2, there is disposed a retard roller 13 to be pressed against the feed roller 6. If two or more sheets are simultaneously fed by the pickup roller 5, the two or more sheets are separated from each other by the feed roller 6 and the retard roller 13, so that a topmost one of the sheets alone is conveyed.
A sheet separated from the other sheets by the feed roller 6 and the retard roller 13 is turned around by the intermediate conveyance roller 7 to be conveyed in a different conveyance direction, that is, in a conveyance direction toward the back side of the apparatus, and reaches the registration roller pair 8. Then, the sheet is fed to the image forming part 9 at a timing adjusted by the registration roller pair 8.
The image forming part 9 forms a predetermined toner image on a sheet by an electro-photographic process, and includes a photosensitive drum 14 as an image carrier, and the image forming part 9 further includes a charging device 15, a developing device 16, a cleaning device 17, a transfer roller 18, and an exposure device (LSU) 19, which are disposed around the photosensitive drum 14. The photosensitive drum 14 is supported in a rotatable manner about an axis in a clockwise direction in
When image data is fed from a host device such as a personal computer, first the charging device 15 uniformly charges a surface of the photosensitive drum 14. Then, a laser beam from the exposure device (LSU) 19 is applied to the photosensitive drum 14 to form thereon an electrostatic latent image based on the input image data. Further, the developing device 16 makes toner adhere to the electrostatic latent image to form a toner image on the surface of the photosensitive drum 14. The toner image formed on the photosensitive drum 14 is transferred by the transfer roller 18 onto a sheet supplied to a transfer nip (a transfer position) between the photosensitive drum 14 and the transfer roller 18.
The sheet, onto which the toner image has been transferred, is separated from the photosensitive drum 14 to be transferred to the fixing device 10. The fixing device 10 is arranged on a downstream side of the image forming part 9 in the sheet conveyance direction. The sheet, onto which the toner image has been transferred at the image forming part 9, is subjected to heating and pressurization by a heating roller 22 and a pressure roller 23 pressed against the heating roller 22, of which both are provided in the fixing device 10, and thereby the toner image on the sheet is fixed. Then, the sheet, which has undergone the image formation performed at the image forming part 9 and the fixing device 10, is delivered to the sheet delivery part 3 by the delivery roller pair 11.
After the transfer of the toner image, residual toner remaining on the surface of the photosensitive drum 14 is removed by the cleaning device 17, and residual charge remaining on the surface of the photosensitive drum 14 is eliminated by a static eliminator (not illustrated). Then, the photosensitive member 14 is charged again by the charging device 15, and subsequent image formation is performed in the same manner.
The developing device 16 includes a developing housing 16a, in which a developing roller 25 and a restriction blade 27 are provided. The developing roller 25 is spaced from the photosensitive drum 14 by a predetermined gap (a developing gap) G. The developing housing 16a accommodates therein a one-component developer (hereinafter, simply referred to as toner) which contains a magnetic toner component alone. Toner is replenished to the developing device 16 from the toner container 20 (see
The developing device 16 develops the electrostatic latent image formed on the photosensitive drum 14 by means of the developing roller 25 arranged opposite to the photosensitive drum 14 with the predetermined gap (the developing gap G) therebetween. Thickness of a toner layer on the developing roller 25 is restricted by the restriction blade 27. The developing roller 25 rotates in the counterclockwise direction in
The transfer roller 18 contacts the photosensitive drum 14, and thereby forms a transfer nip N2, and transfers a toner image formed on the surface of the photosensitive drum 14 onto a sheet passing through the transfer nip N2. Connected to the transfer roller 18 are a transfer bias power supply and a bias control circuit (of which neither is illustrated) for applying, to the transfer roller 18, a transfer bias whose polarity is opposite to that of the toner.
Between the registration roller pair 8 and the transfer roller 18, a conveyance guide 30 is arranged. The conveyance guide 30 includes an upper conveyance guide 30a that faces an upper surface of the sheet and a lower conveyance guide 30b that faces a lower surface of the sheet.
Further, a first cover member 31 is arranged to face the photosensitive drum 14 over an area from the developing housing 16a to the transfer roller 18. Further, a second cover member 33 is arranged to face the photosensitive drum 14 over an area from the developing housing 16a to the charging roller 15a.
An upstream-side end part of the conveyance guide 30 with respect to the sheet conveyance direction is arranged in the vicinity of the registration roller pair 8. A lower end portion of the first cover member 31 is arranged in the vicinity of the transfer roller 18. Further, although not illustrated here, the first cover member 31 also covers both end parts, in an axial direction (a direction orthogonal to the sheet on which
A nip (a registration nip N1) of the registration roller pair 8 and the transfer nip N2 both permit only a sheet to pass therethrough. Thus, according to the above configuration, it is only through the developing gap G between the photosensitive drum 14 and the developing roller 25 that air can flow into and out of a space surrounded by the photosensitive drum 14, the developing device 16, the registration roller pair 8, the transfer roller 18, the conveyance guide 30, and the first cover member 31.
That is, the photosensitive drum 14, the transfer roller 18, the developing roller 25, and the registration roller pair 8, together with the developing housing 16a, the conveyance guide 30 and the first cover member 31, which are arranged between the photosensitive drum 14, the transfer roller 18, the developing roller 25, and the registration roller pair 8, form a space S that is substantially sealed to prevent entry of external dust into an area ranging from the developing gap G to the transfer nip N2.
Specifically, the displacement of the sheet P observed when its leading edge hits the photosensitive drum 14 is 20 to 30 mm2 on a plane orthogonal to a central axis of the photosensitive drum 14, and the displacement takes place in 10 to 30 msec. Thereby, an air flow is generated to flow at a rate of 0.001 m2/sec. The thus generated air flow is directed toward the developing gap G, which is the only opening via which inside and outside of the space S communicate with each other, but since the developing gap G is a narrow gap that is about 1 mm in width, an air flow at a maximum rate of 3 to 6 m/sec is generated at the developing gap G. Thus, even though the displacement of the sheet P is small, since the developing gap G is narrow, an air flow passes through the developing gap G at an increased rate.
On the other hand, when the sheet P passes through the registration roller pair 8, as illustrated in
Then, under effect of the generated air flow, positions on the photosensitive drum 14 at which toner particles adhere to the photosensitive drum 14 after flying in the developing gap G from the developing roller 25 to the photosensitive drum 14 deviate from correct positions on the photosensitive drum 14 at which the toner particles should adhere to the photosensitive drum 14, and this results in image disturbance.
The through hole 35 has an oblong shape of which a longitudinal direction is along the sheet conveyance direction (a direction indicated by an arrow A). The oblong shape of the through hole 35 helps make the leading edge of a sheet less likely to be caught by an opening edge of the through hole 35. Further, to secure a sufficient opening area, the through hole 35 includes a plurality of (here, six) through holes 35 arranged side by side in a sheet width direction (a left-right direction in
On a surface (a lower surface in
Referring back to
In the second cover member 33, at a part between the developing housing 16a and the charging roller 15a (on an upstream side of the developing gap G with respect to the rotation direction of the photosensitive drum 14), there is formed a negative pressure adjustment port 39. The negative pressure adjustment port 39 is provided for the purpose of releasing air pressure (negative pressure) generated inside the second cover member 33 when the photosensitive drum 14 and the developing roller 25 rotate. The negative pressure adjustment port 39 is configured in the same manner as the positive pressure adjustment port 37 illustrated in
According to the configuration of the present embodiment, with entry and exit of air via the through holes 35 formed in the upper conveyance guide 30a, pressure variation caused inside the space S by displacement of a sheet occurring when the leading edge of the sheet hits the photosensitive drum 14 and when the rear edge of the sheet passes through the registration roller pair 8. Accordingly, no air flow is generated to pass through the developing gap G, and thus it is possible to effectively reduce image disturbance.
Here, since the space S communicates with outside also via the positive pressure adjustment port 37, which is away from the conveyance guide 30, and the filter 43 is arranged on the positive pressure adjustment port 37, pressure loss is generated. As already described above, the displacement of the leading or rear edge of a sheet inside the conveyance guide 30 occurs in an extremely short time, and thus the positive pressure adjustment port 37 is not sufficient to reduce generation of an air flow caused by the displacement of a sheet. Further, if the through holes 35 are provided in the lower conveyance guide 30b, a sheet existing over the registration nip N1 and the transfer nip N2 separates the through holes 35 from a space where the developing gap G exists, and this makes it difficult to absorb pressure variation caused by the displacement of the sheet, which occurs in a short time.
The film 50 is arranged to cover all of through holes 35 formed in the upper conveyance guide 30a, with a bonding portion 50a formed in a peripheral part of the film 50 alone is bonded to the upper conveyance guide 30a with a double-adhesive tape. The film 50 is, for example, a polyethylene film, a polypropylene film, or the like, which is about 0.1 mm thick.
As a result of variation in volume of air (pressure variation) inside the space S caused by displacement of a sheet, the film 50 is deformed to be outwardly convex. The displacement of the sheet occurs in an extremely short time, and the film 50 is light-weighted and has a low rigidity, so that the film 50 is deformed without a delay from the displacement of the sheet. Thus, almost no air flow is generated by the displacement of the sheet, and accordingly, almost no air flow reaches the developing gap G.
The film 50 is resilient, and thus it recovers its original shape when the sheet recovers from the displacement, but since the film 50 has a low rigidity, the shape of the film 50 changes slowly. As a result, air gradually escapes from the positive pressure adjustment port 37 by the time when the film 50 recovers its original shape. Accordingly, there is no risk of an air flow being generated by the variation of the shape of the film 50 to reach the developing gap G.
According to the configuration of the present embodiment, by covering the through holes 35 with the film 50, it is possible to prevent entry of external dust into the space S. Furthermore, by appropriately selecting the thickness and the material of the film 50, it is also possible to reduce generation of an air flow caused by deformation of the film 50.
According to the configuration of the present embodiment, by forming the flexible portion 50b in the film 50, it becomes easy for the film 50 to be deformed. This makes it easy to absorb variation in volume of air (pressure variation) inside the space S caused by displacement of a sheet, and thus makes it possible to effectively reduce generation of an air flow passing through the developing gap G.
It should be understood that the present disclosure is not limited to the above embodiments, and various modifications are possible within the scope of the present disclosure. For example, instead of the charging device 15, which is a contact charging device using the charging roller 15a as illustrated in
Moreover, the image forming apparatus 100 of the present disclosure is not limited to a monochrome printer as illustrated in
The present disclosure is usable in an image forming apparatus in which airtightness of a space formed by an image carrier, a developing device, a transfer member, and a registration roller pair is enhanced. Use of the present disclosure provides an image forming apparatus capable of effectively reducing image disturbance caused by an air flow generated by abrupt displacement of a recording medium.
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2016-090876 | Apr 2016 | JP | national |
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